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GITAM UNIVERSITY
VISAKHAPATNAM
engineering
CERTIFICATE
DECLARATION
DATE:
ACKNOWLEDGEMENT
Firstly, I would like to thank Mr V.SRINIVASULU for guiding me in the right
way to improve technical knowledge in my subject and helping me in getting
permission for doing my internship in STEEL PLANT. I would like to thank
my HOD, Mr. M R S Satyanarayana who accepted my request of internship in
STEEL PLANT.
I would like to thank my guide Mr. J. PRABHAKARA RAO who encouraged
me in all the aspects during my internship. His immense knowledge in subject
and his experience not only made me inspired but also gave me confidence to
achieve a valuable position in my life. Now I would like to thank all the service
departments of STEEL PLANT who helped in doing my internship comfortably
Now I would like to thank all my friends who made me feel comfortable and
befriended all the time.
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(ID NO)
TABLE OF CONTENTS
INTRODUCTION _________________________ 6
EQUIPMENT REPAIR SHOP _______________ 7
CENTRAL MACHINE SHOP(CMS) ____________ 14
STRUCTURAL STEEL SHOP (S.S.S) __________ 16
LIGHT & MEDIUM MERCHANT MILL (L.M.M.M) ___ 18
INTRODUCTION
Visakhapatnam Steel Plant, popularly known as Vizag Steel is
an integrated steel producer in Visakhapatnam, India built using
German and Soviet technology. Its products have been rate the
best in the world market. The company has grown from a lossmaking industry to 3-billion-dollar Turnover Company
registering a growth of 203.6% in just four years. Vizag Steel
Plant was conferred Navratna status on 17 November
2010. Founded in 1971, the company focuses on producing
value-added steel, with 214,000 tons produced in August 2010,
out of 252,000 tones total of salable steel produced. It is the
largest single site plant in India and Asia Minor (or south and
East Asia combined).
Machine
Fabrication
Reclination
PLANAR MACHINE
A planar is a type of metalworking machine tool that
uses linear relative motion between the work piece and a single
point cutting tool to cut the work piece. A planer is similar to a
shaper, but larger, and with work piece moving, whereas in a
shaper the cutting tool moves.
LINEAR PLANING
HELICAL PLANING
APPLICATION OF PLANING :
The most common applications of planers and shapers
are linear-tool path ones, such as:
Generating accurate flat surfaces. (While not as precise
as grinding, a planer can remove a tremendous amount
of material in one pass with high accuracy.)
Cutting slots (such as keyways).
It is even possible to do work that might now be done
by wire EDM in some cases. Starting from a drilled or
cored hole, a planer with a boring-bar type tool can cut
internal features that don't lend themselves to milling or
boring (such as irregularly shaped holes with tight
corners).
BALANCING MACHINE
When a part of machine is rotating it is important to balance the
mass evenly so that no vibrations occur.
MILLING MACHINE
Milling is a versatile machine tool that uses a rotating milling
cutter, while the work piece reciprocates in contact with the cutting
tool. After lathe machine milling machine is most widely used in
manufacturing operation .The most important difference between
milling machine and lathe is lathe uses a single point cutting tool
whereas milling machine uses a multipoint cutter.
WORKING:
Milling machine has multi point cutters in which of the cutting
edges removes material for only part of the rotation of the cutter.
Because of this each of the cutting edge has time to cool before it
removes material again , so cooling will be effective in case of
milling machine.
TYPES OF MILLING MACHINES:
Knee and Column type
Production (bed) type
Plano millers
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GRINDING MACHINE
Grinding is a process in which the grinding wheels made of
abrasive particles are used to remove the material from the work
piece. In this the machining materials which are too hard for
other machining processes such as tool and die steels and
hardened steel materials. The machine which is used to perform
the grinding operation is known as GRINDING machine.
WORKING:
The most important part in the grinding machine is the grinding wheel
(tool) which will be mounted on a rotating shaft and the material to be
machined is traversed across the wheel. The hardness of the material
used as abrasive particle for grinding wheel must be more than that of
the material to be machined.
TYPES OF GRINDING MACHINES:
Grinding machines are classified based on the shape of the workpiece
to be machined. The grinding wheels used may be one or more.
Cylindrical grinding machine
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SHAPER MACHINE
Shaper is one of the reciprocating machine tool. Shaper is a
relatively slow machine tool with very low metal removal
capability. So it is being replaced by more versatile milling
machines in many industries. It uses a single point cutting tool
which is mounted on the clapper box, which in turn is mounted on
the ram.
WORKING:
The ram while undergoing the cutting stroke pushes the cutting tool
through the work piece to remove the material. When ram returns no
cutting stroke take place. In between return and cutting strokes the table
moves in a direction perpendicular to the cutting direction termed feed
direction. The reciprocating motion in the shaper is because bull gear and
pin which run by a motor. To reduce the idle time a process known as
quick return motion mechanism is implemented in shaper.
TYPES OF SHAPERS:
Universal shaper
Draw cut shaper
Vertical shaper
Hydraulic shaper
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CONCLUSION
At the end of the internship training, I could gain a lot of practical
experience which cannot be found through the books. Now I could
clearly relate my mechanical engineering subjects to the real life
practical experience. The departments where I did my internship
gave me a strong basics about foundry, wood workshop, machine
design, heat transfer which I have learnt in my past 3 years and now
I could clearly relate to the theory and practical due to industrial
exposure.Finally this industrial internship helped me for
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