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CLIENTE CUSTOMER
SONATRACH
LOCALITA' - PLANT LOCATION
ALGERIA
FIRENZE
COMMESSA - JOB
1705713-14-15
IMPIANTO PLANT
ALRAR POWER PLANT EXTENSION PROJECT
TITOLO - TITLE
AS-SHIPPED
RADHIKA J.
Giovanardi L.
Seghi A.
15/03/10
RADHIKA J.
GIOVANARDI L..
SEGHI A.
24/12/09
GENERAL REVISION
RADHIKA J.
LUSINI S.
SEGHI A.
12/11/09
GENERAL REVISION
RADHIKA J.
LUSINI S.
SEGHI A.
08/07/09
ISSUE
PRITAM P.
ORGERO F.
SEGHI A.
30/04/09
0
RE
DESCRIZIONE - DESCRIPTION
PREP'D
CONT-CHK'D
APP-APPR'D
ITEM
N. SOM5461188 /4
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SOSTITUISCE IL - REPLACES
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CONTROL SYSTEM
FUNCTIONAL DESCRIPTION
NuovoPignone
INDEX
FIRENZE
TABLE OF CONTENTS
START/STOP SEQUENCING .................................................................................................................... 5
1.1
READY TO START
5
1.2
AUXILIARIES STARTING
1.3
CRANK
1.4
1.5
1.6
10
1.7
LOAD MANAGEMENT
11
1.8
SHUTDOWN REQUEST
12
1.9
TRIP REQUEST
13
1.10
COOLDOWN SEQUENCE
14
1.11
15
START PASSED
18
2.3
CRANK READY
19
2.4
FIRE READY
20
2.5
LOAD READY
21
2.6
SYNCRONIZATION PERMISSIVES
22
2.7
SHUTDOWN
23
2.8
TRIP
24
AUXILIARIES SEQUENCING............................................................................................................ 26
3.1
MINERAL LUBE OIL
26
3.2
29
3.3
30
3.4
31
3.5
HYDRAULIC OIL<1>
33
3.6
STARTING SYSTEM
35
3.7
HYDRAULIC RATCHETING
37
3.8
WHEELSPACES
39
3.9
SEISMIC VIBRATION
40
3.10
WATER WASH
41
3.11
VENTILATION
43
3.12
46
3.13
FUEL GAS<1>
47
ITEM
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3.14
49
3.15
50
51
53
3.18
BASE LOAD
55
3.19
55
ITEM
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FIRENZE
LIST OF ABBREVIATIONS:
MKVIe
DCP
MCC
QMT
PMS
F&G
DCS
UCP
GCPP
GEP
GT
CRS
HMI
ARS
PRS
FSNL
SHT
MARK VIe
DIRECT CURRENT PANEL
MOTOR CONTROL CENTER
MEDIUM VOLTAGE PANEL
POWER MANGEMENT SYSTEM
FIRE AND GAS
DISTRIBUTED CONTROL SYSTEM
UNIT CONTROL PANEL
GENERATOR CONTROL AND PROTECTION PANEL
GENERATOR EXCITATION PANEL
GAS TURBINE
CUSTOMER READY TO START<2>
HUMAN MACHINE INTERFACE <2>
AUXILLIARY READY TO START <2>
PROCESS READY TO START <2>
FULL SPEED NO LOAD <2>
SHEET <2>
NOTE:
The scope of this specification is to give a flow chart description of the main gas turbine sequences and a
functional description of its auxiliaries sequences.
This document does not cover the description of CORE ENGINE LOGIC FUNCTIONS.
The CORE ENGINE LOGIC FUNCTIONS software section contains algorithms for combustion chambers
flame detection, firing temperature calculation, speed/load regulator/protection, acceleration regulators,
exhaust temperature averaging regulator and protection, inter stage pressure regulator. These algorithms
shall be considered GE proprietary information and are excluded from this specification.
Reference Documents <2>
P&Ids SOM5105800
SOM5105801
SOM5105810
SOM5105820
SOM5105821
SOM5105830
SOM5105831
SOM5105832
SOM5105834
SOM5105836
SOM5105840
SOM5105871
SOM5105880
SOM5105881
SOM5105890
SOM5105894
UCS I/O LIST : SOM5461006
ITEM
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FIRENZE
START/STOP SEQUENCING
1.1
READY TO START
External
Sequences
Process
Sequences
F
from
Shutdown sequence
Shutdown or
Trip ?
active
SHT 10
Process ready To
start
No
No
GT zero
speed
?
detected
from Trip
sequence
SHT 13
- Lube Oil(L3ARS_LO)
- Hydraulic Ratchet
(L3ARS_RAT)
-Enclosure Vent
(L3ARS_ENC)
-Fire&Gas monitor
(L3ARS_FGM )
Yes
AND
3 CRS(2) =1
AND
L3PRS
No
- Fuel gas(L3ARS_FG)
OR Water wash on
Selected (L43BW)
See 2.1 AUXILIARIES
START READY for
details
Aux.
permissive
OK?
Yes
(L3ARS (2))
No
Core
Engine and
diagnosti
OK?
c
Yes
- Off
NOTES:
Master
Selector(1)
- Crank
-Fire
- Manual
- Auto
- Remote
(1)
HMI
Software switch
(2) Internal Software
Signal
Unit Ready to
Start
(L3 RS=1 (2))
SHT 6
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1.2
AUXILIARIES STARTING
External
Sequences
Process
Sequences
Remote
SHT 5
Manual
Master Sel
No
Start
Push
Button on
HMI?
And
Start Command
XS-116 ( From DCS)
Yes
Yes
Yes
Turbine start
sequence
initiated - Start
auxiliaries
(L1X= 1(3))
N
o
Auxiliarie
s
?
Start Passed
NOTES
(1) Can be already activated
( seecooldown sequence )
Yes
Ventilation System
activated
<3>
<4>
SHT 7
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1.3
CRANK
E xternal
Sequences
Process
S equences
SHT 6
Off-line
water wash sel.
on HMI
Yes
Water Wash
system Start (1)
No
End of sequence
No
Aux. Ready to
crank?
Yes
-Ratchet system activation
-Starting system activation
No
GT speed
above zero
speed?
Yes
Ratchet system de-activation
No
GTspeed
above Crank
speed?
NOTES :
(1) Note that if water
wash is selected,
ready to start and
start passed
conditions change
from the above
described
Yes
CRANK
No
Crank Time
Elapsed?
Yes
C
SHT 8
Figure 3 Crank
ITEM
3
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1.4
E x te r n a l
S equences
P ro c e s s
S equences
T u r b in e a n d A u x ilia r ie s
S equences
C
SHT 7
C ra n k
M a s te r
s e l e c to r
(2 )
-
No
A u x ilia r ie s R e a d y to f ir e
A R F)
I n c lu d e s th e
f o llo w i n g s o f tw a r e
c u m u la tiv e s ig n: a ls
H y d r a u lic O( ilL 3 A R F_ H Y D)
F u e l G a(sL 3 A R F_ F G )
- W a t e r W a s h( L 3 A R F_ W W )
F ir e
M anual
A u to
R e m o te
(L3
A. u x
r efiar d y to
?
e
S e e2 . 4
F IR E R E A D Y f o r
d e t.a ils
Y es
No
C o r e E n g in e
r e a d y t o f ir e?
Y es
I g n itio n T r a s f o r m e r c o m m a n( d
L 2 T V X= 1 (3 ))
O n S k id V a lv e s
C lo a e F u e l g a s V e n t v a lv e s 2 0 V G - 1 ( F V - 1 0 9)
O p e n F u e l g a s B lo c k v a lv e s 2 0 F G - 1 ( F V - 3 3 7 ) & 2 0 F G - 2 ( F V - 3 3 8)
No
F la m e
D e te c te d
F ir in g tim e
e la p s e d?
No
( L 2 8 F D X) ?
Y es
Yes
-
L u b e O il C o o lin g s y s te m
a c t iv a t io n
M a s te
r
S e le c t o r( 2 )
N O T E S:
( 1 ) T u r b in e r e m a in s in
C R AN K m od
. eT o
s t a r t a n e w f ir in g
a t te m p t, t h e o p e r a to r
h a s to m o v e
t e m p o r a r i ly m a s t e r
s e le c t o r i n C R A N K
p o s i tio n
(2 )
H M I s o f tw a r e
s w it
. ch
( 3 ) I n t e r n l S o f tw a r e
S ig n a l
- F ire
- M anual
- A u to
- R e m o te
W ARMUP
No
W a r m u p t im e
e la p s e d?
Y es
G
SHT 9
To
D is a b le i g n it io n t r a n s fo r m e r
O n S k id V a lv e s
C lo a e F- u e l g a s V e n t v a lv e s
2 0 V G - 1 ( F V - 1 0 9)
O p e n F u e l g a s B lo c k v a lv e s
2 0 F G -1 ( F V- 3 3 7 ) &
2 0 F G - 2 ( F V - 3 3 8)
O ff s k id V a lv e s
C lo s e F u e l B lo c k V a lv e
2 0 F B - 2 ( S O V 0 1 0 0 2B ) < 1 >
O p e n F u e l V e n t V a lv e
2 0 F V - 1 ( S O V 0 1 0 0 1A ) < 1 >
2 0 F V - 2 ( S O V 0 1 0 0 1B ) < 1 > < 4 >
S h u td o w n
se que nce
End
(1 )
SH T 15
R E V IS E D W H E R E S H O W N A S < 4 >
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FIRENZE
1.5
Process
Sequences
Master selector
(2)
-Fire
-Manual
-Auto
-Remote
ACCELERATING
No
Turbine speed
above self sustaining
speed?
Yes
Turbine speed
above min operative
speed?
GCPP
Excitation
enabled
(41 FX )
XS-212
Yes
SHT 10
ITEM
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1.6
Process
Sequences
No
Aux. Ready to
load?
Yes
Turbine start sequence endedturbine is running
(L3=1(1) )
Note
(1) Software Signal
No
GT speed =
100.3%?
Yes
FSNL
GCPP
Turbine ready to
syncronize
(52SX)
XS-209
No
Off
GCPP
Sync.
selector
Auto
Syncronization
permissives OK?
(GCPP-AUTO)
XS-202
Manual
Yes
Auto sync.
In progress
GCPP
No
GCPP manual
syncronization
Auto sync.
OK?
GCPP
generator circuit
breaker close
command
(25 )
XS-215
No
Resynch.
requested?
Yes
Yes
HMI
Resynch.
push button
SHT 11
SHT 5
ITEM
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FIRENZE
1.7
LOAD MANAGEMENT
External
Sequences
PMS
HMI Master
selector in Remote
position
Master
Selector (1) in
Remote
position
Yes
( LOC -REM)
XS-222
SHT 10
No
HMI ISO/
DROOP mode
selection
PMS
ISO/DROOP
mode
selection
ISO/
DROOP
XS-219
ISO/DROOP
mode selected
Active Power
Raise
PMS-RS)
XS-175
PMS
Active Power
Lower
PMS
Reactive
Power Raise
PMS
Reactive
Power Lower
Master
Selector (1)
Remote
PMS
(PMS-LS)
XS-176
Auto
Manual
(PMS- R-RF)
XS-224
GCPP
Reactive Power
Output increased/
decreased through
(PMS- R-LS) to Raise/Lower on
PMS
XS-225
End Sequence
Notes:
(1) HMI software
switch.
ITEM
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FIRENZE
1.8
SHUTDOWN REQUEST
External
Sequences
Process
Sequences
DCS
DCS Stop
Command
(DCS- STOP)
PMS
PMS Stop
Command
Master
Selector (1)
-Remote
XS-115
Yes
Customer
STOP ?
OR
(PMS-94X)
No
Generator
Lockout Relay
de-energized
Yes
Stop push
button on
HMI
HMI STOP?
SHT 15
XS-227
No
GCPP
-Crank
-Fire
-Manual
-Auto
Aux.STOP ?
No
(K86G2)
XS-182
Process
STOP ?
AND
TRUE
Yes
L94PSHD (3)
Yes
SHT 15
No
Core Engine
STOP(2)?
Notes
(1) HMI software switch.
(2) Core engine stop and trip are
generated by core engine standard
software, developed to manage fuel gas
valves and speed control.
Yes
No
End sequence
ITEM
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1.9
TRIP REQUEST
External
Sequences
Process
Sequences
GCPP
Trip to driver
from
protections
(K4-TRIP)
GCPP Trip?
Yes
XS-183
No
DCS
Customer trip
command
Customer
Trip?
(L4CTRIP)
XS-177
Auxiliaries trip request includes
the following software requests:
-Process (L4PTRIP)
-Lube Oil (L4ATRIP_LO)
-Seismic Vibration
(L4ATRIP_VIB)
-Starting Device (L4ATRIP_SD)
-Enc.Ventilation (L4ATRIP_ENC)
No
Yes
Aux Trip?
Yes
No
See 2.8 TRIP for details.
Core Engine
Trip?
Yes
SHT 15
SHT 5
No
End sequence
ITEM
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Process
Sequences
SHT 15
No
GT zero speed
reached?
Yes
Hydraulic Ratchet
system start
No
Cooldown
timer expired?
Yes
L62CD=1
End Sequence
ITEM
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Process
Sequences
GCPP
( 94X)
Turbine Normal
Stop
XS- 211
12
Shutdown in
Progress
L 94X(3)
PMS
Turbine Normal
Stop
( PM S - 94X)
L3= 0(3)
XS- 227
UNLOADING
No
GCPP
Gen
. Circuit
Breaker
opening
command
Reverse
Power
? (1)
( 52GT)
XS- 216
Yes
RELOADING
Yes
HMI
?
START
No
No
From Sht 1 3
Shutdown
sequence
aborted
GT under
minimum
speed
operative
?
Yes
GCPP
Trip from
driver
DECELERATING
L 14 HS= 0(3)
- Mineral Lube Oil system
d
activate
L4=0(3)
4X- 32
XS- 210
No
GT
minimum
operative
speed ?
No
FlameOut
?
OR
Yes
L4= 0(3)
Yes
- Mineral Lube Oil
system
activated
Ventilation Timer
activated
No
No
Flame Out?
Yes
NOTES
:
(1) MKVIe Reverse Power
Limit to be set higher
Then GCPP Reverse power
Protection
.
value
(2) TNH Turbine Speed
.
(3 ) Software Signal
Timer
expired?
Yes
- Ventilation System
Stop
OR
L 62 CD= 0(3)
I
Offskid Valves
Close Fuel Block Valve
20FB-2( SOV 01002
B)
Open Fuel Vent Valve
20FV-1( SOV 01001A)
20FV-2( SOV 01001B)<4>
Timer
expired ?
Yes
Lube oil
Cooler
system Stop
End
To
Cooldown
SHT14
GENERAL REVISION
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2 STATUS DEFINITION
The main checks performed by the MKVIe software before starting different turbine sequences are listed in the
following tables.
Signals descriptions shall be considered related to software signals in the first columns.
2.1
SOFTWARE TAG
LOGIC
TAG
NOT
L71QL_W
NOT
LT -301 (96QL1)
NOT
l27qel
NOT
XS -101 (27QE)
NOT
l49qe
NOT
XS -102 (49QE)
L26QN_W
NOT
TE -307 (LT-OT-1)
NOT
l49hr1a
NOT
XS -106 (49HR)
NOT
L27hr
NOT
XS -105 (27HR)
NOT
L33EA1AO<4>
L33EA1BO<4>
L26BA
NAN
D
TE -296 A (TT-BA2A)
TE -296 B (TT-BA2B)
TE -296 C (TT-BA2C)
NOT
L33dtc<2>
l33ido1
l33ido2
NOT
NOT
l33odo1
NOT
l33odo2
NOT
l33cb1o<2>
l33cb2o<2>
NOT
L63FGH_W 1
NOT
NOT
L63FGL_W 2<2>
NOT
L33vg2_c<2>
NOT
1
2
L33P2
NAN
D
l45hta
NOT
SYSTEM
PT -109 A (96FG-2A)
PT -109 B (96FG-2B)
PT -109 C (96FG-2C)
PT -109 A (96FG-2A)
PT -109 B (96FG-2B)
PT -109 C (96FG-2C)
ZSL -100 (33VG-2)
----XS -167 (45HTA)
TURBINE COMPARTMENT
INTERNAL TEMP.
VENTILATION
VENTILATION
VENTILATION
VENTILATION
VENTILATION
VENTILATION
VENTILATION
VENTILATION
VENTILATION
FUEL GAS
FUEL GAS
FUEL GAS
VALVES SEQUENCING
FIRE FIGHTING & GAS
DETECTION
GENERAL REVISION
GENERAL REVISION
ISSUE
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DESCRIPTION
AG
ITEM
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SOFTWARE TAG
LOGIC
TAG
DESCRIPTION
SYSTEM
AG
NOT
l33cr_a1
NOT
NOT
l33cr_b
NOT
l33cp_a <3>
l33cp_b <3>
AND
NOT
l33cp_c
NOT
XS -160 (33CP-1)
NOT
l86fg
NOT
XS -172 (86FG)
NOT
l43cp_i
NOT
L43ffb<2>
HS -232 (43FFB-1)
NOT
l86vmn<2>
NOT
NOT
l86ps
AND
XS -233 (86VM)
XS -154 (86PS-1)
UCP
XS -121 (86PS-2)
l27mc1n
XS -152 (27MC)
XS -155 (74X-MCC)
NOT
l80x
NOT
XS -108 (DCP-80X)
NOT
l30ra
NOT
XS -110 (DCP-30RA)
NOT
l30rb
NOT
XS -109 (DCP-30RB)
NOT
XS -111 (DCP-BD)
NOT
NOT
l3comm_io<2>
l86mp
NOT
MCC
MCC
DCP
DCP
DCP
DCP
If the corresponding CO2 bottles bank is selected through selector HS-700 (43HS-1).
ITEM
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2.2
START PASSED
SOFTWARE TAG
LOGIC
TAG
TAG
NOT
XS -135 (52QA)
XS -133
(52HQ)<1>
l52qa
NOT
L52hq
L52qv
XS -151 (52QV)
NOT
L63QA2L_W
NOT
NOT
L63QT
NOT
l52bt11
OR
XS -124 (52BA-1)
OR
l52bt2
NOT
PT -310 A (96QT2A)
PT -310 B (96QT2B)
PT -310 C (96QT2C)
PT -310 A (96QT2A)
PT -310 B (96QT2B)
PT -310 C (96QT2C)
L63BT_W
XS -127 (52BA-2)
NOT
PDT -205 A
(96SV-1A)
PDT -205 B
(96SV-1B)
PDT -205 C
(96SV-1C)
L3QE_TEST<2>
DESCRIPTION
SYSTEM
TURB.ENCLOSURE VENT.FAN #1
RUNNING
TURB.ENCLOSURE VENT.FAN #2
RUNNING
VENTILATION
VENTILATION
VENTILATION
VENTILATION
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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18 /19
DESCRIZIONE - DESCRIPTION
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FIRENZE
2.3
CRANK READY
SOFTWARE TAG
LOGIC
NOT
TAG
L71QL_W
TAG
NOT
LT -301 (96QL1)
l52qa
NOT
NOT
NOT
XS -135 (52QA)
L63QA2L_W
NOT
L26QN_W
NOT
L63FGL_W
L26FGL_W 1
NOT
NOT
PT -310 A (96QT-2A)
PT -310 B (96QT-2B)
PT -310 C (96QT-2C)
TE -307 (LT-OT-1)
PT -108 (96FG-1)
TE -104 A (TG-FG-1)
TE -104 B (TG-FG-2)
TE -104 C (TG-FG-3)
L43C
1
L33VG2_C
L3PRC
L52hq
DESCRIPTION
SYSTEM
FUEL GAS
FUEL GAS
FUEL GAS
VALVES
SEQUENCING
HYDRAULLIC OIL
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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PAGINA-SHEET
19 /20
DESCRIZIONE - DESCRIPTION
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FIRENZE
2.4
FIRE READY
SOFTWARE TAG
LOGIC
TAG
TAG
NOT
PT -324 (96HQ-1)
NOT
L63HQ1L_W
NOT
L43BW
NOT
L83BW
NOT
L63FGL_W
NOT
PT -108 (96FG-1)
TE -104 A (TG-FG-1)
TE -104 B (TG-FG-2)
TE -104 C (TG-FG-3)
NOT
L26FGL_W
NOT
NOT
l33vg2_c
l27gcpp1
NOT
NOT
l86g1
NOT
XS -184 (K86G1)
NOT
l8vtm
NOT
XS -198 (K-8VT-M)
NOT
l86g2
XS -182 (K86G2)
NOT
l8vtp
XS -197 (K-8VT-P)
NOT
l27pr
NOT
XS -193 (27PR)
NOT
l8vtavr
NOT
XS -199 (K-8VT-AVR)
NOT
l8vtb1
NOT
XS -200 (K-8VT-B1)
NOT
l26tw
NOT
DESCRIPTION
SYSTEM
HYDRAULIC OIL
WATER WASH
WATER WASH
FUEL GAS
FUEL GAS
FUEL GAS
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
PAGINA-SHEET
20 /21
DESCRIZIONE - DESCRIPTION
SOSTITUISCE IL - REPLACES
SOSTITUITO DA - REPLACED BY
NuovoPignone
FIRENZE
2.5
LOAD READY
SOFTWARE TAG
LOGIC
NOT
NOT
TAG
l52qa
NOT
l72qez
NOT
L52hq
NOT
DESCRIPTION
SYSTEM
MINERAL LUBE
OIL
MINERAL LUBE
OIL
HYDRAULLIC OIL
TAG
XS -135 (52QA)
XS -100 (4QE)
XS -133 (52HQ) <1>
L3prl<2>
PROCESS
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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21 /22
DESCRIZIONE - DESCRIPTION
SOSTITUISCE IL - REPLACES
SOSTITUITO DA - REPLACED BY
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FIRENZE
2.6
SYNCRONIZATION PERMISSIVES
SOFTWARE TAG
LOGIC
TAG
LOGIC
LOGIC
l43gcpp-a<3>
l25-enab<3>
l43avrlc
XS -196 (AVR-43X-A)
NOT
l3gg
NOT
l52gx1
XS -195 (AVR-43-LC)
XS -187 (3GG-25A)
NOT
XS -188 (K52GX-1A)
l41x
XS -192 (41X-1)
NOT
l8vtm
NOT
XS -198 (K-8VT-M)
NOT
l8vtp
NOT
XS -197 (K-8VT-P)
NOT
l8vtavr
NOT
XS -199 (K-8VT-AVR)
NOT
l8vtb1
NOT
XS -200 (K-8VT-B1)
NOT
lavr43lc<3>
l43gcpp-m<3>
NOT
l86g1<3>
l25m<3>
lavr43xa<3>
NOT
NOT
NOT
NOT
NOT
SYSTEM
l43avr
NOT
DESCRIPTION
TAG
NOT
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
GCPP
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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22 /23
DESCRIZIONE - DESCRIPTION
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FIRENZE
2.7
SHUTDOWN
SOFTWARE TAG
LOGIC
TAG
L30WSA_SD1
TAG
OR
TAHH-208
TAHH-209
TAHH-213
TAHH-214
TAH-208
TAH-209
TAH-213
TAH-214
L63TF
L94gshd<2>
L39vd2<3>
PDAHH252
(26CT + K86G2)
VE -209 A (39V-1A)
VE -209 B (39V-1B)
VE -210 A (39V-2A)
VE -210 B (39V-2B)
DESCRIPTION
SYSTEM
WHEELSPACE
WHEELSPACE
INLET AND
FILTRATION
GCPP
CONTROL &
PROTECTION
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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2.8
TRIP
SOFTWARE TAG
LOGIC
TAG
L26QT
TAHH-305
L63QTX
PALL-310
L63QVT
PDAHH-300
L4QE_TRP
86DS2
L3SMTX
NOT
L26BT
TAHH- 296
l45htt
XS -168 (45HTT)
l45hft
XS -166 (45HFT)
l45ftt
XS -163 (45FTT)
HS -221 (5ESD-1)
l5esdv2
HS -220 (5ESD-2)
XS -153 (5ESD-1) 3
EMERGENGCY SHUTDOWN PB ON
UCP
l4_fb3
NOT
l26gbtx4
PSS-TRIP
XS -183 (K4-TRIP)
XS -210 (4X-32)
TAHH-374
TAHH-370
L39gvtx<3>
L39gvtx<3>
MINERAL LUBE
OIL
MINERAL LUBE
OIL
MINERAL LUBE
OIL
MINERAL LUBE
OIL
STARTING DEVICE
l5esdv1
l4tesd
l4prot4
PAHH-712
SYSTEM
l63cpd
L3SFLT
DESCRIPTION
TAG
VENTILATION
FIRE FIGHTING &
GAS DETECTION
FIRE FIGHTING &
GAS DETECTION
FIRE FIGHTING &
GAS DETECTI
FIRE FIGHTING &
GAS DETECTION
ENCLOSURE
EMERGENCY
SHUTDOWN
ENCLOSURE
EMERGENCY
SHUTDOWN
UCP EMERGENCY
SHUTDOWN
UCP
PROTECTIONS
PSS
GCPP
GCPP
BEARING
TEMPERATURE
MONITOR
BN
BN
BN
BN
BN
BN
BN
BN
BN
CONTROL &
PROTECTION
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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24 /25
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FIRENZE
SOFTWARE TAG
LOGIC
NOT
TAG
L28FDT
TAG
NOT
BE -200 P (28FD-2P) 1
BE -201 P (28FD-3P)
BE -202 P (28FD-7P)
BE -203 P (28FD-8P)
SE -200 A (77NH-1) 2
SE -200 B (77NH-2)
SE -200 C (77NH-3)
XAHH -355 (XAHH-355)
XAHH -356 (XAHH-356)
VE -209 A (39V-1A)
VE -209 B (39V-1B)
VE -210 A (39V-2A)
VE -210 B (39V-2B)
L39vt<2>
1
2
3
4
DESCRIPTION
SYSTEM
CONTROL &
PROTECTION
FLAME DETECTORS
CONTROL &
PROTECTION
BN
BN
CONTROL &
PROTECTION
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
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FIRENZE
3 AUXILIARIES SEQUENCING
3.1
CUSTOMER TAG
------------LT -301
--PDT -308
TE -305 A
TE -305 B
TE -305 C
TE -311
PT -310 A
PT -310 B
PT -310 C
TE -312
TE -313
PI -357 B
PI -380
PDT -300 A <1>
PDT -300 B
PDT -300 C
TE -307
PI -406
DESCRIPTION
LUBE OIL TANK
MAIN LUBE OIL PUMP
LUBE OIL AUXILIARY PUMP
EMERGENCY PUMP
LUBE OIL AUXILIARY PUMP MOTOR
EMERGENCY PUMP MOTOR
LUBE OIL TANK LEVEL
LUBE OIL DUPLEX FILTER
LUBE OIL FILTERS HEADER
LUBE OIL HEADER TEMP.
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
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FIRENZE
speed that is 95% of rated speed (L14HSX is true). After that, the main mechanical lube oil pump
becomes sufficient to provide the needed oil pressure by itself.
Request during normal operation
When the shaft is above minimum operative speed, the auxiliary pump is started if the lube oil header
pressure is detected low by L63QA2L_W voted software signal (corresponding to PAL-308 alarm) and this
condition is verified for more then K63QALY software constant (typically 2.5 s)
Software alarm L52QA_ALM is generated upon auxiliary pump running detection operated by software
signal l52qa and hardwired signal XS -135 (52QA).
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
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27 /28
DESCRIZIONE - DESCRIPTION
SOSTITUISCE IL - REPLACES
SOSTITUITO DA - REPLACED BY
NuovoPignone
FIRENZE
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
PAGINA-SHEET
28 /29
DESCRIZIONE - DESCRIPTION
SOSTITUISCE IL - REPLACES
SOSTITUITO DA - REPLACED BY
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FIRENZE
3.2
DEVICE SUMMARY
DEVICE NAME
CUSTOMER TAG
QV-1
--88QV-1
--PDS-1
--96QV-1A
PDT -300 A
96QV-1B
PDT -300 B
96QV-1C<1>
PDT -300 C
SOFTWARE DESCRIPTION
DESCRIPTION
VAPOUR EXTRACTOR
LUBE OIL MIST SEPARATOR MOTOR
MINERAL OIL MIST ELIMINATOR
LUBE OIL TANK INTERNAL PRESSURE
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
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29 /30
DESCRIZIONE - DESCRIPTION
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FIRENZE
3.3
DEVICE SUMMARY
DEVICE NAME
CUSTOMER TAG
23QT-1
--23QT-2
--23QT-3
--23QT-4
--LT-OT-1
TE -307
49QT-1
TSHH -300
49QT-2
TSHH -301
49QT-3
TSHH -302
49QT-4
TSHH -303
SOFTWARE DESCRIPTION
DESCRIPTION
LUBE OIL ELECTRIC HEATER
LUBE OIL ELECTRIC HEATER
LUBE OIL ELECTRIC HEATER
LUBE OIL ELECTRIC HEATER
LUBE OIL TANK
LUBE OIL TANK HEATER CUT OUT
LUBE OIL TANK HEATER CUT OUT
LUBE OIL TANK HEATER CUT OUT
LUBE OIL TANK HEATER CUT OUT
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
PAGINA-SHEET
30 /31
DESCRIZIONE - DESCRIPTION
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FIRENZE
3.4
DEVICE SUMMARY
DEVICE NAME
88QFC-1
88QFC-2
88QFC-3
23QFC-1<1>
23QFC-2<1>
CUSTOMER TAG
-----------
DESCRIPTION
AIR COOLER FAN MOTOR
AIR COOLER FAN MOTOR
AIR COOLER FAN MOTOR
COOLER FAN MOTOR SPACE HEATER
COOLER FAN MOTOR SPACE HEATER
23QFC-3<1>
39QFC-1
--VSH -200
39QFC-2
VSH -201
39QFC-3
VSH -202
VTR-1 <1>
20QFC-1 <1>
TCV -306
XY -200
20QFC-2 <1>
XY -201
20QFC-3 <1>
XY -202
THERMOSTATIC VALVE
AIR COOLER MOTOR FAN REMOTE
RESET
AIR COOLER MOTOR FAN REMOTE
RESET
AIR COOLER MOTOR FAN REMOTE
RESET
SOFTWARE DESCRIPTION
Air cooling (3x50%) control sequence
The described sequence actuates three fans (main, auxiliary and stand-by); each fan is designed to
provide 50% of rated airflow.
Auxiliary fan selection
Auxiliary fan selection is done by HMI dedicated pushbutton through signal SC43QFC, normally when all
fans are stopped.
Main fan Start/Stop logic
The lube oil cooler main fan is started when flame is detected in combustion chamber (L28FDX=1).
The main fan is stopped K4QFCM (typically 120 minutes) after flameout (L28FDX=0).
o
<1>
Lube Oil Tank temperature should be greater Than K26QM (Typically 86 F )
Stand-by fan Start/Stop logic
Stand-by fan control is driven by LTTH1_W voted software signal, generated TE -305 A (LT-TH-1A) , TE 305 B (LT-TH-1B) , TE -305 C (LT-TH-1C) thermocouple outputs.
When the lube oil cooler main fan is running, the stand-by fan is started if the lube oil header temperature
LTTH1_W reaches the stand-by fan starting value K26QFCH.
The fan is then stopped if LTTH1_W value decreases below the stand-by stop value K26QFCL.
After its stop, the stand-by fan cant be restarted until K4QFCS_INH_R (typically 120s) time is elapsed.
Similarly, Stand-by stop is not permitted for K4QFCS_INH_S (typically 240s) from its start.
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
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In case of failure of two out of the three lube oil header thermocouples, a backup start/stop logic is
provided: regardless of main fan state, the stand-by fan is started and then stopped when the failure
condition is no more detected.
The standby cooling fan can only be started during machine running or during the cooldown period.
Auxiliary fan Start/Stop logic
The lube oil cooler auxiliary fan is started when temperature high software alarm is generated (L26QA_W)
due to AAH-211, LTTH1_W signal high value (TAH-305) or to the above described thermocouples failure
condition.
When this high temperature alarm is reset, the auxiliary fan keeps on running and can be stopped
manually by the operator in front of the HMI (L5QFC13_S_CPB commands) or of the MCC.
If auxiliary fan is running, L52QFC_ALM software alarm is generated.
Lube Oil temperature control
The oil temperature control is accomplished by varying the oil flow through the cooler with the three way
valveTCV -306 (VTR-1) . This valve is regulated through an integrated IP converter by the MKVIe
temperature indication control; the reference temperature used for this control is the mean lube oil header
temperature LTTH1_W.
Cooler fans control sequence and changeover
Lube oil cooler high vibration, detected by VSH -200 (39QFC-1) , VSH -201 (39QFC-2) , VSH -202
(39QFC-3) (l39qfc13 software signals), is the cutout condition for the related fan (active in both automatic
and manual mode) and generates VAH-200, VAH-201 & VAH-202 alarm. This cutout condition is also
repeated to the MCC (l4qfc13_c software signals:XS -137 (4QFC-1-C) , XS -140 (4QFC-2-C) , XS -143
(4QFC-3-C) hardwired signals), in order to disable any possible start condition activation.
Every time the cooler fan motor is detected running by the feedback (l52qfc13), the cooler fan high
vibration alarm is inhibited for the time K52QFCZ (10s), by energizing the XY -200 (20QFC-1) , XY -201
(20QFC-2) , XY -202 (20QFC-3) remote reset (l4qfc13_inh software outputs).
The cooler fans start and stop according to the current main/stand-by/auxiliary state and their respective
start/stop logic.
While the auxiliary fan is selected manually by the operator, the main and the stand-by fans are selected
by internal changeover logic:
Auxiliary selection change cause main and stand-by change preserving cyclic order;
Main/stand-by are exchanged each time the stand-by fan is required to run (inversion of cyclic order);
If the running fan becomes the auxiliary or stand-by one and has to be stopped, its stop is delayed of 10
seconds;
The changeover doesn't activate auxiliary fan running alarm L52QFC_ALM;
If changeover is done when all fans are running or stopped, nothing changes except the selection.
Manual control
Every lube oil cooler fan can be controlled in manual mode. When manual mode is selected, each cooler
fan maintains its previous status and the summarized software alarm L43QFC_ALM is generated.
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
N. SOM5461188 /4
LINGUA-LANG.
PAGINA-SHEET
32 /33
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3.5
HYDRAULIC OIL<1>
DEVICE SUMMARY
DEVICE NAME
PH-1
PH-2
FH1-12
FH-B
96HF-1 <1>
CUSTOMER TAG
--88HQ
----PDT -323
96HQ-1 <1>
VPR3-1 <!>
PT -324
PCV -320
VR-21 <1>
PSV -321
VR-22 <1>
PSV -318
DESCRIPTION
HYDRAULIC OIL MAIN PUMP
HYDRAULIC OIL AUXILLIARY PUMP
HYDRAULIC OIL DUPLEX FILTER
HYDRAULIC RATCHET OIL FILTER
HYDR. OIL FILTERS DIFFERENTIAL
PRESSURE
HYDRAULIC OIL HEADER PRESSURE
COMPENSATOR-HYDRAULIC OIL PUMP
DISCHARGE
MAIN HYDRAULIC PUMP DISCHARGE
RELIEF
AUX. HYDRAULIC PUMP DISCHARGE
RELIEF
SOFTWARE DESCRIPTION
Hydraulic oil system takes oil from lube oil system. Oil pressure is increased by the mechanically driven
pump PH-1. PH-1 delivery pressure is controlled by PCV -320 (VPR3-1) regulator.
The auxiliary pump PH-2, driven by an AC electric motor 88HQ, provides necessary oil pressure during
startup and shutdown phases. Moreover, during turbine normal operation, it provides a backup function on
main pump PH-1.
Relief valves PSV -318 (VR-22) &PSV -321 (VR-21) are provided respectively at PH-1and PH-2 delivery
to protect the system against overpressure.
FH1-1 and FH1-2 twin filter system supplies clean oil to the downstream equipment. High differential
pressure across filters is detected by differential pressure trasmitter PDT -323 (96HF-1) .
Hydraulic oil pressure is monitored by pressure trasmitter PT -324 (96HQ-1) installed downstream the
filtration system.
Hydraulic pump logic
Cutout condition
If lube oil header pressure is detected not normal, cutout is performed on the hydraulic pump requests
described below.
When unit is stopped, if the cutout condition is active for more than typically 10s from hydraulic pump start
request, alarm is generated.
When unit is running, if the cutout condition is active, alarm is generated.
In case of lube oil pressure is detected low by PDT -300 A (96QV-1A)
PDT -300 B (96QV-1B) PDT -300 C (96QV-1C) cutout to MCC is generated XS -132 (4HQ-C) .
Request during unit stopped
If cutout condition is not active, during unit stopped the pump can be started by process hydraulic oil
request.
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
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If cutout condition is not active, during startup the auxiliary pump starts when the turbine start sequence is
activated. It continues to operate until the HP shaft reaches minimum operating speed. From this point,
the main mechanical hydraulic oil pump will provide the necessary oil pressure.
Request during normal operation
When HP shaft is above minimum operating speed, if cutout condition is not active, the auxiliary pump
starts if one of the following condition is verified:
Hydraulic oil pressure detected low by pressure switch PT -324 (96HQ-1)
Process hydraulic oil request.
During normal operation when hydraulic pump start detected by XS -133 (52HQ) alarm is generated.
Stop during normal operation
If during normal operation the pump has been started, detected by by XS -133 (52HQ)the pump remains
running also when the starting condition is reset. It can be stopped manually by operator from HMI or
MCC.
Request during shutdown
If cutout condition is not active, when a normal shutdown occurs, the auxiliary pump is started when the
HP shaft decreases below the minimum operating speed. The pump will keep running till the master relay
is de-energized unless the pump is requested running from process.
Request during emergency shutdown (trip)
If emergency shutdown (trip) is detected, the hydraulic pump is not started. If the pump was already
running before the trip event (see request during normal operation), the pump stops typically 10s after the
trip.
Manual control
If cutout condition is not active, auxiliary pump can be manually started. If manual operation is deselected,
the pump returns to automatic control.
Alarms logic
If hydraulic oil pressure is detected low by PT -324 (96HQ-1)for more then typically 3s, alarm is generated
if following conditions are all verified:
Above crank speed
After start passed and before shutdown
Alarm is also disabled 1.5s after that operative speed is reached to account for the stop of auxiliary pump.
If hydraulic oil filter differential pressure is detected high by PDT -323 (96HF-1) .for more then typically 1s,
alarm is generated.
ITEM
3
GENERAL REVISION
GENERAL REVISION
ISSUE
REV
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3.6
STARTING SYSTEM
DEVICE SUMMARY
DEVICE NAME
20TU
33CS-1
CUSTOMER TAG
FCV -330
ZSL -304
PS-1
23CR-1
88CR-1
DESCRIPTION
TORQUE CONVERTER UNLOADING
STARTING CLUTCH POSITION ENGAGED
CHARGE PUMP FOR TORQUE
CONVERTOR
ANTICONDENSATION HEATER
STARTING MOTOR
SOFTWARE DESCRIPTION
Starting system provides necessary torque to drive the gas turbine to its self-sustaining speed, at which
the energy produced by the HP turbine expansion equals the energy required by the compression.
The system consists of the AC three phase electric motor 88CR-1, a torque converter and a Self
Synchronizing Starting (SSS) clutch.
Torque converter, connected between electric motor and turbine HP shaft through the SSS clutch, is
provided to modify torque features of the motor to fit the starting requirements.
The variable orifice assembly FCV -330 (20TU) is installed on the torque converter drain. The torque
converter drain flow can be modified, through the solenoid valve FCV -330 (20TU), to match the
cranking/firing speed. The oil flow is also adjustable through a manual variable orifice for calibration
purposes.
The clutch limit switch ZSL -304 (33CS-1) is installed in order to detect the engaged status.
Hydraulic ratchet interface logic
When the unit is ready to crank, hydraulic ratchet system energizes the starting clutch solenoid. If the
starting clutch is not detected engaged in 10 seconds by ZSL -304 (33CS-1), alarm is generated.
The turbine shaft breakaway is helped by hydraulic ratchet system that is stopped as soon as shaft
moves.
ITEM
3
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3.7
HYDRAULIC RATCHETING
DEVICE SUMMARY
DEVICE NAME
PH-3
88HR
43HR
CUSTOMER TAG
----HS -300
20HR-1
FV -326
FH-B
33HR1
--ZSL - 300
33CS-1
ZSL -304
DESCRIPTION
RATCHET PUMP
RATCHET MOTOR
HYDRAULIC RATCHET CONTROL
SWITCH
HYDRAULIC RATCHET SELF
SEQUENCING VALVES
HYDRAULIC RATCHET OIL FILTER
HYDRAULLIC RATCHET VALVE
POSITION
STARTING CLUTCH POSITION ENGAGED
SOFTWARE DESCRIPTION
The hydraulic ratchet system provides:
breakaway torque to the unit shaft during unit startup;
slow rotations during unit cool down in order to avoid shaft bowing due to non-uniform heat radiation from
turbine casings combined with rotor weight;
slow rotations during long-term storage periods.
The sequence described is used to build ratchet pump 88HR command XS -104 (4HR) and starting
clutch engage valve open command FV -326 (20HR-1) .The two ratcheting commands are generated at
the same time by the same logic. The clutch engaged is detected by limit switch ZSL -304 (33CS-1) signal
that cause the cranking motor to start.
Ratcheting commands permissive
Electric cranking motor stopped delayed XS -129 (52CR)
Ratcheting commands cutout conditions
Lube oil pressure low voting trip logic
HP zero speed detected for more than 60s.
HP shaft control speed signal loss
HP shaft above crank speed
Unit start-up ratcheting sequence
During the unit starting sequence, if no cutout and all permissive conditions verified, the ratcheting begin
as soon as the ready to crank is detected (L3ARC). It continues to operate until the HP shaft zero speed is
detected (L14HR).
Ratcheting cycles during cooldown
During a stop sequence, the ratchet pump is started 60 seconds after the HP shaft is detected at zero
speed; independently from the state of limit switch ZSL -304 (33CS-1) the pump remains running and
rotating the shaft until the ZSL -304 (33CS-1)limit switch drop down delayed by 2s is detected. At this point
the pump is kept stopped for 180 s, and then the cycle is repeated. Cooldown ratcheting cycles are
stopped when cooldown sequence is completed
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The jogging sequence stops 2s after the drop down of limit switch (l33hrf)
Alarms, trips and monitoring
If, during cooldown ratcheting, limit switch ZSL -304 (33CS-1)is not detected for 6 minutes, alarm is
generated.
If ratcheting cycle is longer than 30s, alarm is generated.
If hydraulic ratchet motor overload is detected XS -106 (49HR) alarm is generated.
Hydraulic ratchet pump running is detected XS -107 (42HR) for monitoring purposes.
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3.8
WHEELSPACES
DEVICE SUMMARY
DEVICE NAME
TT-WS1FO-1
TT-WS1FO-2
TT-WS1AO-1
TT-WS1AO-2
TT-WS2FO-1
TT-WS2FO-2
TT-WS2AO-1
TT-WS2AO-2
CUSTOMER TAG
TE -208 A
TE -208 B
TE -214 A
TE -214 B
TE -209 A
TE -209 B
TE -213 A
TE -213 B
DESCRIPTION
WHEEL SPACE TEMP. 1st STAGE FWD OUTER #1
WHEEL SPACE TEMP. 1st STAGE FWD OUTER #2
WHEEL SPACE TEMP. 1st STAGE AFT OUTER #1
WHEEL SPACE TEMP. 1st STAGE AFT OUTER #2
WHEEL SPACE TEMP. 2nd STAGE FWD OUTER #1
WHEEL SPACE TEMP. 2nd STAGE FWD OUTER #2
WHEEL SPACE TEMP. 2nd STAGE AFT OUTER #1
WHEEL SPACE TEMP. 2nd STAGE AFT OUTER #2
SOFTWARE DESCRIPTION
Alarms and Shutdown logic
There are two single element thermocouples (TC) in each measurement section to monitor the
wheelspace temperatures.
If the average temperature of TCs located in one measurement section exceeds the related alarm level
for more than 10s, a common software alarm L30WSA2_ALM is generated. This alarm corresponds to
TAH-208, TAH-209, TAH-213, TAH-214 P&Id alarms.
If this common alarm remains active for more than 24 hours, L30WSA4_ALM software alarm signal is
generated and shutdown sequence is started (L30WSA_SD software shutdown request).
If the average temperature exceeds the shutdown level for more than 10s, a common software alarm
L30WSA3_ALM (corresponding to TAHH-208, TAHH-209, TAHH-213, TAHH-214 P&Id alarms) is
generated and the shutdown sequence is immediately activated (L30WSA_SD).
For the first hour of operation after the end of starting sequence (L3 is true), WSKALM9 constant (21C) is
added to both alarm and shutdown levels to avoid shutdown due to a transient thermal distribution.
Instrumentation fault logic
Outputs from the two thermocouples located in a same measurement section are compared against each
other. If they differ by more than WSKALM8 constant (65.5C), the high spread software alarm
L30WSA1_ALM is generated and the maximum temperature value is considered for control functions.
A thermocouple signal is detected faulty when at least one of the following conditions are verified:
Thermocouple output is out of range (-26.5C, 649C);
Signal fault detected by hardware diagnostic.
If a thermocouple signal is detected faulty, its value is discarded and temperature value is given by the
other thermocouple on the same section.
If two thermocouple signals on the same section are faulty for more then 10s, alarm signal
L30WSAF_ALM is generated and shutdown sequence is started (L30WSA_SD).
Water Wash Permissive
All of the average wheelspace temperature values are compared against each other and the highest value
is selected. This value is then compared to K69TWW constant (149C), to provide water wash permissive
signal (L69TWW).
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3.9
SEISMIC VIBRATION
DEVICE SUMMARY
DEVICE NAME
39V-1A
39V-1B
39V-2A
39V-2B
CUSTOMER TAG
VE -209 A
VE -209 B
VE -210 A
VE -210 B
DESCRIPTION
TURBINE BRG.#1 VIBRATION
TURBINE BRG.#1 VIBRATION
TURBINE CASING VIBRATION
TURBINE CASING VIBRATION
SOFTWARE DESCRIPTION
Alarm and trip logic
If the signal coming from one of the four sensors exceeds its alarm level for more then LK39ATD (typically
5s), software common alarm L39VA_ALM is generated (VAH-209, VAH-210 in the P&Id).
If a sensor signal reaches its trip level and maintains this value for more than LK39TTD (typically 0.5s)
while a second sensor value is above alarm level, trip L39VT and alarm L39VT_ALM are generated
(VAHH-209, VAHH-210 P&Id alarms).
Trip signal L39VT is latched and can be reset with master reset command from the HMI.
If the difference between the two signals of a pair of sensors is higher than the threshold LK39DIFF for
more than LK39DFTDT (typically 0.5s), software alarm L39VDIFF_ALM is generated.
Instrumentation fault and disable logic
Sensor readings can be faulty, detected by hardware diagnostic, or disabled, by forcing to 0 the enable
input.
If at least one sensor fault is detected for more than LK39FTD time (typically 500ms), alarm L39VF_ALM
is generated.
If at least one sensor is disabled, alarm L39VD1_ALM is generated.
When two or more sensors are disabled or detected above alarm threshold, if at least one enabled sensor
reaches the trip level for more than LK39TTD (typically .5s), trip L39VT and alarm L39VT_ALM are
generated.
If three sensors are faulty or disabled, inhibit to start signal L39VD3 is generated. Also, L39VD3_ALM
alarm is generated if master protective signal L4 is low (starting condition).
If two paired sensors are faulty or disabled, L39VD2 shutdown signal and L39VD2_ALM alarm are
generated.
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DEVICE NAME
20TW-1
CUSTOMER TAG
XY -407
20TW-2
XY -406
DESCRIPTION
ON LINE WASHING WATER SOLENOID
VALVE
OFF LINE WASHING WATER SOLENOID
VALVE
SOFTWARE DESCRIPTION
On line water wash sequence
Water wash cutout conditions:
Turbine start sequence not ended - turbine is not running (L3 is false)
Compressor inlet temperature (CTIM software signal) lower than the threshold LKWCTIM (typically 10C).
Water wash selection:
On line water wash is selected using HMI pushbutton L83WWON_CPB.
When the turbine start sequence is ended (L3 is true), if the on line water wash is selected and
temperature cutout condition is verified, the software alarm L3WCTIM_ALM is generated.
Water wash activation:
If the operator selects on line water wash and temperature cutout condition is not verified, on line water
wash sequence is activated. After K83WWZ (typically 3 seconds) the solenoid valve XY -407 (20TW-1) is
energized by l20bw2 software output.
Water wash stop:
Water wash is de-activated (and solenoid valve XY -407 (20TW-1) is de-energized) when on line water
wash is de-selected due to:
HMI pushbutton L83WWOFF_CPB activation
Cut-out condition.
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ITEM
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3.11 VENTILATION
DEVICE SUMMARY
DEVICE NAME
FNVF12
88BA-12
DVF-16
33ID-1
33ID-2
33OD-1
CUSTOMER TAG
------ZSH -207 A
ZSH -207 B
ZSH -202 A
33OD-2
ZSH -202 B
96SV-1A
96SV-1B
96SV-1C
TT-BA-2A
PDT -205 A
PDT -205 B
PDT -205 C
TE -296 A
TT-BA-2B
TE -296 B
TT-BA-2C
TE -296 C
33DT-1 33DT-10
DESCRIPTION
CENTRIFUGAL VENTILATION FAN
VENTILATION FAN AC MOTOR
DAMPERS
VENTILATION INLET DAMPER OPEN
VENTILATION INLET DAMPER OPEN
TURBINE COMP. VENTILATION OUTLET
OPEN
COUPLING COMP. VENTILATION
OUTLET OPEN
VENTILATION FANS SWITCH-OVER
VENTILATION FANS SWITCH-OVER
VENTILATION FANS SWITCH-OVER
TURBINE COMPARTMENT INTERNAL
TEMP.
TURBINE COMPARTMENT INTERNAL
TEMP.
TURBINE COMPARTMENT INTERNAL
TEMP.
ACCESS DOORS LIMIT SWITCH
SOFTWARE DESCRIPTION
Ventilation fan ready to run (L3BT)
The Turbine enclosure ventilation fan ready to run status flag (L3BT) shall be set if all the following
conditions are satisfied:
The turbine enclosure inlet fire damper is fully open(33ID-1, 33ID-2)
The turbine enclosure outlet fire dampers are fully open (33OD-1, 33OD-2)
This condition is checked at the automatic start of fans and enables manual operation.
Ventilation cutoff condition (L4BT):
The turbine enclosure ventilation cutoff status flag (L4BT) shall be set if at least one of the following
conditions are satisfied:
The turbine enclosure fire detected trip, detected by F&G system interface signal l45ftt
The turbine enclosure CO2 discharged trip, detected by F&G system interface signal l63cpd
The turbine enclosure inlet air gas detect trip, detected by F&G system interface signal l45hft.
If cutoff condition is verified, the running fans are stopped, regardless any manual or automatic request.
Main/Stand-by fan selection
Main and Stand-by fan selection is done by HMI dedicated pushbutton (through signal L43BT_CMD).
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is not closed,
If dampers are not fully open, the following software alarms are generated:
L33ID1_ALM from ZSH -207 A (33ID-1) limit switch
L33ID2_ALM from ZSH -207 B (33ID-2) limit switch
L33OD1_ALM from ZSH -202 A (33OD-1) limit switch located in the turbine compartment
L33OD2_ALM from ZSH -202 B (33OD-2) limit switch located in the gearbox compartment.
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CUSTOMER TAG
PDIT -252 A
96TF-1B
PDIT -252 B
96TF-1C
PDIT -252 C
AT-IA-1
TE -217 A
AT-IA-2
TE -217 B
AT-IA-3
TE -217 C
96AP-1A
96AP-1B
96AP-1C
PT -212 A
PT -212 B
PT -212 C
DESCRIPTION
TURBINE AIR INLET FILTER CTRL
PRESS.
TURBINE AIR INLET FILTER CTRL
PRESS.
TURBINE AIR INLET FILTER CTRL
PRESS.
FILTER HOUSE INLET AIR
TEMPERATURE
FILTER HOUSE INLET AIR
TEMPERATURE
FILTER HOUSE INLET AIR
TEMPERATURE
AMBIENT PRESSURE
AMBIENT PRESSURE
AMBIENT PRESSURE
SOFTWARE DESCRIPTION
Alarms and trips logic
If inlet air filter differential pressure is detected high by L63TF1H_W software signal for more then
K63TF1_ALM (typically 2 s), alarm L63TF1_ALM is generated by the MKVIe; the related P&Id alarm is
PDAH-4054.
If inlet air filter differential pressure is detected high by shutdown logic, shutdown signal L63TF and alarm
L63TF_ALM are generated by the MKVIe. The related P&Id alarm is PDAHH-4054.
If air pressure into pulse jet system is detected low by a63ca software signal, alarm L63CA_ALM is
generated by the MKVIe.
High pulse jet filter differential pressure detected by PDSH -226 (63PJ-1) is annunciated with PDAH-4053
alarm.
Instrumentation fault logic
If absolute value of difference between the highest and the lowest of the three pressure values given PDIT
-252 A (96TF-1A), PDIT -252 B (96TF-1B) , PDIT -252 C (96TF-1C) is higher than threshold K63TF_FLT
for more than time delay K63TF_SENSR (typically 60 s) software alarm L63TF_SENSR is generated.
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CUSTOMER TAG
FV -109
PT -109 A
PT -109 B
PT -109 C
ZCV -307
FV -337
FV -338
TG-FG-1
TG-FG-2
TG-FG-3
96FG-1
96SR-1
96SR-2
65GC
96GC-1
96GC-2
TE -104 A
TE -104 B
TE -104 C
PT -108
ZT -101 A
ZT -101 B
ZCV -306
ZT -102 A
ZT -102 B
DESCRIPTION
FUEL GAS VENT
INTERSTAGE FUEL GAS
INTERSTAGE FUEL GAS
INTERSTAGE FUEL GAS
STOP/SPEED RATIO VALVE
STOP/RATIO VALVE CONTROL OIL TRIP
GAS CONTROL VALVE CONTROL OIL
TRIP
FUEL GAS TEMPERATURE INLET
FUEL GAS TEMPERATURE INLET
FUEL GAS TEMPERATURE INLET
UPSTREAM SRGC VALVE PRESSURE
STOP/RATIO VALVE LVDT
STOP/RATIO VALVE LVDT
GAS CONTROL VALVE
GAS CONTROL VALVE LVDT
GAS CONTROL VALVE LVDT
SOFTWARE DESCRIPTION
Alarms logic.
Vent valve control sequence
Vent valve opening is enabled if the following conditions are all verified:
Water wash off-line not active (~L83BW)
Flame not detected (~L28FDX)
Ignition command not detected (~L2TVX)
After start passed (L4)
Conditions above select an enabling window between start passed and igniting events (see figure 1). Also,
venting is disabled in case of off -line water wash sequence.
L4
L2TVX
L28FDX
Alarm enabling
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If vent valve opening is enabled, open command (l20vg2) is generated if fuel gas temperature is less than
K26FGL_VG2 (typically 4F) above alarm threshold K26FGL. Then it closes again with an hysteresis of
K26FGL_VG2_H (typically 8F).
After an opening command (l20vg2), if valve is not open, detected by ~l33vg2_c, within 3s, alarm
L86VG2_ALM is generated.
After a closing command (~l20vg2), if valve is not completely closed, detected by l33vg2_c, within
K20VG2_C (typically 30s), alarm L86VG2_ALM is generated.
If valve is not completely closed, detected by ~l33vg2_c, alarm L33VG2_ALM is generated if at least one
of the following conditions is true:
Water wash off-line active (L83BW)
Ignition active (L2TVX)
Before start passed and after K20VG2_C seconds from loss of L4.
After flame detection and before 1.1 * K20VG2_C seconds after loss of flame (~L28FDX).
Conditions above select the complementary to the enabling opening window (see figure 1). Note that in
case of trip event before ignition, the alarm is also disabled during maximum closing time (K20VG2_C) to
allow vent valve to close.
Alarms logic.
If the fuel gas pressure is low, detected by l63fgl, during ignition L2TVX or with flame detected L28FDX,
alarm L63FGL_ALM is generated.
If the fuel gas temperature ftg2 is lower than K26FGL (typically 86F) during ignition L2TVX or with flame
detected L28FDX , then alarm L26FGL_ALM is generated.
If the fuel gas temperature ftg2 is higher than K26FGH (typically 284F), alarm L26FGH_ALM is
generated.
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CUSTOMER TAG
WSL -703 1 WSL -703 N
33CR-21/1 33CR-21/n
33CR-30/1 33CR-30/n
33CR-31/1 33CR-31/n
33CP-4A
ZSH -702 A
33CP-4B
ZSH -702 B
DESCRIPTION
BATT. "A" INIT. DISCH. CO2
BOTTLE EMPTY
BATT. "A" EXT. DISCH. CO2
BOTTLE EMPTY
BATT. "A" INIT. DISCH. CO2
BOTTLE EMPTY
BATT. "A" EXT. DISCH. CO2
BOTTLE EMPTY
CO2 EXTENDED DISCH. ISOL.
VALVE - OPEN
CO2 INITIAL DISCH. ISOL. VALVE OPEN
SOFTWARE DESCRIPTION
Fire Fighting &Gas detection logic:
Kindly refer the F&G PLC Logic Digram (SOM5461015)
Field Interface:
If at least one fire fighting CO2 discharge valve is detected not open (L33CP is false) by the limit switch
ZSH -702 A (33CP-4A) or the limit switch ZSH -702 B (33CP-4B) , MKVIe alarm L33CP_ALM is
generated; the related P&Id alarm is ZAK-701A.
If at least one fire fighting CO2 discharge valve is detected closed, XS -160 (33CP-1) signal (software
signal l33cp_c) is received from F&G monitor and MKVIe alarm L33CPC_ALM, complementary XS -160
(33CP-1), is generated.
If at least one fire fighting bottle in bank A is empty, WSL -703 (33CR-A) MKVIe alarm L33CR_A_ALM
(P&Id alarm WAL-700) is generated.
If at least one fire fighting bottle in bank B is empty, WSL -706 (33CR-B) MKVIe alarm L33CR_B_ALM
(P&Id alarm WAL-701) is generated.
CO2 discharge logic:
The fire and gas monitor can be set in Automatic or Inhibited mode.
In Automatic Mode the extinguishant shall be released, after a 30 seconds delay, upon automatic
detection of fire or manual activation of discharge pushbuttons. This condition is immediately notified
through horns and red flashing lights close to the enclosure.
In Inhibited mode, only manual CO2 release activation is available.
If fire trip is generated and notified to MKVIe through XS -163 (45FTT) hardwired signal (l45ftt MKVIe
software signal) by the F&G panel, and, after an appropriate delay1, no CO2 discharge positive feedback
is detected (XS -171 (63CPD) hardwired signal from F&G panel to MKVIe; l63cpd MKVIe software signal),
MKVIe alarm L30CPD_ALM CO2DISCHARGE FAILED- is raised.
This delay is the sum of safety CO2 discharge command delay (30sec) and actual discharge time on quick discharge header (this
value K96CP- is set to 30sec with a conservative approach. To be adjusted at site if needed).
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CUSTOMER TAG
---
88QG-2
---
88QG-3
---
23QG-1
---
23QG-2
---
23QG-3
---
23EG1-4
A26GAC1
A26GAW
A26GAC2
--TE -371
TE -372
TE -373
A26GWU-1
TE -375
A26GWU-3
TE -377
A26GWV-1
TE -378
A26GWV-3
TE -380
A26GWW-1
TE -381
A26GWW-3
TE -383
SOFTWARE DESCRIPTION
The generator is equipped with 3 fans and 3 heaters.
DESCRIPTION
GENERATOR VENTILATION FAN
MOTOR
GENERATOR VENTILATION FAN
MOTOR
GENERATOR VENTILATION FAN
MOTOR
GENERATOR VENTILATION FAN
MOTOR SPACE HEATER
GENERATOR VENTILATION FAN
MOTOR SPACE HEATER
GENERATOR VENTILATION FAN
MOTOR SPACE HEATER
GENERATOR SPACE HEATER<4>
GENERATOR COOLING AIR - COLD D.E.
GENERATOR COOLING AIR - WARM
GENERATOR COOLING AIR - COLD
N.D.E.
WINDING GENERATOR PHASE U
WINDING GENERATOR PHASE U
WINDING GENERATOR PHASE V
WINDING GENERATOR PHASE V
WINDING GENERATOR PHASE W
WINDING GENERATOR PHASE W
Generator fans are started and generator heaters are stopped at generator breaker closure.
On the opposite side, generator fans are stopped, and generator heaters are started when generator
breaker opening occurs.
Cooling fans are designed for continuous operation. It is sufficient to have two of the three cooling fans in
service to provide generator full output power; this is the reason why, during normal operation, two
o
generator fans are activated, while the third one (auxiliary fan) starts only if a threshold of 95 C is reached
by TE -371 (A26GAC1) , TE -372 (A26GAW) , TE -373 (A26GAC2) output values (a26bg1, a26bg2,
a26bg3 software signals).
The auxiliary fan is selected by the operator and is started when one high temperature alarm between
TAH-371, TAH-372, and TAH-373 is displayed.
When the high temperature alarm condition is reset, the auxiliary fan remains running and can be stopped
manually by the operator from HMI or MCC. If auxiliary fan is started an alarm is generated. During normal
GT operation, the operator can choose a different auxiliary fan, starting it and stopping one of the previous
selected main fans; anyway two of three cooling fans are always required in service.
The generator is also equipped with four anticondensate heaters 23EG-1-4 which are switched on after
the cool-down period (L62CD) and during off line water washing sequence and switched off on flame
detected.<4>
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CUSTOMER TAG
SE -200 A
77NH-2
SE -200 B
77NH-3
SE -200 C
20CB-1
FV -212
DESCRIPTION
MAGNETIC PICKUP - TURBINE SPEED
(OVSP)
MAGNETIC PICKUP - TURBINE SPEED
(OVSP)
MAGNETIC PICKUP - TURBINE SPEED
(OVSP)
VA2-1/2 VALVES ACTUATION
SOFTWARE DESCRIPTION
All the instrumentation involved is controlled by the Mark VIe.
When the turbine shaft speed is detected at 95% of rated speed by SE -200 A (77NH-1) , SE -200 B
(77NH-2) and SE -200 C (77NH-3) , the turbine axial compressor bleed valves are operated closed
through FV -212 (20CB-1) solenoid valve, and the turbine is ready to synchronize.
The complete sequence flag (software signal L3) will be reset in case of trip sequence initiated (software
signal L4 = 0) or shutdown sequence initiated (software signal L94X=1).
On the HMI synchronization display, the the following operating modes are available:
OFF
This selection disables all MARK VIe synchronizing functions. This selection is forced if GCPP
manual synchronization is enabled.
AUTO This selection enables the automatic synchronization using the MKVIe internal functions; it is set
to true if GCPP permissive XS -202 (GCPP-AUTO) - is true.
With auto-synchronization selected, when the turbine shaft speed is detected equal to minimum operating
speed (95% of rated speed), the signal XS -212 (41FX) EXCITATION ENABLED 95% SPEED is sent
from MARK VIe to the GCPP and then replicated from this panel to the GEP. If all the following
synchronization permissive conditions are satisfied, turbine shaft speed reference is set to 100.3 %:
Generator breaker open status (software signal L52GX is false);
BUS reference voltage fault not detected (software signal l8vtb1 is false);
AVR reference voltage fault not detected (software signal l8vtavr is false);
Metering reference voltage fault not detected (software signal l8vtm is false);
Protections reference voltage fault not detected (software signal l8vtp is false);
AVR Automatic mode selected (software signal l43avr is true);
AVR Local mode not selected (software signal l43avrlc is false);
Field contactor closed (software signal l41x is true);
Complete start sequence ended (L3 is true)
Automatic synchronizing permissive (l3gg is true)
See also section 2.6.
When 100.3% of turbine rated shaft speed is reached, the unit is ready to synchronize.
Upon ready to synchronize condition detection and Start Autosync HMI pushbutton activation,
generator breaker closure command XS -215 (25) is sent from the MKVIe to the GCPP.
Speed and voltage matching permissive signal raise is required to allow circuit breaker closing command
to be sent; this permissive signal is obtained as a cumulative signal composed of:
Synchronization permissives;
Software signal L3SVL notifying that bus voltage is between 95 and 105 % of rated voltage;
Software signal displaying that generator frequency differs less than 1Hz from rated frequency;
Software signal displaying that line frequency differs less than 1Hz from rated frequency.
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The voltage-matching algorithm generates raise/lower signals l83rv/l83lv, sent by the MKVIe to the GCPP
voltage regulator XS -213 (83-RV), XS -214 (83-LV) hardwired signal).
The speed-matching algorithm generates raise/lower signals used to change turbine speed reference.
Speed matching is designed to bring the generator frequency slightly (0.15 Hz) above the line frequency.
The generator breaker is closed when the synchro-check contact is closed.
After generator breaker closure, the MKVIe increases the quantity of fuel provided to the turbine by
regulating fuel gas valves position, in order to reach the partial load level of active power, if preselected
load or base load is set.
In case of a generator breaker trip the turbine speed reference is restored to 100.3 % and the unit
becomes again ready to be synchronized. Unit start command, available through a pushbutton on the
HMI, is required to restart the synchronization process.
Load management control logics
Load management is performed selecting Droop or Isochronous mode. This selection is available on
the HMI, if the main selector is in Local (software signal L43R is false) position. If the main selector
position is Remote (software signal L43R is true), load management mode selection is performed by the
Power Management System..
Manual load management control logics
If main selector on HMI is in Local position (software signal L43R is false), the operator is allowed to
change current active power value, using raise and lower HMI push buttons.
If pre-selected load selection is configured, load management is automatically transferred to manual
mode upon raise or lower push button selection.
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62.5 TN
R
62
TN
61.5 TNR
61
60.5
TN
TN
104
=1
04
103
=1
03
=1
105
05
Ra
ted
02
102
Ba
=1
01
=1
00 25
se
Lo
101
ad
100
50
75
100
125
150
% Load
59.5
99
59
98
58.5
97
58
96
57.5
95
60
TN
=1
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ISOCHRONOUS control mode is also possible in this kind of units. In this load control mode, the unit is
driven to maintain a constant speed regardless of the load requirements and therefore of the output
delivered.
Consequently, in this load control mode, the value of the active power supplied to the load cant be set and
the machine faces to all load variations; i.e., if an increase in load power demand occurs, gas turbine
consequent response is a speed reduction, immediately corrected by the speed controller increasing the
gas quantity supplied to the machine.
For this reason, if two or more interconnected units are working together, each load variation causes a
fuel gas flow adjustment in the unit running in isochronous mode, while the other units (in DROOP mode)
are set to deliver a fixed power output.
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CUSTOMER TAG
TE -211 A TE -211 M
96CD-1
96CD-2
96CD-3
PT -214 A
PT -214 B
PT -214 C
DESCRIPTION
EXHAUST TEMPERATURE
THERMOCOUPLE
AXIAL COMPRESSOR DISCHARGE
AXIAL COMPRESSOR DISCHARGE
AXIAL COMPRESSOR DISCHARGE
SOFTWARE DESCRIPTION
When BASE LOAD is selected the unit is automatically loaded after synchronization and output power is
increased until maximum rated exhaust temperature detection (notified by TE -211 A (TT-XD-1) TE -211
M (TT-XD-13)). After any ambient conditions change, delivered power is automatically adjusted to hold the
highest allowable MWatt output. The reference of the exhaust temperature is biased by MEDIAN
compressor discharge pressure to maintain a constant firing temperature even when the ambient
conditions are changing.
PRESELECTED LOAD
The operator is allowed to set a certain MWatt output value as an HMI input; the Mark VIe will use this
value as a pre-selected load control constant. When PRESELECTED load control mode is set, the unit will
automatically load or unload till the required MWatt output is reached. The control system will regulate the
MWatt output within the allowed operating values.
MANUAL LOAD CONTROL
Manual load selection is performed on the HMI. Any different selected mode (i.e. Pre-Selected) will be
reset to manual control if the operator activates RAISE/LOWER commands on HMI or if the governor
control is transferred from DROOP to ISOCHRONOUS.
Frequency adjustment is also permitted to the operator through raise/lower push buttons.
CUSTOMER TAG
SOV -216
ZSH -216
---
ZSH -217
DESCRIPTION
AIR EIECTOR CONTROL VALVE
AIR EIECTOR CONTROL VALVE - VALVE
OPEN
AIR EIECTOR CONTROL VALVE - VALVE
OPEN
SOFTWARE DESCRIPTION
All units equipped with IBH system show high temperature in the second wheel space after when running
at very low load (approx 30%) and IGV angle set at 42 deg. In some case high temperature alarm set
point (427 C) was reached.
R E V IS E D W H E R E S H O W N A S < 4 >
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To mitigate the high wheel space temperature issue, the GT cooling system has been
redesigned and made more efficient by means of the ejector installed at the 4th stage
compressor extraction.
Design Criteria
th
Ejector system will improve the cooling through the 4 stage during partial load operation.
th
Ejector will commutate to close position when the pressure on 4 stage will reach the value of 1.3 1.4
barA.
The valve selected for the ejector control is an Electro-Pneumatic valve. A solenoid controlled by a Mark
VI signal direct the pneumatic actuator to open or close the ejector valve.
The control signal is the IGV feedback and the pneumatic actuator is put into action by instrument air.
Test performed on field shown the ejector capability to provide the right cooling flow during partial load
operation.
Bara
3.1
350
Wheelspace temperature remain well
below the alarm in all IGV range
2.3
300
250
200
150
1.4
100
50
0.6
40
45
50
55
P4 upper
60
65
70
75
80
85
90
TTWS2AO2
Valve Setting
The valve shall commutate the ejector opening/closing with the following logic:
if
IGV > IGVclose valve closed;
if
IGV < IGVopen valve open;
Where:
IGVclose = 60 DEG
IGVopen = 57 DEG
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Valve closed
Valve open
IGV
IGVopen
IGVclose
Signal
The ejector valve will be controlled by IGV position signal in order to guarantee the
correlation Extraction Pressure IGV Cooling Flow;
Conclusion
An electro-pneumatic valve will control ejector through the IGV position based on the logic:
if
IGV > IGVclose valve closed;
if
IGV < IGVopen valve open;
Where:
IGVclose = 60 DEG
IGVopen = 57 DEG
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