Piping Material Class C13B Carbon Steel Galvanized

JOB
UNIT
32092
000
SPC. 000-GA-E-60003
Contract No.
45283
NEW BOOSTER STATION BS - 171

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Document title: PIPING MATERIAL CLASS - C13B CARBON STEEL GALVANISED
Unit: GENERAL
PIPING MATERIAL CLASS

C13B
CARBON STEEL GALVANISED
A
Rev.
ISSUED FOR APPROVAL

Description
BABU
Prepared
SENU
Checked
This document is the property of Saipem Spa who will safeguard its rights according to the civil and penal provisions of the law.
BALAJI
Approved
02.08.2010
Date
Data file:325605768.doc
JOB
UNIT
32092
000
SPC. 000-GA-E-60003
Contract No.
45283

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Unit: GENERAL
CONTENTS
1.
PIPING CLASS C13B
NOTES
TYPICAL BRANCH TABLE
1.
PIPING CLASS C13B
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UNIT
32092
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SPC. 000-GA-E-60003
Contract No.
45283

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Unit: GENERAL
FLUIDS:
POTABLE WATER, FIREWATER (DELUGE DISTRIBUTION), VENT TO ATMOSPHERE
SERVICES:
VA- VENT TO ATMOSPHERE,
WF- FIREWATER (DELUGE DISTRIBUTION),
WD - POTABLE WATER (3 MAX.)
SYNOPSIS
FLANGE RATING.........
150 LB ASME B16.5
FLANGE FACING........
PIPE MATERIAL...........
CS, API- 5L GR.B (GALVANISED)
FLANGE MATERIAL....
CS ASTM A105
GASKET MATERIAL...
ARAMIDE GLASS FIBRE

WITH ELASTOMERIC INCLUSION /
FITTING MATERIAL.....
CS, ASTM A105 (GALVANISED) /

CS, ASTM A234-WPB
VALVE MATERIAL......
BRONZE
VALVE TRIM...............
BRONZE / NI-AL BRONZE
CORR. ALLOWANCE...
1.5MM CS GALV
ALL MATERIAL.
(7)
PIPE JOINT CONSTN.
< 4
4 & ABOVE
EXTERNAL COATING..
(46)
- THREADED,
- BW
RF (RAISED FACE),
250- 500 AARH
SERVICE LIMITS
(BASED ON MSS-SP-80 VALVE RATINGS))
TEMPERATURE DEG. C
PRESSURE BARG
PIPE SIZE (INCHES)
-29/38
100
120
13.8
12.7
10.8
DESCRIPTION
PIPE
- 1
2-3
1
CARBON STEEL API-5L GRADE B GALVANISED TO ASTM A53
THREADED, SEAMLESS, SCH 160, IN ACCORDANCE WITH ASME B36.10
THREADED, SEAMLESS, SCH XS, IN ACCORDANCE WITH ASME B36.10
CARBON STEEL API-5L GRADE B
4 - 12
NOTES
C13B
BEVELLED ENDS, SEAMLESS, SCH STD, IN ACCORDANCE WITH ASME B36.10
FITTINGS
-3
CARBON STEEL, ASTM A105 GALVANISED

THREADED, 6000LB, FORGED, TO ASME B16.11
4 - 12
CARBON STEEL, ASTM A234-WPB

BUTTWELD, SEAMLESS, TO ASME B16.9, W/T TO MATCH PIPE
CAP
-3

THREADED, 6000 LB, IN ACCORDANCE WITH ASME B16.11
FLANGES
-3
4 - 12
CARBON STEEL, ASTM A105 GALVANISED, RAISED FACE

THREADED, 250 - 500 AARH,150LB, TO ASME B16.5
WELDING NECK, 250 - 500 AARH, 150LB, TO ASME B16.5, W/T TO MATCH PIPE
JOB
UNIT
32092
000
SPC. 000-GA-E-60003
Contract No.
45283

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Unit: GENERAL
PIPE SIZE (INCHES)
DESCRIPTION
NOTES
C13B
CARBON STEEL, ASTM A105 GALVANISED, FLAT FACE

THREADED, 250 - 500 AARH,150LB, TO ASME B16.5
23
-3
CARBON STEEL, ASTM A105, GALVANISED, RAISED FACE

WELDING NECK, 250 - 500 AARH, 150LB, TO ASME B16.5 / MFR STD, W/T TO MATCH PIPE
FLANGES WITH JACK SCREW

6 - 12
BLIND FLANGES
- 12
250 - 500 AARH, 150LB, TO ASME B16.5
SPECTACLE BLIND
- 12
CARBON STEEL, A516 GR. 70 NORMALISED / ASTM A105 GALVANISED, RAISED FACE
250 - 500 AARH, 150 LB, IN ACCORDANCE WITH ASME B16.48
WELDOLET
4-6
CARBON STEEL, ASTM A105

BEVELLED ENDS, FORGED, IN ACCORDANCE WITH MSS SP 97
NIPPLE
-2
55
CARBON STEEL, API-5L GRADE B GALVANISED
MTE x MTE, SEAMLESS, SCH. 160, IN ACCORDANCE WITH ASME B36.10
COUPLING
- 1

FTE x FTE, 6000 LB, IN ACCORDANCE WITH ASME B16.11
PLUG HEX HEAD

-3
CARBON STEEL, ASTM A105, GALVANISED

MTE, 6000 LB, IN ACCORDANCE WITH ASME B16.11
GASKETS
- 12
-3
47
FLAT RING, ARAMIDE / GLASS FIBRE WITH ELASTOMERIC INCLUSION
RAISED FACE, 150LB, 1.5MM THK, IN ACCORDANCE WITH ASME B16.5 & 16.21
FULL FACE, 150LB, 1.5MM THK, IN ACCORDANCE WITH ASME B16.5 & 16.21
39
BOLTING
ALL SIZES
ALLOY STEEL ASTM A193 GR. B7M BOLTS / A194 GR. 2HM NUTS, ELECTRO ZINC PLATED
STUD BOLTS, THREADED FULL LENGTH WITH TWO HEAVY HEX NUTS, IN ACCORDANCE
WITH ASME B18.2.1 & 18.2.2
BALL VALVES
-3
28, 29
BRONZE ASTM B61, UNS 92200 BODY & BRONZE TRIM, RPTFE SEATS, VDS: GA-E-60204
FLANGED 150LB RF, TO ASME B16.5, FULL BORE, FLOATING BALL, SPLIT BODY / END ENTRY
TYPE , TO ISO 17292.
GATE VALVES
-3
28,29
BRONZE ASTM B61, UNS 92200 BODY & BRONZE TRIM, VDS: GA-E-60414
FLANGED, 150 LB, SOLID WEDGE, INTEGRAL SEATS, SCREWED BONNET, RISING STEM, TO
MSS-SP-80
GLOBE VALVES
-3
34
27
28,29
FLANGED, 150 LB, PLUG DISC, INTEGRAL SEATS, SCREWED BONNET, RISING STEM, TO
MSS-SP-80
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Contract No.
45283
PIPE SIZE (INCHES)

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Unit: GENERAL
DESCRIPTION
NOTES
C13B
CHECK VALVES
29
-3
FLANGED, 150 LB, PISTON TYPE, INTEGRAL SEATS, SCREWED CAP, TO MSS-SP-80
4 - 12
BRONZE ASTM B148 UNS C95800 BODY & Ni Al BRONZE TRIM, VDS: GA-E-60309
FLANGED RF, 150LB, TO ASME B16.5, SWING TYPE, BOLTED COVER, TO BS 1868
BUTTERFLY VALVES
4 - 12
32,33
CARBON STEEL, ASTM A216-WCB BODY EPDM LINER & SEATS/SEALS,Ni-Al BRONZE TRIM,
VDS: GA-E-60484
150 LB RF, WAFER TYPE TO SUIT ASME B16.5 FLANGES, TO API 609
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UNIT
32092
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SPC. 000-GA-E-60003
Contract No.
45283

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Unit: GENERAL
NOTES
1
THE
FOLLOWING
PIPE
SIZES
ARE
CONSIDERED
NPS 1/2, 3/4, 1, 1 1/2, 2, 3, 4, 6, 8, 10, 12, 16, 18, 20,
ANY SIZE NOT LISTED ABOVE SHALL ONLY BE USED WITH DUE JUSTIFICATION.
AS
24, 30,
STANDARD
36, 42, 48
&
SIZES
56.
PIPE SPOOLS 4 & LARGER TO BE GALVANIZED AFTER FABRICATION.
23
FLAT-FACED FLANGES SHALL ONLY BE USED FOR MATCHING EQUIPMENT NOZZLES, PIPING CLASS SPECIFICATION BREAK
FLANGES, ETC.
27
FOR USE ONLY WHERE SPECIFICALLY INDICATED ON P&IDS.
28
FOR BRONZE VALVES, STEM PACKING SHALL BE AS PER MANUFACTURER STANDARD.
29
REFER APPLICABLE VALVE DATASHEETS FOR THE ACCEPTABLE SUBSTITUTION OF METALLIC MATERIALS FOR VALVE
COMPONENTS
32
BUTTERFLY VALVES SHALL NOT BE USED IN FIREWATER SERVICE.
33
DO NOT USE GASKETS WITH LINED BUTTERFLY VALVES.
34
ALL CARBON & LOW ALLOY STEEL BOLTING SHALL BE ELECTRO-ZINC PLATED IN ACCORDANCE WITH ASTM B633
(CLASSIFICATION No. Fe/Zn 12 FOR SERVICE CONDITION SC3, TYPE II CORROSION COATING IRIDESCENT YELLOW - TO
ASTM B201).
39
FULL FACE GASKETS SHALL ONLY BE USED WITH FLAT-FACED FLANGES.
46
ALL UNDERGROUND METALLIC PIPING SHALL BE EXTERNALLY COATED AND WRAPPED IN ACCORDANCE WITH COMPANY
STANDARDS INCLUDING KOC-P-004 AS APPROPRIATE.
47
INSULATING KIT SHALL BE PROVIDED, IN PLACE OF CONVENTIONAL GASKETS, BETWEEN DISSIMILAR FLANGE MATERIALS
THAT CAN CREATE GALVANIC CORROSION AND BETWEEN U/G & A/G PIPING FOR SEPARATION OF CATHODIC PROTECTION.
INSULATING KIT SHALL CONSIST OF INSULATING GASKET, BOLT SLEEVES, INSULATING WASHERS & METAL WASHERS.
THE INSULATING GASKET SHALL BE OF TYPE 'F' (CENTRAL GASKET, CONTAINED WITHIN BOLT CIRCLE). GASKET DESIGN
SHALL BE AS FOLLOWS
FLANGE RATING 150
UPTO NPS 24 - INSULATING GASKET WITH SPRING ENERGISED PTFE LIP SEALS
50
APPLICABLE SPECIFICATION FOR PIPE AND BULK ARE AS FOLLOWS:

A. CS SEAMLESS PIPES
B. CS WROUGHT FITTINGS
C. CS FORGED FITTINGS & WELDOLETS
D. FLANGES AND LINE BLANKS
E. GASKETS
F. STUD BOLTS AND NUTS
55
: 000-GA-E-60103
: 000-GA-E-60173
: 000-GA-E-60183
: 000-GA-E-60193
: 000-GA-E-60500
: 000-GA-E-60505
LENGTH OF NIPPLES CAN BE 50, 100 OR 150 MM
JOB
UNIT
32092
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SPC. 000-GA-E-60003
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Contract No.
45283
Unit: GENERAL
TYPICAL BRANCH TABLE

BRANCH TABLE: (C13B)
12
10
RT
SI
RT
SI
RT
RT
RT
1-
RT RT
RT RT
RT
RT RT
RT
RT
RT RT
RT
RT
RT
3/4
12
10
T
T
1-
LEGEND
T
EQUAL TEE
WELDOLET
RT
REDUCING TEE
SI
STUB-IN PIPE TO PIPE (WITH REINFORCEMENT PAD)
BRANCH TABLE NOTES

1.
REINFORCEMENT PAD THICKNESS SHALL BE SAME AS HEADER THICKNESS AND PAD WIDTH SHALL BE
EQUAL TO THAT OF THE OUTSIDE DIA OF BRANCH.

Piping Material Class C13B Carbon Steel Galvanized

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Piping Material Class C13B Carbon Steel Galvanized

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