Design Specification:

ED-P-11.06-I-01
Engineering Division

ELECTRICITY

Technical Department

Page 1 of 15

LIGHTING MATERIALS

Todos los derechos reservados. La informacin contenida en este documento est sujeta a los trminos y condiciones del acuerdo o contrato en virtud del cual este
documento ha sido suministrado a la organizacin receptora del mismo. En todo caso, con independencia de la existencia de un acuerdo o contrato previo, ninguna
parte de la informacin contenida en este documento podr ser revelada fuera la propia organizacin receptora, Ni ser almacenada, sea cual sea el sistema soporte a
emplear, o reproducida de cualquier manera o por cualquier medio, sin el previo permiso escrito de Repsol, a menos que en los trminos de tal acuerdo o contrato se
permita expresamente.

All rights reserved. The information contained in this document is subject to the terms and conditions of the agreement or contract under which the document was
supplied to the recipient's organization. Without prejudice to the formalization of such agreement or contract, none of the information contained in this document shall be
disclosed outside the recipient's own organization, reproduced or store in any retrieval system in any form or by any means, without the prior written permission of Repsol
Group, unless the terms of such agreement or contract expressly allow.

01

JUNE 2012

REV.

DATE

FIRST ISSUE. TRANSLATION OF THE SPANISH REVIEWED #01

DESCRIPTION

CARLOS ISERN SASTRE

PREPARED BY
(name and signature)

SPECIFICATION REVISIONS

PUCHE MOLINA, JUAN DE DIOS

LUCIANO SANTIAGO
2012.08.06 15:15:15 +02'00' 2012.08.08 15:06:16 +02'00'

CHECKED BY
(name and signature)

APPROVED / AUTHORIZED BY
(name and signature)

Document Code:

ED-P-11.06-I-01
Engineer Division

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 2 of 15

TABLE OF CONTENTS

1.
1.1.
1.2.
1.3.
1.4.
1.5.

GENERAL .................................................................................................................................................. 3
Purpose ...................................................................................................................................................... 3
Exceptions to the specification .................................................................................................................... 3
Standards ................................................................................................................................................... 3
Referenced documents ............................................................................................................................... 4
Measurement systems ................................................................................................................................ 4

2.

SCOPE OF SUPPLY .................................................................................................................................. 4

3.

SERVICE CONDITIONS ............................................................................................................................. 4

4.
4.1.
4.2.

GENERAL CHARACTERISTICS ................................................................................................................. 5

Lighting assemblies .................................................................................................................................... 5
Certification and marking ............................................................................................................................ 6

5.
5.1.
5.2.
5.3.
5.4.
5.5.

STRUCTURAL CHARACTERISTICS .......................................................................................................... 6

Fluorescent lighting assemblies .................................................................................................................. 6
Street lighting .............................................................................................................................................. 9
Emergency light fixtures .............................................................................................................................. 13
Light switches ............................................................................................................................................. 13
Photoelectric cells ....................................................................................................................................... 14

6.
6.1.
6.2.
6.3.

DOCUMENTATION .................................................................................................................................... 14
With the bid................................................................................................................................................. 14
After the order ............................................................................................................................................. 14
With the delivery of the material .................................................................................................................. 14

7.
7.1.
7.2.

INSPECTIONS AND TESTS ....................................................................................................................... 15

Inspection ................................................................................................................................................... 15
Testing........................................................................................................................................................ 15

8.

PREPARATION FOR SHIPMENT, PACKAGING AND TRANSPORT ..........................................................15

TABLE OF CONTENTS

Document Code:

ED-P-11.06-I-01
Engineer Division

1.

GENERAL

1.1.

Purpose

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

Technical Department

JUNE 2012

Page 3 of 15

This specification establishes the minimum requirements for the manufacture, documentation and testing of all
materials that make up the industrial lighting systems used in Repsol Group plants or factories.
This document forms part of the latest version of Repsol technical specifications, and also refers to the latest
edition of the mentioned and/or applicable standards and codes, as well as the provisions of the Basic Design
Data (BDD) document, which includes the particular aspects of each project.
This specification, along with the engineering documents, forms part of the material requisition. In case of
discrepancy between the documents in this Requisition, the following order of priority shall prevail:

Applicable legislation (provided that more restrictive criteria are not established in the data sheets, the
requisition or this specification).

Engineering Documents

Requisition of materials

That set forth in this Design Specification.

This specification is primarily applicable to exterior locations of the plants. It shall also apply in those booths or
buildings containing process equipment, warehouses, substations, etc. where the lighting design is decided to
be undertaken with the industrial-type light fixtures that are included in this specification.
1.2.

Exceptions to the specification

Exceptions or variations to this specification that the manufacturer considers making must be communicated in
writing along with the bid, in a single document that describes all deviations and makes reference to the
contradictory chapter.
Only those variations expressly mentioned in the order shall be permitted.

1.3.

Standards
The lighting material and their accessories shall meet the requirements of IEC standards, applying the latest
revisions published at the time of awarding the order:

IEC 60079-XX

Electrical materials for explosive atmospheres. General requirements

IEC 60079-7

Electrical materials for explosive atmospheres. Increased safety e

IEC 60079-1

Electrical materials for explosive atmospheres. Flameproof enclosure d

IEC 61241

Electrical apparatus for use in presence of dust

IEC 60529

Degree of protection provided by enclosures (IP Code)

ISO 261

Metric threading for electrical accessories

IEC 60670

Boxes and enclosures for electrical accessories

EN 50262

Metric cable glands for electrical installations

In addition to international standards, lighting material should comply with obligatory national and local
standards.

1 GENERAL

Document Code:

ED-P-11.06-I-01
Engineer Division

1.4.

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

Technical Department

JUNE 2012

Page 4 of 15

Referenced documents

ED-B-01.00

Packing, marking and shipping of equipment and materials

ED-P-11.03

Cable glands

ED-P-11.04

Junction boxes and accessories

PE-P-0100.04

Lighting material standard drawings

Note:
Every REPSOL specification available in English language is identified with the letter "I" as indicated in the
following example:

1.5.

ED-Y-XX.XX

Spanish language.

ED-Y-XX.XX-I

English language.

Measurement systems
In the technical documents, plans, sheets, etc., the International System of Units (IS) shall be used exclusively.

2.

SCOPE OF SUPPLY
The supply shall include all materials and components needed for the proper operation of each of the
assemblies according to the following grouping:

3.

The lighting material itself, which shall be one of the following:

o

Fluorescent lighting assemblies

Street light assemblies

Emergency light fixtures

Light switches

Photoelectric cells

Inspections and tests of the material in the manufacturer's workshops

Full respective documentation.

Packaging and shipping

SERVICE CONDITIONS
Unless otherwise specified in the requisition, the lighting material shall be suitable for installation in the
following environmental conditions:

Height above sea level

<1000 m

Maximum ambient temperature

40 C

Minimum ambient temperature

-10 C

Maximum relative humidity

90% at 20C

They shall be installed in a humid, corrosive saline atmosphere, typical of industrial environments.

2 SCOPE OF SUPPLY

Document Code:

ED-P-11.06-I-01
Engineer Division

4.

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 5 of 15

GENERAL CHARACTERISTICS
The characteristics for each of the parts are:

4.1.

Lighting assemblies
The lighting assembly is understood to be made up of the lighting truss with its lamp and power-up equipment,
the connection box and fastening and interconnection elements such as conduits, clamps, cables, etc.
The lighting assembly shall comply with the indications of each applicable standard plan (drawing).
Lighting assemblies shall be delivered fully assembled and connected except the light fixture and its lamp,
which shall be supplied with their own packaging. The work to be done onsite shall be coupling the light fixture,
its connection to the support and the placement of the lamp.
Components that may be sources of ignition shall be suitable to the level of hazard of the site where they are
installed.

4.1.1. Fixture body

The electrical equipment and fixture bodies shall be suitable for connection to an electrical system of 220 V, 50
Hz (Ph + N + G). The cables to be used shall be three-conductor (Ph+N+G).
The power-up equipment shall go inside of each fixture.
All fixture bodies shall be supplied with lamps. For safety in their transportation, they may be packaged
separately from the light fixtures.
The light fixtures to be installed in hazardous sites that are area 1 or 2 shall be considered category 2 in the
countries of the European Community and suitable for area 1 elsewhere.
All unused drill holes shall be supplied with the required blind caps depending on the type of light fixture
protection.
4.1.2. Connection boxes
These boxes shall only contain connection terminals.
The boxes shall always be made of aluminium alloy and shall meet the requirements of Specification ED-P11.04. In hazardous sites, whether in area 1 or area 2, they shall have increased safety protection. They shall
have thickened walls to allow at least five screw threads to penetrate and not require the use of lock nuts or
adapters.
They shall be supplied with the corresponding brass cable glands, which shall comply with specification ED-P11.03. The free inlets shall be equipped with threaded metal caps.
4.1.3. Power-up equipment boxes
These boxes shall be installed only in exceptional cases and with the approval of Repsol. It is preferred that
each light fixture has its own incorporated power-up equipment.
The power-up equipment boxes shall always be made of aluminium alloy, watertight if installed in nonhazardous areas, and with type EEx d or EExde protection if the installation is in a hazardous location. They
shall comply with the indications of specification ED-P-11.04
They shall be supplied with the corresponding brass cable glands, which shall comply with specification ED-P11.03. The free inlets shall be equipped with threaded metal caps.

4 GENERAL CHARACTERISTICS

Document Code:

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4.2.

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

JUNE 2012

Page 6 of 15

Certification and marking

The certification and marking of all equipment shall conform to the requirements of the applicable laws and
regulations in force in the country of installation.
Devices suitable for use in hazardous locations shall also have their specific marking and certification. In
Europe they must be manufactured, tested and marked in accordance with Directive 94/9/EC.

5.
5.1.

STRUCTURAL CHARACTERISTICS
Fluorescent lighting assemblies
They shall be made up by choosing one of the fluorescent light fixtures described in item 5.1.1 with one of the
supports described in item 5.1.2
The lights shall have direct radiation and their distribution curve shall be as uniform as possible on the two
planes of symmetry and shall have a low glare index

5.1.1. Fluorescent light fixtures

Category 2 fluorescent light fixture for hazardous locations
Reinforced polyester fibreglass packaging
The lamp socket shall allow the removal and replacement of the lamp with no need to move them or remove
them from their location
White reflector
Polycarbonate diffuser with hinges so that it is suspended when opened, with a watertight joint.
Single operation closing system, with multiple tightening and safety switch
Fluorescent lamps shall be cool white
Minimum protection IP 65
Fastening by brass lugs with threaded holes inlaid at the top of the casing. Fastening via passage-through drill
holes is not permitted
Two drill holes with metric threading for cable inlet. One with a brass M 20 or 25 cable gland threaded to an
interior metal plate. The other shall be supplied equipped with a blind plug
EExedq IIC T4 type protection
Connection terminals Ph+N+G for 2.5 mm2 cable
The possible implementations are as follows:
5.1.1.1

Fluorescent light fixture for hazardous locations with two 20W, 1-pin fluorescent lamps. Dual
connection (compensated).

5.1.1.2

Fluorescent light fixture for hazardous locations with two 40W 1-pin fluorescent lamps. Dual
connection (compensated).

5.1.1.3

Fluorescent light fixture for hazardous locations with two 18W 2-pin fluorescent lamps. Connection
with electronic reactance. The manufacturer shall guarantee a failure-free operation period of the
lamp and the reactance exceeding 30,000 hours.

5.1.1.4

Fluorescent light fixture for hazardous locations with two 36W 2-pin fluorescent lamps of 36W.
Connection with electronic reactance. The manufacturer shall guarantee a failure-free operation
period of the lamp and the reactance exceeding 30,000 hours.

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

JUNE 2012

Page 7 of 15

Fluorescent light fixtures, watertight performance for non-hazardous locations

Reinforced polyester fibreglass packaging
The lamp socket shall allow the removal and replacement of the lamp with no need to move them or remove
them from their location
White reflector
Polycarbonate diffuser with hinges so that it is suspended when opened, with a watertight joint.
Single operation closing system, with multiple tightening so that the diffuser hangs out when opened
Lamps shall be cool white
Minimum protection IP65
Fastening by brass lugs with threaded holes inlaid at the top of the casing. Fastening via passage through drill
holes is not permitted
Electronic and high factor power-up devices shall be included
Two drill holes with metric threading for cable inlet. One equipped with a brass M25 cable gland threaded to a
metal plate or with a lock nut, and the other with a blind plug
With high power factor power-up equipment
Connection terminals Ph+N+G for 2.5 mm2 cable
The possible implementations are as follows:

5.1.2.

5.1.1.5

Watertight fluorescent light fixture with 1x18W lamp

5.1.1.6

Watertight fluorescent light fixture with 1x36W lamp

5.1.1.7

Watertight fluorescent light fixture with 2x18W lamps

5.1.1.8

Watertight fluorescent light fixture with 2x36W lamps

Supports for fluorescent light fixture assemblies

Arm type support
Arm type support assembly consisting of seamless metal tube according to DIN 2440 of 2" diameter, 600 mm
high and 720 mm straight section for 18 or 20W light fixtures, or 1200 mm for 36 or 40W light fixtures, with
pivot and both ends plugged with a metal plug.
Includes the supply of two brackets for mounting the light fixture, two brackets for fastening to the plate and the
500 x 300 x 5 mm carbon steel metal supporting plate.
The entire assembly shall be hot dip galvanized.
Supply of cable glands for the light fixture shall be included.
The possible implementations are as follows:
5.1.2.1

Arm type support for fluorescent light fixture with 18 or 20W lamp according to PE-P-0100.04,
page. 2

5.1.2.2

Arm type support for fluorescent light fixture with 36 or 40W lamp according to PE-P-0100.04,
page 2.

Support platform
Support assembly for attachment to the platform consisting of seamless metal tube according to DIN 2440 of 2"
diameter, 2200 mm high and 720 mm straight section for 18 or 20W light fixtures, or 1200 mm for 36 or 40W
light fixtures, with a stop and the top end plugged with a metal plug.
Includes the supply of two brackets for mounting the light fixture, two for attachment to the platform, two
welded sleeves with a nozzle for the cable to go through, and a connection box base plate.
The entire assembly shall be hot dip galvanized.

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 8 of 15

Includes connection box that shall be in accordance with section 4.1.2 of this specification. The boxes shall be
2
equipped with 6 terminals (connected two by two) for cable of 2.5 mm , 2 x (Ph+N+G). Minimum interior
dimensions shall be of 150 x 150 x 65 mm. They shall have three M25 metric threaded drill holes and their
appropriate brass cable glands. The box shall be attached on a 4 mm thick plate.
Includes the insulated interconnection cable between the box and the light fixture. This cable shall be delivered
mounted inside the support tube and wiring in the box. Its other end shall be prepared to connect to the light
fixture onsite. This cable is type RVMV 0.6/1 KV, 3 x 2.5 mm2, Ph+N+G, in colours black, blue and yellowgreen.
The supply shall include the cable gland for the light fixture and the boxes.
The possible implementations are as follows:
5.1.2.3

Support on a platform with 15 angle to the horizontal for fluorescent light fixture with 18 or 20W
lamp according to PE-P-0100.04, sheet 3.

5.1.2.4

Support on a platform with 15 angle to the horizontal for fluorescent light fixture with 36 or 40W
lamp according to PE-P-0100.04, sheet 3.

5.1.2.5

Support on a platform with 60 angle to the horizontal for fluorescent light fixture with 18 or 20W
lamp according to PE-P-0100.04, sheet 3.

5.1.2.6

Support on a platform with 60 angle to the horizontal for fluorescent light fixture with 36 or 40W
lamp according to PE-P-0100.04, sheet 3.

Floor stand
Assembly for fastening to the floor consists of seamless metal tube according to DIN 2440 of 2" diameter, 3000
mm high and 720 mm of straight section for 18 or 20W light fixtures, or 1200 mm for 36 or 40W light fixtures,
plugged at the top end and welded on the other end to a 350 x 350 x 12 mm plate with four reinforcement
brackets.
The support tube shall have two clamps for attaching the light fixture, two sleeves welded to the support tube
with a nozzle for the cable to go through, and a connection box base plate. The entire assembly shall be hot
dip galvanized.
Includes connection box that shall be in accordance with section 4.1.2 of this specification. The boxes shall be
equipped with 6 terminals (bridged two by two) for cable of 2.5 mm2, 2 x (F+N+T). Minimum interior
dimensions of 150 x 150 x 65 mm. They shall have three M25 drill holes and their appropriate brass cable
glands. The box shall be fixed to a 4 mm thick plate.
Includes the coated interconnection cable between the box and the light fixture. This cable shall be delivered
mounted inside the support tube and wiring in the box. Its other end shall be prepared to connect to the light
fixture onsite. The cable is type RVMV 0.6/1 KV, 3 x 2.5 mm2, F+N+T, in colours black, blue and yellow-green.
Includes the supply of the cable gland for the light fixture and the boxes.
The possible implementations are as follows:
5.1.2.7

Floor stand with 15 angle to the horizontal for 36 or 40W fluorescent light fixtures according to
PE-P-0100.04, sheet 4.

5.1.2.8

Floor stand with 60 angle to the horizontal for 36 or 40W fluorescent light fixtures according to
PE-P-0100.04, sheet 4.

Support for attached assembly

Machined U-profile support according to standard and with two bolts for fastening the light fixture. The length
shall be 1000 mm for 18 or 20W light fixture, and 1200 mm for 36 or 40 W, forming a frame to which the
fluorescent light fixtures shall be attached.
The possible implementations are as follows:
5.1.2.9

Support for adjacent assembly for 18 or 20W light fixture according to PE-P-0100.04, page 5.

5.1.2.10 Support for adjacent assembly 36 or 40W light fixture according to PE-P-0100.04, page 5.

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

JUNE 2012

Page 9 of 15

Support for suspended assembly

Support built with angles and machined profiles according to the standard plan and with two bolts for fastening
the light fixture. The length shall be 1000 mm for 18 or 20W light fixtures, and 1200 mm for 36 or 40W light
fixtures, constituting a frame to which the fluorescent light fixtures are attached.
The possible implementations are as follows:
5.1.2.11 Support for suspended assembly for 18 or 20W light fixture, according to PE-P-0100.04, sheet 6.
5.1.2.12 Support for suspended assembly for 36 or 40W light fixture, according to PE-P-0100.04, sheet 6.
5.2.

Street lighting
They shall made by choosing one street light from those described in item 5.2.1 and/or one or more floodlights
from item 5.2.2 with a pole or column from items 5.2.3 or 5.2.4

5.2.1. Street light fixture

The street light fixture shall be coupled directly to the arm of each pole or column, and may be:
Flameproof street light fixtures
Aluminium alloy cast frame
Anodized aluminium plate reflector
Glass globe and neoprene joint fixed with stainless steel bolts
Minimum level of protection IP 66
Connection box with terminals for cable of 4 mm2 Ph+N+G
The power-up equipment shall be provided within the light fixture, in a separate compartment from the lamp.
The light fixture shall have direct connection to a vertical sleeve attached to the upper horizontal section of the
pole. This vertical sleeve shall be attached by welding at a distance of 60 mm from the end
The possible implementations are as follows:
5.2.1.1

Flameproof street light fixtures with 250W high pressure sodium vapour lamp

5.2.1.2

Flameproof street light fixtures with 250W colour corrected mercury vapour lamp

Watertight street light fixture

Injected cast aluminium frame housing the whole assembly in its interior
Top cover made of the same material with hinged front closure. Silicone watertight joint
Sealed, one-piece anodized aluminium reflector
Glass diffuser
Minimum level of protection IP66
Connection terminals for cable of 2.5 mm2 Ph+N+G
Reinforced porcelain lampholder
High factor power-up equipment, installed inside of the light fixture in a separate compartment from the lamp
Direct coupling to the arm with sleeve of 60 mm diameter and 105 or 110 mm in length
The possible implementations are as follows:
5.2.1.3

Watertight street light fixture with 250W high pressure sodium vapour lamp

5.2.1.4

Watertight street light fixture with 250W colour corrected mercury vapour lamp

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 10 of 15

5.2.2. Floodlights
The floodlights shall be fastened directly on the street light columns and shall be one of the following 2 types:
Flameproof floodlight
Aluminium alloy body
Hinged glass diffuser with watertight joint.
Diffuser attached with stainless steel safety screws
Symmetrical reflector with semi-intense distribution
High factor power-up equipment shall be supplied inside the floodlight in a separate compartment from the
lamp
Minimum level of protection IP-65
The terminals shall be for 4 mm2 cable and can be housed in an increased safety compartment. The floodlight
shall have 2 inputs for cables, one equipped with a blind metal plug and the other with a brass cable gland.
Both inputs shall have M25 threading.
EExde protection type
Duralumin or stainless steel swivel bracket for fixing to crossbeam or structure
The possible implementations are as follows:
5.2.2.1

Flameproof floodlight with 150W high pressure sodium vapour lamp. Certified for subgroup IIB.

5.2.2.2

Idem for subgroup IIB + H2 or IIC.

5.2.2.3

Flameproof floodlight with 250 W high pressure sodium vapour lamp. Certified for subgroup IIB.

5.2.2.4

Idem for subgroup IIB+H2 or IIC.

5.2.2.5

Flameproof floodlight with 250W high pressure sodium vapour lamp. Certified for subgroup IIB.

5.2.2.6

Idem for IIB+H2 or IIC.

5.2.2.7

Flameproof floodlight with 250W colour corrected mercury vapour lamp. Certified for subgroup IIB.

5.2.2.8

Idem for subgroup IIB+H2 or IIC.

5.2.2.9

Flameproof floodlight with 400W colour corrected mercury vapour lamp. Certified for subgroup IIB.

5.2.2.10

Idem for subgroup IIB+ H2 or IIC.

Watertight floodlight
Body with frame extruded aluminium frame and aluminium side caps fixed by stainless steel bolts with grooved
perimeter hermetic joint.
Tempered glass diffuser with thickness exceeding 4 mm, pivoting on one side and with longitudinal lock on the
other, distributing the closing pressure evenly along the floodlight.
Symmetrical reflector with semi-intense distribution.
High factor power-up equipment, which shall be supplied installed in a separate interior compartment from the
lamp.
Minimum level of protection IP-65.
The terminals shall be suitable for 4 mm2 cable (Ph+N+G) and shall be located in a specific compartment,
equipped with two cable inputs, one equipped with a blind plug and the other equipped with double closing
brass cable gland. If necessary, the cable gland shall be fitted with a lock nut. The inputs shall have metric
threading.
Duralumin swivel bracket for attachment to crossbeam or structure.
The possible implementations are as follows:
5.2.2.11

Watertight floodlight with 250W high pressure sodium vapour lamp

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

5.2.2.12

Watertight floodlight with 400W high pressure sodium vapour lamp

5.2.2.13

Watertight floodlight with 250W colour corrected mercury vapour lamp

5.2.2.14

Watertight floodlight with 400W colour corrected mercury vapour lamp

JUNE 2012

Page 11 of 15

5.2.3. Street light poles

The poles for supporting the street light fixtures shall be one of the following 2 types:
Poles for 1 street light fixture
Conical steel poles 4 mm thick and 8 metres high with 1 curved arm projecting 1500 mm. The coning shall be
approximately 12.5 . Upper end prepared for attachment to the street light fixture with a sleeve 60 mm in
diameter and 110 mm in length. With a base of approximately 400 mm in diameter and 900 mm high, equipped
with a minimum 400 x 300 mm door with locking latch operable with rotary key, suitable for installing the
connection box inside. Shall include a square base plate 550 mm on the sides and 12 mm thick with anchor
bolts and location template.
The entire assembly shall be hot dip galvanized.
The connection box shall be in accordance with section 4.1.2 of this specification. The boxes shall be equipped
with 10 terminals for cross-section cable up to 50 mm2, 2 x (3Ph+N+G) and six terminals, 2 x (Ph+N+G) for 4
2
mm cable. The minimum interior dimensions of the boxes shall be 300 x 200 x 100 mm.
They shall have two M32 cable inputs for the outer cable and two M25 drill holes for the outputs to the light
fixture, those that are not used shall have a blind plug. The inputs shall be equipped with suitable brass cable
glands.
In the case of flameproof street light fixtures, the power-up equipment is not permitted in its interior; this box
shall contain the power-up equipment and shall be EExd or Eexde.
Includes the interconnection cable between the box and each light fixture. This cable shall be delivered
assembled and connected in the box. Its other end shall be left prepared to connect to the light fixture onsite.
The cable is type RVMV 0.6/1 KV, 3 x 4 mm2, Ph+N+G, in colours black, blue and yellow-green.
The possible implementations are as follows:
5.2.3.1

Pole for a watertight street light fixture with watertight connection box, according to PE-P-0100.04,
page 8.

5.2.3.2

Pole for a watertight street light fixture with Ex connection box, according to PE-P-0100.04, page 8.

5.2.3.3

Pole for Ex street light fixture with Ex equipment and connection box. In this application, the light
fixture shall not couple directly to the upper end of the pole. A shield shall be welded at a distance of
approximately 60 mm from the upper end, this shall be coupled to the light fixture. The cable shall
run up the inside of the pole and before reaching the upper end, it shall be diverted to the sleeve and
directly enter the light fixture, according to PE-P-0100.04, sheet 9.

Poles for 2 street light fixtures

As above except with 2 opposite curved arms at 180 for 2 street light fixtures.
The possible implementations are as follows:
5.2.3.4

Pole for two opposed watertight street light fixtures at 180 with watertight connection box, according
to PE-P-0100.04, page 8.

5.2.3.5

Pole for two opposed watertight street light fixtures at 180 with Ex connection box, according to
PE-P-0100.04, page 8.

5.2.3.6

Pole for two opposed street light fixtures at 180 with an Ex equipment and connection box. Both
arms of the pole shall comply with the indications of point 5.2.3.3, according to PE-P-0100.04,
page 9.

5.2.4. Street light columns

The support columns for the street light fixtures or floodlights shall be one of the following 2 types:

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

JUNE 2012

Page 12 of 15

Column for 2, 3 or 4 street floodlights.

Conical steel column 4 mm thick and 9 metres high with an open top. With a base of approximately 400 mm in
diameter and 900 mm high, equipped with a minimum 400 x 300 mm door, suitable for installing the connection
box inside.
Shall include a square base plate 550 mm on the sides and 12 mm thick with anchor bolts and location
template.
The upper part shall feature a cover formed by an inverted UPN 80 profile welded to a circular plate of 120 mm
in diameter and 10 mm thick, with an inner gap of 40 mm diameter to allow the passage of cables, welded to a
cylinder formed by a tube 210 mm in length and 80 mm in diameter. This cover shall be inserted through the
top of the column and fixed in its interior via three M10 long bolts in the column, which shall permit any
orientation of the cover and therefore of the crossbeam. The floodlights shall be fixed on the UPN 80 profile,
whose length depends on the quantity of floodlights.
The entire assembly shall be hot dip galvanized.
The columns shall include the connection box with separate protections for each light fixture. If they are in a
hazardous location, the boxes shall be metal or polyester (EExde or EExd implementations, respectively). If
they are in safe area, the boxes shall be metallic and watertight.
The boxes shall be equipped with 10 terminals for cross-section cables up to 50 mm2 , 2 x (3Ph+N+G) and
nine terminals, 3 x (Ph+N+G) for 4 mm2 cable. They shall contain 1 magnetothermic switch of adequate calibre
for each lighting device. The minimum interior dimensions of the boxes shall be 300 x 200 x 100 mm. They
shall have two M32 cable inputs for exterior cable and three M25 drill holes for the outputs to the light fixtures,
those that are not used shall have a blind plug. Equipped with suitable brass cable gland.
Includes the interconnection cable between the box and each lighting device. This cable shall be delivered
assembled and connected in the box. Its other end shall be left prepared to connect to the floodlights and/or
street light fixtures onsite. The cable shall be type RVMV 0.6/1 KV, 3 x 4 mm2, Ph+N+G, in colours black, blue
and yellow-green.
The assembly shall be laid out according to plan PE-P-0100.04, page 7
The possible implementations are as follows:
5.2.4.1

9 metre column with crossbeam suitable for two watertight floodlights and watertight connection box
and protection.

This column shall also be used for a floodlight covering the free outputs.
5.2.4.2

9 metre column with crossbeam for two watertight or Ex floodlights and connection and Ex protection
box.

This column shall also be used for a floodlight covering the free outputs.
5.2.4.3

9 metre column with crossbeam suitable for three watertight floodlights and watertight connection
box and protection.

5.2.4.4

9 metre column with crossbeam for three watertight or Ex floodlights and connection and Ex
protection box.

5.2.4.5

9 metre column with crossbeam suitable for four watertight floodlights and watertight connection box
and protection.

5.2.4.6

9 metre column with crossbeam for four watertight or Ex floodlights and connection and Ex
protection box.

Column for 2 street floodlights and 1 arm for street light fixture
Straight conical column, with characteristics identical to those described in the above type, and additionally
equipped to a height of 6 m with a seamless metal tube arm according to DIN 2440, 2" in diameter and with
1500 mm overhang. The lower end shall have a sleeve and nozzle and the protruding end shall be prepared for
coupling to the street light fixture with a sleeve of 60 mm diameter and 110 mm in length.
The crossbeam shall be suitable for housing two floodlights such as those required in item 5.2.2
The possible implementations are as follows:

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

5.3.

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 13 of 15

5.2.4.7

9 metre column with crossbeam suitable for two watertight floodlights and arm for street light fixture
with watertight connection box and protection.

5.2.4.8

9 metre column with crossbeam suitable for two watertight or Ex floodlights and arm for street light
fixture with Ex connection box and protection.

Emergency light fixtures

These are autonomous devices used to signal the exits of rooms or enclosures, considering the following 2
types:

5.3.1. Flameproof emergency lighting devices

Aluminium alloy body

Aluminium reflector

Glass diffuser

Stainless steel exterior fasteners

Drill for M25 cable input

Equipped with dual closure brass cable glands

2
Connection terminals for cable of 2.5 mm Ph+N+G

With 8W fluorescent lamp

Rechargeable Ni-Cd battery with autonomy greater than 1 hour

Internal fuse

5.3.2. Watertight emergency lighting devices

5.4.

Polycarbonate body

Aluminium reflector

Glass diffuser

Minimum protection IP65

Drill for cable entry with its cable gland

2
Connection terminals for cable of 2.5 mm , Ph+N+G

With 13W fluorescent lamp

Rechargeable Ni-Cd battery with autonomy greater than 1 hour

Load tester

Internal fuse

Light switches
They shall be installed on the exterior. They shall be in a polyester box with EExde protection although they
are installed in a non-hazardous location. The switch shall be single pole that shall act on the circuit phase.
They shall also be used for glass level gauges with backlights.

Minimum level of protection IP66

Rated voltage up to 500 V

Rated current 16 A

5 STRUCTURAL CHARACTERISTICS

Document Code:

ED-P-11.06-I-01
Engineer Division

5.5.

Design Specification:

LIGHTING MATERIALS

Technical Department

ELECTRICITY

Rotary control

Two lower inputs with M25 metric threading

EExe dual closure threaded brass cable glands on interior metal sheet

2
Connections for 2.5 mm cable

JUNE 2012

Page 14 of 15

Photoelectric cells
Photoelectric cell with receptacle and mounting bracket for non-hazardous sites

6.

Metal enclosure

Minimum level of protection IP66

Power supply 230 V, 50 Hz

Breakage power 1,800 VA

Protected against induced surges

Delay system for spot focus

Regulation at different levels of light

Equipped with suitable brass cable gland if it has a metal sheet, or nylon cable gland with ground
connection if does not have said sheet.

DOCUMENTATION
The supplier shall provide the following documentation regarding both the lighting material and its associated
accessories (boxes, cable glands, cables, protections, etc.).

6.1.

With the bid

The supplier shall deliver the following minimum documentation along with the bid:

6.2.

Catalogues and additional technical information

After the order

The following documentation shall be delivered after the order for approval:

Dimensional plan of the light fixture, floodlight, switch, photoelectric cell, etc. indicating their characteristics.

Dimensional plan of the support, pole or column with their boxes.

Diagram of the layout and identification of terminals in the boxes or connection compartments.

For Europe: photocopy of the EC Examination Certificate and written Declaration of Manufacturer
Conformity, relative to Ex material.

For the rest of the world: photocopy of the Certificates of Conformity for the Ex material according to current
legislation for the country of installation and issued by officially recognised bodies in the country.
6.3.

With the delivery of the material

The supplier shall provide, as final documentation, the following information:

Safety instructions regarding the start-up, use, assembly, storage, maintenance and repair.

6 DOCUMENTATION

Document Code:

ED-P-11.06-I-01
Engineer Division

Technical Department

Design Specification:

LIGHTING MATERIALS
ELECTRICITY

JUNE 2012

Page 15 of 15

Report or protocols of tests performed.

7.

INSPECTIONS AND TESTS

7.1.

Inspection
During lighting material manufacturing, the manufacturer must allow inspection personnel to access their
workshops, for the purpose of checking the development and state of the works in progress.
The inspection results, whether positive or negative, does not relieve the manufacturer of supplying lighting
material which satisfactorily comply with standards and the requirements of this specification.

7.2.

Testing

7.2.1. Procedures
Testing shall be carried out in the manufacturer's workshops at their expense and under their control; they shall
be witnessed by a Repsol inspector or representative. The manufacturer should issue protocols for the tests
performed, with all the necessary information and the results of measurements, even if the Repsol inspectors
decline to witness them.
7.2.2. Routine tests
At least the following tests shall be performed on all of the lighting material:

Documentary correspondence between what was offered and what was supplied (type and model
checking).

Visual examination of all components

Dimensional analysis of the supply (threading, material, components, etc.)

Inclusion of all information required in the marking of the devices. Checking the characteristics plates.

In addition, the following test shall be performed in general for the arms, poles, supports and poles:

8.

Measurement of coating thickness and its adhesion.

PREPARATION FOR SHIPMENT, PACKAGING AND TRANSPORT

The lamps shall be packaged in packages separate from the lighting fixtures. The rest of the material shall
comply with the indications of general transport specifications Packing, marking and shipping of equipment
and materials", ED-B-0100
The packaging shall bear a permanent label including the following information for each type of device and
accessory:

Name and trademark of the manufacturer

Serial number

Year of manufacture

Total weight in kg

Indication of the origin and destination of the material

Requisition number.

7 INSPECTIONS AND TESTS