Académique Documents
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Wrtsil
31.1.2013
Wrtsil
31.1.2013
Wrtsil
31.1.2013
Wrtsil
31.1.2013
Wrtsil
31.1.2013
Wrtsil
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Components: 01 Filter ring, 02 Tension ring, 03 Trap cover, 04 Cover panel, 05 Cover panel, 06
Fleece segment.
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Components: 01 Top cover, 02 O-ring, 03 Filter cover, 04 Fastening plate, 05 O-ring, 06 Spring,
07 Spindle, 08 Upper filter cartridge, 09 Spindle, 10 Shim, 11 Lower filter cartridge, 12 Filter plate,
13 Spring.
Connections: A Fuel gas inlet, B Fuel gas outlet.
Spare part sets
Sealing set
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Components: 01 Filer body, 02 Filter cap cover, 03 Filter insert, 04 Filter basket,
05 Filter mesh with rubber rings, 06 O-ring, 07 Plastic ring, 08 Half pipe, 09 Sealing screw,
10 Magnetic insert.
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System components: 01 O-ring, 02 O-ring, 03 Flange, 04 Screw, 05 Sealing sleeve, 06 Oring, 07 Ignition coil, 08 Spark plug, 09 Gasket ring (Alternative)
Spare parts: Spark plug with gasket ring, O-rings.
Replace spark plugs
Replace the spark plugs if the engine is started/stopped daily or more often.
Replace spark plugs if the engine is running more or less continuously at 2000 h
Mark the spark plug with the cylinder number to clarify the location for later visual
checks. A possible operation malfunction on a cylinder is often seen on the spark plug.
Always replace the gasket ring when spark plug removed. (Alternative)
Clean and check the condition of the ignition coil
Clean and check the condition of the extension if the engine is started/stopped daily or
more often.
Clean and check the condition of the ignition coil if the engine is running more or less
continuously at 2000 h.
The ignition coil should be replaced by a new coil in the event of malfunction.
Replace O-rings.
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Components: 01 Filter cover, 02 Rotor unit, 04 Cutting off valve, 07 Paper cartridge.
Clean centrifugal filters
It is very important to clean the filter regularly as it collects considerable quantities of dirt.
If it is found that the filter has collected the maximum quantity of dirt (corresponds to a 18 mm thick
layer) at the recommended cleaning intervals, it should be cleaned more frequently.
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System components: 01 Main gas filter, 02 Main gas piping, 03 PCC gas piping, 04 Gas
manifold,05 Main gas admission valve, 06 PCC gas channels in Hot-box, 07 PCC gas
delivery piping, 08 Main gas venting valve, 09 Actuator for main gas venting valve, 10 PCC
gas venting valve, 11 Non-return valve, 12 Gas venting piping.
Pipe connections: A 108 Gas inlet, B 110 PCC gas inlet, C 727 Gas system vent,
D PCC venting gas, E 311 Control air to main gas venting valve.
Testing the gas system for leak
WARNING!
Release the system pressure before disassembling any connections.
If a leak is detected, shut off the supply of gas immediately.
NOTE!
Release the air pressure in the system before disassembling.
Disassemble the leaking connection, examine the O-rings and sealing faces. Replace
worn parts.
Repeat the leak test for the repaired connection(s).
NOTE!
When the engine is running a portable gas leak detector can be used.
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Components: 03 Positioner; 031 Pilot valve in positioner, 032 Lever, 033 Cam, 034
Adjusting screw, 035 Adjusting screw
Connections: A Control air from external system, B Connections to and from actuator, C
Control air from I/P converter
Spare part sets
Pilot valve
Spare part kit
Diaphragm, complete
Check the function of air throttle valve and actuator
1. Check of wear of the waste gate system.
Check for wear of the key connection between the actuator and the positioner.
Check for possible wear inside actuator by moving the shaft.
2. Change of positioner pilot valve.
Pay attention to the pilot valve stem and the lever (13), remove the pilot valve
carefully.
Replace the positioner pilot valve.
Adjust the wastegate positioner.
Calibrate the wastegate I/P converter.
Check the function of the valve by following the positioners movement when the
engine is re-started and runs on load.
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Components: 01 Pressure regulating valve, 02 Driving spindle, 03 Idler spindle, 04 Gasket, 05 Ball
bearing, 06 Circlip, 07 Circlip, 08 non-return valve, 09 Gasket.
Connections: A Suction connection, B Pressure connection, C Pressure from pre-lubricating oil
pump.
Spare part sets
Sealing set
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Components: 01 Driving gear, 02 Driven gear, 03 Shaft seal, 04 Retaining ring, 05 Bearing bush,
6 Pin, 07 O-ring, 08 Screw, 09 Key.
Connections: A Pressure connection, B Suction connection.
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Components: 01 Cartridge group, 02 Gas inlet casing, 03 Nozzle ring, 04 Gas outlet casing, 05
Turbine diffuser, 06 Foot, 07 Compressor casing, external part, 08 Compressor casing, internal
part, 09 Wall insert, 10 Diffuser.
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Components: 01 Cartridge group, 02 Gas inlet casing, 03 Nozzle ring, 04 Gas outlet casing, 05
Turbine diffuser, 06 Foot, 07 Compressor casing, external part, 08 Compressor casing, internal
part, 09 Wall insert, 10 Diffuser.
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Tools:
Hydraulic tools
Turning tool of main bearing
Inspect main bearings.
1.
2.
3.
4.
5.
WARNING!
Never re-install a bearing with the nickel-barrier exposed in any part of the bearing shell.
WARNING!
Mark the new bearings with the bearing numbers.
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Tools
Honing equipment
Replacement components
Anti-polishing ring
Inspect the cylinder liners
Always hone the cylinder liner when new piston rings are mounted.
Normally a light honing is sufficient.
If the honing is done when the cylinder liner is on its place in the engine block, the crankshaft under the
cylinder liner concerned must be covered by plastic film.
Honing rests must be prevented from falling into the oil sump of the engine.
Inspect the cylinder liners
1. Measure the cylinder liner diameter using measurement record.
2. Replace liner if wear limits are exceeded.
3. Hone the liners.
The honing is to be carried out by means of Plateau honing.
Only ceramic hones with a coarseness of 80 and 400 should be used.
The pitch angle of the honing lines in the cross hatch pattern should be about 30.
As coolant a honing oil is preferred.
When honing the liner fitted to the engine the used honing oil must be directed from the engine
with e.g. a tarpaulin or similar.
The honing time depends on the condition of the bore surface. Usually only a few minutes'
honing is required.
4. After honing, clean bore carefully.
5. Check the cylinder liner diameter.
6. Clean the cylinder liner cooling bores.
7. Renew the anti-polishing ring after piston mounting.
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System components: 01 Gas manifold, 02 Bellow, 03 Main gas admission valve, 04 Safety filter,
05 O-ring
Pipe connections: A Gas supply, B Charge air , C Exhaust gas.
Replace the main gas admission valves
Check that the gas supply valves are closed, the gas ventilation valve is in open position and gas
pressure is drained out from the gas lines.
Dismantle flexible pipe connection.
Disconnect the cable of admission valve and remove the gas admission valve.
Replace the main gas admission valve with new one.
Replace O-rings with new ones.
Clean the main gas admission valve filter insert
Clean the main gas admission valve filter insert.
Replace if needed.
Replace O-ring with new ones.
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System components: 01 Main gas filter, 02 Main gas piping, 03 PCC gas piping, 04 Gas manifold,
05 Main gas admission valve, 06 PCC gas channels in Hot-box, 07 PCC gas delivery piping,
08 Main gas venting valve, 09 Actuator for main gas venting valve, 10 PCC gas venting valve,
11 Non-return valve, 12 Gas venting piping.
Pipe connections: A 108 Gas inlet, B 110 PCC gas inlet, C 727 Gas system vent, D PCC venting
gas, E 311 Control air to main gas venting valve
Testing the gas system for leak
Connect compressed air/nitrogen, of 3 bar to the inlet flange of the gas system on the engine.
Check all connections with soap water or leakage spray, beginning from the inlet flange and
continuing through the gas line.
Growing bubbles on the connection indicates leakage.
NOTE!
Release the air pressure in the system before disassembling.
Disassemble the leaking connection, examine the O-rings and sealing faces. Replace worn
parts.
Repeat the leak test for the repaired connection(s).
NOTE!
When the engine is running a portable gas leak detector can be used.
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Assembling of pistons
If the inspections are resulting in a conclusion that a piston can be reused the same pair of crown and
skirt must be assembled together again .
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Components: 01 Rocker arm shaft, 02 Tappet, 03 Tappet roller, 04 O-Ring, 05 Protecting pipe.
Spare part kit
Spare part kit for valve tappet
Check valve mechanism parts.
1. Dismantle and inspect valve mechanism parts
Clean the rocker arm bore and the shaft (01) and measure for wear. When cleaning, pay special
attention to the oil holes.
Clean and inspect all parts of the valve tappets. When cleaning, pay special attention to the oil
holes.
Measure the valve tappet boring and the tappet (02) as well as the tappet roller (03) for wear.
Clean the pre-chamber valve tappet and inspect for wear.
Change the O-rings (04) and (06) if they are damaged or hard.
2. Assembling of valve mechanism
3. Check the valve clearances
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