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Page 1 of 10
30.
You can use a part without flat bottom (but only with cylindrical and vertical portion). Then two stages are added:
one stage with radius and hole in the flat bottom (computed from constant volume)
another similar stage, but the hole is filled-in on the bottom side (this way it allows to regularly continue computing the process)
select the one that you want to create the unstamping process before clicking Round Draw Part
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Select a material.
NOTE : Materials displayed in this list need specific parameters. You can set them in the Logopress3 Material
Database
Stripper pressure:
Specific pressure on the stripper (or draw pad) used to compute the stripper force. Depends on the material.
Usual values:
Material
N/mm (MPa)
kN/mm (GPa)
PSI
Steel
Stainless steel
Aluminum
Duralumin
Brass
2.5
2
1.2
1.6
2
0.0025
0.002
0.0012
0.0016
0.002
362
290
174
232
290
Reminder:
1 N/m
1 daN/cm
1 N/mm
1 daN/mm
1 kN/mm
1 PSI
1 PSI
1 PSI
= 1 Pa
= 0.1 MPa
= 1 MPa
= 10 MPa
= 1 GPa
= 1 lbf/in
= 1 lbf/in
= 1 lbf/in
= 0.000145037 PSI
= 14.5037 PSI = 0.1 N/mm
= 145.037 PSI = 0.001 kN/mm
= 1450.37 PSI
= 145037.7 PSI
= 6894.75728 Pa
= 0.00689475728 MPa
= 0.00000689475728 GPa
Usual values:
Material
K1
KN
0.60
0.55
0.52
0.52
0.58
0.53
0.55
0.55
0.80
0.75
0.75
0.80
0.85
0.75
0.80
0.90
(0 K1 1).
NOTE: The KN Reduction factor is uniformly divided up (if possible, and with close value) between every
stamping passes related to the diameter to unstamp.
For example, for this part below made in Usual sheet steel (K1=0.6 and KN=0.8), K=0.8 for every stamping pass
of the main diameter.
(0 KN 1).
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Page 3 of 10
Same stage than the one used to start the round draw module. It's the 1st icon of the list, except if you set an
Stage where is made the addendum if you set an Addendum to add to the flange radius
. In this case, it
Stage where is made the piercing hole (if there's a hole): it's usually the 2nd icon of the list.
Blank stage: it's usually the last icon of the list. Used as default blank configuration when starting the strip.
Warning: invalid stage. Check and change parameters under Selected stage parameters in order to repair it.
Subsequent Diameter column: displays the inside diameter to unstamp (reference diameter given by the subsequent
stage).
No display in case of Conical stamping stage
Diameter column: displays the inside diameter (or punch diameter, or flat blank diameter in case of first blank) computed
from the Diameter (Inside diameter, or punch diameter, or flat blank diameter in case of first blank)
change under Selected stage parameters.
NOTE: If you enter an inconsistent value, a consistent computed value is applied.
Ra column: displays the Ra radius (Die fillet radius) computed from the Ra Radius (Die fillet radius)
change under Selected stage parameters.
NOTE: If you enter an inconsistent value, a consistent computed value is applied.
Rb column: displays the Rb radius (Punch fillet radius) computed from the Rb Radius (Punch fillet radius)
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Page 4 of 10
that you
0K1
If you enter an inconsistent value, a consistent computed value is applied.
Select the stages preview mode: sets the default display of the stages preview mode:
- No preview
- Stages preview: unstamping direction
(We strongly recommend that you make adjustments in the Unstamping stages list with the Stages preview set to
unstamping direction and NOT the feeding direction. Otherwise it becomes confusing. Also, you must make your edits from
the top of the list and work your way to the bottom of the list in numerical order and never work from the bottom towards the
top)
- Stages preview: when entering the die (It simulates the part position in contact with the die when entering the die)
4. Under Selected stage parameters, you can change the characteristics of the selected stage.
NOTE: The displayed characteristics are the theoretical values that the software tries to reach. Sometimes, near values are
displayed because the wished characteristics cannot be reached due to not feasible stages (that doesn't appear in the list under
Unstamping stages), not expected geometry, or radius that can't be applied according to the volume compensation... In this case,
try to enter other values.
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- You can select a larger diameter in order to unstamp it first, then the sequences are completely different.
- If you click Select the diameter in the list that you want to unstamp at this stage
, the values in the list are displayed with
a prefix: C for conical, D for diameter (same for the color display of the dimensions in the graphic area).
You can set the K Reduction factor that is computed at this stage
NOTES:
-0K1
- The Stamping height
- The Diameter (Inside diameter, or punch diameter, or flat blank diameter in case of first blank)
keep constant volume.
is updated in order to
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- If you enter an inconsistent value, a consistent computed value is applied (the computed and applied consistent value is displayed in
the K column under Unstamping stages).
- If the displayed value is not the wished one, it's because it corresponds to a not feasible stage.
You can change the Diameter (Inside diameter, or punch diameter, or flat blank diameter in case of first blank)
NOTES:
- The Diameter (Inside diameter, or punch diameter, or flat blank diameter in case of first blank)
keep constant volume.
- If you enter an inconsistent value, a consistent computed value is applied.
In case of conical stamping, Select the technology that you want to use for conical unstamping
- Unstamping by staged rough steps
is updated in order to
- Unstamping by calibration
In case of round draw part with central hole, and with Progressive piercing option checked, you can change the Piercing
diameter
at the selected stage, then the Stamping height
NOTE: only applicable if the hole has a small diameter.
5. Click Ok
It means that SOLIDWORKS cannot create a revolved solid from the sketch.
2. You may sometimes see this warning icon
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Or click Ok
to exit the module. Activate this stage configuration, edit the sketch, and repair it in order to have a
usable sketch for the revolve feature.
3. You can start again the module if you want to change any parameter.
NOTE: If want to keep the previous stages in order to compare them with new ones, and restart the computation from scratch
based on the original configuration:
1. Click Logopress3 > Computation reset.
2. Activate the original configuration.
3. Start again the module. The previous stages are ignored, as if you're working on a new part.
You can start a strip layout from this round draw part with its configurations:
1. Save the part.
2.
When starting the strip with a round draw part (with its configurations), in the Save the strip assembly as dialog box you can
select the Type of link and number of rows that you want :
2 webs
3 webs or more
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Page 8 of 10
no web
NOTES:
These types of link are SOLIDWORKS template files located in \Logopress3 installation
directory\template\english\skeleton folder.
When starting a strip, type of link and number of rows are saved and proposed for the next strip.
It's strongly recommended to click Configuration at station... to set each station of the strip before starting.
Tips and tricks:
When starting a strip with 2 webs type of link, you may sometimes encounter this kind of skeleton display:
It means that the 2D sketch skeleton cannot be solved successfully because of the set parameters.
How to repair it?
Under Link parameters increase one of these parameters:
- either the Strip width
- or the Fixed value from top of the strip
- or the Fixed value from bottom of the strip
- or under Link parameters increase the Link Width
- then click Apply.
When starting the strip of a round draw part with 3 webs or more type of link, notice that this skeleton template includes by
default the 2 shearing stations (small diameter and large diameter) + an idle station. Each one of these stations can be set or
changed:
Either when starting the Strip Layout module, in the Save the strip assembly as dialog box, click Configuration at
station....
Or when running the Strip Layout module, click Configuration of this station
It's recommended to create idle stations before setting these configurations.
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Inside shearing
All inside shearing (small diameter) are operated at this
selected station (in green).
The red arrow shows the feeding direction.
This is the 1st default station.
Outside shearing
All outside shearing (large diameter) are operated at this
selected station (in green).
This is the 2nd default station.
When creating the strip of a round draw part with 2 webs type of link, you can set or change the station where the links are cut:
click Configuration of this station
Links cut
The links are cut at the selected station.
The red arrow shows the feeding direction.
This is the 2nd default station.
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When creating the strip of a round draw part with the following types of link:
3 webs or more
3 Webs or more in line
you can set the Number of offset stations between odd and even rows (>0 or <0)
:
The reference line is the 1st line on the bottom side of the strip (odd).
To move the mobile lines (even) to the end side of the strip, set this parameter with a positive number.
To move the mobile lines (even) to the starting side of the strip, set this parameter with a negative number (it's recommended to
add idle stations at the beginning of the strip before setting this parameter).
For example, this parameter is set with -2 on the picture below.
Case of a complex round draw part with other configurations and other SOLIDWORKS features that you manually add:
In each configuration, only the sketch of the last unsuppressed revolve feature (near the bottom of the FeatureManager) is
considered to calculate the inner diameter of the webs in the skeleton. Please take care of it in order that the webs in the skeleton
properly connect the round draw part.
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