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COMMISSIONING PROCEDURE FOR DEMI

WATER SYSTEM
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PROJECT
SHARM EL SHEIKH
6 x LM6000 50 Hz SIMPLE CYCLE

Client:

Client reference:

SHARM EL SHEIKH

Stamp:

00
Rev.

FIRST ISSUE
Description

M.V.M

J.Q.V.

I.F.P.

30-04-15

Made by

Checked by

Approved by

Date

COMMISSIONING PROCEDURE FOR DEMI


WATER SYSTEM
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HISTORY OF CHANGES

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SECTION /

REASONS FOR CHANGE/

PARAGRAPH AFFECTED

MODIFICATION TO INITIAL DOCUMENT

ALL

Project SHARM EL SHEIKH 6 x LM6000 50 Hz SIMPLE CYCLE

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TABLE OF CONTENTS
1

GENERAL ............................................................................................................4
1.1

INTRODUCTION................................................................................................................. 4

1.2

SITE DATA ......................................................................................................................... 4

OBJECT ...............................................................................................................5
2.1

SCOPE. .............................................................................................................................. 5

REFERENCES. ....................................................................................................6

DEFINITIONS. ......................................................................................................7

TOOLS AND TEST EQUIPMENTS REQUIRED. .................................................8

PERSONNEL REQUIRED AND LIABILITY.........................................................9


6.1

LIABILITY........................................................................................................................... 9

6.1.1

Subcontractor Scope. .................................................................................................. 9

6.1.2

Commissioning Leader Scope. .................................................................................... 9

HEALTH AND SAFETY REQUIREMENTS. ......................................................10

ACTIVITIES DEVELOPMENT............................................................................11

8.1

PREVIOUS REQUIREMENTS. ......................................................................................... 11

8.2

DETAILED PROCEDURE................................................................................................. 11

8.3

PREVIOUS CONDITIONS. ............................................................................................... 12

ACCEPTANCE CRITERIA. ................................................................................13

10 DATALOGGIN. ..................................................................................................14
11 RECOMMENDATIONS & CONCLUSIONS. ......................................................15
ANNEX A - CHECK LIST

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1 GENERAL
1.1 INTRODUCTION
EGYPTIAN ELECTRICITY HOLDING COMPANY has awarded GE and TSK the engineering, procurement,
delivery, installation and commissioning of six (6) dual fuel turbines, LM-6000 model, with all auxiliary skids and
the power island with all system for the correct operation of the plant.

1.2 SITE DATA

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2 OBJECT
The object of this procedure is to establish a guideline for the tests and activities to be performed in the
Demineralized Water System of the Simple Cycle Power Plant for the commissioning.
Additionally, this procedure may be used to facilitate the control of said activities and to establish the basis
for the Commissioning Dossier of the system.
This package makes reference to the following drawing (114070-30-PRC-DI-0005)

2.1 SCOPE.
This procedure applies to all components and equipment of the Demineralized Water System, which are in the
scope of the Commissioning Group.

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3 REFERENCES.
3.1

PROCEDURES

Turnover Procedure for Equipment and Systems from Construction to Commissioning Organization
Lockout/Tag out and Work Permit Procedure
Water & Air pipe cleaning procedure
Safety and Health Procedure for Commissioning

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4 DEFINITIONS.
N/A

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5 TOOLS AND TEST EQUIPMENTS REQUIRED.

Mechanic Tools Set

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6 PERSONNEL REQUIRED AND LIABILITY.

Commissioning Leader
Millwrights and mechanical helpers team (as required by commissioning leader)

6.1 LIABILITY.
6.1.1

6.1.2

Subcontractor Scope.

Accomplish all the described and applicable activities in this document and always following the
commissioning leader instructions.
Document the activities accomplished by means of the applicable document attached on this
document or as required by the commissioning leader.
Commissioning Leader Scope.

The commissioning head will lead and provide guidance in any stage of this procedure. Maintaining all
the time the health and safety requirements at first and veiling for any equipment integrity.

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7 HEALTH AND SAFETY REQUIREMENTS.


It is mandatory to use the safety personal protection at all time: safety boots, glasses, helmet, hearing
protection, gloves and dust mask.
All the personnel involved in these activities should follow the HSE manager and Commissioning Leader
and the LOTO procedure.

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8 ACTIVITIES DEVELOPMENT.

8.1 PREVIOUS REQUIREMENTS.

The system or subsystem should be transferred to commissioning department


The system or subsystem must be completed or with pending issues that do not interfere with the
commissioning or start up of the system.

8.2 DETAILED PROCEDURE.


Once the Demineralized water storage tank (30-T-503) has the minimum level required (40%) and the
pumps (30-PC-503A/B/C) ready for operation the system has to be alignment (open or close valves to ensure
all the consumers of the system are receving demi water).
After filled the system up to the valves 30-VL-5223 and 30-VB-5243 (valves should be closed), pumps
vented and valves (30-VB-5219/5220/5221) open, the pumps are to start in minimum continuous flow.
With the pump in operation open the valve 30-VL-5223, fill and pressurize the system to the liquid fuel
centrifuge skids until working pressure with manometer 30-PI-5219 (discharge valve must be open with
moderation to keep the pump inside the curve). Vent the system and check for leaks in all the lines associated
to the service water system.
Repeat the above mentioned step for other consummers (water injection and sprint skids) opening valve
30-VB-5243 and check manometers 31/32/33/34/35/36-PI-5301/02. Repeat for the water wash system opening
valve31/2/3/4/5/6-VL-5313
Once the system is in operation change to auto mode and proceed with the functional test.
The functional test will be done in base of the functional description of the system.

Check the start permisives of the pumps

Test and confirm the trips of the pumps

Test the change over of the pumps

Check start and stop commands of the pumps

Functional test equipments and instruments to be tested according its philosophy

Demi water forwarding pumps control ( automatic and manual start/stop, LALL in 30-LT-5202,
LALLL in 30-LT-5202)

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Control of minimum recirculation with control valve 30-FCV-5233: Check control valve 30-FCV5233 open forced to open when flow (30-FT-5216) is lower than 20m3/h (one pump) or 40m3/h for
two pums.

Control of on/off tank inlet valve 30-XV-5202 (remote / local switches, buttons open / close, Low
/ high level )

Demi water Tank control level (LALLL trip pump, LALL start up permissive pump, LL open for
supplying to tank,HL close to supplying to tank, LAHH Alarm )

Demi water forwarding pumps discharge pressure (PAL trip pump, start stand-by pump)

Demi water forwarding pumps discharge flow (FAH trip pump and start stand-by pump, FAL trip
pump and start stand-by pump)

8.3 PREVIOUS CONDITIONS.


N/A

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9 ACCEPTANCE CRITERIA.
The system design shall be considered valid when, as a result of the tests carried out, it is confirmed that the
following values have been obtained:

According the curve of the pump, the flow provided by each pump is within the required range (-5% to
+10%)

In all cases, the automatic startup of the corresponding pump has been satisfactory

The results of the functional test of equipments and instruments were tested accordind the indications
of the point 8.2.

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10 DATALOGGIN.
Should be registered any activity in the applicable annex or according with Commissioning Leader.

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11 RECOMMENDATIONS & CONCLUSIONS.


N/A

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ANNEX A - CHECK LIST

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CHECK LIST OF DEMI WATER SYSTEM


COMPLY
N

ACTION

CRITERIA
YES

Tank level.

NO

N/A

Minimum required: 40%

Check the LALL of level transmitter is off

Pumps ready for operation and system correctly aligned

The start and stop comand of the pump are working properly

Force LALLL and confirm that the pump trips

Confirm after LALLL stand-by pump do not start

Force PDAH and confirm that the pump trips

Confirm if the change over of the pump is correct

Minimum recirculation control valve works properly

10

Confirm open/closed buttoms local/remote switch supplying valve "if


applicable"

11

Force or simulate low pressure at service pump and check if stand-by pump
starts

12

Force LALL to check start up permisive pump

13

Confirm forcing LL that supplying valve opens

14

Confirm forcing HL that supplying valve closes

15

Confirm forcing LAHH that alarm activate

16

Confirm forcing FAH and FAL that the pump trips

Remarks:

Prepared:

Reviewed:

Approved:

Name/Date/Signature

Name/Date/Signature

Name/Date/Signature

Project SHARM EL SHEIKH 6 x LM6000 50 Hz SIMPLE CYCLE