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  • Design Item Design Class Class 1 Class 2 Class 3: Once Through Cooling Water System Design Cooling Duty

    Transféré par

    Sixto Gerardo Oña Anaguano
    5 vues3 pages
    This document outlines three classes of design for cooling water and chilling systems with varying levels of redundancy, capacity, and expandability. Class 1 systems have no redundancy or expansion capacity, Class 2 systems provide 10-20% additional capacity and N+1 redundancy, and Class 3 systems provide the highest levels of redundancy and expandability with 30%+ additional capacity and N+2 redundancy. Operability, maintainability, and energy efficiency also increase with each higher class.

    Description originale:

    "Since you are listed as ""Industrial"" and asking this question you must not know much if anything about piping. I will try to give you an answer that is simple to understand. In piping we have the term ""Nominal pipe size"" (NPS). Example 6""NPS. This does not neccessarally mean that the size (6"" NPS) of the pipe is actually the outside or the inside diameter. It is in name only. Flange pressure Classes are somewhat the same. A Nominal 150# line class is not exactly, only, or limited to 150 psig. The internal pressure of a line class will depend on the material of the pipe (Carbon Steel, Alloy, etc.) and the operating temperature."

    Titre original

    (0107) 00000792

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    This document outlines three classes of design for cooling water and chilling systems with varying levels of redundancy, capacity, and expandability. Class 1 systems have no redundancy or expansion capacity, Class 2 systems provide 10-20% additional capacity and N+1 redundancy, and Class 3 systems provide the highest levels of redundancy and expandability with 30%+ additional capacity and N+2 redundancy. Operability, maintainability, and energy efficiency also increase with each higher class.

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    5 vues3 pages

    Design Item Design Class Class 1 Class 2 Class 3: Once Through Cooling Water System Design Cooling Duty

    Transféré par

    Sixto Gerardo Oña Anaguano
    This document outlines three classes of design for cooling water and chilling systems with varying levels of redundancy, capacity, and expandability. Class 1 systems have no redundancy or expansion capacity, Class 2 systems provide 10-20% additional capacity and N+1 redundancy, and Class 3 systems provide the highest levels of redundancy and expandability with 30%+ additional capacity and N+2 redundancy. Operability, maintainability, and energy efficiency also increase with each higher class.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme DOCX, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 3

    Design Class Detail

    Utilities Cooling Systems

    PROJECT

    Date

    Capacity
    Design
    Item

    Design Class
    Class 1

    Class 2

    Class 3

    Once through
    Cooling water
    system
    Design cooling
    duty

    Cooling duty at the


    design conditions
    + 0% margin

    Cooling duty at the


    design conditions
    + 10% margin

    Cooling duty at the


    design conditions
    + 20% margin

    Cooling water
    design flow,
    hydraulics

    Cooling water flow


    based on the design
    cooling duty
    + 0% hydraulic margin

    Cooling water flow based


    on the design cooling
    duty
    + 10% hydraulic margin

    Cooling water flow


    based on the design
    cooling duty
    + 15% hydraulic
    margin

    CW pumps
    sparing

    Pump sparing = N+0

    Pump sparing = N+1

    Pump sparing = N+2

    Chlorination
    system

    Capacity based on
    2ppm continuous
    dozing. 5ppm
    intermittent shock
    dosing capability with
    extra capacity from
    storage tank.

    Capacity based on 2ppm


    continuous dozing.
    5ppm intermittent shock
    dosing capability with
    extra capacity from
    storage tank.

    Capacity based on
    2ppm continuous
    dozing.
    5ppm intermittent
    shock dosing capability
    with extra capacity
    from storage tank.

    2 x 100% system

    1 x 100% system

    2 x 130% system
    (allowance for sea
    water fouling)

    Chilling system

    Chiller duty

    Chilling duty based on


    the design duty
    + 0% margin

    Chilling duty based on


    the design duty at the
    premised conditions
    + 10% margin

    Chilling duty based on


    the design duty
    + 20% margin

    Chiller sparing

    Chiller sparing = N+0

    Chiller sparing = N+1

    Chiller sparing = N+1

    Expandability
    Design Class

    DEP 00.00.07.92-Gen. September 2011

    Page 1 of

    Design Class Detail


    Utilities Cooling Systems

    Design
    Item

    PROJECT

    Date

    Class 1

    Class 2

    Class 3

    Future expansion
    provision of once
    through cooling
    water system

    No future expansion
    provision in the layout
    header extension / tiein

    Intake facilities based on


    20% extra capacity with
    space for one CW pump,
    one screen.

    Intake facilities based


    on at least 30% extra
    capacity with space for
    two CW pumps, two
    screens.

    Future expansion
    provision of once
    through chilling
    system

    No future expansion
    provision in the layout
    header extension /
    tie-in

    Provision in the layout


    header extension / tie-in

    Space for one


    additional chiller

    Operability & Maintainability


    Design
    Item

    Design Class
    Class 1

    Class 2

    Class 3

    Sea water supply


    and return
    headers

    Single header with


    design flow
    (1 x 100%)

    Single header with


    design flow plus 10%
    (1 x 100%)

    Dual headers with


    design flow plus 20%.
    (2 x 100% or 2 x 75%)

    CW pump drive
    (not applicable
    when power
    system is highly
    reliable)

    Steam drive on at
    least one pump based
    on critical cooling
    demand.

    Steam drives on N
    pumps
    Motor drives on spare
    pumps

    Steam drives on all the


    pumps.

    DEP 00.00.07.92-Gen. September 2011

    Page 2 of

    Design Class Detail


    Utilities Cooling Systems

    PROJECT

    Date

    Energy Efficiency
    Design
    Item

    Design Class
    Class 1

    Class 2

    Class 3

    Outflow line with


    restriction orifice and
    back pressure device.

    Outflow weir system


    avoiding subatmospheric
    pressures at the highest
    point.

    Syphonic recovery
    Use spare pump during
    start up.

    Process chilling up
    to 7C (45F)

    Compression
    refrigeration chillers

    Absorption chilling unit


    using LP steam or other
    waste heat sources
    subject to availability,
    single stage

    Absorption chilling unit


    using LP steam or
    other waste heat
    sources subject to
    availability, double
    stage

    Process chilling
    <7C (45F)

    Not considered.

    Compression
    refrigeration chillers
    Air cooled

    Compression
    refrigeration chillers
    Water cooled

    CW outfall design

    Chiller energy
    source

    DEP 00.00.07.92-Gen. September 2011

    Page 3 of

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