Académique Documents
Professionnel Documents
Culture Documents
02
Replaces: 02.01
H/A/D 6194/99
Internal gear pump type PGH with SAE 2-hole mounting flange
Overview of contents
Contents
Features
Ordering details
Symbol
Function, section
Technical data
Characteristic curves
Unit dimensions
Multiple pumps
Connection flanges
Installation guidelines
Commissioning and engineering guidelines
Features
Page
1
2
2
3
4 and 5
6 to 11
12 to 17
18 to 22
23
24
25
Fixed displacement
Very low operating noise
Low pulsation of the oil flow
High efficiency even at low speed and viscosity due to sealing
gap compensation
Suitable for a wide range of viscosities and speeds
All build and nominal sizes can be freely combined
Can be combined with PGF internal gear pumps, axial piston
pumps and vane pumps
Suitable for operation with HFC fluids (seal version W)
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.
PGH
1/26
RE 10 223/06.02
223/07.99
Ordering details
PG H
Series
High pressure pump
Build size
BS 2
BS 3
BS 4
BS 5
2X
*
Further details in clear text
=H
=2
=3
=4
=5
Series: Series 20 to 29
= 2X
(20 to 29: unchanged installation and connection dimensions)
Nom. size
BS 2
BS 3
BS 4
BS 5
NS
5.0
6.3
8.0
11
13
16
20
25
32
40
50
63
80
100
63
80
100
125
160
200
250
280
V =
W 3) =
= 005
= 006
= 008
= 011
= 013
= 016
= 020
= 025
= 032
= 040
= 050
= 063
= 080
= 100
= 063
= 080
= 100
= 125
= 160
= 200
= 250
= 280 1)
07 =
11 =
E=
R=
R=
L=
1)
2)
3)
4)
Seals
FKM seals
NBR shaft seal
(other seals FKM)
On request
Only in conjunction with a cylinderical shaft (to VDMA), only
build sizes 4 and 5, only clockwise rotation
only build sizes 4 and 5
For each nominal size a connection type 07 or 11 is defined:
07: PGH2-2X/005/006/008
PGH3-2X/011/013/016
PGH4-2X/063/080/100
PGH5-2X/160/200/250
11: PGH4-2X/020/025/032/040/050
PGH5-2X/063/080/100/125
All of the suction connections use the standard pressure
series (for dimensions see page 17).
Attention ! Not all variants according to the type code are possible! Please choose the required pump on the basis of the
selection tables (pages 12 to 17) or after consultation with Bosch Rexroth.
Symbol
P
RE 10 223/06.02
223/07.99
2/26
PGH
Function, section
1.1
1.1
P
4
Design
The type PGH hydraulic pumps are gap compensated internal gear
pumps with a fixed displacement.
They basically consist of housing (1), bearing cover (1.1), hollow gear
(2), pinion shaft (3), plain bearings (4), axial plates (5), blanking plate
(6), mounting flange (7) and stop pin (8) as well as segment assembly
(9), which comprises of segment (9.1), segment carrier (9.2) and
sealing rolls (9.3).
Suction and displacement process
The pinion shaft (3) which is mounted in hydrodynamic bearings drives
the internally geared hollow gear (2) in the direction of rotation
indicated.
During rotation, the volume increases in the suction area at an angle
of approx. 90 . An under pressure develops and fluid flows into the
chambers.
The sickle-shaped segment assembly (9) separates the suction
chamber from the pressure chamber. Within the pressure chamber,
the teeth of pinion shaft (3) mesh with the teeth of hollow gear (2).
The fluid is displaced via pressure channel (P).
Axial compensation
The axial compensation force FA acts within the pressure chamber
and is generated by the pressure field (10) in the axial plates (5).
FA
FA
10
10
11
Radial compensation
The radial compensation force FR acts on segment (9.1) and segment
carrier (9.2).
9.2
9.3
9.1
FR
The axial longitudinal gaps between rotating and fixed parts are
therefore extremely small, which ensures optimum axial sealing of
the pressure chamber.
PGH
3/26
RE 10 223/07.99
Technical data
General
Design
Type
Mounting style
Type of connection, pipe connection
Installation position
Shaft loading
Direction of rotation (viewed on shaft end)
Build size
Nominal size
NS
Weight
m
kg
Speed range
nmin
min1
nmax
min1
Displacement
V
cm3
1)
Flow
qV
L/min
Operating pressure, absolute
Inlet
p
bar
Outlet, continuous
pmax
bar
HLP fluid
So fluid
intermittent 2) pmax
bar
HLP fluid
So fluid 4)
Build size
Nominal size
NS
Weight
m
kg
Speed range
nmin
min1
nmax
min1
Displacement
V
cm3
1)
Flow
qV
L/min
Operating pressure, absolute
Inlet
p
bar
Outlet, continuous
pmax
bar
HLP fluid
So fluid
intermittent 2) pmax
bar
HLP fluid
So fluid 4)
Build size
Nominal size
NS
Weight
m
kg
Speed range
nmin
min1
nmax
min1
Displacement
V
cm3
Flow 1)
qV
L/min
Operating pressure, absolute
Inlet
p
bar
Outlet, continuous
pmax
bar
HLP fluid
So fluid
intermittent 2) pmax
bar
HLP fluid
So fluid 4)
RE 10 223/02.01
223/07.99
BS 3
13
5
16
5.3
13.3
19.1
16.0
23.0
25
14
500
3000
25.3
36.3
32
14.5
500
3000
32.7
46.9
40
15
500
2600
40.1
57.6
50
16
500
2600
50.7
72.8
63
17
400
2600
65.5
94.0
80
18.5
400
2200
80.3
115.3
100
20
400
2200
101.4
145.6
250
175
210
140
210
140
160
100
315
210
250
175
250
175
210
140
63
39
400
2600
64.7
92.8
80
40.5
400
2200
81.4
116.9
100
42.5
400
2200
100.2
143.8
BS 5
125
45
400
2200
125.3
179.8
160
49
300
1800
162.8
233.7
200
52.5
300
1800
200.4
287.7
250
57.5
300
1800
250.5
359.6
210
140
160
100
125
70
315
210
250
175
210
175
160
100
4/26
PGH
Technical data
Pressure fluid
Pressure fluid
HLP fluid
temperature range
So fluid
1)
2)
3)
4)
5)
C
2
mm /s
20 to + 60
10 to 300; permissible start-up viscosity 2000
Max. permissible degree of contamination of the pressure fluid is to NAS 1638 class 10.
We, therefore recommend a filter with a minimum retention rate of 20 75.
To ensure a long service life, we recommend a maximum permissible degree of
contamination to NAS 1638 class 9. We, therefore recommend a filter with a minimum
retention rate of 10 100.
PGH
5/26
RE 10 223/07.99
223/02.01
Characteristic curves - average values for build sizes 2 and 3 (measured at n = 1450 min1; = 46 mm2/s and = 50 C)
Flow
25
NS 16
20
Flow in L/min
NS 13
15
NS 11
NS 8
10
NS 6.3
NS 5
50
100
150
200
250
300
350
100
Efficiency
Efficiency in %
90
80
NS 8
NS 11
70
NS 6.3
NS 5
NS 13
60
NS 16
50
0
50
100
150
200
250
300
350
Drive power
16
NS 16
14
NS 13
Drive power in kW
12
10
NS 11
NS 8
NS 6.3
NS 5
4
2
0
50
100
150
200
250
300
350
RE 10 223/02.01
223/07.99
6/26
PGH
Characteristic curves - average values for build sizes 2 and 3 (measured at n = 1450 min1; = 46 mm2/s and = 50 C)
Noise pressure
level
66
64
NS 16
NS 13
NS 11
62
60
58
56
NS 8
54
NS 5
52
NS 6.3
50
48
46
10 20 30 40
50
PGH
7/26
RE 10 223/07.99
223/02.01
Characteristic curves - average values for build size 4 (measured at n = 1450 min1; = 46 mm2/s and = 40 C)
Flow
75
NS 50
Flow in L/min
60
NS 40
45
NS 32
30
NS 25
NS 20
15
25
50
75
150
NS 100
Flow in L/min
120
NS 80
90
NS 63
60
30
20
40
60
80
100
120
140
160
180
200 210
100
NS 50
NS 40, NS 32
NS 25, NS 20
Efficiency in %
90
80
70
60
50
25
50
75
Efficiency in %
100
NS 100
NS 80
NS 63
90
80
70
60
50
20
40
60
80
100
120
140
160
180
200 210
RE 10 223/07.99
8/26
PGH
Characteristic curves - average values for build size 4 (measured at n = 1450 min1; = 46 mm2/s and = 40 C)
Drive power
60
NS 100
NS 80
Drive power in kW
50
NS 63
40
NS 50
30
NS 40
20
NS 25
NS 20
NS 32
10
25
50
75
Noise pressure
level
66
NS 50
NS 40
NS 32
NS 25
NS 20
64
62
60
58
56
54
52
25
50
75
66
NS 100
NS 80
64
NS 63
62
60
58
56
54
52
0
20
40
60
80
100
120
140
160
180
200 210
PGH
9/26
RE 10 223/07.99
Characteristic curves - average values for build size 5 (measured at n = 1450 min1; = 46 mm2/s and = 40 C)
Flow
200
Flow in L/min
NS 125
150
NS 100
NS 80
NS 63
100
50
25
50
75
Flow in L/min
350
NS 250
300
250
NS 200
200
NS 160
150
0
20
40
60
80
100
120
140
160
180
200 210
Efficiency
100
NS 125
NS 100
NS 80
NS 63
Efficiency in %
90
80
70
60
50
25
50
75
Efficiency in %
90
NS 200
NS 160
80
70
60
50
0
20
40
60
80
100
120
140
160
180
200 210
RE 10 223/07.99
10/26
PGH
Characteristic curves - average values for build size 5 (measured at n = 1450 min1; = 46 mm2/s and = 40 C)
Drive power
NS 250
Drive power in kW
100
NS 200
NS 160
NS 125
80
NS 100
60
NS 80
NS 63
40
20
25
50
75
Noise pressure
level
74
NS 125
NS 100
NS 80
NS 63
72
70
68
66
64
62
60
25
50
75
76
NS 200
NS 160
74
72
70
68
66
64
62
0
20
40
60
80
100
120
140 160
PGH
11/26
RE 10 223/07.99
Type
NS
PGH2-2X/005..E07VU2
PGH2-2X/006..E07VU2
PGH2-2X/008..E07VU2
Material No.
R=clockwise L=anti-clockwise L1
L2
00968999
00703725
110 54.2
00951301
00961547 112.5 55.5
00951302
00961548
116 57.3
L3
S
P
89.5 1/2S1) 1/2S1)
92 1/2S1) 1/2S1)
95.5 1/2S1) 1/2S1)
2)
L1
L3
130
106,4
L2
50
48
35
6 h9
6,2
57
20,5
82,55 h8
18 h7
11
50
41
PGH2-2X/...LR R07VU2
Type
NS
Splined drive shaft,
PGH2-2X/005..R07VU2
SAE 2-hole mounting flange
(middle and rear pump for multiple PGH2-2X/006..R07VU2
PGH2-2X/008..R07VU2
pumps)
Material No.
R=clockwise L=anti-clockwise L1
L2
00972378
00703727
110 54.2
00961549
00961550 112.5 55.5
00961551
00961552
116 57.3
L3
S
P
89.5 1/2S1) 1/2S1)
92 1/2S1) 1/2S1)
95.5 1/2S1) 1/2S1)
31,5
L1
130
106,4
L3
L2
4
50
48
82,55 h8
6,2
11
50
24
57
10,5
S
1)
2)
RE 10 223/07.99
223/02.01
12/26
PGH
Type
NS
PGH3-2X/011..E07VU2
PGH3-2X/013..E07VU2
PGH3-2X/016..E07VU2
Material No.
R=clockwise L=anti-clockwise
00951303
00961553
00951304
00961554
00951305
00961555
L1
L2
L3
S
P
1)
128 66.5 107.5 1S
1/2S1)
1)
133 69 112.5 1S
1/2S1)
138 71.5 117.5 1S1) 1/2S1)
2)
L1
41
176
146
L3
L2
50
48
40
57
22,5
13
50
101,6 h8
20 j6
6,2
6 h9
10,5
PGH3-2X/...LR R07VU2
Type
NS
Splined drive shaft,
PGH3-2X/011..R07VU2
SAE 2-hole mounting flange
(middle and rear pump for multiple PGH3-2X/013..R07VU2
PGH3-2X/016..R07VU2
pumps)
Material No.
R=clockwise L=anti-clockwise L1
L2
L3
00961556
00961559 121.5 60 101
00961557
00961560 126.5 62.5 106
00961558
00961561 131.5 65 111
S
P
1)
1S
1/2S1)
1)
1S
1/2S1)
1S1) 1/2S1)
31,5
L1
130
106,4
L3
L2
4
50
48
82,55 h8
6,2
11
50
24
57
10,5
S
1)
2)
PGH
13/26
RE 10 223/07.99
223/02.01
Type
NS
PGH4-2X/020..E11VU2
PGH4-2X/025..E11VU2
PGH4-2X/032..E11VU2
PGH4-2X/040..E11VU2
PGH4-2X/050..E11VU2
PGH4-2X/063..E07VU2
PGH4-2X/080..E07VU2
PGH4-2X/100..E07VU2
Material No.
R=clockwise L=anti-clockwise
00932139
00086338
00932140
00086339
00932141
00086340
00086321
00086341
00932159
00086342
00086325
00086344
00086326
00086345
00932160
00086346
L1 L2 L3
S
P
1)
147 70,5 111 1 1/4S 3/4H1)
152 73 116 1 1/4S1) 3/4H1)
159 76,5 123 1 1/2S1) 3/4H1)
166 80 130 1 1/2S1) 3/4H1)
176 85 140 1 1/2S1) 1H1)
190 92 154
2S1) 1 1/4S1)
204 99 168
2S1) 1 1/2S1)
224 109 188
2S1) 1 1/2S1)
L1
70
172
146
L3
L2
2)
8 h9
28
101,6 h8
25 j6
5,4
60
13,5
69,4
74,6
12,5
30
70
70
PGH4-2X/...RE...VE4
Cylindrical drive shaft,
with 4-hole mounting flange to
Type
NS
ISO 3019/2 and VDMA 24 560 part 1 PGH4-2X/020RE11VE4
PGH4-2X/025RE11VE4
PGH4-2X/032RE11VE4
PGH4-2X/040RE11VE4
PGH4-2X/050RE11VE4
PGH4-2X/063RE07VE4
PGH4-2X/080RE07VE4
PGH4-2X/100RE07VE4
Material No.
R=clockwise
00086397
00086398
00932161
00932162
00932163
00932165
00932166
00086405
L1 L2
L3
147 70,5 111
152 73 116
159 76,5 123
166 80 130
176 85 140
190 92 154
204 99 168
224 109 188
S
1 1/4S1)
1 1/4S1)
1 1/2S1)
1 1/2S1)
1 1/2S1)
2S1)
2S1)
2S1)
P
3/4H1)
3/4H1)
3/4H1)
3/4H1)
1H1)
1 1/4S1)
1 1/2S1)
1 1/2S1)
L1
L3
70
L2
146
2)
8 h9
28
100 h8
25 j6
5,4
60
11
69,4
74,6
125
12,5
44
1)
2)
70
70
RE 10 223/06.02
223/07.99
14/26
PGH
Material No.
R=clockwise L=anti-clockwise
00086356
00086379
00086357
00086380
00086358
00086381
00086359
00086382
00086360
00086383
00086362
00086385
00086363
00086386
00086364
00086387
Type
NS
PGH4-2X/020..R11VU2
PGH4-2X/025..R11VU2
PGH4-2X/032..R11VU2
PGH4-2X/040..R11VU2
PGH4-2X/050..R11VU2
PGH4-2X/063..R07VU2
PGH4-2X/080..R07VU2
PGH4-2X/100..R07VU2
L1
L3
45,9
L1 L2 L3
S
P
147 70,5 111 1 1/4S1) 3/4H1)
152 73 116 1 1/4S1) 3/4H1)
159 76,5 123 1 1/2S1) 3/4H1)
166 80 130 1 1/2S1) 3/4H1)
176 85 140 1 1/2S1) 1H1)
190 92 154 2S1) 1 1/4S1)
204 99 168 2S1) 1 1/2S1)
224 109 188 2S1) 1 1/2S1)
172
146
2)
L2
5,4
P
74,6
83
101,6 h8
38
13,5
69,4
12,5
30
70
S
1)
2)
PGH
15/26
70
RE 10 223/07.99
223/06.02
Type
NS
PGH5-2X/063..E11VU2
PGH5-2X/080..E11VU2
PGH5-2X/100..E11VU2
PGH5-2X/125..E11VU2
PGH5-2X/160..E07VU2
PGH5-2X/200..E07VU2
PGH5-2X/250..E07VU2
Material No.
R=clockwise L=anti-clockwise
00932168
00086496
00086460
00086497
00086461
00086498
00932169
00086499
00932171
00086501
00086465
00086503
00086466
00086504
L1
L3
92
L2
105,5
109,5
114
120
129
138
150
L3
S
P
163 1 1/2S1) 1H1)
171 2S1) 1 1/4H1)
180 2S1) 1 1/4H1)
192 2S1) 1 1/4H1)
210 3S1)
2S1)
1)
228 3S
2S1)
1)
252 3S
2S1)
267
228,6
2)
L2
L1
208
216
225
237
255
273
297
12 h9
152,4 h8
40 j6
7,7
82
105,3
43
22
98,7
19
48
99
99
PGH5-2X/...RE...VE4
Cylindrical drive shaft,
with 4-hole mounting flange to
Type
NS
ISO 3019/2 and VDMA 24 560 part 1 PGH5-2X/063RE11VE4
PGH5-2X/080RE11VE4
PGH5-2X/100RE11VE4
PGH5-2X/125RE11VE4
PGH5-2X/160RE07VE4
PGH5-2X/200RE07VE4
PGH5-2X/250RE07VE4
Material No.
R=clockwise
00086551
00932173
00932174
00932175
00086556
00086557
00932176
L1
L2
L3
208 105,5 163
216 109,5 171
225 114 180
237 120 192
255 129 210
273 138 228
297 150 252
S
1 1/2S1)
2S1)
2S1)
2S1)
3S1)
3S1)
3S1)
P
1H1)
1 1/4H1)
1 1/4H1)
1 1/4H1)
2S1)
2S1)
2S1)
L1
L3
92
2)
L2
230
12h9
160 h8
40 j6
7,7
82
43
18
98,7
105,3
200
18
70
1)
2)
99
99
RE 10 223/06.02
223/07.99
16/26
PGH
Material No.
R=clockwise L=anti-clockwise
00932172
00086533
00086516
00086534
00086517
00086535
00086518
00086536
00086520
00086538
00086521
00086539
00086522
00086540
Type
NS
PGH5-2X/063..R11VU2
PGH5-2X/080..R11VU2
PGH5-2X/100..R11VU2
PGH5-2X/125..R11VU2
PGH5-2X/160..R07VU2
PGH5-2X/200..R07VU2
PGH5-2X/250..R07VU2
L1
L3
61,9
L2
114,5
118,5
123
129
138
147
159
L3
S
P
163 1 1/2S1) 1H1)
171 2S1) 1 1/4H1)
180 2S1) 1 1/4H1)
192 2S1) 1 1/4H1)
210 3S1)
2S1)
1)
228 3S
2S1)
1)
252 3S
2S1)
210
181
2)
L2
L1
217
225
234
246
264
282
306
P
105,3
Shaft 38-4;
SAE J 744 JUL 88;
17
Involute spline
ANSI B92.1a-1976, 17T 12/24 DP 30
1)
7,7
113
127 h8
54
17,5
98,7
57
99
99
S
2)
(Dimensions in mm)
Suction port
Pressure port
P2
D4
P1
S1
S2
D2
D3
M8x15
M8x15
M8x15
M10x17
M10x17
M10x17
M10x18
M10x18
M12x20
M12x20
M12x20
M12x20
M12x20
M12x20
M12x20
M12x20
M12x20
M12x20
M16x24
M16x24
M16x24
D4
13
13
13
25
25
25
30
32
35
38
40
51
51
51
40
51
51
51
76
76
76
D1
D3
BS
2
PGH
D1
M8x15
M8x15
M8x15
M8x15
M8x15
M8x15
M10x18
M10x18
M10x18
M10x18
M12x22
M10x18
M12x20
M12x20
M12x22
M14x24
M14x24
M14x24
M12x20
M12x20
M12x20
D2
13
13
13
13
13
13
19
19
19
19
21
32
38
38
25
32
32
32
34
43
51
17/26
P1
38.1
38.1
38.1
38.1
38.1
38.1
50.8
50.8
50.8
50.8
57.2
30.2
35.7
35.7
57.2
66.7
66.7
66.7
42.9
42.9
42.9
P2
17.5
17.5
17.5
17.5
17.5
17.5
23.8
23.8
23.8
23.8
27.8
58.7
69.9
69.9
27.8
31.8
31.8
31.8
77.8
77.8
77.8
S1
38.1
38.1
38.1
52.4
52.4
52.4
58.7
58.7
69.9
69.9
69.9
77.8
77.8
77.8
69.9
77.8
77.8
77.8
106.4
106.4
106.4
S2
17.5
17.5
17.5
26.2
26.2
26.2
30.2
30.2
35.7
35.7
35.7
42.9
42.9
42.9
35.7
42.9
42.9
42.9
61.9
61.9
61.9
223/06.02
RE 10 223/07.99
Multiple pumps
All of the internal gear pumps of type PGH can be combined, each pump is provided with output toothing. The possible combinations and the
related material numbers of the required combination parts are listed in the following table.
Front pump
Rear pump
PGH2-2X/..R
PGH3-2X/..R
PGH4-2X/..R
PGH5-2X/..R
PGP2-2X/..J
PGP3-3X/..J
PGF1-2X/..E
PGF2-2X/..J
PGF3-3X/..J
PVV/Q1-1X/..J
PVV/Q2-1X/..J
PVV/Q4-1X/..J
PVV/Q5-1X/..J
G2-4X/..R
A10VSO10..U
A10VSO18..U
A10VO28..S
A10VO45..S
A10VO71..S
A10VO100..S
PGH2-2X
PGH3-2X
PGH4-2X
PGH5-2X
00886137
00886137
00886137
00898337
00886137
00886137
00886137
00886137
00886137
00886137
00886137
00898337
00886137
00886137
00886137
00886137
00984745
00984745
00984748
00984745
00088547
00984745
00088547
00088547
00088547
00984745
00984745
00984745
00088547
00984748
00984739
00984739
00088542
00088544
00984739
00088541
00984739
00088541
00088541
00088541
00088543
00088543
00984739
00984739
00984739
00088541
00088542
00088543
00088544
Ordering details
+
Double
= P2
Triple
= P3
Series of the 1st pump 1)
Nominal size of the 1st pump 1)
Series of the 2nd pump 1)
Nominal size of the 2nd pump 1)
Series of the 3rd pump 1)
Nominal size of the 3rd pump 1)
Direction of rotation (viewed on the shaft end)
Clockwise
Anti-clockwise
Shaft version of the 1st pump
Cylindrical
SAE involute spline
Line connection of the 1st pump
Pressure port, standard pressure series
Pressure port, high pressure series
1)
2)
3)
4)
RE 10 223/02.01
223/07.99
= R
= L
= E
= R
= 07
= 11
Mounting flange
of the 1st pump
U2 2) =
SAE 2-hole
mounting flange
E4 3) =
ISO 4-hole
mounting flange
to ISO 3019/2 and
VDMA 24560 part 1
Line connection
of the 3rd pump
07 =
Pressure port,
standard pressure series
11 =
Pressure port,
high pressure series
Shaft version of the 3rd pump 4)
J, R, S, U =
SAE involute
spline
Line connection of the 2nd pump
07 =
Pressure port, standard pressure series
11 =
Pressure port, high pressure series
Shaft version of the 2nd pump 4)
J, R, S, U =
SAE involute spline
Ordering example
P3GH5/160+GH3/016+GH2/008RE07+R07+R07U2
18/26
PGH
Multiple pumps
Unit dimensions
The dimensional drawings show the front pump and the combination part. 1)
PGH2
PGH2 with combination part for PGH2, PGH3, PGF1, PGF2, PGP2, G2-4X, A10VSO10/18 (SAE-A flange, shaft 9T 16/32 DP)
49
PGH3
PGH3 with combination part for PGH2, PGH3, PGF1, PGF2, PGP2, G2-4X, A10VSO10/18 (SAE-A flange, shaft 9T 16/32 DP)
1)
49
For dimensions of the individual pumps see pages 12 to 17 or the relevant RE data sheets for the rear pump.
PGH
19/26
RE 10 223/07.99
223/02.01
Multiple pumps
Unit dimensions
The dimensional drawings show the front pump and the combination part. 1)
PGH4
PGH4 with combination part for PGH4, A10VO45 (SAE-B flange, shaft 15T 16/32 DP)
PGP3, PGF3, PVV/Q1, PVV/Q2, A10VO28 (SAE-B flange, shaft 13T 16/32 DP)
77
PGH4 with combination part for PGH2, PGH3, PGF2, PGP2, G2-4X, A10VSO10/18 (SAE-A flange, shaft 9T 16/32 DP)
1)
77
For the dimensions of the individual pumps see page 12 to 17 or the relevant RE data sheets for the rear pumps.
RE 10 223/07.99
20/26
PGH
Multiple pumps
Unit dimensions
The dimensional drawings show the front pump and the combination part. 1)
PGH5
PGH5 with combination part for PGH5, A10VO100 (SAE-C flange, shaft 17T 12/24 DP)
PVV/Q4, PVV/Q5 (SAE-C flange, shaft 14T 12/24 DP)
101
PGH5 with combination part for PGH4, A10VO45 (SAE-B flange, shaft 15T 16/32 DP)
PGP3, PGF3, PVV/Q1, PVV/Q2, A10VO28 (SAE-B flange, shaft 13T 16/32 DP)
101
PGH5 with combination part for PGH2, PGH3, PGF2, PGP2, G2-4X, A10VSO10/18 (SAE-A flange, shaft 9T 16/32 DP)
S
1)
101
For the dimensions of the individual pumps see page 12 to 17 or the relevant RE data sheets for the rear pumps.
PGH
21/26
RE 10 223/07.99
Multiple pumps
Engineering guidelines
The general technical data as for a single pump apply (see page 4).
Combined pumps must all have the same direction of rotation.
The pump that is subjected to the greatest torque should be the first pump.
The engineer must verify the maximum through-drive torque for each application. This is also valid for existing
(coded) multiple pumps.
The drive torque of a pump stage can be calculated as follows:
p V 0,0159
T=
hydr.-mech.
T:
p :
V:
:
Torque in Nm
Operating pressure in bar
Displacement in cm3
Hydraulic-mechanical efficiency
PGH2
PGH3
PGH4
PGH5
Input side
Cylindrical shaft ..E
Splined shaft ..R
100
120
110
120
450
450
1100
1400
Output side
75
75
280
700
The sum of the torques of a combination pump must not exceed the maximum torque.
A common suction is not possible.
For combinations consisting of three or more pumps we recommend the
ISO 4-hole mounting flanges to VDMA E4 for reasons of rigidity and stability.
Before operating pump combinations with different fluids, please consult Industrial Hydraulics.
The middle and rear pumps must be provided with shaft version R (splined).
RE 10 223/07.99
22/26
PGH
(Dimensions in mm)
B1
H1
NBR
seal
NBR
seal
B2
30
With welded
connection
to AB-E 22-15
Suction flange
H2
D3
D1
D2
Fixing
screws
Pressure flange
With threaded
connection
to AB-E 22-13
Flange
Material number
for flange with
for PGH/
NS, pressure
welded
threaded
connection connection
PGH4/050; PGH5/063
1, 6000 PSI 00026315 00035817
PGH5/080/100/125
1 1/4, 6000 PSI 00012346 00211976
PGH2/005/006/008
PGH2/005/006/008
1/2, 5000 PSI 00026298 00024200
PGH3/011/013/016
PGH3/011/013/016
B1
50.8
57.2
66.7
38.1
B2 H1 H2 D1 D2
71
81
95
54
23.8
27.8
31.8
17.5
60
70
78
46
25
25
38
20
D3
17 G 3/4
17 G 1
26 G 1 1/4
14 G 1/2
Fixing
screws
M10x35
M12x45
M14x45
M8x30
G2
M12x45
M16x45
The material numbers include the flange, O-ring (NBR) and fixing screws.
BSP threads G to ISO 228/1
PGH
23/26
RE 10 223/07.99
223/06.02
Installation guidelines
Drive
Electric motor + pump mounting bracket + coupling + pump
Fluid reservoir
Match the capacity of the reservoir to the operating conditions
The permissible fluid temperature must not be exceeded, if
required, provide a cooler
Lines and connections
Remove the protective plugs from the pump
We recommend the use of seamless precision steel pipes to
DIN 2391 and removable pipe connections
Select the internal diameter of the pipes according to the ports
(suction velocity 1 to 1.5 m/s)
For inlet pressures see page 4
Thoroughly clean pipes and fittings before assembly
Piping recommendations
min. 50 mm
Suction line
B3
B5
Filters
Whenever possible, use return line or pressure filters.
(Only use suction filters in combination with vacuum switches/
clogging indicators)
V1
RE 10 223/07.99
Pressure fluid
Please take into consideration our specifications as stated in
catalogue sheet RE 07 075
We recommend brand name hydraulic oils
Do not mix hydraulic oils of different types, since this can lead
to decomposition and deterioration of the lubricating quality
The fluid must be replaced at regular intervals according to the
operating conditions. In connection with this, the fluid reservoir
must be cleaned of residues.
24/26
PGH
Commissioning guidelines
Commissioning
Check to ensure that the system is correctly and properly
assembled.
Only fill the system with fluid via a filter with the required
minimum retention rate.
Take into account the direction of rotation arrow.
Start the pump without load and allow it to run for a few
seconds without load to ensure sufficient lubrication.
On no account let the pump run without oil.
Should the pump not run clear of bubbles after about 20
seconds, the system must be re-checked.
After having reached the operating values, check all pipe
connections for leaks. Check the operating temperature.
Bleeding
Before first commissioning the pump housing must be
filled, via the suction or pressure connection, with oil.
This increases operational reliability and reduces wear
under unfavourable installation conditions.
During the first start-up, allow foamed oil to escape by
carefully opening the pressure flange or the pressure
pipe (if required, provide splash protection) while the
pump is circulating oil at zero pressure. Only when
bubble-free oil flowing, retighten the flange at the
specified tightening torque.
General
All pumps supplied by us are subjected to functional and
performance tests. No alteration of any kind may be made to
the pump. If any alternation is made, the guarantee immediately
becomes void!
Repairs may only be carried out by the manufacturer, its
authorised dealers or subsidiaries. Repairs and servicing carried
out by third parties are not covered by the warranty.
Important notes
The pump may only be installed, serviced and repaired by
authorised, trained and instructed personnel!
Operate the pump only within the permissible parameters
(see page 4)!
The pump may only be operated when in perfect condition!
When working on the pump, make sure that the system
pressure is zero!
Unauthorised conversions and changes that affect the safety
and function of the pump are not permitted!
Fit protective devices (e.g. coupling guard) and do not remove
existing protective devices!
Always make sure that all fixing screws are properly tightened!
(take into account the prescribed tightening torques)
Generally valid safety rules and regulations for the prevention of
accidents must strictly be adhered to at all times!
Engineering guidelines
Comprehensive notes and guidelines can be found in the Hydraulic
Trainer, volume 3 RE 00 281, "Planning and design of hydraulic
systems"
When using internal gear pumps, we recommend that the following
notes are taken into account in particular.
Technical data
All the technical data mentioned here depend on manufacturing
tolerances and are valid with certain operating conditions.
Please take into account that minor variations are possible and
technical data can vary under certain boundary conditions (e.g.
viscosity).
Characteristic curves
When selecting the size of the drive motor, please note the maximum
permissible application data in the characteric curves shown on pages
6 to 11.
PGH
25/26
RE 10 223/07.99
223/06.02
Notizen
Bosch Rexroth AG
Industrial Hydraulics
RE 10 223/06.02
223/07.99
26/26
PGH