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Pressure Measurement
5.1
Background
This lab is designed to introduce the basics of measuring pressure through gravitational-based
(manometry) and strain-based (Bourdon tube, pressure transducers) methods. Chapter 6 of Holman [11] discusses these methods for measuring pressure as well as dynamic response considerations.
The background material1 provided herein is intended to augment the material presented in Holman
[11].
5.1.1
Gravitational-Based Measurements
Consider a column of fluid at rest as shown. Since the fluid is at rest, the sum of the forces on
the fluid column must equal zero in the vertical direction. The balance of z-component forces:
z
x
F
c
a
b
Fz = 0 = Fsurface + Fbody
1
liq u id c o lu m n
d e n s ity , r
m a ss, m
F
2
Some material in this section has been adapted from Abata [12].
The derivation of equation (5.1) is provided in Section 5.6. Also, any fluid mechanics text will discuss this
equation and the use of manometers [6, 8].
2
19
20
U-Tube Manometer
The U-Tube manometer is typically constructed of a transparent material (glass or plastic) in the shape of a U. Both ends of the tube are
open for connection to a pressure source and the tube is usually about
half-full with a manometer fluid. For the U-tube manometer, the pressure difference between the two legs of the tube is obtained from the
manometer equation.
1
z
2
P2 P1 = g(z1 z2 )
1
(5.2)
d a tu m
P2 P1 = m g(z1 z2 ) f g(z1 z2 )
(5.3)
P2 P1
g
(5.4)
The most common pressure head units are inches of water, inches of mercury, and mm of mercury.
Well-Type Manometer
s c a le
A more detailed explanation liquid-liquid U-tube manometers can be found in any fluid mechanics textbook, c.f.
Munson, Young, and Okiishi [6, 2.6.2, page 50].
5.1. BACKGROUND
21
Atube
]
Awell
(5.5)
The height z1 z0 is measured directly on the manometer scale which is generally corrected by the
manufacturer to include the factor, [1 + Atube /Awell ].
As an example, consider an area ratio of Atube /Awell = 0.1. The pressure difference between the
well and the measurement tube is:
P2 P1 = g [physical height][1 +
Atube
]
Awell
g(s2
area corrected
s1 )
s
2
sc
al
e
z
0
q
2
d a tu m
z
0
22
Thus, when the manometer scale is corrected for both the area ratio and the tilt angle, a measurement of s2 s0 provides the pressure head directly:
s2 s0 =
P2 P1
g
(5.6)
Manometer fluids generally do not have the same density as water. The manometer fluid used
during this laboratory exercise has a specific gravity of 0.827. Be certain of any correction
applied to inclined manometer scales. Most inclined manometers use a manometer oil
instead of water, but the scale is corrected for the angle, the displaced volume in the
well and the difference in density between the manometer fluid and water. For example,
an inclined manometer may use an oil with a specific gravity of 1.2, but the scale may read inches
of water.
General Remarks Regarding Manometers
Manometers are used extensively for pressure measurements and calibration of pressure gauges and
transducers. The advantages of manometers are that they are simple and inexpensive, relatively
free from error, and can be used with a high degree of accuracy and sensitivity. They are, however,
not without disadvantages. The practical pressure range for manometers is generally limited to 210
to 350 kPa (30 to 50 psig) and manometers have a poor dynamic response. Factors which affect
the precision of manometers include:
Shape and size of the tube: The tube diameter should be sufficiently large to prevent liquid from
rising into or withdrawing from the tube due to capillary pressure. A non-uniform tube
diameter will affect the meniscus shape and subsequently add error to the height measurement.
Manometer fluid density: The density of the manometer fluid varies with the temperature. When
converting pressure head to pressure, the fluid density is used and inaccuracies in the density
will add error to the pressure measurement.
Cleanliness of the manometer fluid and measurement tube: Debris in the manometer fluid or particulate matter (dirt) in the tube can cause the meniscus to pin at a location other than the
equilibrium position resulting in error in the height measurement.
Various fluids are used in manometers. Mercury is generally used for high pressure differences
and vacuum measurements while distilled water, oils and alcohols are used for small pressure differences. Tap water should never be used in a manometer to avoid lime buildup on the measurement
tube walls and for the fact that the density will not be accurately known. Manometer components
should be compatible with manometer fluids to avoid corrosion and chemical reaction. For example, mercury should never be used with aluminum. If the manometer fluid wets the measurement
tube (water, oil, alcohol in glass), the meniscus is concave upward. If the manometer fluid does
not wet the measurement tube (mercury in glass), the meniscus is concave downward. To avoid
measurement error due to meniscus curvature, height readings should always be taken at the center
of the tube.
5.1. BACKGROUND
23
m e n is c u s
h e ig h t
re a d in g
h e ig h t
re a d in g
w a te r, o il, a lc o h o l
in g la s s
5.1.2
m e rc u ry
in g la s s
Elastic transducers operate by a confined fluid at some pressure different than the surroundings
exerting a stress on the container which deforms elastically. The strain in the material containing
the fluid is proportional to the pressure. Elastic transducers are typically constructed of a thin
metal section (phosphor bronze, beryllium copper, Monel, brass, stainless steel, etc.) which allows
for relatively large, elastic deformation from small pressure differentials; thus, good sensitivity.
Bourdon Tube Pressure Gauge
The Bourdon tube pressure gauge (patented in 1852) is a flattened tube (oval cross section) usually
shaped as a C and sealed at one end. The opposite end is connected to the pressure source. As
the pressure in the tube is increased, the C shape begins to elastically deform, or flatten, due
to the strain. The sealed end of the tube is connected to amplifying linkage which pulls a rack
and pinion gear arrangement that rotates an indicator needle. The sensitivity of a Bourdon tube
pressure gauge increases with increasing radius of the tube (the size of the C) and decreasing wall
thickness. Typical accuracies are 1% full scale. High precision gauges can accuracies of 0.25%
full scale. Read 6.5 Holman [11] for more details.
Diaphragm Pressure Transducer
Pressure transducers typically correlate the strain in a diaphragm to the pressure difference across
the diaphragm. 6.6 of Holman [11] discusses strain-based pressure measurement in detail.
5.1.3
Calibration
The Bourdon tube pressure gauge and pressure transducers are secondary instruments. That is,
they must be calibrated by another instrument. A primary measuring instrument, such as a
precision manometer, does not require calibration with another instrument. Primary instruments
only require an accurate knowledge of certain physical properties. A secondary pressure gauge such
as the Bourdon tube may be calibrated by three different methods:
1. by comparing the gauge reading with a manometer. This method is limited to low pressures
since high pressures would require unwieldy long manometer tubes;
2. by comparing the gauge reading from another gauge that is already calibrated; or
3. by applying a known pressure to the gauge using a dead weight tester.
24
p re ssu re g a u g e
m a ss
s c re w p lu n g e r
m a ss
m a ss
D
p is to n
h y d ra u lic o il
5.1.4
The dead weight tester uses hydraulic oil to float fixed weights thereby providing a known pressure.
The pressure under the piston supporting the weights is:
P Patm = weight/area
where the area is the effective cross-sectional area of the piston and the cylinder. The piston is
rotated to reduce hysteresis and friction.
5.2
Objectives
There are three separate experiments in this laboratory exercise involving calibration of a pressure
measuring device. The objectives of this lab are to familiarize students with the concept of pressure
and pressure measuring devices. There are three objective in this lab:
Compare the sensitivity of a U-tube, a well-type and an inclined manometer and determine
the correction factors incorporated into the manometer scales.
Calibrate a Bourdon tube pressure gauge using a dead weight tester.
Calibrate strain-based pressure transducers using a Bourdon tube pressure gauge.
5.3
The purpose of this lab is to use a primary instrument, the dead weight tester, to calibrate a secondary instrument, the Bourdon tube pressure gauge. There are two dead weight testers available;
one operates in the range of 0 - 100 psig and the second is 0 - 1000 psig. Either apparatus may be
used for this experiment. The basic procedure is to float the weights thereby providing a known
pressure, Pa , to the Bourdon tube pressure gauge, Pm . Note that the weights are not in exact
increments. Each weight is stamped with a code indicating the fraction of weight which should be
added or subtracted from the nominal weight. A calibration sheet for the weights is provided with
each dead weight tester.
25
Procedures
26
5.3.2
Test
Point
Applied Pressure
Pa
Gauge Reading
Pm
Correction Factor Pm Pa
1
2
3
4
5
6
7
8
- P
C o rre c tio n F a c to r
A p p lie d
P re ssu re
(p s ig )
5.4
27
Manometer Calibration
There are a variety of manometers used during this experiment (U-tube, well-type, inclined) with a
variety of liquids (elemental mercury, Merriam red manometer oil) The scale on the well-type and
inclined manometers is corrected, but you do not know the correction factor. The scale may be
corrected for angle, specific gravity, and/or well volume. The scale may read inches, cm of Hg, inches
of water, etc. You need to determine the correction factor so that you can use these manometers
later in the semester. Observe the difference in sensitivities between the inclined manometer with
Merriam red manometer oil (SG 0.827), the U-tube manometer with Merriam red manometer
oil, and the U-tube manometer with mercury.
The manometers are connected together to a single hand pump. The hand pump can be
operated in either a pressure mode or a vacuum mode via a lever on the side near the tubing
connection. You will use the hand pump to depressurize the manometers. Do NOT pressurize
the manometers! Manometer oil will leak on the floor and then it will not be possible to zero
out the manometer scale.
There are two manometer bank setups; one with an inclined manometer. The objective of this
part of the laboratory exercise is to determine the conversion between the manometer scales and
pressure in psig and kPa.
5.4.1
Procedures
28
5.4.2
Room Temperature:
Manometer Description
Manometer Description
Scale Reading
3
Scale Reading
3
5.5
29
Each student will select and calibrate a separate pressure transducer. The measured mV output
of the pressure transducers will be correlated to the pressure reading (psig) on the test gauge to
generate a calibration curve.
5.5.1
The pressure transducer calibration rig can simultaneously calibrate twelve strain-based transducers. The large Bourdon tube pressure gauge is a calibrated secondary standard that will be used
for calibrating the transducers. Note the parallax mirror behind the needle on the test guage. A
separate DC power supply provides the excitation voltage for the transducers. The transducers
are connected via quick-disconnects and electrical connectors to the front panel of the calibration
rig. Each transducer has a separate voltage display; each display has a separate power switch. A
master display power switch is located below the test guage.
5.5.2
Safety Overview
A number of safety hazards exist with this experiment. There are potential pinch points and sharp
edges. The most serious hazard is that the transducer calibration rig will be pressurized with
compressed air up to 90 psig. Fittings can fail and lines can break free which may result in flying
debris. Pay attention to what is happening at the experiment setup. Safety guidelines are to be
followed. Carelessness, inattention, and/or horse-play may result in serious injury to yourself or
a fellow student. Failure to follow safety guidelines or TA instructions are grounds for dismissal
from the course!
Safety glasses with side shields must be worn at all times during this experiment.
1. Locate the Main Power switch for the transducer calibration rig. Off is with the switch
toggle in the down position. In an emergency, turn off the Main Power switch.
2. Locate the compressed air Shutoff Valve. This is a ball valve located upstream of the filter
and regulator mounted on the wall. Air can flow to the transducer calibration rig when the
valve handle is parallel to the compressed air line. Turning the handle 90 , or perpendicular
to the air line, will shut off the compressed air to the transducer calibration rig. In an
emergency, turn the compressed air Shutoff Valve to the closed position.
3. When the transducer calibration rig is pressurized you should stand several feet away from
any fitting or quick disconnect. This is to prevent you from being whipped by a blown line
or struck by a catastrophic failure of a fitting. Common sense dictates that you not stand
directly across from any of the pressure transducers.
4. Pay attention to what is happening with and around the transducer calibration rig! Carelessness, inattention, and/or horse-play may result in serious injury to yourself or a fellow
student.
30
5.5.3
Procedures
You should familiarize yourself with the location and function of all of the key components; compressed air regulators, transducer calibration rig, pressure transducers with quick disconnects, test
gauge, and transducer power supply.
Read through all steps before beginning the experiment.
Pre-experiment Check
1. Identify and record three potential safety hazards. Record the identified hazards and your
plan for mitigating those hazards in your data log.
2. Verify the electrical and compressed air connections:
MAIN power and Meter Power switches are off
compressed air shutoff valve is in the off position
The shutoff valve is a ball valve upstream of the wall-mounted regulator. The valve is off when
the handle is perpendicular to the compressed air line.
31
Verify that the transducer power supply is turned off. The pressure transducers must not be
connected to a live circuit.
11. Connect the transducer electrical connection grasp the Amphenol connector by its housing
and plug it into the panel connection. The connectors are keyed so it will only go on one
way. Once plugged in, screw the locking ring clockwise until tight to secure the connection.
Be sure to turn the locking ring, not the body of the connector.
12. Power the displays via the Meter Power toggle switch.
13. Turn on the DC power supply.
14. Check your transducer display for proper operation.
Allow the displays to operate for a few minutes. As the electronics warm up the readings may drift
slightly. This is a good time to review the remaining procedures again.
32
33
Caution! Do not use Excel to find the slope and offset. The Excel Slope function does not return the correct
value.
34
5.5.4
Transducer Model:
Transducer Number:
Calibration Port:
Excitation Voltage:
Calibration Test Gauge
Point
(psig)
1
Transducer
Output (mV)
Excitation Voltage:
Calibration Test Gauge
Point
(psig)
1
10
10
Sensitivity [psig/mV]:
Sensitivity [psig/mV]:
Bias [psig]:
Bias [psig]:
TA signature:
Transducer
Output (mV)
5.6
35
d A
d F (z + d z /2 )
d z
z + d z
g
d m
z
x
z - d z
d F (z -d z /2 )
F z 1 2 F z 2 1 3 F z 3
1
+
( )
( ) +
+ F (z z) = +F (z)
2
z 2 2! z 2 2
3! z 3 2
F z 1 2 F z 2 1 3 F z 3
1
F (z + z) = F (z)
( )
( )
2
z 2 2! z 2 2
3! z 3 2
+ F (z z/2) F (z + z/2) = 2 (
1 3 F z 3
F z
) 2(
( ) )
z 2
3! z 3 2
If z is small ( 1), then z 3 z and the higher order terms may be neglected. Thus, the
imbalance of surface forces on the infinitesimal fluid element reduces to the derivative of the surface
force at z multiplied by z. The force balance becomes:
Fz = 0 =
F
z gm
z
The mass of the fluid element is m = (zA). Substituting for the mass, dividing through by the
volume (zA) and recognizing that pressure is force per unit area (F /A) results in the hydrostatic
force balance:
dP
0=
g
(5.7)
dz
The pressure change associated with a column of liquid can be found by integrating equation (5.7)
with respect to z. If the gravitational acceleration and density are constant, then
P2
P1
dP = g
z2
dz
Z1
P2 P1 = g(z2 z1 )
(5.8)
Thus, knowing the fluid density, , and the gravitational acceleration, g, pressure differences may
be determined by measuring the difference in height of liquid columns.
Bibliography
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engel and Michael A. Boles. Thermodynamics: An Engineering Approach. McGrawHill, 5th edition, 2006. ISBN 0-07-288495-9.
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Thermal Systems Engineering: Thermodynamics, Fluid Mechanics, and Heat Transfer. John
Wiley & Sons, Inc., 2003. ISBN 0-471-20490-0.
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54622-97036, September 2002.
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[7] Frank M. White. Viscous Fluid Flow. McGraw-Hill Co., 1974. ISBN 0-07-069710-8.
[8] Frank M. White. Fluid Mechanics. McGraw-Hill, 2003. ISBN 0-07-283180-4.
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158
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