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WIRINGMANUAL

Vlx/Sle/Lx/M2Di

MAN-00058

RELEASED BY -

www.teknetmahindra.com

TECHNICAL PUBLICATION CELL


MAHINDRA & MAHINDRA LTD.
Rev1 MARCH 2009

All information contained in this manual is most up-to-date at the time of publication. However,
specifications and procedures are subject to change without notice. This manual is strictly
meant for restricted internal circulation within M&M Authorized dealer service centers.

2009Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without
thewrittenpermissionofMahindra&MahindraLtd.

ABOUT THE WIRING MANUAL


The wiring manual outlines complete electrical network plan of the Mahindra Scorpio (Refresh)
vehicle.
Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.
Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual
defines as to how the various systems are integrated and works, functions and operates. All the electrical
components are shown, including their locations, colors of connecting wires and connectors.

The manual is structured as below

Section 1 details the wiring circuits related to the Scorpio Vlx model

Section 2 details the wiring circuits related to Scorpio Sle model

Section 3 details the wiring circuits related to Scorpio Lx model

Section 4 details the wiring circuits related to Scorpio M2Di model

In spite of our best efforts to make the manual error-free, a few errors could have inadvertently crept in. If
you identify errors, functional or typographical, please inform your TEKline or pillay.ajay@mahindra.com.
Suggestions to improve the manual and make it more user-friendly are also welcome.

2009Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without
thewrittenpermissionofMahindra&MahindraLtd.

Good electrical/electronic troubleshooting


process
When troubleshooting any problem related to electrical/electronic system, follow the 5-step
process
STEP 1 Verify the customer complaint

Turn on all the component/functions in the problem circuit to check accuracy of the
customer complaint.
Replicate the customer complaint
Note down the symptoms
Do not begin disassembly or testing unless you have narrowed down the probable causes.

STEP 2 Read and analyze the wiring diagrams

Locate the specific circuit diagram of the problem circuit


Understand how the circuit is supposed to work by tracing the circuit from power source
through components on to ground.
Check other circuits which share components/fuse/ground/switch with this circuit.
Isolate the circuit/component with problem.

STEP 3 - Inspect circuit/component with problem isolated

Make a circuit test to check the diagnosis


Narrow down the probable causes using troubleshooting charts/diagnosis charts

STEP 4 Repair the problem

Make necessary repairs as authorized

STEP 5 Re-check the circuit

Repeat the system check to ensure that the problem is eliminated


Check related circuits
Ensure that the customer symptom is eliminated

2009Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without
thewrittenpermissionofMahindra&MahindraLtd.

SECTION 1

SCORPIO Vlx

TABLE OF CONTENTS SCORPIO Vlx


1.

CONTROLLERS/FUSES/RELAYS LOCATIONS
MAIN FUSE /RELAY BOX
AUXILLARY/CRDe FUSE/RELAY BOX
ENGINE COMPARTMENT FUSE/RELAY BOX

2.
3.
4.
5.

MF
- AF
- EF

WIRING HARNESS LAYOUT


INTERCONNECTORS LOCATION/PINS/VIEWS
GROUND/EARTHING POINTS LOCATIONS
INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM (CRDe) A CONNECTOR
ENGINE MANAGEMENT SYSTEM (CRDe) K CONNECTOR
IMMOBILIZER CIRCUIT
CRIUSE CONTROL CIRCUIT
ABS 2WD CIRCUIT
AUDIO CIRCUIT
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM
HORN CIRCUIT
DEMISTER CIRCUIT
WIPER & WASHER FRONT (RLS CIRCUIT)
CIGAR LIGHTER/12 V POINT CIRCUIT
WIPER & WASHER REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE PARK ASSIST CIRCUIT
REVERSE LAMP CIRCUIT
FOG LAMP CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
TYRE PRESSURE MONITORING CIRCUIT
FUEL LID OPENER CIRCUIT
ORVM CIRCUIT

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO Vlx


FUSES & RELAY BOXES
1
2
3

ECUs

ENGINE COMPARTMENT FUSE BOX


MAIN FUSE/RELAY BOX
AUX FUSE/RELAY BOX

16

4
5
6
7
8
9
10
11
12
13

4WD CONTROLLER
TRANSMISSION CONTROLLER
VMS CONTROLLER
TPMS CONTROLLER
HAZARD CONTROLLER
ENGINE CONTROLLER
RPAS CONTROLLER
CENTRAL DOOR LOCKING
RLS CONTROLLER
AUDIO CONTROLLER

12

13
19

M
F

5
6

15
7

14

EF

A
F

20

11
18
17

10

ECUs & RELAYS


14
15
16
17
18
19
20

STARTER RELAY
STARTER IMMOBILISER RELAY
VMS DIODES
MIL UNIT
DMD UNIT
IMMOBILISER CONTROL UNIT
ACCESSORY CUT OFF RELAY

MF

MAIN FUSE/RELAY BOX


LOCATION

BELOW STEERING WHEEL


MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUS
E No
1
2
3
4
5
6
7
8
9
10
11

WIPER
RELAY

FUSE
RATING
20A
10A
20A
30A
5A
10A
5A
15A
5A
20A
10A

COLOUR

CIRCUIT

YELLOW
RED
YELLOW
GREEN
ORANGE
RED
ORANGE
BLUE
ORANGE
YELLOW
RED

4WD ECU
INTERIOR LAMPS
FUEL LID / DRIVER DOOR PW
CONDENSER FAN
TPMS BATTERY
PARK / REAR FOG
CRDe DIAGNOSTIC / ICU
REAR DEFOGGER
SECURITY SYSTEM ECU (CDL-2)
CENTRAL DOOR LOCKING (CDL-1)
REAR WIPER MOTOR

GNS
RELAY

20 A

20 A

(BLACK)

(BLACK)

20A
1

10A
2

20A
3

5A
5

FUSE
RATING
15A
15A
15A
5A

BLUE
BLUE
BLUE
ORANGE

FRONT WIPER MOTOR


AIR CONDITIONIGN SYSTEM
ACCESSORY SUPPLY
OUTSIDE REAR VIEW MIRROR

20A
10A
5A
5A
40A
40A
5A

YELLOW
RED
ORANGE
ORANGE
GREEN
GREEN
ORANGE

EMS ECU K28 IGNITION


TURN / REVERSE
ABS IGNITION
TPMS IGNITION
POWER WINDOW
A/C BLOWER
AUDIO KEY IN

10A
6

COLOUR

5A
7

15A
8

CIRCUIT

5A
9

20A
10

40A
22

PULLER

(YELLOW)

5A
23

PARK
RELAY

20 A

20 A

(BLACK)

(BLACK)

A/C
COMPRESSOR
RELAY

20 A
40A
21

BONNET
RELAY

30A
4

FUSE
No
12
13
14
15
16
17
18
19
20
21
22
23

FUEL LID
OPENER
RELAY

5A
20

5A
19

10A
18

20A
17

16

5A
15

15A
14

15A
13

15A
12

10A
11

20 A
(BLACK)

AF

AUX. FUSE/RELAY BOX


LOCATION

BEHIND GLOVE BOX/BLOWER MOTOR

MAIN
RELAY
CRDe

DEMISTER
CONTROLLER

ACC CUT OFF


RELAY 30A

BLOWER
RELAY

CONDENSOR
FAN
RELAY

30 A

30 A

30 A
10A
1
10A
2
15A
3
15A
4
15A
5
10A
6

FUSE
No
1
2

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE
COLOUR
CIRCUIT
RATING
10A
RED
A/C REQUEST
10A
RED
HFM SENSOR SUPPLY

15A

BLUE

EGR & Boost Pr. Actuator/ Brake light

4
5
6

15A
15A
10A

BLUE
BLUE
RED

CRDe ECU SUPPLY - K05


CLUSTER LAMPS
CRDe ECU SUPPLY - K01

EF

ENGINE COMPARTMENT FUSE/RELAY BOX


LOCATION

FRONT LEFT FENDER

60A
2

60A
1

60A
3

30A
4

100A
12

15A
5

15A
8

15A
9

15A
10

HEAD LAMP
HIGH BEAM
RELAY

HORN
RELAY

20 A

20 A

HEAD LAMP
LOW BEAM
RELAY

FRONT FOG
RELAY

20 A

11

20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE
No

FUSE
RATING

COLOUR

CIRCUIT

FUSE
No

FUSE
RATING

COLOUR

CIRCUIT

60A

YELLOW

MAXI FUSE 1

15A

BLUE

FRONT FOG

60A

YELLOW

MAXI FUSE 2

15A

BLUE

HEADLAMP - HIGH

60A

YELLOW

GLOW PLUG / ABS

15A

BLUE

HEADLAMP - LOW

30A

PINK

CRDe ECU SUPPLY

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

11

12

WIRING HARNESS LAYOUT- Vlx / Sle / Lx


HARNESS No
1
2
3
4
5
6
7
8
9
10
11
12
13

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - FRONT RIGHT
DOOR - FRONT LEFT
DOOR - REAR RIGHT
DOOR - REAR LEFT
DOOR - BACK DOOR
ROOF
CENTRAL CONSOLE
FOOTSTEP LAMP
RPAS PIGTAIL

10

13

11

9
12
3

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR RIGHT

21

IP to FLOOR

A-PILLAR RIGHT

21

IP to FLOOR

A-PILLAR RIGHT

34

IP to ENGINE ROOM

A-PILLAR RIGHT

20

IP to ENGINE ROOM

A-PILLAR RIGHT

5+2

IP to HVAC

BEHIND CENTER
BEZEL

5+2

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to ENGINE

A-PILLAR LEFT

10

34

IP to ENGINE

A-PILLAR LEFT

11

22

ENGINE ROOM to
FOG LAMP

WHEEL HOUSE
PANEL -RIGHT

12

FLOOR to ROOF
WIRING

A-PILLAR RIGHT

13

12

CONNECTOR VIEW

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
FLOOR to DRIVER
DOOR

A-PILLAR RIGHT

14

10

FLOOR to REAR
DOOR

B-PILLAR RIGHT

15

FLOOR to TRANSFER BELOW DRIVER


CASE
SEAT

16

FLOOR to CONSOLE

17

12+2

FLOOR to CO-DRIVER A-PILLAR LEFT

18

FLOOR to BACK
DOOR

D-PILLAR RIGHT

19

13

FLOOR to BACK
DOOR

D-PILLAR RIGHT

20

FLOOR to CHASIS

Near FUEL TANK

21

FLOOR to REAR
DOOR

B-PILLAR LEFT

22

ROOF to HM STOP
LAMP

REAR ROOF
PANEL

23

ENGINE ROOM to
ABS

WHEEL HOUSE
PANEL -LEFT

25

IP to FLOOR

A-PILLAR RIGHT

26

20

FLOOR to CDL

BELOW CODRIVER SEAT

27

34

BELOW CONSOLE

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
FLOOR to Park
sensor

D-PILLAR LEFT

28

IP to ENGINE ROOM

A-PILLAR RIGHT

29

clockspring to
steering switches

Steering wheel

30

Metering pigtail to
Engine

Engine

31

IP TO FLOOR

A-PILLAR RIGHT

32

ABS to Engine

WHEEL HOUSE
PANEL -RIGHT

33

ABS to Rear sensor


pig tail

Near to FUEL
TANK

34

IP to Cluster

Instrument cluster

35

IP to FLOOR

A-PILLAR RIGHT

36

22

IP to FLOOR

A-PILLAR RIGHT

37

20

DRIVER DOOR TO
ORVM MIRROR

A-PILLAR RIGHT

38

DRIVER DOOR TO
FLOOR

A-PILLAR RIGHT

39

CO-DRIVER TO
FLOOR

A-PILLAR LEFT

40

10

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
FLOOR TO CODRIVER

A-PILLAR LEFT

AUDIO UNIT TO
CLOCK SPRING

AUDIO

41

42

Note: Interconnections 27, 28 will be same for GSM system if this feature is provided after market
IC- 1, 2, 3, 4, 5, 7,
8, 9,13,14, 24,26,29,32,
36,37,38,39
IC- 12,33

IC- 19, 20

IC- 16

IC- 15

IC- 35
IC- 30
IC-42
IC - 31,32

IC- 21,34

IC- 6

IC- 23

IC- 17

IC-27
IC - 25
IC -10,11,18,40,41

IC- 22

IC- 28

GROUND LOCATION CHART


GROUND No
E0
E1
E2
E3
E4

E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15
E16

CIRCUITS CONTROLLED

LOCATION

CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP
ON BATTERY NEGATIVE POST
RELAY, IMMOBILIZER CONTROL UNIT
BATTERY NEGATIVE TERMINAL TO BODY & ABS

FRONT WHEEL HOUSE PANEL - LEFT

RADIO CONN
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,
FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH,
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER
RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION
SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,AUTO
LIGHT,AUTO WIPE,AUDIO UNIT CONTROLLER
AUDIO

A-PILLAR RIGHT

HVAC

A-PILLAR LEFT

CRUISE, AUDIO SWITCHES


CLUTCH SWITCH (4WD), DRIVER DOOR LOCK, FOLLOW ME HOME
CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR
LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT,RLS SENSOR,TPMS
RECIEVER
RPAS
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,
CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN
REAR - LEFT/RIGHT
UNUSED

STEERING WHEEL

FRONT WHEEL HOUSE PANEL - LEFT

FRONT WHEEL HOUSE PANEL - RIGHT

A-PILLAR RIGHT

A-PILLAR RIGHT

BELOW CENTRE CONSOLE

BELOW CO-DRIVER SEAT


D-PILLAR RIGHT
D-PILLAR LEFT

UNUSED
BATTERY NEGATIVE TERMINAL TO ENGINE

STARTER MOTOR TOP BOLT

CRDe ECU,

A-PILLAR LEFT

BATTERY NEGATIVE TERMINAL TO BODY


FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

FENDER - LEFT, NEAR TO BATTERY

E5, E6,E2
E4

E11
E4
E8

E9

E13 E14
E10
E3

E1

E15
E0
E16
E7, E8

E12

SECTION 2

SCORPIO Sle

TABLE OF CONTENTS SCORPIO Sle


1.

CONTROLLERS/FUSES/RELAYS LOCATIONS
MAIN FUSE /RELAY BOX
AUXILLARY/CRDe FUSE/RELAY BOX
ENGINE COMPARTMENT FUSE/RELAY BOX

2.
3.
4.
5.

MF
- AF
- EF

WIRING HARNESS LAYOUT


INTERCONNECTORS LOCATION/PINS/VIEWS
GROUND/EARTHING POINTS LOCATIONS
INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM (CRDe) A CONNECTOR
ENGINE MANAGEMENT SYSTEM (CRDe) K CONNECTOR
IMMOBILIZER CIRCUIT
ABS 2WD CIRCUIT
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT
DEMISTER CIRCUIT
WIPER & WASHER FRONT
WIPER & WASHER REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
FOG LAMP CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
FUEL LID OPENER CIRCUIT
FOLLOW ME HOME CIRCUIT
ORVM CIRCUIT

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO Sle


FUSES & RELAY BOXES
1
2
3

ECUs

ENGINE COMPARTMENT FUSE BOX


MAIN FUSE/RELAY BOX
AUX FUSE/RELAY BOX

4
5
6
7

HAZARD CONTROLLER
ENGINE CONTROLLER
VMS CONTROLLER
CENTRAL DOOR LOCKING

4
9

M
F

2
11
8

EF

A
F
5

12
10

ECUs & RELAYS


8
9
10
11
12

STARTER RELAY
IMMOBILISER CONTROL UNIT
MIL UNIT
DEMISTER CONTROLER
WIPER CONTROLER

MAIN FUSE / RELAY BOX-SCORPIO REFRESH-Sle

MF

LOCATION BELOW STEERING WHEEL


MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO REFRESH-Lx
FUSE
No

FUSE
RATING

COLOUR

20A

YELLOW

10A

RED

20A

YELLOW

30A

GREEN

5A

ORANGE

10A

RED

5A

ORANGE

15A

BLUE

FUSE
No

FUSE
RATING

COLOUR

4WD ECU (Not used)

12

15A

BLUE

FRONT WIPER MOTOR

CIRCUIT

CIRCUIT

INTERIOR LAMP

13

15A

BLUE

AC

FUEL LID / DRIVER POWER WINDOW

14

15A

BLUE

ACC SUPPLY

CONDENSER FAN

15

5A

ORANGE

TPMS BATTERY (Not Used)

16

15A

BLUE

PARK LAMP / REAR FOG LAMP

17

20A

YELLOW

DIAGNOSTICS/ ICU

18

10A

RED

DE-FOGGER

19

5A

ORANGE

ORVM
AUTO TRANSMISSION (Not Used)
ECU K-28
TURN / REV.
ABS IGN.

5A

ORANGE

CENTRAL DOOR LOCKING (CDL-2)

20

5A

ORANGE

10

20A

YELLOW

CENTRAL DOOR LOCKING (CDL-1)

21

40A

GREEN

POWER WINDOW

11

10A

RED

REAR WIPER (Not Used)

22

40A

GREEN

A/C BLOWER

23

10A

RED

AUDIO KEY IN

20A
1

10A
2

20A
3

30A
4

5A
5

10A
6

5A
7

15A
8

5A
9

20A
10

TPMS IGN. (Not Used)

A/C
COMPRESSOR
RELAY

20 A
40A
21

PULLER

(YELLOW)

5A
23

40A
22

FUEL LID
OPENER
RELAY

5A
20

5A
19

10A
18

20A
17

15A
16

5A
15

15A
14

15A
13

15A
12

10A
11

20 A
(BLACK)

AUX. FUSE / RELAY BOX-SCORPIO REFRESH-Sle


LOCATION

MAIN
RELAY
CRDe

DEMISTER
TIMER RELAY

30 A
10A
1
10A
2

AF

BEHIND GLOVE BOX/BLOWER MOTOR

WIPER
INTERMITTENT
RELAY

BLOWER
RELAY

CONDENSOR
FAN
RELAY

40 A

40 A

15A
3
15A
4
15A
5
10A
6

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE No
1
2
3
4
5
6

FUSE RATING

COLOUR

CIRCUIT

10A

RED

A/C REQUEST

10A

RED

HFM SENSOR SUPPLY

15A

BLUE

EGR & Boost Pr. Actuator / BRAKE LIGHT

15A

BLUE

15A

BLUE

CRDe ECU SUPPLY - K05


CLUSTER LAMPS

10A

RED

CRDe ECU SUPPLY - K01

ENGINE COMPARTMENT FUSE / RELAY BOX-SCORPIO REFRESH-Sle


LOCATION

EF

FRONT LEFT FENDER

60A
2

60A
1

60A
3

30A
4

HEAD LAMP
HIGH BEAM
RELAY

100A
12

15A
7

15A
8

15A
9

15A
10

20 A
HEAD LAMP
LOW BEAM
RELAY

20 A

11

HORN
RELAY

20 A
FRONT FOG
LAMP
RELAY

20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE
No

FUSE RATING

COLOUR

CIRCUIT

FUSE
No

FUSE RATING

COLOUR

CIRCUIT

60A

YELLOW

MAXI FUSE 1

15A

BLUE

FRONT FOG

60A

YELLOW

MAXI FUSE 2

15A

BLUE

HEADLAMP - HIGH

60A

YELLOW

GLOW PLUG / ABS

15A

BLUE

HEADLAMP - LOW

30A

PINK

CRDe ECU SUPPLY

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

11

12

WIRING HARNESS LAYOUT- SCORPIO REFRESH-Sle


HARNESS No
1
2
3
4
5
6
7
8
9
10
11
12
13

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - FRONT RIGHT
DOOR - FRONT LEFT
DOOR - REAR RIGHT
DOOR - REAR LEFT
DOOR - BACK DOOR
ROOF
CENTRAL CONSOLE
FOOTSTEP LAMP (Not used)
RPAS PIGTAIL (Not used)

10

13

11

9
12
3

GROUND LOCATION CHART


GROUND No

LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP
RELAY, IMMOBILIZER CONTROL UNIT

ON BATTERY NEGATIVE POST

BATTERY NEGATIVE TERMINAL TO BODY & ABS

FRONT WHEEL HOUSE PANEL - LEFT

Not used

A-PILLAR RIGHT

E3

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,


FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH,
SIREN

FRONT WHEEL HOUSE PANEL - LEFT

E4

FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP - FRONT WHEEL HOUSE PANEL - RIGHT
LEFT, FLWI

E5

CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER RELAY,


CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR, ILLUMINATION,
A-PILLAR RIGHT
HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH, VMS RESET
SWITCH, HEAD LAMP LEVELLING SWITCH,

E0
E1
E2

E6
E7
E8

Not used

A-PILLAR RIGHT

HVAC

A-PILLAR LEFT

Not used

STEERING WHEEL

DRIVER DOOR LOCK, FOLLOW ME HOME CONTROLLER,POWER WINDOW,


SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT BELT SWITCH, VMS
UNIT, TANK UNIT

BELOW CENTRE CONSOLE

E10

RPAS

BELOW CO-DRIVER SEAT

E11

DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,


CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN
REAR - LEFT/RIGHT

D-PILLAR RIGHT

UNUSED

D-PILLAR LEFT

E9

E12
E13
E14
E15
E16

UNUSED
BATTERY NEGATIVE TERMINAL TO ENGINE

STARTER MOTOR TOP BOLT

CRDe ECU,

A-PILLAR LEFT

BATTERY NEGATIVE TERMINAL TO BODY

FENDER - LEFT, NEAR TO BATTERY

FLWI - BRAKE FLUID LEVEL WARNING INDICATOR


CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

E5, E6,E2
E4

E11
E4
E8

E9

E13 E14
E10
E3

E1

E15
E0
E16
E7, E8

E12

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS Scorpio Refresh-Sle


DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR RIGHT

20

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

21

IP to FLOOR

A-PILLAR RIGHT

34

IP to ENGINE ROOM

A-PILLAR RIGHT

20

IP to ENGINE ROOM

A-PILLAR RIGHT

5+2

IP to HVAC

BEHIND CENTER
BEZEL

5+2

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to ENGINE

A-PILLAR LEFT

10

34

IP to ENGINE

A-PILLAR LEFT

11

22

ENGINE ROOM to
FOG LAMP

WHEEL HOUSE
PANEL -RIGHT

12

FLOOR to ROOF
WIRING

A-PILLAR RIGHT

13

CONNECTOR VIEW

FLOOR to DRIVER
DOOR

A-PILLAR RIGHT

14

FLOOR to REAR
DOOR

B-PILLAR RIGHT

15

FLOOR to
TRANSFER CASE
(NOT USED)

BELOW DRIVER
SEAT

16

FLOOR to CONSOLE

BELOW
CONSOLE

17

12+2

FLOOR to CODRIVER

A-PILLAR LEFT

18

10

FLOOR to BACK
DOOR

D-PILLAR RIGHT

19

13

FLOOR to BACK
DOOR

D-PILLAR RIGHT

20

FLOOR to CHASIS
(NOT USED)

Near FUEL TANK

21

FLOOR to REAR
DOOR

B-PILLAR LEFT

22

ROOF to HM STOP
LAMP

REAR ROOF
PANEL

23

ENGINE ROOM to
ABS

WHEEL HOUSE
PANEL -LEFT

25

IP to FLOOR(NOT
USED)

A-PILLAR RIGHT

26

20

FLOOR to CDL(NOT BELOW COUSED)


DRIVER SEAT

27

34

FLOOR to Park
sensor (NOT USED)

28

D-PILLAR LEFT

IP to ENGINE ROOM

A-PILLAR RIGHT

29

clock spring to
steering switches
(NOT USED)

Steering wheel

30

Metering pigtail to
Engine

Engine

31

IP TO FLOOR (NOT
USED)

A-PILLAR RIGHT

32

ABS to Engine (NOT


USED)

WHEEL HOUSE
PANEL -RIGHT

33

ABS to Rear sensor


pigtail (NOT USED)

Near to FUEL
TANK

34

IP to Cluster (NOT
USED)

Instrument cluster

35

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

36

22

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

37

17

DRIVER DOOR TO
ORVM MIRROR

A-PILLAR RIGHT

38

DRIVER DOOR TO
FLOOR

A-PILLAR RIGHT

39

CO-DRIVER TO
FLOOR

A-PILLAR LEFT

40

10

FLOOR TO COA-PILLAR LEFT


DRIVER (NOT USED)

41

AUDIO UNIT TO
CLOCK SPRING
(NOT USED)

42

AUDIO

Interconnection Locations- Scorpio Refresh-Sle


IC- 1, 2, 3, 4, 5, 7,
8, 9, 13, 14, 26,29,
32,36,37,38,39

IC- 19, 20

IC- 12,33

IC- 15

IC- 35
IC- 30

IC- 42

IC- 16

IC- 21,34

IC- 6

IC- 23

IC- 17
IC - 31, 32

IC-27

IC - 25
IC -10 ,11,18,
40,41

IC- 22

IC- 29

INSTRUMENTCLUSTER SCORPIOSle/Lx

SECTION 3

SCORPIO Lx

TABLE OF CONTENTS SCORPIO Lx


1.

CONTROLLERS/FUSES/RELAYS LOCATIONS
MAIN FUSE /RELAY BOX
AUXILLARY/CRDe FUSE/RELAY BOX
ENGINE COMPARTMENT FUSE/RELAY BOX

2.
3.
4.
5.

MF
- AF
- EF

WIRING HARNESS LAYOUT


INTERCONNECTORS LOCATION/PINS/VIEWS
GROUND/EARTHING POINTS LOCATIONS
INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM (CRDe) A CONNECTOR
ENGINE MANAGEMENT SYSTEM (CRDe) K CONNECTOR
IMMOBILIZER CIRCUIT
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT
WIPER & WASHER FRONT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
FUEL LID OPENER CIRCUIT

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO REFRESH-Lx


FUSES & RELAY BOXES
1
2
3

ECUs

ENGINE COMPARTMENT FUSE BOX


MAIN FUSE/RELAY BOX

4
5

ENGINE ECU
HAZARD CONTROLLER

AUX FUSE/RELAY BOX

5
7

M
F
2

EF

A
F
4

ECUs & RELAYS


6
7

STARTER RELAY
IMMOBILISER CONTROL UNIT

MF

MAIN FUSE / RELAY BOX-SCORPIO REFRESH-Lx


LOCATION

BELOW STEERING WHEEL


MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO REFRESH-Lx

FUSE
No

FUSE
RATING

COLOUR

20A

YELLOW

10A

RED

20A

YELLOW

30A

GREEN

5A

ORANGE

10A

RED

5A

ORANGE

15A

BLUE

FUSE
No

FUSE
RATING

COLOUR

4WD ECU (Not used)

12

15A

BLUE

FRONT WIPER MOTOR


AC

CIRCUIT

INTERIOR LAMP

13

15A

BLUE

FUEL LID / DRIVER POWER WINDOW

14

15A

BLUE

CONDENSER FAN

15

5A

ORANGE

TPMS BATTERY (Not Used)

16

15A

BLUE

PARK LAMP / REAR FOG LAMP

17

20A

YELLOW

DIAGNOSTICS/ ICU

18

10A

RED

DE-FOGGER (Not Used)

19

5A

ORANGE

CIRCUIT

ACC SUPPLY
ORVM (Not Used)
AUTO TRANSMISSION (Not Used)
ECU K-28
TURN / REV.
ABS IGN. (Not Used)

5A

ORANGE

CENTRAL DOOR LOCKING (CDL-2) (Not used)

20

5A

ORANGE

10

20A

YELLOW

CENTRAL DOOR LOCKING (CDL-1) (Not used)

21

40A

GREEN

POWER WINDOW

11

10A

RED

REAR WIPER (Not Used)

22

40A

GREEN

A/C BLOWER

23

10A

RED

AUDIO KEY IN

20A
1

10A
2

20A
3

30A
4

5A
5

10A
6

5A
7

15A
8

5A
9

20A
10

TPMS IGN. (Not Used)

A/C
COMPRESSOR
RELAY

20 A
40A
21

PULLER

(YELLOW)

5A
23

40A
22

FUEL LID
OPENER
RELAY

5A
20

5A
19

10A
18

20A
17

15A
16

5A
15

15A
14

15A
13

15A
12

10A
11

20 A
(BLACK)

AUX. FUSE / RELAY BOX-SCORPIO REFRESH-Lx


LOCATION

MAIN
RELAY
CRDe

WIPER
INTERMITTENT
RELAY

30 A
10A
1
10A
2

AF

BEHIND GLOVE BOX/BLOWER MOTOR

BLOWER
RELAY

CONDENSOR
FAN
RELAY

40 A

40 A

15A
3
15A
4
15A
5
10A
6

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE No
1
2
3
4
5
6

FUSE RATING

COLOUR

CIRCUIT

10A

RED

A/C REQUEST

10A

RED

HFM SENSOR SUPPLY

15A

BLUE

EGR & Boost Pr. Actuator / BRAKE LIGHT

15A

BLUE

15A

BLUE

CRDe ECU SUPPLY - K05


CLUSTER LAMPS

10A

RED

CRDe ECU SUPPLY - K01

ENGINE COMPARTMENT FUSE / RELAY BOX-SCORPIO REFRESH-Lx


LOCATION

EF

FRONT LEFT FENDER

60A
2

60A
1

60A
3

30A
4

HEAD LAMP
HIGH BEAM
RELAY

100A
12

15A
7

15A
8

15A
9

15A
10

20 A
HEAD LAMP
LOW BEAM
RELAY

20 A

11

HORN
RELAY

20 A
FRONT FOG
LAMP
RELAY

20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE
No

FUSE RATING

COLOUR

CIRCUIT

FUSE
No

FUSE RATING

COLOUR

CIRCUIT

60A

YELLOW

MAXI FUSE 1

15A

BLUE

FRONT FOG (Not Used)

60A

YELLOW

MAXI FUSE 2

15A

BLUE

HEADLAMP - HIGH

60A

YELLOW

GLOW PLUG / ABS (Not used)

15A

BLUE

HEADLAMP - LOW

30A

PINK

CRDe ECU SUPPLY

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

11

12

WIRING HARNESS LAYOUT- SCORPIO REFRESH-Lx


HARNESS No
1
2
3
4
5
6
7
8
9
10
11
12
13

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - FRONT RIGHT
DOOR - FRONT LEFT
DOOR - REAR RIGHT
DOOR - REAR LEFT
DOOR - BACK DOOR
ROOF
CENTRAL CONSOLE
FOOTSTEP LAMP (Not used)
RPAS PIGTAIL (Not used)

10

13

11

9
12
3

GROUND LOCATION CHART


GROUND No
E0
E1
E2
E3
E4

E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15
E16

CIRCUITS CONTROLLED

LOCATION

CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP
ON BATTERY NEGATIVE POST
RELAY, IMMOBILIZER CONTROL UNIT
BATTERY NEGATIVE TERMINAL TO BODY

FRONT WHEEL HOUSE PANEL - LEFT

Not used

A-PILLAR RIGHT

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,


FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH

FRONT WHEEL HOUSE PANEL - LEFT

FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER
RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
A-PILLAR RIGHT
ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION
SWITCH, HEAD LAMP LEVELLING SWITCH
Not used
A-PILLAR RIGHT
HVAC

A-PILLAR LEFT

Not used
POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT
BELT SWITCH, TANK UNIT
Not used
REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML, STOP LAMPS,REVERSE
LAMP, TURN REAR - LEFT/RIGHT
UNUSED

STEERING WHEEL
BELOW CENTRE CONSOLE
BELOW CO-DRIVER SEAT
D-PILLAR RIGHT
D-PILLAR LEFT

UNUSED
BATTERY NEGATIVE TERMINAL TO ENGINE

STARTER MOTOR TOP BOLT

CRDe ECU,

A-PILLAR LEFT

BATTERY NEGATIVE TERMINAL TO BODY


FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

FENDER - LEFT, NEAR TO BATTERY

E5, E6,E2
E4

E11
E4
E8

E9

E13 E14
E10
E3

E1

E15
E0
E16
E7, E8

E12

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS SCORPIO REFRESH-Lx


DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR RIGHT

20

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

21

IP to FLOOR(NOT
USED)

A-PILLAR RIGHT

34

IP to ENGINE ROOM

A-PILLAR RIGHT

20

IP to ENGINE ROOM

A-PILLAR RIGHT

5+2

IP to HVAC

BEHIND
CENTER BEZEL

5+2

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to TRANSFER
CASE(NOT USED)

A-PILLAR RIGHT

IP to ENGINE

A-PILLAR LEFT

10

34

IP to ENGINE

A-PILLAR LEFT

11

22

ENGINE ROOM to
FOG LAMP

FRONT PANEL,
NEAR FRONT
GRILL

12

CONNECTOR VIEW

FLOOR to ROOF
WIRING

A-PILLAR RIGHT

13

FLOOR to DRIVER
DOOR

A-PILLAR RIGHT

14

FLOOR to REAR
DOOR

B-PILLAR RIGHT

15

FLOOR to
TRANSFER CASE
(NOT USED)

BELOW DRIVER
SEAT

16

FLOOR to CONSOLE

BELOW
CONSOLE

17

12+2

FLOOR to CODRIVER

A-PILLAR LEFT

18

FLOOR to BACK
DOOR

D-PILLAR RIGHT

19

13

FLOOR to BACK
DOOR (NOT USED

D-PILLAR RIGHT

20

FLOOR to CHASIS
(NOT USED)

Near FUEL
TANK

21

FLOOR to REAR
DOOR

B-PILLAR LEFT

22

ROOF to HM STOP
LAMP

REAR ROOF
PANEL

23

ENGINE ROOM to
ABS (NOT USED

WHEEL HOUSE
PANEL -LEFT

25

IP to FLOOR(NOT
USED)

A-PILLAR RIGHT

26

20

FLOOR to CDL(NOT BELOW COUSED)


DRIVER SEAT

27

34

FLOOR to PARK
SENSOR (NOT
USED)

D-PILLAR LEFT

28

IP to ENGINE ROOM
(NOT USED

A-PILLAR RIGHT

29

clockspring to
steering switches
(NOT USED)

Steering wheel

30

Metering pigtail to
Engine

Engine

31

IP TO FLOOR (NOT
USED)

A-PILLAR RIGHT

32

ABS to Engine (NOT


USED)

WHEEL HOUSE
PANEL -RIGHT

33

ABS to Rear sensor


pigtail (NOT USED)

Near to FUEL
TANK

34

IP to Cluster (NOT
USED)

Instrument
cluster

35

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

36

22

IP to FLOOR (NOT
USED)

A-PILLAR RIGHT

37

20

DRIVER DOOR TO
ORVM MIRROR (NOT A-PILLAR RIGHT
USED

38

DRIVER DOOR TO
FLOOR (NOT USED

39

A-PILLAR RIGHT

CO-DRIVER TO
FLOOR

A-PILLAR LEFT

40

FLOOR TO COA-PILLAR LEFT


DRIVER (NOT USED)

41

AUDIO UNIT TO
CLOCK SPRING
(NOT USED)

42

AUDIO

Interconnection Locations- Scorpio Refresh-Lx


IC- 1, 2, 3, 4, 5, 7,
8, 9, 13, 14, 26,29,
32,36,37,38,39

IC- 19, 20

IC- 12,33

IC- 15

IC- 35
IC- 30

IC- 42

IC- 16

IC- 21,34

IC- 6

IC- 23

IC- 17
IC - 31, 32

IC-27

IC - 25
IC -10 ,11,18,
40,41

IC- 22

IC- 29

INSTRUMENTCLUSTER SCORPIOSle/Lx

SECTION 4

SCORPIO M2Di

TABLE OF CONTENTS SCORPIO M2Di

1.

CONTROLLERS/FUSES/RELAYS LOCATIONS
ENGINE COMPARTMENT FUSE/RELAY BOX
MAIN FUSE /RELAY BOX

2.
3.
4.
5.

- EF
MF

WIRING HARNESS LAYOUT


INTERCONNECTORS LOCATION/PINS/VIEWS
GROUND/EARTHING POINTS LOCATIONS
INDIVIDUAL CIRCUITS
STOP-START CONTROLLER CIRCUIT
EGR CIRCUIT
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT
WIPER & WASHER FRONT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
FUEL LID OPENER

LOCATIONS FUSEBOX/RELAYS/CONTROLLERS
CONTROLLERS/FUSE/RELAYBOX LOCATIONS-SCORPIO M2Di Fuel Smart
FUSES & RELAY BOXES
ECUs & CONTROLLERS
RELAYS
1 ENGINE COMPARTMENT FUSE BOX - EF
3 WIPER CONTROLLER
7 STARTER (NO/NC) RELAY
2 MAIN FUSE/RELAY BOX - MF
4 EGR CONTROLLER
8 ACCESSORIES CUT-OFF RELAY
5 STOP-START CONTROLLER
9 BLOWER RELAY
6 HAZARD CONTROLLER
10 CONDENSER FAN RELAY

6
M
F

10

EF

MAIN FUSE/RELAY BOX

MF

LOCATION BELOW STEERING WHEEL


MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
FUSE
No

FUSE
RATING

COLOUR

1
2
3
4
5
6
7
8
9
10
11

10A

RED

10A
30A
15A

RED
GREEN
BLUE

10A
15A

RED
BLUE

FUEL
LID
20A
(BLACK)

1
10A

FUSE FUSE
COLOUR
No RATING

CIRCUIT
INTERIOR LAMP
BLANK
FUEL LID
CONDENSER FAN
FRONT FOG LIGHT
BLANK
BLANK
BLANK
BLANK
STOP LAMP
AUX A/C

3
10A

4
30A

12
13
14
15
16
17
18
19
20
21

18
10A

17
10A

BLUE
BLUE
RED
YELLOW
RED
RED
RED

40A

GREEN

CIGAR LIGHTER
FRONT WIPER
STOP-START CONTROLLER
EGR ECU / FIP SOLENOID
TURN SIGNAL / REV. LAMP
PARK
AUDIO
BLANK
BLANK
BLOWER MOTOR

5
15A

10
10A

21
40A

PULLER
A/C
COMPRESSOR
20A
(YELLOW)

15A
15A
10A
20A
10A
10A
10A

CIRCUIT

16
10A

15
20A

14
10A

13
15A

12
15A

11
15A

FRONT
FOG
20A

ENGINE COMPARTMENT FUSE/RELAY BOX

EF

LOCATION LEFT FENDER

60A
2

60A
1

HEAD LAMP
HIGH BEAM

100A
12

15A
8

15A
9

15A
10

HORN

20 A

20 A

HEAD LAMP
LOW BEAM

20 A

11

ENGINE COMPARTMENT FUSE/RELAY BOX


FUSE No
1
2
3
4
5
6

FUSE
RATING

COLOUR

CIRCUIT

FUSE No

60A
60A

YELLOW
YELLOW

MAXI FUSE 1
MAXI FUSE 2

7
8
9
10
11
12

FUSE
RATING

COLOUR

CIRCUIT

15A
15A
15A

BLUE
BLUE
BLUE

HEADLAMP - HIGH
HEADLAMP - LOW
HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

WIRING HARNESS LAYOUT-M2Di - Fuel Smart


HARNESS
No
1
2
3
4
5
6

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - BACK DOOR
ROOF

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS - SCORPIO M2Di - Fuel Smart


DESCRIPTION

LOCATION

IC No

PINS

M/F

ENGINE to I/P WIRING A-Pillar LH

20

ENGINE ROOM to I/P


A-Pillar RH
WIRING

5+2

I/P to ENGINE ROOM


WIRING

A-Pillar RH

18

I/P to FLOOR WIRING A-Pillar RH

10

FLOOR to ROOF
WIRING

A-Pillar RH

I/P to HVAC WIRING

Below Steering
Column

5+2

ENGINE to I/P WIRING A-Pillar LH

I/P to CLUTCH
SWITCH PIGTAIL

Below Steering
Column

FLOOR to BACK
DOOR

D-Pillar Right

FLOOR to CHASIS

Near FUEL TANK

10

BACK DOOR to HM
STOP LAMP

BACK DOOR

11

CONNECTOR VIEW

IC- 2, 3, 4, 5
IC- 9

IC- 11

IC- 8
IC- 10
IC- 6

IC -1, 7

GROUND LOCATION CHART SCORPIO M2Di-Fuel Smart


GROUND No
E0
E1
E2
E3
E4

E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15

CIRCUITS CONTROLLED

LOCATION

TEMPERATURE GAUGE, FUEL GAUGE, STARTER RELAY, VEHICLE SPEED


SENSOR, HEADLAMP RELAY, SS CONTROLLER, EGR CONTROLLER.

ON BATTERY NEGATIVE POST

BATTERY NEGATIVE TERMINAL TO BODY

FRONT WHEEL HOUSE PANEL - LEFT

RADIO CONN

A-PILLAR RIGHT

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,


FRONT WHEEL HOUSE PANEL - LEFT
FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH.
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI.
CIGAR LIGHTER, FOG LAMP RELAY, BLOWER RELAY, CONDENSOR FAN
RELAY, INETRIOR LAMP- FRONT/REAR, ILLUMINATION, HAZARD
A-PILLAR RIGHT
CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH, HEAD LAMP
LEVELLING SWITCH.
UNUSED
HVAC

A-PILLAR LEFT

UNUSED
CLUTCH SWITCH (ESS), TANK UNIT.

BELOW DRIVER SEAT

UNUSED
REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML, STOP LAMPS, REVERSE
D-PILLAR RIGHT
LAMP, TURN REAR - LEFT/RIGHT
UNUSED
D-PILLAR LEFT
UNUSED
BATTERY NEGATIVE TERMINAL TO ENGINE

UNUSED
FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

STARTER MOTOR TOP BOLT


A-PILLAR LEFT

E5, E2
E4

E11
E4
E9

E13 E14

E3

E1
E0

E7

INSTRUMENT CLUSTER SCORPIO M2Di (Refresh)

1
1.
2. SPEEDOMETER
3. ODOMETER
4. CLOCK/TRIP METER
5. MODE KNOB
6. SET KNOB
7. TIMING BELT
8. OBD LAMP
9. CHOKED AIR FILTER
10. STOP/START INDICATOR
11. CHARGE WARNING LAMP

12. SECURITY SYSTEM


13. HIGH BEAM
14 LOW OIL PRESSURE
14.
15. PARK BRAKE/BRAKE FLUID
16. DOOR AJAR
17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. SEAT BELT WARNING
20. 4WD HIGH
21. 4WD LOW
22. ENGINE CHECK LAMP
23. FUEL GAUGE
24. TURN INDICATOR - RIGHT

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM


SYMBOL
Y-R
Y-R

EXPLANATION
WIRE WITH COLOUR OF WIRE
Y- BASE COLOUR ; R - TRACER COLOUR
(Refer colour chart for colour codes)
WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

TWISTED WIRE

>>

CONNECTOR

IC12/17

IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT

POWER SOURCE - BATTERY

POWER SOURCE - DC

POWER SOURCE - AC

10 A

FUSE WITH RATING & DIRECTION OF FLOW

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM


SYMBOL

EXPLANATION
COIL / INDUCTOR

RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK


SWITCH - ON/OFF

CAPACITOR

VARIABLE CAPACITOR

LAMP

INDICATOR LAMP

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM


SYMBOL

EXPLANATION
MOTOR

DIODE

ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30

85

30

85

87

4-POINT, NO (NORMALLY OPEN) RELAY

86

87

4-POINT, NC (NORMALLY CLOSED) RELAY

86

30

87

85

86

4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING


DIODE

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM


SYMBOL

30

85

EXPLANATION

87

4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING


DIODE

86

87
30
87a
85

30

86

87
87a

85

5 POINT RELAY (CHANGE OVER RELAY)

5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING


DIODE

86

SOLENOID

WIRE COLOUR CODES


WIRE COLOUR

WIRE CODE

B
BL/L
G
Gr
O
P
R
Sb/S
V
W
Y
Br

BLACK
BLUE
GREEN
GRAY
ORANGE
PINK
RED
SKY BLUE
VIOLET
WHITE
YELLOW
BROWN

DECODING WIRE COLOUR


Y-R

BASE COLOUR
TRACER COLOUR

Y YELLOW
R - RED