C-Cores PDF

Nippon-Core manufactures a wide range of strip wound
C-cores to satisfy the demands of the electronic and

electrical industries in the manufacture of transformers,
chokes, reactors and magnetic amplifiers. C-cores are
produced in four standard ranges - Chinese, British, French
and German -all of which can be supplied to various
electrical specifications.
C-cores can be manufactured outside the physical dimensions

of he standard ranges for special applications. Customer designs
are welcome.
Cores can be manufactured in material thickness 0.35mm,

0.30mm,0.27mm, 0.23mm, 0.10mm, 0.08mm and 0.05mm.
A ll cores, unless otherwise state, are individually tested to the
standard guarantee specifications. Special test conditions,

when required, can be applied and guaranteed to suit
customers
in dividual requirements.
R
H
c
a
b
L
DIMENSIONS IN mm
CORE REF.
a
max min max min min min max max max

CD6.5 12.5 8
6.9
CD6.5 12.5 10
CD6.5 12.5 12.5
CD6.5 12.5 16
8.45
CD8 12.5 12.5
CD8 12.5 16
CD8 12.5 20
CD8 12.5 25
10.4
CD10 12.5 20
CD10 12.5
CD10 12.5
CD10 12.5
CD12.5 16
CD12.5 16
CD12.5 16
CD12.5 16
25
32
40
25
32
40
50
CD12.5 25 30
CD12.5 25 40
CD12.5 25 50
CD12.5 25 60
CD16 32 40
CD16 32 50
Cd16 32 65
CD16 32 80
CD20 40 50
CD20 40 60
CD20 40 80
CD20 40 100
CD25 50 65
CD25 50 80
CD25 50 100
CD25 50 120
CD32 64 80
CD32 64 100
CD32 64 130
CD32 64 160
CD40 80 100
CD40 80 120
CD40 80 160
CD40 80 200
Length
of Flux
Path
(Lm)cms
Nett cross
section 2
Area cm
Nominal
weight
kgs.
Approx V A.
Ratings for
2 Loops
0.3mm 0.1mm 0.3mm 0.1mm 0.3mm 0.1mm
50Hz 400Hz
6.3
12.9 12.3
8
23 22.4
10
25
12.5 27.5
16
31
1.5
5.07
5.47
5.97
6.67
0.747
0.029
0.031
0.034
0.038
9.69
12.6
16.6
20.4
7.8
12.9 12.3
10
12.5 30.5 27.4

16
34
38
20
43
25
34
20
42
47
25
54
32
1.5
6.84
7.54
8.34
9.34
9.47
0.92
0.048
25.8
1.15
0.087
0.053
0.059
0.066
0.083
33.3
42
51.4
56.6
1.84
0.096
0.109
0.124
0.175
0.195
0.219
0.248
0.092
0.105
0.119
0.168
0.187
0.210
0.238
9.8
13.0 12.2
12.9 12.3 12.5
16.4 15.8
16
13.0 12.2 25.5 24.8 20
16.5 15.7 32.6 31.8 25
20.6 19.7 40.6 39.8 32
25.6 24.7 50.6 49.8 40
32.8 31.7 64.7 63.8 50
40.8 39.7 80.7 79.8 64
40
25
32
40
50
62
54
61
69
79
30
40
50
60
40
50
65
80
50
60
80
100
65
80
100
120
80
100
130
160
100
120
160
200
59
69
79
89
76
86
101
116
96
106
126
146
121
136
156
176
152
172
202
232
188
208
248
288
42.7
1.5
2.0
46.8 2.0
58.8 2.0
74.2 2.0
92.2 3.0
116.6 3.0
146.8 3.0
10.5
11.9
13.5
11.9
13.3
14.9
16.9
13.7
15.7
17.7
19.7
17.8
19.8
22.8
25.8
22.4
24.4
28.4
32.4
28.5
31.5
35.5
39.5
35.7
39.7
45.7
51.7
45.0
49.0
57.0
65.0
1.2
1.92
3.00
2.88
4.92
4.71
7.68
7.36
12.00
11.50
19.66
18.84
30.72
29.44
0.314
0.302
0.360
0.346
0.406
0.390
0.452
0.434
0.670
0.641
0.745
0.713
0.858
0.822
0.971 0.930
1.316
1.261
1.436
1.374
1.669
1.599
1.904
1.824
2.616
2.507
2.892
2.771
3.259
3.123
3.475
3.626
5.145
5.369
5.972
5.721
6.873
6.587
7.776
7.451
10.575 10.135
11.515 11.036
13.395 12.837
15.576 14.639
19 6
25 0
71.7
91.2
112
119
148
181
221
31 2
43 9
54 0
63 2
89 0
111
143
171
199
231
306
375
448
540
659
776
1006
1213
1517
1843
2106
2521
3214
3912
222
286
344
398
470
571
711
840
813
950
1224
1476
1595
1900
2293
2668
3197
3818
4711
5522
6152
7116
8991
10737
3 4
4 9
6 67
10 7
14 7
R
H
c
a
b
L
CORE REF.
DIMENSIONS IN mm
a

1.5
Length
of Flux
Path
(Lm)
cms
Nett cross
section 2
Area cm
0.3mm
Nominal
weight
kgs.
0.3mm
Approx V A.
Ratings for
2 Loops
0.3mm
50Hz
XCD10
20
20
20
42
0.139
5.2
XCD10
20
25
25
47
10.5
0.154
7.4
XCD10
20
32
32
54
11.9
0.175
10.8
XCD10
20
40
40
62
13.5
0.198
14.2
25
54
0.273
21.9
10.4 9.7
20.5 19.8 12.5
13.0 12.2 25.5 24.8 16
34
1.5
9.47
1.92
XCD12.5
25
25
XCD12.5
25
32
32
61
13.3
0.305
29.8
XCD12.5
25
40
40
69
14.9
0.342
37.0
XCD12.5
25
50
50
79
16.9
0.388
46.4
32
68
0.542
45.6
16.5 15.7 32.5 31.8 16
42.7
1.5
11.9
3.00
XCD16
32
32
XCD16
32
40
40
76
16.0
0.602
58.8
XCD16
32
50
50
86
18.0
0.677
74.6
XCD16
32
64
64
100
20.8
0.783
94.3
XCD20
40
40
40
86
1.058
111
XCD20
40
50
50
96
20.8
1.222
133
XCD20
40
64
64
110
22.8
1.400
176
XCD20
40
80
80
126
26.0
1.528
220
XCD25
50
50
50
106
2.075
263
XCD25
50
64
64
120
25.4
2.332
322
XCD25
50
80
80
136
28.6
2.625
398
XCD25
50
100
100
156
32.6
2.993
484
XCD32
64
64
64
134
4.362
634
XCD32
64
80
80
150
32.2
4.843
741
XCD32
64
100
100
170
36.2
5.444
918
XCD32
64
125
125
195
41.2
6.196
1128
XCD40
80
80
80
166 122.6 2.0
36.2
8.507
1437
XCD40
80
100
100
186
40.2
9.447
1767
XCD40
80
125
125
211
45.2
10.622
2154
XCD40
80
1160
160
246
52.2
12.267
2700
XCD40
80
100
100
206 152.6 3.0
45.4
16.67
3191
XCD50
100
125
125
231
50.4
18.51
3837
XCD50
100
160
160
266
57.4
21.077
4724
XCD50
100
200
200
306
65.4
24.015
5681
20.6 19.7 40.6 39.8 20
25.6 24.7 50.6 49.8 25
32.8 31.7 64.7 63.8 32
40.8 39.7 80.7 79.8 40
50.8 49.7 100
100
50
49.7
62.0
77.0
98.6
2.0
2.0
2.0
14.4
18.0
22.6
29.0
4.92
7.68
12.00
19.66
30.72
48.00
E
D
CORE REF.
B.S. HWR
5347
Q1.1
2.1
3.1
4.1
Q5.1
5.2
5.3
5.4
Q6.1
6.2
6.3
6.4
Q7.1
7.2
7.3
7.4
Q8.1
8.2
8.3
8.4
Q9.1
9.2
9.3
9.4
Q10.1
10.2
10.3
10.4
Q11.1
11.2
3/4
4/5
5/6
7/6
10/8
10/12
10/16
10/24
30/8
30/12
30/16
30/20
40/12
40/16
40/20
40/24
50/14
50/18
50/24
50/32
70/12
70/18
70/24
70/32
90/16
90/24
90/32
90/44
110/20
110/32
110/64
DIMENSIONS IN mm
A
Max.
Max.
21.03
25.80
30.56
32.15
29.37
35.72
43.66
50.01
30.56
56.36
36.91
73.02
40.08
79.38
49.61
92.08
62.31
111.12
75.01
130.18
97.23
169.86
Nominal
Length Nett Cross
Weight
Section
of
Flux
R
2
Kgs
Path
Area cm
max. (Lm)
0.3mm 0.1mm 0.3mm 0.1mm
cms.
Max.
min.
Max.
min.
min.
7.14
6.35
8.73
7.94
9.52 10.32
9.52 10.32
12.70 13.49
19.05 19.84
25.40 26.19
38.10 38.89
12.70 13.49
19.05 19.84
25.40 26.19
31.75 32.54
19.05 19.84
25.40 26.19
31.75 32.54
38.10 38.89
22.22 23.02
28.58 29.37
38.10 38.89
50.80 51.59
19.05 19.84
28.58 29.37
38.10 38.89
50.80 51.59
25.40 26.19
38.10 38.89
50.80 51.59
69.85 71.44
31.75 32.54
50.80 51.59
101.60 103.18
6.35
7.94
9.52
9.52
7.14
8.73
10.32
10.32
6.35
7.94
9.52
11.11
14.29
17.46
22.22
28.58
0.79
6.42
7.87
9.64
11.23
7.94
8.73
12.70
38.10
1.59
12.82
9.52
10.32
15.88
50.80
1.59
16.57
9.52
10.32
19.05
57.15
3.18
18.20
12.70
13.49
22.22
63.50
3.18
21.10
15.88
16.67
28.58
76.20
3.18
25.90
19.05
19.84
34.92
88.90
3.18
30.72
25.40
26.19
44.45
114.30
3.18
39.86
Min.
0.89
0.96
1.44
1.92
2.88
1.15
1.72
2.30
2.87
1.72
2.30
2.87
3.45
2.68
3.45
4.60
6.13
2.87
4.54
5.75
7.66
4.60
6.90
9.23
12.65
7.68
12.26
24.60
0.372
0.582
0.862
0.862
0.93
1.40
1.86
2.79
1.12
1.67
2.23
2.78
1.67
2.23
2.78
3.35
2.60
3.35
4.46
5.95
2.78
4.40
5.57
7.42
4.45
6.68
8.94
12.25
7.44
11.87
23.82
0.076
0.093
0.140
0.187
0.280
0.145
0.217
0.290
0.362
0.239
0.318
0.398
0.477
0.431
0.553
0.738
0.985
0.566
0.850
1.134
1.511
1.074
1.613
2.150
2.956
2.324
3.719
7.438
0.018
0.063
0.063
0.074
0.090
0.136
0.181
0.271
0.140
0.210
0.281
0.350
0.231
0.300
0.385
0.462
0.417
0.535
0.715
0.954
0.548
0.893
1.098
1.463
1.040
1.562
2.082
2.862
2.250
3.601
7.203
Approx. VA
Ratings for
2 Loops,50Hz
0.3mm 0.1mm
50Hz 400Hz
17
26
32
40
38
53
70
84
63
80
95
120
120
150
210
270
210
320
390
490
420
630
810
1050
1000
1600
2700
85
130
160
200
190
260
350
420
315
400
475
600
575
720
1000
1300
450
1420
1750
2200
1800
2700
3500
4500
4200
6700
10000
F
C
A
R
SU
Core
Ref.
15
24
30
39
48
60
75
90
102
114
132
150
168
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
180 b
c
a
210 b
c
DIMENSIONS IN mm
A
Max.
B
Max.
Tol.
E
min.
28.7
15.0
4.9
-0.5
18.5
42.7
24.0
7.9
-0.6
26.5
52.7
30.0
9.9
-0.8
32.5
67.9
39.1
12.9
-0.8
41.5
82.9
48.0
15.8
-0.9
50.5
103.6
60.1
19.8
-0.9
63.0
128.6
75.0
24.7
-1.0
78.0
155.8
90.0
29.6
-1.1
95.0
175.4
102.4
33.7
-1.2
106.0
195.6
114.4
37.6
-1.3
118.0
225.4
132.1
43.4
-1.4
136.0
255.6
150.2
49.4
-1.5
154.0
286.0
168.3
55.3
-1.6
172.0
307.2
181.3
59.7
-1.8
184.0
357.2
211.2
69.9
-2.0
214.0
5.4
8.4
8.5
13.5
10.1
16.1
13.4
20.4
16.5
25.5
20.6
30.6
26.1
41.1
30.9
50.9
35.4
56.4
39.2
63.2
45.2
71.2
51.2
76.2
57.0
91.0
62.0
77.0
92.0
71.7
101.7
131.7
Tol.
G
min.
R
max.
Length of Nett Cross Nominal Approx. VA

Weight
Ratings for
Flux Path Section
Kgs
2 Loops,50Hz
(Lm) cms. Area cm2
-0.4
1.5
6.1
-0.5
1.5
9.2
-0.6
10
1.5
11.4
-0.9
13
1.5
14.8
-1.0
16
1.5
18.1
-1.1
20
2.0
22.6
-1.1
25
2.0
28.2
-1.4
30
3.0
34.0
-1.4
34
3.0
38.4
-1.7
38
3.0
42.8
-1.7
44
3.0
49.5
-1.7
50
3.0
56.2
-2.0
56
3.0
63.0
-2.0
60
3.0
67.6
-2.2
70
3.0
78.7
0.3mm
0.3mm
0.3mm
0.22
0.35
0.58
0.95
0.82
1.34
1.44
2.24
2.19
3.47
3.50
5.30
5.63
9.01
8.0
13.4
10.3
17.0
12.9
21.2
17.4
27.1
22.5
33.9
28.1
45.5
0.010
0.015
0.042
0.066
0.072
0.117
0.163
0.254
0.303
0.480
0.605
0.916
1.22
1.95
2.08
3.49
3.09
5.00
4.23
6.96
6.58
10.50
9.70
14.58
13.53
21.88
3
6
12
20
30
48
82
122
200
306
387
630
620
960
920
1440
1580
2370
2370
3380
3620
5400
33.0
41.3
49.5
44.6
63.9
83.2
17.07
21.35
25.60
26.90
38.50
50.10
4560
6500
6400
7800
10500
12900
F
C
h
E
A
R
b
CORE REF.
DIMENSIONS IN mm
a/2
c
min
0.3
mm
0.3mm 0.1mm
50Hz 400Hz
0.1
mm
3.2
2.8
6.8
6.3
0.36
0.014
8.3
7.8
0.44
0.017
10.3
9.8
0.55
0.021
12
12.9
12.3
0.69
0.026
15
8.3
7.8
0.59
0.030
19
10.3
9.8
0.73
0.038
23
12.9
12.3
0.92
0.047
29
16.4
15.8
1.18
0.060
36
10.3
9.8
12.9
5.2
6.2
8.3
10.3
12.8
16.3
20.4
4.7
5.7
7.7
9.7
12.2
15.7
19.7
25.6
mm
max min
3.8
15
mm
Approx. VA
Ratings for
2 Loops,50Hz
min
4.2
max max
Nominal
Weight Kgs
max
min max
Length Nett Cross

of Flux
Section
2
Path
Area cm
(Lm)
cms. 0.3 0.1
20
23
30
33.8
1.5
1.5
4.97
6.68
0.96
0.92
0.062
0.059
40
12.3
1.20
1.15
0.077
0.074
49
16.4
15.8
1.53
1.47
0.099
0.095
60
20.5
19.8
1.92
1.84
0.123
0.118
72
12.9
12.3
1.44
1.38
0.111
0.107
69
16.4
15.8
1.84
1.76
0.142
0.136
83
20.5
19.8
2.30
2.21
0.178
0.171
10
98
25.5
24.8
2.88
2.76
0.223
0.213
15
113
16.4
15.8
2.46
2.35
0.254
0.243
23
184
20.5
19.8
3.07
2.94
0.317
0.304
33
214
25.5
24.8
3.84
3.68
0.397
0.380
42
248
32.6
31.8
4.91
4.71
0.508
0.486
57
293
20.5
19.8
3.84
3.68
0.499
0.479
62
327
25.5
24.8
4.80
4.60
0.624
0.598
80
378
32.6
31.8
6.14
5.88
0.799
0.766
104
445
40.6
39.8
7.68
7.36
0.999
0.957
132
516
25.5
24.8
6.00
5.75
0.978
0.937
141
614
32.6
31.8
7.68
7.36
1.251
1.199
183
722
40.6
39.8
9.60
9.20
1.564
1.499
230
836
50.6
49.8
12.00 11.50
1.955
1.874
287
969
32.6
31.8
9.83
9.421
2.045
1.960
337
1262
40.6
39.8
12.29 11.77
2.555
2.450
422
1461
50.6
49.8
15.36 14.72
3.196
3.063
522
1688
64.7
63.8
19.66 18.84
4.091
3.920
662
1984
40.6
39.8
15.36 14.72
3.995
3.829
737
2408
50.6
49.8
19.20 18.40
4.994
4.786
914
2795
64.7
63.8
24.57 23.55
6.392
6.126
1154
3290
80.7
79.8
30.72 29.44
7.990
7.657
1408
3800
10
12
16
20
25
32
40
25
30
40
50
63
80
100
37
44
58
72
92
116
146
41.8
50.2
66.6
82.4
102.8
131.2
167.3
1.5
1.5
1.5
1.5
2.0
2.0
2.0
8.40
10.1
13.5
17
21.3
27.2
34
a/2
CORE REF.
DIMENSIONS IN mm
a
Length
of Flux
Path
(Lm)
cms
Nett cross
section 2
Area cm
0.3mm
Nominal
weight
kgs.
0.3mm
Approx V A.
Ratings for
2 Loops
0.3mm
50Hz
XED10
20
16
16
28
0.091
2.0
XED10
20
20
32
7.00
0.103
3.0
XED10
20
25
25
37
8.00
0.118
4.3
XED10
20
32
32
44
9.40
0.138
6.2
XED12
25
20
20
34
0.170
8.7
XED12
25
25
25
39
8.71
0.192
12.6
XED12
25
32
32
46
10.1
0.223
17.7
XED12
25
40
40
54
11.7
0.258
24.9
XED16
32
25
25
43
0.370
33.1
XED16
32
32
32
50
11.2
0.421
42.6
XED16
32
40
40
58
12.8
0.481
51.6
XED16
32
50
50
68
14.8
0.556
62.6
XED20
40
32
32
54
0.734
74.0
XED20
40
40
40
62
14.1
0.828
89.8
XED20
40
50
50
72
16.1
0.946
114
XED20
40
64
64
86
18.9
1.110
142
XED25
50
40
40
69
1.441
172
XED25
50
50
50
79
17.7
1.625
211
XED25
50
64
64
93
20.5
1.882
264
XED25
50
80
80
109
23.7
2.176
314
XED32
64
50
50
86
2.978
405
XED32
64
64
64
100
22.6
3.399
505
XED32
64
80
80
116
25.8
3.880
605
XED32
64
100
100
136
29.8
4.482
714
XED40
80
64
64
110 147.6 2.0
25.2
5.922
870
XED40
80
80
80
126
28.4
6.674
1054
XED40
80
100
100
146
32.4
7.614
1366
XED40
80
125
123
171
37.4
8.789
1664
5.2
6.2
8.3
4.7
5.7
7.7
10.3 9.7
20.5 19.8 8
25.5 24.8 10
32.6 31.8 12.5
40.6 39.8 16
12.8 12.2 50.6 49.8 20
16.3 15.7 64.7 63.8 25
20.4 19.7 80.7 79.8 32
37.8
45.8
59.6
74.6
92.8
1.5
1.5
1.5
1.5
1.5
116.8 2.0
6.20
7.71
9.84
12.5
15.7
19.8
1.92
2.88
4.91
7.68
12.00
19.66
30.72
B
C
SE
Core
Ref
DIMENSIONS IN mm
C
max
max
Tol
Min
52.2
57.2
68.2
30.0
33.5
39.5
9.9
10.9
12.9
-0.8
-0.8
-0.8
32.0
35.0
42.0
73.4
42.6
13.9
-0.8
45.0
77.6
46.2
11.4
-0.8
54.0
88.6
53.2
53.2
-0.8
59.0
108.8
65.3
17.4
-0.9
73.0
123.8
75.2
19.8
-0.9
83.0
a
170 b
c
145.8
85.0
22.1
-1.0
100.0
a
195 b
c
186.8
98.2
27.3
-1.1
130
a
231 b
c
216.0
116.1
32.1
-1.3
149.0
60
66
78
a
84 b
a
92 b
a
106 b
a
130 b
a
150 b
c
Tol
Min
Max
-0.8
-0.8
-0.9
10.5
11.5
13.5
1.5
1.5
2.0
11.4
12.5
14.9
-1.0
14.5
2.0
16.0
-1.0
23.0
2.0
18.7
-1.0
24.0
2.0
20.9
-1.2
30.0
2.0
25.9
-1.2
35.0
2.0
29.7
-1.5
40.0
3.0
34.7
-1.5
42.5
3.0
42.9
-1.5
50.5
3.0
49.9
F
20.5
22.5
27.0
29.0
43.0
24.0
33.0
33.0
46.0
37.2
47.2
41.2
51.2
61.2
56.0
66.0
76.0
57.0
70.0
85.0
63.0
79.0
98.0
Nominal
Weight
Kgs
Approx. VA
Ratings for
2 Loops,50Hz
0.3mm
0.3mm
0.3mm
1.8
2.19
3.16
3.66
5.51
2.44
3.39
4.35
6.12
5.64
7.21
7.18
8.98
10.80
11.0
12.9
14.9
13.8
17.0
20.8
18.0
22.7
28.2
0.15
0.20
0.343
0.428
0.641
0.333
0.461
0.662
0.930
1.12
1.43
1.63
2.04
2.45
2.92
3.42
3.96
4.58
5.58
6.83
6.87
8.67
10.77
Length of Nett Cross

Flux Path Section 2
(Lm) cms Area cm
387
484
590
720
860
1130
1308
1490
1890
2250
2390
3000
3710
4400
Chinese HSD Range E-cores are produced

in 0.30mm thick electrical steels, for 50Hz
operation.
c
a
max
min
b
max min
min
h
H
min max
Length Nett cross

section 2
of Flux
Area cm
Path
(Lm)
L
R
cms
0.3mm
max max
10.4
9.7
20.5
12.5
57.6
CORE REF.
DIMENSIONS IN mm
a
HSD10 20 20
19.8
Nominal
weight
kgs.
Approx V A.
Ratings for
2 Loops
0.3mm
0.3mm
20
42
10.23
2.53
HSD10 20 25
25
47
5.72
0.25
3.69
HSD10 20 32
32
54
6.42
0.28
5.53
HSD10 20 40
40
62
7.22
0.32
7.36
25
54
0.45
13.9
1.5
5.22
1.92
HSD12.5
25
25
HSD12.5
25
32
32
61
7.25
0.5
20.1
HSD12.5
25
40
40
69
8.05
0.55
26.4
HSD12.5
25
50
50
79
9.05
0.62
35.4
32
68
8.36
0.95
47.2
HSD16 32 40
40
76
9.16
1.03
67.7
HSD16 32 50
50
86
10.2
1.14
93.4
64
100
1.30
127
40
86
1.49
143
HSD20 32 50
50
96
11.5
1.63
184
HSD20 32 64
64
110
12.9
1.83
225
HSD20 32 80
80
126
14.5
2.05
281
50
106
13.2
2.91
302
HSD25 40 64
64
120
14.6
3.22
370
HSD25 40 80
80
136
16.2
3.57
457
HSD25 40 100
100
156
18.2
4.01
556
64
134
16.8
5.95
720
HSD32 50 80
80
150
18.4
6.51
839
HSD32 50 100
100
170
20.4
7.22
1038
HSD32 50 125
125
195
22.9
8.10
1275
80
168
11.89
1600
HSD40 64 100
100
188
23.1
13.01
1963
HSD40 64 125
125
213
25.6
14.42
2396
HSD40 64 160
160
248
29.1
16.40
3006
100
208
26.6
23.43
3550
HSD50 80 125
125
233
29.1
25.60
4283
HSD50 80 160
160
268
32.6
28.72
5296
HSD50 80 200
200
308
36.6
32.24
6366
HSD16 32 32
13
16.5
12.2
15.7
25.5
32.6
24.8
31.8
16
20
HSD16 32 64
HSD20 32 40
HSD25 40 50
HSD32 50 64
HSD40 64 80
HSD50 80 100
20.6
25.6
32.8
40.8
50.8
19.7
24.7
31.7
39.7
49.7
32.6
40.6
50.6
64.7
80.7
31.8
39.8
49.8
63.8
79.8
25
32
40
50
64
72.4
91.1
2.0
2.0
6.55
3.00
4.92
11.6
113.4
142.8
180.4
224.4
282.8
2.0
3.0
2.5
3.0
3.0
10.5
21.1
6.14
9.60
15.36
24.58
38.4
Chinese BSD Range E-cores are produced

in 0.20mm and 0.10mm thick electrical steels,
for 400Hz operation.
c
a
CORE REF.
DIMENSIONS IN mm
a
max
min
max
min
min
min max
max
max
8.4
7.8
12.9
12.3
10
46.3
1.5
Length Nett cross

section 2
of Flux
Area cm
Path
(Lm)
0.2
0.1
cms
mm
mm
Nominal
weight
kgs.
0.1
mm
0.1
mm
Approx V A.
Ratings for
2 Loops
0.2
mm
0.1
mm
BSD8
12.5
16
16
34
0.090
0.088
22.2
22.0
BSD8
12.5
20
20
38
4.56
0.098
0.096
36.3
35.8
BSD8
12.5
25
25
43
5.06
0.109
0.107
51.3
55.5
BSD8
12.5
32
32
50
5.72
0.125
0.128
67.0
68.2
20
42
0.140
0.137
65.1
82.6
10.4
9.8
2.0
4.16
5.22
0.94
0.92
BSD10 12.5
20
BSD10 12.5
25
25
47
5.72
0.154
0.151
80.0
97.3
BSD10 12.5
32
32
54
6.42
0.173
0.170
106
109
BSD10 12.5
40
40
62
7.22
0.194
0.190
132
135
25
54
0.221
0.216
114
123
13
12.3
12.9
12.9
12.3
12.5
57.6
2.0
6.55
1.18
1.15
BSD12.5
12.5
25
BSD12.5
12.5
32
32
61
7.25
0.225
0.239
139
150
BSD12.5
12.5
40
40
69
8.05
0.272
0.266
176
183
BSD12.5
12.5
50
50
79
9.05
0.304
0.298
221
231
32
68
0.463
0.451
228
253
BSD16 16 40
40
76
9.16
0.508
0.495
282
301
BSD16 16 50
50
86
10.2
0.563
0.550
344
382
BSD16 16 64
64
100
11.6
0.640
0.625
442
488
40
86
0.908
0.884
432
498
BSD20 20 50
50
96
11.5
0.995
0.969
537
614
BSD20 20 64
64
110
12.9
1.113
1.091
660
744
BSD20 20 80
80
126
14.5
1.251
1.220
780
891
50
106
1.791
1.739
759
869
BSD25 25 64
64
120
14.6
1.982
1.922
948
1088
BSD25 25 80
80
136
16.2
2.194
2.138
1185
1343
BSD25 25 100
100
150
18.2
2.470
2.40
1424
1616
64
136
3.732
3.618
1430
1626
BSD32 32 80
80
152
18.4
4.081
3.964
1751
1996
BSD32 32 100
100
172
20.4
4.526
4.396
2155
2453
BSD32 32 125
125
197
22.9
5.077
4.934
2651
3001
80
168
7.293
7.117
2877
3314
BSD40 40 100
100
188
23.1
7.992
7.787
3487
4006
BSD40 40 125
125
213
25.6
8.851
8.629
4240
4849
BSD40 40 160
160
248
29.1
10.07
9.806
5744
6329
100
208
14.416
14.04
6306
7193
BSD50 50 125
125
233
29.1
15.794
15.336
8078
8974
BSD50 50 160
160
268
32.6
17.49
17.172
9417
10664
BSD50 50 200
200
308
36.6
19.822
19.332
11530 13131
BSD16 16 32
BSD20 20 40
BSD25 25 50
BSD32 32 64
BSD40 40 80
BSD50 50 100
16.5
20.6
25.6
32.8
40.8
50.8
15.8
19.8
24.8
31.8
39.8
49.8
16.4
20.5
25.5
32.6
40.6
50.6
12.3
15.8
19.8
24.8
31.8
39.8
49.8
16
20
25
32
40
50
64
72.4
91.2
113.4
142.8
180.4
224.4
2824
2.0
3.0
3.0
3.0
3.0
3.0
8.36
10.5
13.2
16.8
21.1
26.6
1.468 1.44
2.406 2.35
3.76
3.68
5.875 5.75
9.625 9.42
15.04 14.7
23.5
23
Japan(NSC)
23Z110
23ZH100
U.S.A. (AISI)
German(ORSI)
M-3 0.23mm
ORSI080
U.K.(BS601.P.2)
M-2 0.23mm
M-1 0.23mm
ORSIH103
M-0H 0.23mm
ORSIH099
23ZH95
ORSIH095
23ZH90
ORSIH90L
27Z130
M-4 0.27mm
27Z120
M-3 0.27mm
27ZH110
M-1H 0.27mm
27ZH100
M-0H 0.27mm
ORSIH089
27M4
ORSIH083
27M3
ORSIH103
27ZH95
ORSIH097
27ZDKH95
ORSIH095L
ORSI097
30M5
30Z140
M-5 0.30mm
30Z130
M-4 0.30mm
30Z120
M-2H 0.30mm
ORSIH117
30M2H
30ZH110
M-1H 0.30mm
ORSIH111
30M1H
30ZH105
M-0H 0.30mm
ORSIH105
ORSI091
30ZH120
ORSIH100
30ZH100
ORSI111
35Z155
M-6
0.35mm
35Z145
M-5
0.35mm
35M6
ORSI100
35Z135
35ZH135
M-3H 0.35mm
35ZH125
M-2H 0.35mm
35ZH115
M-1H 0.35mm
35M3H
Nippon-Core produces toroidal cores in many

different dimensions made to order to customer
specifications. Nippon-Core produces both
A series toroidal cores and B series toroidal cores.
D
Close flux path

Low magnetic leakage
Low humming
Compact dimensions
Light weight
Toroidal cores are used in instrument transformers,

power transformers inductors transducers and
variable transformers.
Cores can be manufactured in material thickness 0.35mm,

0.30mm, 0.27mm, 0.23mm, 0.10mm, 0.08mm and
0.05mm.Bare cores ( not varnished), impregnated cores,
epoxy coated cores produced according to customers
specifications.
Minimum strip width: 3mm
Minimum inside diameter: 5mm
Strip thickness & stacking factor
Thickness mm
SF
0.35
0.96
0.30
0.96
0.27
0.95
0.23
0.95
0.10
0.92
0.08
0.90
0.05
0.88
A Series toroidal cores tolerance ( mm)

Outside Dia.
OD
Inside Dia.
Height
d
Id
10
0.4
10
0.3
+0.3
25
0.5
25
0.4
+0.3
50
1.0
50
0.5
+0.4
80
80
0.75
+0.5
100
100
0.8
+0.5
160
2.0
160
1.3
+0.8
200
2.5
200
1.5
+1.5
320
2.5
320
2.0
+2.0
500
3.5
500
2.5
+2.5
800
800
3.5
+3
+4
>800
7.5
>800
B series toroidal cores are developed by Nippon-Core

to satisfy the customers who are eager to reduce their
costs. The cores are wound of short silicon steel strips
in 1 to 3 metres long. It is the particular feature of B series
cores to have joints in the flux path.
Cores can be manufactured in material thickness
0.30mm, 0.27mm, 0.23mm in the following grades:
Equivalent grade
Bm ( Gauss )
M- 4 0.30mm
16000
M-5
0.30mm
15500
M-6
0.35mm
15000
Bare cores ( not varnished), impregnated cores, epoxy

coated cores produced according to customers
specifications.
Maximum strip width: 180mm
Maximum outside diameter: 450mm
B Series toroidal cores tolerance ( mm)
Outside Dia.
OD
Inside Dia.
Height
d
Id
25
0.5
25
0.4
+0.5
50
1.0
50
0.5
+0.5
80
1.5
80
0.75
+0.5
100
1.5
100
0.8
+0.5
160
2.0
160
1.0
+0.8
200
3.0
200
1.5
+1.5
320
3.5
320
2.5
+2.0
450
5.0
500
3.0
+2.5
Due to its own characteristics, the following

points should be taken into consideration in
designs:
1. Stacking factor.
As there are joints in the core, the stacking
factor reduced to 0.90-0.91.
2. Cross-section area.
The cross-section area formula recommended :
S=K P
K= 0.55-0.75
2
S: core cross-section area ( cm )
P: rated power of transformer ( VA )
K: cross-section factor
3. Design protection margin
In order to avoid saturation and ensure the
reliability, the design protection margin
should be increased by 5-10%, comparing
to that of A series toroidal cores. This design
can minimize the cost of the transformer.
Nippon-Core manufactures high quality mini

toroidal cores which are wound by automatic
core winding machine and annealed in
continuous belt type furnaces. The advanced
manufacturing process warrantee the cores
have precise dimensions, excellent stability
and high permeability.
Cores can be manufactured in material
thickness 0.27mm, 0.23mm, 0.10mm, 0.08mm
and 0.05mm.
Bare cores (not varnished), impregnated cores,
epoxy coated cores produced according to
customers specifications.
Dimensions:
R-cores are wound in Nippon Steel Hi-B

oriented electrical steels and no-loadlosses are guaranteed.
Advantages
Compact dimension; high efficiency;
low magnetic leakage; reliable safety;
low humming etc.
Besides transformer cores, winding

bobbins and mounting bases for
transformer units can also be obtained
from Nippon-Core as a package.
CORE REF.
Approx.
V.A.
Ratings
A
Max
mm
B
Max
mm
H
Min
mm
C
Min
mm
d
Max
mm
R
Max
mm
R-10
10
77.5
48
44.5
15.5
16
R-15
15
78.5
50
44.5
15.5
17
R-20
20
80
53.5
44.5
18
17.5
R-25
25
84.5
57.5
45
18
19
R-30
30
95.5
59.5
56
20
19
R-35
35
97.5
61.5
57
21
20
R-40
40
97.5
63
55
20.5
20.5
R-50
50
100
67.5
54.5
22
22
R-65
65
104.5
68.5
59
23
23
R-80
80
121.5
70
75
23.5
23.5
R-100
100
121.5
78.5
72
29
25.5
1.5
R-160
160
132
85
84
31
27
1.5
R-260
260
152
90
95.5
33
29
1.5
R-320
320
161
97.4
101
37.4
30.5
1.5
R-600
600
182
110.5
109
37.5
37
1.5
R-1000
1000
220
128
135
44
43
2.0
R-1500
1500
245
158
135
48
54.5
2.0
Materials used: 27ZH100 , 30ZH105

R-Cores dimensions can also be produced according to customer designs, maximum V.A. ratings 5KVA
Distributed gap core is similar in shape to a

C-core, however it has only one gap in one of
the legs. Unlike C-cores, each and ever y layer
of strips have only one cut, thus the core has
extremely low core losses.
Other advantages of distributed gap cores
comprise the reduction of assembly time and
savings in copper. Iron losses are less than
1.6 Watt/kg at an induction of 1.7 Tesla, which
means that the magnetic performances of
distributed gap core are similar to that of
Toroidal cores.
Nippon-Core manufactures distributed gap
cores according to customer specifications.
Kilogausses)
Induction B (Tesla),(X10
0.01
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
0.02
0.01
0.05
0.02
0.1
9 1
0.1
0.2
27ZH100
0.05
0.5
0.2
1.0
Core Loss (W/kg)
0.7
0.7
60Hz
1.0
M-4 0.30mm
50Hz
0.5
Core Loss (W/lb.)
7
10
27ZH100 M-4 0.30mm
CORE LOSS
5
20
10
20
50
Tested by Epstein test apparatus.Samples were

sheared in the rolling direction and subjected to
stress-relief annealing at 800 C 1,472 F .Assumed
density 7.65 kg/dm3.
100
30
40
50
60
70
80
90
100
110
120
130
140
Indution (Kilolines/in )
2
Kilogausses)
0.01
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
0.02
0.01
0.05
0.02
0.1
9 1
0.05
0.2
30ZH105
0.1
0.5
0.2
1.0
0.7
60Hz
1.0
5
7
10
20
10
20
50

M-5 0.30mm
CORE LOSS
30ZH105
M-5 0.30mm
Core Loss (W/kg)
0.7
50Hz
0.5
Core Loss (W/lb.)
100
30
40
50
60
70
80
90
100
110
120
130
140
2
Kilogausses)
0.01
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
0.02
0.01
0.05
0.02
0.1
9 1
23ZH100
0.05
0.2
0.1
0.5
0.2
1.0
0.7
Core Loss (W/kg)
0.7
30Z130
50Hz
0.5
Core Loss (W/lb.)
1.0
7
10
23ZH100 30Z130
CORE LOSS
5
20
10
20
50

60Hz
100
30
40
50
60
70
80
90
100
110
120
130
140
2
Kilogausses)
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
0.02
0.01
0.03
M-4 0.30mm
27ZH100
0.05 0.07 0.1
10
9 1
0.2
20
30
70
1.0
100
7
10
20
30
27ZH100 M-4 0.30mm
D C MAG N E T I Z AT I ON &
D C PE R M E A B I L I T Y
M-4-30
B H
300
500
700 1,000
2,000 3,000

sheared at various angles to the rolling direction,
subjected to stress-relief annealing at 800 C(1.472
F).and then laser-irradiated.Assumed density
7.65 kg/dm3.
200
Magnetizing Force H(A/m)
50
0.7
Magnetizing Force H(Oersteds)

0.5
27ZH100
0.3
70
100
5 , 0 0 0 7 , 0 0 01 0 , 0 0 0
50
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
11 0 , 0 0 0
120,000
130,000
140,000
(emu)
Permeability
Kilogausses)
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
0.02
0.01
0.03
2 3 ZH1 0 0
3 0 Z1 3 0
0.05 0.07 0.1
10
9 1
0.2
20
0.3
30
0.5
70
100
200
B H
7
10
20
30
23ZH100 30Z130
D C MAG N E T I Z AT I O N &
DC P ERM E AB I LI T Y
300
500
700 1,000
2,000 3,000

7.65 kg/dm3.
3 0 Z1 3 0
2 3 ZH1 0 0
1.0
50
0.7
70
100
5 , 0 0 0 7 , 0 0 01 0 , 0 0 0
50
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
11 0 , 0 0 0
120,000
130,000
140,000
(emu)
Permeability
Kilogausses)
0.3 1
0.1
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
0.01
0.3
0.5
0.7
M-5 0 . 3 0 m m
0.05 0.07 0.1
3 0 ZH1 0 5
0.03
0.2
0.02
10
9 1
0.2
20
0.3
30
70
100
3 0 ZH1 0 5
1.0
7
10
20
30
30ZH105 M-5 0.30mm
D C MAG N E T I Z AT I O N &
DC P ERM E AB I LI T Y
M-5 0 . 3 0 m m
B H
300
500
700 1,000
2,000 3,000

7.65 kg/dm3.
200
50
0.7

0.5
70
100
5 , 0 0 0 7 , 0 0 01 0 , 0 0 0
50
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
11 0 , 0 0 0
120,000
130,000
140,000
(emu)
Permeability
Induction (Tesla),(X10;Kilogausses)
0.5 1
1.0
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
0.03
0.05 0.07
0.1
0.2
10
9 1
0.3
20
0.5
30
0.7
1.0
50
100
200
27ZH100
Excitina Force (A/m)
Exciting Force (A/in.)

10
30
50
70
100
27ZH100 M-4 0.30mm
EXCITING FORCE
M-4 0.30mm
20
500
700 1,000
2,000 3,000
5,000

stress-relief annealingat800 C(1,472 F).Assumed
density 7.65 kg/dm3.Frequency 50 Hz.
300
10,000
200
40
50
60
70
80
90
100
110
120
130
140
150
160
Induction (Kilolines/in. )
2
0.5 1
1.0
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
0.03
0.05 0.07
0.1
0.2
10
9 1
0.3
20
0.5
30
0.7
1.0
50
100
30ZH105
200

10
30
50
70
100
30ZH105 M-5 0.30mm
EXCITING FORCE
M-5 0.30mm
20
500
700 1,000
2,000 3,000
5,000

density 7.65 kg/dm3.Frequency 50 Hz.
300
10,000
200
40
50
60
70
80
90
100
110
120
130
140
150
160
2
0.5 1
1.0
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
0.03
0.05 0.07
0.1
0.2
10
9 1
0.3
20
0.5
30
0.7
1.0
50
100
3
5
7
200
10
30
50
70
100
23ZH100 30Z130
EXCITING FORCE
30Z130
20
500
700 1,000
2,000 3,000
5,000

300
23ZH100
10,000
200
40
50
60
70
80
90
100
110
120
130
140
150
160
2
Peak Flux Density Bm(Tesla)
0.1
1.0
1.5
2.0
10
20
30
0.01
50
60
120
Iron Losses Watts/Kg
0.1
300
400 Hz
1.0
10
Peak Flux Density Bm (Tesla)
0.01
0.10
1.0
1.5
2.0
200 Hz
400 Hz
0.1
1 KHz
C-Cores in 0.1 mm G.O.S.S

Watt Losses at
various frequencies
1.0
5 KHz
10 KHz
Core Loss (Watts per kg)
2 KHz
10.0
100
Bmax (Tesla)
0.2
0.5
1.0
2.0
0.1
Note:
Losses at 50 Hz. 3ph
Flux Density (Tesla)

Cross Sectional Area(Cm2)
Core Weight (kg)
Where B
A
W
=
=
=
0.915 B2 x A
W
Gap VA/kg
VA curve neglects gap. Add allowance
0.3mm E-cores
Core Loss (Watts & VA per kg)
VA/kg
Watts/kg
10
Bmax (Tesla)
0.1
0.1
0.2
1.0
2.0
Note:
losses at 400 Hz. 3ph
0.2
Where B
A
W
Gap VA/kg
=
=
=
0.5
1
Watts/kg
VA/kg
Core Loss (Watts & VA per kg)
5.733 B x A
W
Flux Density (Tesla)
2
Cross sectional Area (Cm )
Core Weiaht (kg)
VA curve neglects gap.Add allowances
0.1mm E-cores
10
20
50
CORE LOSS
NB 140
Core Loss (W/Kg)
Subjected to stress-relief annealing at 800 C 1,472 F .

Frequency 50Hz.
3.6
3.2
2.8
2.4
2.0
1.6
1.2
0.8
0.4
0
0
0.5
1.0
1.5
2.0
Induction(Tesla).( X 10;Kilogausses)
CORE LOSS
NB 150
Core Loss (W/Kg)

Frequency 50Hz.
3.6
3.2
2.8
2.4
2.0
1.6
1.2
0.8
0.4
0
0
0.5
1.0
1.5
2.0
CORE LOSS
NB 160
Core Loss (W/Kg)

Frequency 50Hz.
3.6
3.2
2.8
2.4
2.0
1.6
1.2
0.8
0.4
0
0
0.5
1.0
1.5
2.0

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Nippon-Core manufactures a wide range of strip wound

C-cores to satisfy the demands of the electronic and

C-cores can be manufactured outside the physical dimensions

Cores can be manufactured in material thickness 0.35mm,

A ll cores, unless otherwise state, are individually tested to the

standard guarantee specifications. Special test conditions,

max min max min min min max max max

12.5 30.5 27.4

12.9 12.3 12.5

13.0 12.2 25.5 24.8 20

16.5 15.7 32.6 31.8 25

20.6 19.7 40.6 39.8 32

25.6 24.7 50.6 49.8 40

32.8 31.7 64.7 63.8 50

40.8 39.7 80.7 79.8 64

max min max min min min max max max

20.5 19.8 12.5

13.0 12.2 25.5 24.8 16

16.5 15.7 32.5 31.8 16

166 122.6 2.0

206 152.6 3.0

20.6 19.7 40.6 39.8 20

25.6 24.7 50.6 49.8 25

32.8 31.7 64.7 63.8 32

40.8 39.7 80.7 79.8 40

50.8 49.7 100

Length of Nett Cross Nominal Approx. VA

Length Nett Cross

max min max min min min max max max

110 147.6 2.0

32.6 31.8 12.5

12.8 12.2 50.6 49.8 20

16.3 15.7 64.7 63.8 25

20.4 19.7 80.7 79.8 32

Length of Nett Cross

Chinese HSD Range E-cores are produced

Length Nett cross

Chinese BSD Range E-cores are produced

Length Nett cross

Nippon-Core produces toroidal cores in many

Close flux path

Toroidal cores are used in instrument transformers,

Cores can be manufactured in material thickness 0.35mm,

A Series toroidal cores tolerance ( mm)

B series toroidal cores are developed by Nippon-Core

Bare cores ( not varnished), impregnated cores, epoxy

Due to its own characteristics, the following

Nippon-Core manufactures high quality mini

R-cores are wound in Nippon Steel Hi-B

Besides transformer cores, winding

Materials used: 27ZH100 , 30ZH105

Distributed gap core is similar in shape to a

Core Loss (W/kg)

Core Loss (W/lb.)

27ZH100 M-4 0.30mm

Tested by Epstein test apparatus.Samples were

Tested by Epstein test apparatus.Samples were

Core Loss (W/kg)

Core Loss (W/lb.)

Core Loss (W/kg)

Core Loss (W/lb.)

Tested by Epstein test apparatus.Samples were

0.05 0.07 0.1