PRE-FABRICATION

Precast construction methods (Pre fabrication) are increasingly popular in the construction
industry. Precast construction, also referred to as Modern Methods of Construction or
Advance Building Construction. Precast construction relates to construction activities that
are carried out in a factory environment away from the site.
Advantages in terms of :
Quality Of Construction
Cost Control
Reduces Construction Time
Reduces pollution at site
Reduce The Amount Of Waste Generated On Site (50%)
Quick erection times
Reduced need for Concreting plant on site
Easier management of construction sites
Better overall construction quality

Elimination of needs for supports / scaffolding

Elimination of temporary structures
Reduced health and safety risks
Reduction in lorry traffic and traffic management
Easier management of steel procurement
Elimination for long and continuous pouring operations
Controlled curing of concrete
Improved quality controls performed at the factory
Process not subjected to weather conditions

Pre-cast technique are widely used in the following sectors:

Residential (floors)
Stadium
Infrastructure (roads, railways, bridges, sewage)
Medium and high rise building
Hospitals
Commercial and industrial buildings
Prisons

Walls

Walls

Hollow Core Floors

Walls

Precast walling system

Cuts to support the meam

Precast roofing system

Thin layer of concreting on the top

With nominal reinforcement.

Precast roofing system

Precast roofing system

Precast Staircase

PREFAB HOUSING FOR DELHI DEVELOPMENT

AUTHORITY, DWARKA (Pocket 8, Sector 23, Dwarka)

Construction of foundation (cast in situ)

Casting of precast staircase

P
R
E
C
A
S
T
R.C.C Waist slab with steps

T- section Roof Beams

C
O
M
P
O
N
E
N
T
S

Precast columns

T beams along the length

Pre-cast roof panels

Casting of footings

P
R
E
C
A
S
T
C
O
M
P
O
N
E
N
T
S

Filler blocks for walls

Form work footings

P
R
E
C
A
S
T
C
O
N
S
T
R
U
C
TI
O
N
Casting of Plinth Beam

Erection of columns and beams

Assembling of all components on site

RCC framework completion

Filler blocks for walls

Model flats at the site

(completed structures)

Prefabricated units
assembled for boundary
wall.

Typical
Boundary wall
panel

Admin Building at Everest Industry, Roorkee

Flooring is in cement fiber board.

Staircase tread are in cement fiber board.

Internal partition in glass and cement board.

Buffer provided to cut glare and direct sun light.

Square section for beam

Circular steel column

Smart Steel Building

Machine used to corrugate steel plate

Cafeteria Building at Everest Industry, Roorkee

Building skin is done in glass and corrugated cement board.

Cafeteria Building at Everest Industry, Roorkee