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High Pressure Control Valves

Model PB

Product Bulletin
PB0001
May 2011

Introduction
The Kimray High Pressure Control Valve is designed
for controlling a variety of fluids at pressures up to 6000
psig (413 bar) and can be used for the discharge of liquid
or gas from vessels, separators, treaters, knockouts,
similar liquid accumulators and other areas of natural
gas production. The Kimray High Pressure Control Valve
comes with a variety of connection types from 2 inches to
10 inches (50 mm to 250 mm).

High Pressure Control Valve

Contents

Page

Body Styles

3,4

Valve Dimensions

Specifications

6,7

Elastomers

Valve Trim

9,10,11

Packing Box

12

Actuators

13

Model Code

14, 15

NOTE
This information is presented in good faith. Kimray
assumes no liability for advice or recommendations made
concerning results to be obtained from the user of any
Kimray product or service. Responsibility for the selection,
use and maintenance of any Kimray products remain with
the purchaser and end-user.

Summary:
Valve Description

Cage Guided globe valve

Normal Service

Liquid or Gas

Connection Size:

2 in. - 10 in.
(50 mm - 250 mm)
DN 25 - DN 225

Body Style:

Through

Connection Type:

Threaded (NPT), Flanged or


Socket Weld

Actuation:

Fail Open or Fail Closed


Single Acting Spring Return

Control:

Upstream or Downstream

Temperature:

-20F to 500F
-29C to 260C

Cold Working Maximum


Pressure:

6000 psig
413 bar

Options:

Reduced trim capacity


Trim material
Elastomer material
Quick exhaust slam-shut
Actuator spring ranges
Adjustable actuator
Coatings

Kimray reserves the right to modify or improve the designs


or specifications of such products at any time without prior
notice.
Kimray Inc.- 52 NW 42nd Street Oklahoma City, Ok 73118 USA - Ph: (405) 525-6601, Fax: (405) 525-7520 - Kimray.com

High Pressure Control Valves


Model PB

Features

Product Bulletin

Rugged Actuator Design

Adjusting Screw

Standard actuator is made from Ductile Iron (ASTM-A395)


Capable of 45 psig (3.1 bar) diaphragm pressure for actuation
Multiple spring options make it ideal for operation with I/P or electropneumatic positioners
An optional 65 Topworks actuator is available with an adjustable spring
from 10 psig to 30 psig (0.68 bar to 2 bar) and is made from 1018CW
ASTM 108 steel.
Reversible Actuator allows simple change from fail close to fail open
with no extra parts required.

Open Yoke Design


Yoke
Coupling Block

Actuator Base

Packing Box

Bonnet

Allows for position indicator to be easily seen from any direction.


Open or closed scale on all models.
Prevents process fluids from energizing the diaphragm if packing box
leaks.
Four bolts hold actuator to the valve body for easy access to trim components.

Balanced Piston Design


Upstream balanced piston assembly for bubble tight shut off (Class VI,
ANSI/FCI 70.2) against upstream pressure.
Smooth control when used as a pressure regulator.
Pressure drop does not effect activation pressure.

Optional Trim Sizes


Standard trim available with full line size port to offer maximum flow.
Easy to change reduced ratio plug.
Reduce port size while maintaining equal percentage trim characteristics.
One bolt holds the ratio plug to the piston for a quick and easy change.

Soft Seat Seal


Piston/Cage
Assembly

Soft seat placed in the valve body and out of the flow path for longer life
against abrasive conditions.

Upper Piston Seat

Upper Piston Seat

Ratio Plug

Several materials available to accommodate abrasive and corrosive


services (Table 10 - Upper Piston Seat Material).
Replace upper piston seat without replacing the piston.

Steel Body
Standard globe valve body is made from cast steel A216-WCB with
optional CF8M material available.

NACE Compliance
Body

Special materials available for sour service application in accordance


with the requirements of NACE specification MR0175.

Figure 1
2

High Pressure Control Valves


Model PB

Product Bulletin
Table 1 - Body Materials and End Connections
Main Valve
Body Size

2 inch (50 mm)

Material Group

ASTM Group

Available Connections

WCB

A216-WCB

1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)

LCC

A352-LCC

1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)

CF8M

A351-CF8M

1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)

WCB

A216-WCB

150RF, 300RF, 600RF, 1500RF

LCC

A352-LCC

150RF, 300RF, 600RF, 1500RF

CF8M

A351-CF8M

150RF, 300RF, 600RF, 1500RF

WCB

A216-WCB

300RTJ, 600RTJ, 1500RTJ

LCC

A352-LCC

300RTJ, 600RTJ, 1500RTJ

CF8M

A351-CF8M

300RTJ, 600RTJ, 1500RTJ

2 in with 3 in RF
(50 mm with 80 mm RF)

WCB

A216-WCB

300RF, 600RF

2 in with 3 in RTJ
(50 mm with 80 mm RTJ)

WCB

A216-WCB

300RTJ, 1500RTJ

2 in with 4 in RF
(2 mm with 100 mm RF

WCB

A216-WCB

300RF, 600RF

WCB

A216-WCB

150RF, 300RF, 600RF

3 in (80 mm)

3 in with 4 in RF
(80 mm with 100 mm RF)

4, 6, 8, 10

LCC

A352-LCC

150RF, 300RF, 600RF

CF8M

A351-CF8M

150RF, 300RF, 600RF

WCB

A216-WCB

300RTJ, 600RTJ

LCC

A352-LCC

300RTJ, 600RTJ

CF8M

A351-CF8M

300RTJ, 600RTJ

WCB

A216-WCB

300RF

WCB

A216-WCB

150RF, 300RF, 600RF

LCC

A352-LCC

150RF, 300RF, 600RF

CF8M

A351-CF8M

150RF, 300RF, 600RF

WCB

A216-WCB

150RTJ, 300RTJ, 600RTJ

LCC

A352-LCC

150RTJ, 300RTJ, 600RTJ

CF8M

A351-CF8M

150RTJ, 300RTJ, 600RTJ

* Standard body is A216-WCB


* KIMCOAT coating available for any body material
Kimray body materials conform to ASME B16.5-1996 for external dimensions, working pressure class rating per ASME B16.34 and face to face per ANSI
75.08.01-2002.

High Pressure Control Valves


Model PB

Product Bulletin

Table 2 - Temperature vs. Pressure Rating


Flange Class
Temperature
F (C)

150

300

600

450 (31 bar)

1125 (77.5 bar)

900

1500

2500

5625 (384.3 bar)

9375 (639.4 bar)

Hydrostatic Test Pressure (psig)


2250 (153.4 bar)

3375 (230.9 bar)

*Maximum Allowable Non-Shock Pressure (psig)

WCB - A216-WCB
-20 to 100 (-28 to 37)

285 (19.7 bar)

740 (51.0 bar)

1480 (102 bar)

2220 (153.1 bar)

3705 (255.5 bar)

6170 (425.4 bar)

200 (93)

260 (17.9 bar)

680 (46.9 bar)

1360 (93.8 bar)

2035 (140.3 bar)

3395 (234.1 bar)

5655 (389.9 bar)

300 (148)

230 (15.9 bar)

655 (45.2 bar)

1310 (90.3 bar)

1965 (135.5 bar)

3270 (225.5 bar)

5450 (375.8 bar)

400 (204)

200 (13.8 bar)

635 (43.8 bar)

1265 (87.2 bar)

1900 (131.0 bar)

3170 (218.6 bar)

5280 (364.0 bar)

500 (260)

170 (11.7 bar)

605 (41.7 bar)

1205 (83.1 bar)

1810 (124.8 bar)

3015 (207.9 bar)

5025 (346.5 bar)

600 (315)

140 (9.7 bar)

570 (39.3 bar)

1135 (78.3 bar)

1705 (117.6 bar)

2840 (195.8 bar)

4730 (326.1 bar)

650 (343)

125 (8.6 bar)

550 (37.9 bar)

1100 (75.8 bar)

1650 (113.8 bar)

2745 (189.3 bar)

4575 (315.4 bar)

700 (371)

110 (7.6 bar)

530 (36.5 bar)

1060 (73.1 bar)

1590 (109.6 bar)

2665 (183.7 bar)

4425 (305.1 bar)

LCC - A352-LCC
Flange Class
150

300

600

900

1500

2500

-20 to 100 (-28 to 37)

290 (20.0 bar)

750 (51.7 bar)

1500 (103.4 bar)

2250 (155.1 bar)

3750 (258.6 bar)

6250 (430.9 bar)

200 (93)

260 (17.9 bar)

750 (51.7 bar)

1500 (103.4 bar)

2250 (155.1 bar)

3750 (258.6 bar)

6250 (430.9 bar)

300 (148)

230 (15.9 bar)

730 (50.3 bar)

1455 (100.3 bar)

2185 (150.7 bar)

3640 (251.0 bar)

6070 (418.5 bar)

400 (204)

200 (13.8 bar)

705 (48.6 bar)

1405 (96.9 bar)

2110 (145.5 bar)

3520 (242.7 bar)

5865 (404.4 bar)

500 (260)

170 (11.7 bar)

665 (45.9 bar)

1330 (91.7 bar)

1995 (137.6 bar)

3325 (229.3 bar)

5540 (382.0 bar)

600 (315)

140 (9.7 bar)

605 (41.7 bar)

1210 (83.4 bar)

1815 (125.1 bar)

3025 (208.6 bar)

5040 (347.5 bar)

650 (343)

125 (8.6 bar)

590 (40.7 bar)

1175 (81.0 bar)

1765 (121.7 bar)

2940 (202.7 bar)

4905 (338.2 bar)

700 (371)

110 (7.6 bar)

555 (38.3 bar)

1110 (76.5 bar)

1665 (114.8 bar)

2775 (191.3 bar)

4630 (319.2 bar)

CF8M - A351-CF8M
Flange Class
150

300

600

900

1500

2500

-20 to 100 (-28 to 37)

275 (19.0 bar)

720 (49.6 bar)

1440 (99.3 bar)

2160 (148.9 bar)

3600 (248.2 bar)

6000 (413.7 bar)

200 (93)

235 (16.2 bar)

620 (42.7 bar)

1240 (85.5 bar)

1860 (128.2 bar)

3095 (213.4 bar)

5160 (355.8 bar)

300 (148)

215 (14.8 bar)

560 (38.6 bar)

1120 (77.2 bar)

1680 (115.8 bar)

2795 (192.7 bar)

4660 (321.3 bar)

400 (204)

195 (13.4 bar)

515 (35.5 bar)

1025 (70.7 bar)

1540 (106.2 bar)

2570 (177.2 bar)

4280 (295.1 bar)

500 (260)

170 (11.7 bar)

480 (33.1 bar)

955 (65.8 bar)

1435 (98.9 bar)

2390 (164.8 bar)

3980 (274.4 bar)

600 (315)

140 (9.7 bar)

450 (31.0 bar)

900 (62.1 bar)

1355 (93.4 bar)

2255 (155.5 bar)

3760 (259.2 bar)

650 (343)

125 (8.6 bar)

440 (30.3 bar)

885 (61.0 bar)

1325 (91.4 bar)

2210 (152.4 bar)

3680 (253.7 bar)

700 (371)

110 (7.6 bar)

435 (30 bar)

870 (60.0 bar)

1305 (90.0 bar)

2170 (149.6 bar)

3620 (249.6 bar)

*Kimray HPCV PB valve is capable of full rated pressure drop.


Kimray conform to ASME B16.34-2009 for working pressure vs working temperature and ASME B16.5-1996 for flanges and flanged
fittings.

High Pressure Control Valves


Model PB

Product Bulletin

A
Figure 2

Table 3 - Valve Dimensions

Piston
Balanced
4

8
10

End
Connection

Weight

NPT

10.625 in. (269 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

104 lb (47.3 kg)

150RF

10.25 in. (260 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

105 lb (47.7 kg)

300RF

10.50 in. (266 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

121 lb (55 kg)

600RF

11.25 in. (285 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

121 lb (55 kg)

1500RF

12.25 in. (311 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

145 lb (65.9 kg)

1500RTJ

12.375 in. (314 mm)

5.625 in. (142 mm)

17 in. (431 mm)

12.875 in. (327 mm)

150 lb (68.2 kg)

150RF

12.312 in. (312 mm)

7.25 in. (184 mm)

27 in. (685 mm)

15.75 in. (400 mm)

263 lb (119.5 kg)

300RF

12.50 in. (317 mm)

7.25 in. (184 mm)

27 in. (685 mm)

15.75 in. (400 mm)

263 lb (119.5 kg)

600RF

13.25 in. (336 mm)

7.25 in. (184 mm)

27 in. (685 mm)

15.75 in. (400 mm)

263 lb (119.5 kg)

600RTJ

13.375 in. (339 mm)

7.25 in. (184 mm)

27 in. (685 mm)

15.75 in. (400 mm)

263 lb (119.5 kg)

150RF

13.875 in. (352 mm)

11 in. (279 mm)

30 in. (762 mm)

15.75 in. (400 mm)

365 lb (165.9 kg)

300RF

14.5 in. (368 mm)

11 in. (279 mm)

30 in. (762 mm)

15.75 in. (400 mm)

365 lb (165.9 kg)

600RF

15.5 in. (393 mm)

11 in. (279 mm)

30 in. (762 mm)

15.75 in. (400 mm)

365 lb (165.9 kg)

150RF

17.75 in. (450 mm)

11.187 in. (284 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

840 lb (381.8 kg)

300RF

18.625 in. (473 mm)

11.187 in. (284 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

840 lb (381.8 kg)

600RF

20 in. (508 mm)

11.187 in. (284 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

840 lb (381.8 kg)

300RF

22.4 in. (569 mm)

11.28 in. (286 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

1040 lb (472.7 kg)

600RF

24 in. (609 mm)

11.28 in. (286 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

1040 lb (472.7 kg)

600RF

29.6 in. (752 mm)

11.28 in. (286 mm)

34.5 in. (876 mm)

20.437 in. (519 mm)

1300 lb (590.9 kg)

Kimray valve dimensions conform to ANSI/ISA 75 series.


5

High Pressure Control Valves


Model PB

Product Bulletin
Table 4 - Materials of Construction
Valve Components

Standard

NACE *Compliant

Optional

Body

ASTM A216 WCB

ASTM A216 WCB

A352 LCC
A351 CF8M

Actuator

ASTM A395

ASTM A395

ASTM A395

Bonnet

ASTM A216 WCB

A351 CF8M

A352 LCC

Packing Box

ASTM A395

316SS6 (ASTM A276)

Stem

303SS (ASTM A582)

316SS6 (ASTM A276)

17-4PH (ASTM A564)

Cage

316SS6

316SS6 (ASTM A276)

Piston

ASTM A681

316SS6 (ASTM A276)

Hard Seat

ASTM A681

316SS6 (ASTM A276)

17-4PH (ASTM A564)


440C

Upper Piston Seat

ASTM A681

316SS6 (ASTM A276)

17-4PH (ASTM A564)


440C
Zirconia

Ratio Plug

ASTM A681

316SS6 (ASTM A276)

17-4PH (ASTM A564)


440C

Springs

Chrome Silicon

316SS6 (ASTM A276)

Inconel

Diaphragm

Nitrile

Viton

Packing

Nitrile

Viton

Aflas
Low Temp Nitrile

O-rings

Nitrile

Viton

Aflas

Packing Sleeve

Teflon

Teflon

Seal Ring

Polyurethane

Aflas

Geothermal EPDM
Peek
PPDI

* NACE MR0-175 certification upon request.

High Pressure Control Valves


Model PB

Product Bulletin
Table 5 - Material Specification
Body

Inner Parts

CAST
STEEL

CAST
STEEL

CAST 316
STAINLESS
STEEL

316 STAINLESS STEEL

17-4 PH
STAINLESS
STEEL

D-2 TOOL STEEL

440C STAINLESS STEEL

KIMRAY SUFFIX

CS

LCC

C6

SS6

PH

ASTM GROUP

ASTM A216

ASTM A352

ASTM A351

ASTM A276

ASTM A564

ASTM A681

GRADE

WCB

LCC

CF8M

316

630

D-2

UNS

J03002

J02505

J92900

S31600

S17400

T30402

NACE Compliant

Yes

Yes

Yes

Yes

Yes

No

Allowable Stress (ksi)

20

20

20

N/A

N/A

N/A

Tensile min (ksi)

70

70

70

80

130

HT Dependability

110

Yield min (ksi)

36

40

30

35

105

HT Dependability

65

170

310

209-217

230

Density (lbs/in3)

0.29

0.28

0.283

0.275

Electrical Resistivity @ 68F (microhnin)

29.4

38.6

23.6

Specific Heat @ 32-212F (BTU/lb/F)

0.12

0.11

0.11

Thermal Conductivity BTU/hr/ft2/ft/F


@ 212F

9.4

Coeff. of Thermal Expansion (in/in/F)


32-212F

8.9x10-6

6.0x10-6

5.83x10-6

Coeff. of Thermal Expansion (in/in/F)


32-600F

9.0x10-6

6.2x10-6

6.56x10-6

Modulus of Elasticity (ksi) Tension

28.0 x 103

Modulus of Elasticity (ksi) Torsion

11.2 x 103

9.68 x 103

Magnetic Permeability, H Oersteds

200

200

ASTM A276
S44004

Mechanical Properties

Hardness HB
Physical Properties

14
5.6x10-6

29.0 x 103

Chemical Composition
Al

0.03-.06

.03-.06

.03-.09

0.30 max

0.25 max

0.08 max

0.08 max

0.07 max

1.40-1.60

0.95-1.20

Cb

0.15-0.45

Co

1.00 max

Cr

0.50 max

0.05 max

18.0-21.0

16.00-18.00

15.50-17.50

11.00-13.00

16.00-18.00

Cu

0.30 max

0.30 max

3.00-5.00

Mg

Mn

1.00 max

1.20 max

1.20 max

2.00 max

1.00 max

0.60 max

1.00 max

Mo

0.20 max

0.20 max

2.0-3.0

2.00-3.00

0.70-1.20

0.75 max

Ni

0.50 max

0.50 max

9.0-12.0

10.00-14.00

3.00-5.00

0.04 max

0.04 max

0.04 max

0.045 max

0.040 max

0.030 max

0.040 max

Pb

0.045 max

0.045 max

0.04 max

0.030 max

0.030 max

0.030 max

0.030 max

Si

0.60 max

0.60 max

1.5 max

1.00 max

1.00 max

0.60 max

1.00 max

0.03 max

.03 max

1.10 max

Zn

Temp. Range (F)

-20 to 800

-50 to 700

-20 to 1000

-20 to 850

-20 to 650

-20 to 800

Temp. Range (C)

-28 to 426

-45 to 371

-28 to 537

-28 to 454

-28 to 343

-28 to 426

Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice.

High Pressure Control Valves


Model PB

Product Bulletin
Table 6 - Elastomer Options
Part

Standard Material

Optional Material

Actuator Diaphragm

Buna-N

Viton

Bonnet seal rings

Buna-N

Viton, Aflas

Packing Box

Buna-N

Aflas, Low Temp Nitrile, Viton

Packing Box / Body

Buna-N

Aflas, Low Temp Nitrile, Viton, Vee Packing

Piston Assembly

Buna-N

Viton, Aflas

Seat

Polyeurathane (PPDI)

Aflas, GEP, PK

Table 7 - Elastomer Specifications

Properties

Resistance

ELASTOMERS

PLASTICS

AFLAS

ETHYLENE
PROPYLENE

VITON

HIGHLY
SATURATED
NITRILE

BUNA-N

LOW
TEMP.
BUNA-N

POLYACRYLATE

GEOTHERMAL
EPDM

POLYURETHANE

GYLON

PEEK

PPDI

TEFLON

Kimray Suffix

AF

EP

HSN

LTN

GEP

GY

PK

PPDI

Abrasion

GE

GE

GE

Acid

Chemical

FG

FG

FG

FG

FG

Cold

GE

PF

GE

Flame

Heat

Oil

Ozone

Set

PF

GE

GE

GE

GE

GE

Tear

PF

GE

FG

FG

FG

FG

GE

GE

GE

Water/Steam

GE

FG

FG

Weather

CO2

GE

GE

PG

GE

FG

FG

GE

H2S

FG

Methanol

PF

PF

Dynamic

GE

GE

GE

GE

GE

GE

GE

Electrical

FG

FG

Impermeability

Tensile Strength

FG

GE

GE

GE

GE

GE

Temp. Range (F)

25 to
450

-65 to 300

-15 to
350

-20 to 300

-30 to
250

-65 to 225

0 to 300

0 to 500

-40 to 180

-350 to
500

-30 to
400

-65 to
275

-40 to
400

Temp. Range (C)

-3 to
232

-53 to 148

-26 to
176

-28 to 148

-34 to
121

-53 to 107

-17 to 148

-17 to 260

-40 to 82

-212 to
260

-34 to
204

-53 to
135

-40 to
204

Form

O,S,D

O,S,D

O,S,D

O,S,D

O,S,D

O,D

O,S,D

O, S

S,D

S,D

O, S

RATINGS: P - POOR; F - FAIR; G - GOOD; E - EXCELLENT

Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user.

High Pressure Control Valves


Model PB

Product Bulletin
Typical Equal Percentage Characteristic

Equal Percentage Trim

100
90

Percentage of Flow

The closure member is designed with a ratio plug


shaped to produce an equal percentage of increased
flow when the closure member is moved in equal
increments of distance. With equal percentage trim, an
equal increment of change in stem position will produce
an equal percent of change in Cv. For every 10%
increase in valve position, the flow coefficient changes
154%, see Figure 3.

80
70
60
50
40
100
30
90
20
80
10
70
0
60
50

10

20

30

40

50

60

70

80

90

100

80

90

100

Percentage Stem Travel

40
100
30

Figure 3

90
20
80
10
700
60

Modified Percentage Trim

Modified percentage trim is designed to achieve


maximum flow at full open and precise control at the
lower end. This type of characteristic is particularly
useful in suction controller applications, see Figure 4.

Percentage of Flow

50
40
100
30
90
20
80
10
70
0
60
50

10

20

30

40

50

60

70

Modified Percentage Characteristic

10

20

30

40

50

60

70

80

90

100

10

20

30

40

50

60

70

80

90

100

40
30
20
10

Kimray inherent flow characteristics conform to ANSI/ISA 75.11.01 -1985

Percentage Stem Travel


Figure 4

Reduced Trim
An optional reduced trim can be installed to reduce the flow area. The valve will maintain the line size connection, but
keep the flow conditions inside the rangability of the valve. The reduced trim follows the equal percentage trim flow
characteristics.

Table 8 - Port Size and Seat Material


Size Valve
in.(mm)

Standard Port
in.(mm)

Reduced Port
in.(mm)

Standard Material
in.(mm)

Optional Material

2 (50)

2 (50)

1.5 (38)

Tool Steel (D2)

316SS6, 17-4PH, 440C

3 (80)

3 (80)

2 (50)

Tool Steel (D2)

316SS6, 17-4PH, 440C

4 (100)

4.325 (110)

3 (80)

Tool Steel (D2)

316SS6, 17-4PH, 440C

6 (150)

6.75 (170)

4 (100)

Tool Steel (D2)

316SS6, 17-4PH, 440C

8 (200)

8 (200)

6 (150)

Tool Steel (D2)

316SS6, 17-4PH, 440C

10 (250)

8 (200)

6 (150)

Tool Steel (D2)

316SS6, 17-4PH, 440C

High Pressure Control Valves


Model PB

Product Bulletin
Table 9 - Flow Coefficient(Cv) at Valve Position
2 Piston Balanced High Pressure Control Valve
Trim Type
Equal Percentage

Trim Size
in.(mm)

CF

1.5 (38)

0.75

2 (50)

0.76

Valve Opening Percentage


10

20

30

40

50

60

70

80

90

100

0.6

1.3

2.2

3.4

8.6

14

21

26

28.6

11

20

33

45

51

57

3 Piston Balanced High Pressure Control Valve


Trim Type
Equal Percentage

Trim Size

CF

2 (50)

0.75

3 (80)

0.76

Valve Opening Percentage


10

20

30

40

50

60

70

80

90

100

2.9

4.9

7.4

9.5

12

17.4

28.9

40.8

48.1

52.6

10

13

16

26

54

83

97

107

70

80

90

100

4 Piston Balanced High Pressure Control Valve


Trim Type
Equal Percentage

Valve Opening Percentage

Trim Size

CF

3 (80)

0.75

4.325 (110)

0.75

10

20

30

40

50

60

12

16

25

52

81

95

115

13

18

26

36

64

104

148

197

222

60

70

80

90

100

6 Piston Balanced High Pressure Control Valve


Trim Type
Equal Percentage

Trim Size

CF

4 (100)
6.75 (170)

Valve Opening Percentage


10

20

30

40

50

0.75

13

18

26

36

64

104

148

197

222

0.75

20

45

78

108

140

222

318

399

431

8 Piston Balanced High Pressure Control Valve


Trim Type
Equal Percentage
Modified
Percentage

Valve Opening Percentage

Trim Size

CF

10

20

30

40

50

60

70

80

90

100

6 (150)

0.75

47

60

90

106

119

139

173

243

294

453

8.5 (215)

0.75

51

53

235

362

485

584

665

699

745

810

8.5 (215)

0.75

51

55

64

134

162

330

452

527

571

630

10 Piston Balanced High Pressure Control Valve


Trim Type
Equal Percentage
Modified
Percentage

Valve Opening Percentage

Trim Size

CF

10

20

30

40

50

60

70

80

90

100

6 (150)

0.75

26

37

46

53

56

58

104

146

655

655

8.5 (215)

0.75

28

72

420

509

632

678

769

814

832

1091

8.5 (215)

0.75

21

22

27

103

209

429

596

663

695

884

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002

10

High Pressure Control Valves


Model PB

Product Bulletin

Balancing
force

Balanced Piston
The balanced piston design applies upstream pressure
above and below the closure member. This is accomplished with four holes machined into the piston and ratio
plug. The area of the balancing piston providing the balancing force is slightly greater than the seal area of the
seat providing upstream force. This ensures that the valve
will remain sealed at high differential pressure. (Figure 5)

Communicating
holes

Flow

Upstream
force
Figure 5

Upper Piston Seat


Where the piston seals against the valve body seat and
where the flow stream impacts the piston greatest is
called the upper piston seat (Figure 6). To compensate
for certain abrasive and corrosive services, the upper
piston seat is replaceable and available in several materials (Table 10). This allows the upper piston seat to be
replaced without the whole piston.

Piston/Cage Assembly

Upper Piston Seat

Figure 6

Ratio Plug

Table 10 - Upper Piston Seat Material


Material

Service

Do not use in

D-2 Tool Steel

Abrasive service, Standard ratio plug

Sour service, CO2, Steam

316SS6

Corrosive service, Nace, Steam

Abrasive, erosive service

17-4PH

Corrosive service, Nace, minor abrasive, erosive service.

High Abrasive, CO2, Steam

440C

Corrosive service, Nace, abrasive, erosive service

High Abrasive

Zirconia

Corrosive, Abrasive, Nace service. Ceramic material hardest available.

11

High Pressure Control Valves


Model PB

Product Bulletin

Stuffing Box

Live Load Packing Box

Packing Sleeve

A spring is used to apply constant pressure against packing rings


that squeeze a Teflon seal around the stem. When the Teflon
sleeve begins to wear, the spring pressure provides leak proof
service. Optional packing rings are available to match the service
conditions (Table 11 - Packing Box Materials).

Packing Rings

Follower

Table 11 - Stuffing Box Materials


Spring

Figure 7

Part

Material

Optional Materials

Packing Box

D-2 Tool Steel

316SS6

Packing Rings

Buna-N

Aflas, Viton, Low Temp Nitrile, Vee


Packing

Packing Sleeve

Teflon

None

Spring

316SS6

Hastelloy C

Follower

316SS6

None

12

High Pressure Control Valves


Model PB

Product Bulletin

Actuator
The pneumatic diaphragm actuator with single acting
spring return, supplies the force and motion to position
the closure member. Optional springs are available for
a maximum travel diaphragm pressure of 15 psi, 20 psi,
and 30 psi for the 2150 valve, and 30 psi in the 3, 4,
6, 8 and 10 inch. Table 13 - Actuator Crack to Full
Open Pressure lists the diaphragm pressure required
to initially unseat and fully travel the closure member.
The actuator can be in either fail open or fail closed
configuration without the need for additional parts.

Figure 8

Table 12 - Actuator Diaphragm Area and Valve Stem Travel


Valve Size

Diaphragm Area

Stem Travel

2150 Topworks

65 in.2 (419 cm2)

0.75 in. (1.875 cm)

3150 Topworks

100 in. (645 cm )

1.375 in. (3.4375 cm)

4150 Topworks

100 in.2 (645 cm2)

1.75 in. (4.375 cm)

6150, 8150, 10150 Topworks

120 in. (774 cm )

2.5 in. (6.25cm)

Table 13 - Actuator Crack to Full Open Pressure


Valve Description

Spring

0 psig (0 bar)

100 psig (6.8 bar)

500 psig (34.4 bar)

1000 psig (68.9 bar)

1500 psig (103.4 bar)

Crack

Full

Crack

Full

Crack

Full

Crack

Full

Crack

Full

15 lbs.

3 psig
(0.21bar)

16 psig
(1.1bar)

3.5 psig
(0.24bar)

16 psig
(1.1bar)

5.5 psig
(0.38bar)

15 psig
(1.03bar)

7.5 psig
(0.52bar)

14 psig
(0.97bar)

9.5 psig
(0.66bar)

12 psig
(0.83bar)

20 lbs.

3 psig
(0.21bar)

19 psig
(1.31bar)

3 psig
(0.21bar)

18 psig
(1.24bar)

5.5 psig
(0.38bar)

17 psig
(1.17bar)

8 psig
(0.55bar)

16 psig
(1.1bar)

8.5 psig
(0.59bar)

15 psig
(1.03bar)

30 lbs.

6 psig
(0.41bar)

32 psig
(2.21bar)

7 psig
(0.48bar)

31 psig
(2.14bar)

8 psig
(0.55bar)

30 psig
(2.07bar)

10.5 psig
(0.72bar)

29 psig
(2bar)

12.5 psig
(0.86bar)

28 psig
(1.93bar)

3150 FMT PB 3" IV

30 lbs.

6 psig
(0.41bar)

30 psig
(2.07bar)

6.5 psig
(0.45bar)

27.5 psig
(1.9bar)

10.5 psig
(0.72bar)

27 psig
(1.86bar)

13.5 psig
(0.93bar)

25 psig
(1.72bar)

17 psig
(1.17bar)

22 psig
(1.52bar)

3150 FMT PB 3" IV- PC

30 lbs.

Shut

27 psig
(1.86bar)

Shut

28 psig
(1.93bar)

Shut

30.5 psig
(2.1bar)

Shut

33 psig
(2.28bar)

Shut

36.5 psig
(2.52bar)

4150 FMT PB

30 lbs.

8.5 psig
(0.59bar)

32 psig
(2.21bar)

8.5 psig
(0.59bar)

32 psig
(2.21bar)

8 psig
(0.55bar)

29.5 psig
(2.03bar)

7.5 psig
(0.52bar)

27 psig
(1.86bar)

6 psig
(0.41bar)

24.5 psig
(1.69bar)

4150 FMT PB 4 IN IV PC

30 lbs.

Shut

31 psig
(2.14bar)

Shut

32.5 psig
(2.24bar)

Shut

34.5 psig
(2.38bar)

Shut

37 psig
(2.55bar)

Shut

39.5 psig
(2.72bar)

6150 FMT PB 6 IN IV

30 lbs.

8 psig
(0.55bar)

29 psig
(2bar)

9.5 psig
(0.66bar)

28 psig
(1.93bar)

10.5 psig
(0.72bar)

27 psig
(1.86bar)

11 psig
(0.76bar)

25 psig
(1.72bar)

11.5 psig
(0.79bar)

22 psig
(1.52bar)

8150 FMT PB 8 IN IV

30 lbs.

8 psig
(0.55bar)

29 psig
(2bar)

8.5 psig
(0.59bar)

27.5 psig
(1.9bar)

10 psig
(0.69bar)

26.5 psig
(1.83bar)

10.5 psig
(0.72bar)

24 psig
(1.65bar)

10.5 psig
(0.72bar)

21.5 psig
(1.48bar)

10150 FMT PB 8 IN IV

30 lbs.

7.5 psig
(0.52bar)

28.5 psig
(1.97bar)

8.5 psig
(0.59bar)

27.5 psig
(1.9bar)

9.5 psig
(0.66bar)

26 psig
(1.79bar)

10 psig
(0.69bar)

24 psig
(1.65bar)

10.5 psig
(0.72bar)

21.5 psig
(1.48bar)

2150 SMT PB 2 IN IV

13

Base Code

Three character
base code from
page ii

Code

Standard

17- 4 Trim

Zirconia Trim

440C Trim

316SS6 Trim

316SS Trim
& 316SS6
Body

Quick
Opening

PH

ZR

440C

S6

S6B

QO

Description

Trim Material

Code
Standard

PS2 4-20HART
POSITIONER
EXPLOSION
PROOF
PS2 4-20HART
POSITIONER S6

PS2XP

PS2S6

Teflon Seat
Viton

T
V

Viton
Diaphragm
(Used on
HPMVS for
diaphragm in
bonnet)

VD

PEEK

Grafoil
Packing

GF

PEK

Vee Packing

VPK

High Pressure
Control Valve Only

Low Temp
Nitrile

LTN

High
Saturated
Nitrile

HSN

Fawn Gylon

FG
Gylon

Aflas

AF

Standard
(Buna-N)

Description

Elastomer

Code

75 HPCV
Pressure
Reducing

7P

150 HPCV
Pressure
Reducing
250 HPCV
Back Pressure
250 HPCV
Pressure
Reducing
HPCV Ounces
Back Pressure
HPCV Ounces
Back Pressure
HPCV Ounces
Pressure
Reducing
HPCV Ounces
Pressure
Reducing
HPCV Ounces
Back Pressure
HPCV Ounces
Pressure
Reducing

15P

25B
25P

5POZ
2.5POZ
5BOZ

2.5BOZ

20POZ
20BOZ

150 HPCV
Back Pressure

75 HPCV Back
Pressure

7B

15B

30 HPCV
Pressure
Reducing

30 HPCV Back
Pressure

Standard (no
pilot)

Description

Pilot (HPCV only)

3P

3B

Code

1 psi to
20 psi

1 psi to
20 psi

.5 oz to
2.5 psi

.5 oz to
2.5 psi

1 oz to
5 psi

1 oz to
5 psi

200 to
2500

200 to
2500

125 to
1500

125 to
1500

75 to 750

75 to 750

10 to 300

10 to 300

n/a

Control
Range
(psig)
Standard

Description

Spring

30# Spring

20# Spring

15# Spring

125

Used when
changing from 300
# spring to 125#
spring

Low Pressure Control


Valve

30

20

15

High Pressure Control


Valves

Code
No Coating

PR

Primer Color
Painted

Kim Coated

KC

Description

Coating
Code

Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.

PS2 4-20HART
POSITION
PLASTIC STD.

I/P Direct
transducer

I/P Indirect
transducer

Pressure Close
(i.e. ECPPC=
2200 SMT PC
1"IV)

PS2P

DT

IT

PC

PU

Description

Special Process*
Code

Once all spaces are filled, remove all dashes and condense without spaces.

NC

SPT

MTR

Static
Pressure
Tests

Material
Test Reports
(i.e. Steel
Casting)

Nace

Material
Certifications
on Weld
necks, Blind
Plates, &
Hammer
Unions

Canadian
Registration

CRN
CERTS

No
Certifications

Description
-

Code

Certification

Code

14

No crate

Description

Export Crate

Product Bulletin

Models HPCV PB

High Pressure Control Valves

2" FMT 300RTJ PB 2" IV

2" FMT 300RF PB 2" IV

2" FMT 300RTJ PB 2" IV

2" FMT 600RF PB 2" IV

2" FMT 600RTJ PB 2" IV

2" FMT 1500RF PB 2" IV

2" FMT 1500RTJ PB 2" IV

2" FMT 300RF PB 1 1/2 IV

2" FMT 300RTJ PB 1 1/2 IV

2" FMT 600RF PB 1 1/2 IV

2" FMT 600RTJ PB 1 1/2 IV

2" FMT 1500RF PB 1 1/2 IV

2" FMT 1500RTJ PB 1 1/2 IV

2" FMT W/3"300RF PB 1 1/2 IV

2" FMT W/3"300RF PB 2"IV

2" FMT W/3"1500RTJ PB 2" IV

2150 SMT PB 2" IV

2400 SMT PB 2" IV

2400 SMT PB 1.5" IV

2600 SMT PB PO 1 1/2" IV

EOS

EOU

EFI

EFJ

EFK

EFL

EOT

EOV

EQJ

EOX

EOY

EOZ

ERI

ERJ

EVO

EFG

EFH

EQI

EIY

Description

3" FMT 150RF PB 2"IV


3" FMT 300RF PB 2" IV
3" FMT 300RTJ PB 2" IV
3" FMT 600RF PB 2" IV
3" FMT 600RTJ PB 2" IV

EZR
EZT
EZU
EZV

6" FMT 600RF PB 6 IV


6" FMT 600RTJ PB 6"IV
6" FMT 150RF PB 4"IV
6" FMT 300RF PB 4"IV

EIB
EIK
EIH
EII

8" FMT 300RF PB 8"IV


10" FMT 600RF PB 8"IV
10" FMT 600RF PB 6"IV

EIN
EIT
EIZ

Description

8" FMT 600RF PB 8"IV

Code

6" FMT 600RF PB 4"IV

EIJ
EIM

Description

6" FMT 300RF PB 6"IV

EIA

Code

6" FMT 150RF PB 6"IV

EIG

Description
4" FMT 600RTJ PB 3"IV

EQG

Code

Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.

3" FMT 600RTJ PB 3IV

EZP

3" FMT 600RF PB 3"IV

3" FMT 300RTJ PB 3" IV

3" FMT 300RF PB 3"IV

3" FMT 150RF PB 3" IV

EFV

EFU

EZS

EZQ

2" FMT 300RF PB 2" IV

EOS

EOU

Code
EZO

Description

2" FMT 150RF PB 2"IV

EOQ

Code

Base Codes for Kimray High Pressure Control Valves

15

Product Bulletin

Models HPCV PB

High Pressure Control Valves

High Pressure Control Valves


Model PB

Product Bulletin
Related Publications:
See Installation and Maintenance - IM0008
See Catalog Page E1:i

Kimray is an ISO 9001- certified manufacturer.


Kimray quality assurance process maintains strict controls
of materials and the certification of parts used in kimray control valves.

All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or
implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify
or improve the designs or specifications of such products at any time without prior notice.

16