CENTRAL INSTITUTE OF PLASTICS

ENGINEERING AND TECHNOLOGY (CIPET)

(Ministry of Chemicals and Fertilizers),

(Govt. of India)
Guindy, Chennai - 600 032)

CAD/CAM/CAE Software Training Programmes in CIPET, Chennai

(with effect from MAY 9TH, 2016)

AutoCAD - MECHANICAL - Free Training*

(A) PLACEMENT ASSURED CAD/CAM/CAE PROGRAMMES**
(With applied conditions)
(WITH STIPEND)
[For Degree / Diploma Holders of Mechanical Stream]

(i) INTEGRATED ENGINEERING

SOFTWARE PROGRAMME ON AUTOMOBILE
& AEROSPACE PRODUCT DEVELOPMENT
WITH CAD/CAM/CAE
(Course code: IES - PAAP -CAD)
(7 softwares - Proe, ug, catia, ansys,
hyperworks, ls-dyna & Moldflow PLUS
AutoCAD)

Eligibility: B.E/B.Tech/M.E/M.Tech in
Mech./Prodn/Auto/Aero/Polymer/Plastics/Tool /Die Making or

equivalent
Course Fee
Duration

Stipend

: Rs.90000 + Service Tax

: 6 months

(ii) MASTERS PROGRAMME IN PRODUCT

DEVELOPMENT WITH CAD/CAM/CAE
Course code: MPPD-CAD
(5 software - Proe, ug, catia + any two from
ansys, hyperworks, ls-dyna & Moldflow
PLUS AutoCAD)

Eligibility: Diploma / Degree in Mechanical /

Production /Polymer/Auto mobile/Aeronautical/Tool
engineering or equivalent.
Course Fee
Duration

: Rs.75000/- + Service Tax

: 5 months

Stipend

: Rs. 5000/- p.m during training

for 5 months

: Rs. 5000/- p.m during training

for 6 months
5% Discount on Course Fee for the candidates having 7.5CGPA or 70% aggregate in Degree
or PG Degree or Diploma
Date of written test / interview: Every Monday
Course commencement
: Next Monday
Written test cum Interview
: Rs. 250/- by cash or DD in favour of CIPET, Chennai
Telephonic Interview
: DD for Rs.250/- in favour of CIPET, Chennai is to be sent by post.
Note: Resume and scanned copies are to be sent by e-mail for Telephonic interview
*ON REGISTRATION FOR PRO-E, CATIA OR UNIGRAPHICS.
**PLACEMENT IS PROVIDED IN PRIVATE INDUSTRIES, FAILING WHICH, PLACEMENT
OPPORTUNITY WILL BE GIVEN TO PERFORM IN CIPET - CHENNAI ON CONTRACT
BASIS TO GET EXPERIENCE & EXPOSURE WITH APPLIED CONDITIONS)

COURSE CONTENTS for (i)

COURSE CONTENTS for (ii)

(7 softwares)

(5 softwares)

MODULE- I (ALL software)

MODULE- I (ALL software)

(Pro-E, UG & CATIA)]

As per given in (B) Sl. No.2.1, 2.2, 2.3 and Sl. No. 4.1,
4.2, 4.3, 4.4, 4.5 &4.6

(Pro-E, UG & CATIA)

As per given in (B) Sl. No.2.1, 2.2, 2.3 plus Sl. No. 4.1, 4.2,
4.3, 4.4, 4.5 &4.6

MODULE -II (ALL software)

(Ansys, Hyperworks, LS-DYNA & Moldflow)

MODULE -II (Any TWO software)

Ansys/Hyperworks/LS-DYNA/Moldflow

MODULE III (Project Work)

MODULE III (Project Work)
MODULE -IV (Theory Classes)
MODULE -IV (Theory Classes)
Plastics Product & Mould Design, Jigs&Fixtures, Sheet Plastics Product & Mould Design, Jigs & Fixtures, Sheet
Metal, CNC, CBT, Rapid Prototyping and Reverse
Metal, CNC, CBT, Rapid Prototyping and Reverse
Engineering.
Engineering.
Course Highlights
Balanced Theory & Practical Classes Product Development Concepts Personality Development
Programme Certificate awarded by CIPET

(B) JOB ASSISTED PROGRAMMES

[DIRECT ADMISSION ON ALL MONDAYS]
[For Polytechnic / Engg. College students / Diploma & Degree Holders of Mechanical Stream]

CONCESSION IN COURSE FEE for (B)- CHOOSE ANY ONE

(JOB ORIENTED PROGRAMMES - From Sl. No.1 to 4 & 6)
SC/ST/Physically Challenged
BC/MBC/OBC
OC with 7.5CGPA or 70 % aggregate in Degree or PG Degree or Diploma
Freshers (Diploma Holders / Engineers)
Women
Students (Colleges/Polytechnics) & Alumni of CIPET
CIPET Students/Trainees of Long Term Course (LTC)

: 30%
: 20%
: 10%
: 20%
: 30%
: 30%
: 60%

SHIFT TIMINGS
PLACEMENT ASSURED
PROGRAMMES (I, II, III & IV)
(Monday to Friday)

6:00 A.M to 2:00 P.M

09:00 A.M to 05:00 P.M
1:00 P.M to 9:00 P.M

JOB ASSISTED PROGRAMMES

(Sl. No.1 to 4 &6)
(Monday to Saturday)

09:00 A.M to 01:00 A.M

01:00 P.M to 05:00 P.M
05:00 P.M to 09:00 P.M
09:00 A.M to 05:00 P.M
09:00 A.M to 09:00 P.M

NO. OF WORKING HOURS

4 Hours
4 Hours
4 Hours
8 Hours
12 Hours
8 Hours
8 Hours

1. CAD PROGRAMMES
1.1 CAD USING UNIGRAPHICS
Fee: Rs 12,000/- + Service Tax

Duration: 100 hrs

Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.
Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control, Cloning and Component
arrays editing, Top Down Assembly.
Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.

1.2 CAD USING PRO/E

Fee: Rs 12,000/-+ Service Tax
Duration: 100 hrs
Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Edit
feature, engineering features, construction features, advanced features, tweak feature, UDFs & Group, Relation &
family Table, Resolving feature failures
Pro/Assembly: Creating Assemblies, placing, pattening, packaging, freeform Manipulation of components, Top
Down Assemblies, Exploded view.
Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables & BOM
Balloons

1.3 CAD USING CATIA

Fee: Rs 12,000/-+ Service Tax
Duration: 100 hrs
3 D Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,
Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features.
Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded
view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down
Assembly.
Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.

2. CAD/CAM PROGRAMMES
2.1 CAD/CAM USING UNIGRAPHICS
Fee: Rs 19,000/-+ Service Tax

Duration: 200 hrs

Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.
Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control and Cloning and
Component arrays editing, Top Down Assembly.
Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.
Direct Modeling
Free form feature: Sheets from points, Making sheets from variable cross sections, Bridging, Offsetting,
Filleting & Trimming sheets
Sheet Metal feature: Tab, Flange, Break corner, closed corner, Normal cutout, Jog, Bend, Dimple, Bead,
Unbend, Rebend, Edge rib, flat solid.
Manufacturing: Model Creation, Tool Selection, Geometry Definition, Machining Methods, Planer Milling and
Contour milling Operations and Post Processing.

2.2 CAD/CAM USING PRO/E

Fee: Rs 19,000/-+ Service Tax

Duration: 200 hrs

Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Edit
feature, Engineering features, Construction features, Advanced features, Tweak feature, UDFs & Group, Relation
& family Table, Resolving feature failures
Pro/Assembly: Creating Assemblies, placing, patterning, packaging, freeform Manipulation of components, Top
Down Assemblies, Exploded view.
Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables & BOM
Balloons
Pro/Surface: Creating a Surface Feature, Trimming Quilts, Flattening & Bending, Creating Solid Geometry
Using Quilt, Freeform Surfaces, Boundary, Conic surface and N-sided patch, style tools
Pro/ Sheetmetal: Introduction creates conversion, wall, rip, cut, form, flatten form, notch punch, and bend,
unbend, bend back, corner relief, deform, edge bend.
Pro/Mold design: Introduction, Reference & work pieces, Mold Parting surfaces, Mold volumes, Extracting
Mold components, split components.
Pro/NC: Manufacturing Process & Parameters, Tooling, NC sequence-Milling & Lathe-turning, CL Data, NC
sequence Definition, Creation of CL Data File, NC Post Processing.

2.3 CAD/CAM USING CATIA

Fee: Rs 19,000/-+ Service Tax
Duration: 200 hrs
Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,
Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features.
Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded
view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down
Assembly.
Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.
Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface, Surface
based features in Part design.
Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.
Mold Design: Core cavity separation, Basic mold design.
Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,
Verification, Simulation and NC Code generation.

3. CAE PROGRAMMES
3.1 CAE USING HYPERWORKS
Fee: Rs 17,000/-+ Service Tax

Duration: 160 hrs

Hypermesh: Basic modeling, Geometry cleanup, Organizing the model with collectors, Extracting mid surfaces
& simplifying, Selecting the user Profiles, Project, Numbering, Mask, Normals, Interactive surface meshing,
Element density, Algorithms, Checking element quality. Introduction to solid meshing: Solid panels, Drag, spin,
Line drag, element offset, linear solid.
Optistruct- Linear Static Analysis, Thermal Analysis, Modal Analysis, Harmonic Analysis, Inertia Relief
Analysis.
Optimization- Topology, optimization for solid problems, Optimization for stress problems.
Hypermorph- morph volumes, Morph to geometry, freehand morph, morph options
Hypergraph, hyperview, Batch mesher.

3.2 CAE USING ANSYS

Fee: Rs 17,000/-+ Service Tax

Duration: 160 hrs

Introduction to FEA & ANSYS: GUI, Basics & general analysis procedure.
Modeling: Creating Solid model, Finite element modeling and importing models, Select Entities and
Component manager.
Meshing: Quad and Tetrahedron mesh, Volumes, Areas, Line meshing. Free and mapped meshing, check mesh.
Structural Analysis: Static, Modal, Harmonic, Spectrum, p-method, Nonlinear & Transient analysis.
Thermal Analysis: Steady state thermal analysis.
ANSYS Workbench: Simulation, CFX Mesh, Engineering Data sheet and FE modeler.
Report generation.

3.3 CAE USING LS-DYNA

Fees: Rs. 17,000/-+ Service Tax

Duration: 100 hrs

Theory: Introduction to basic concepts of FEA, Contact Analysis, Linear and Non-Linear analysis.
FEA Terminologies used in LS-Dyna: ALE, SPH.
Analysis: Larger Deflection Dynamics, Crash Analysis, Occupant Safety, Impact Analysis and Failure Analysis.
Post Processing-using Hyperview.
Prerequisite: knowledge of FEA and Hypermesh 8.0.

3.4 CAE USING MOLDFLOW

Fees: Rs 17,000/-+ Service Tax

Duration: 100 hrs

Introduction to CAE: Basics of Plastics Product Design, Moldflow Modeling, Mesh Creation, Mesh Checking,
Surface repair tools, Creating Feed system and cooling system.

Meshing Tools: create Node, curves, regions, move/copy, nodal mesh tools, edge mesh tools & check mesh
diagnostics
Modules: Mid plane, Fusion and 3D Solid.
Analysis: Gate location, Fill, Flow, Cool, Pack, Warp, Shrinkage, molding window, Case Study.
Pre-requisite: Plastics & Mold knowledge.

3.5 CAE USING PRO-MECHANICA

Fees: Rs 17,000/-+ Service Tax

Duration: 100 hrs

Syllabus of CAD Using Pro/E Plus Pro/Mechanica

Basic Mechanica: Static Structural Analysis, Modal Analysis, Buckling and Steady state Thermal.
Advanced Mechanica: Vibrational Analysis, Dynamic and Time involving Analysis.
Post-Processing Using Pro/E.

4. MOLD PROGRAMMES
4.1UNIGRAPHICS MOLD WIZARD
Fees: Rs 12,000/-+ Service Tax
Duration: 80 hrs
Refreshing the part modeling, assembly and drafting.
Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould
Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of
material, Mould Drawing.
Prerequisite: Unigraphics & Mold Design Knowledge

4.2 CAD USING UNIGRAPHICS WITH MOLD WIZARD

Fees: Rs 17,000/-+ Service Tax

Duration: 160 hrs

Syllabus of CAD Using Unigraphics

Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould
Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of
material, Mould Drawing.
Prerequisite: Mold Design Knowledge.

4.3 CAD/CAM USING UNIGRAPHICS WITH MOLD WIZARD

Fees: Rs 25,000/-+ Service Tax

Duration: 260 hrs

Syllabus of CAD/CAM Using Unigraphics

Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould
Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of
material, Mould Drawing.
Prerequisite: Mold Design Knowledge.

4.4 PRO/MOLD
Fees: Rs 12,000/-+ Service Tax

Duration: 80 hrs

Refreshing the part modeling, assembly and drafting.

Pro/Moldesign: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying
Shrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening
Process, Mold Layout, Injection Molding Machine, Catalogs.
Prerequisite: Pro/E & Mold Design Knowledge.

4.5 CAD USING PRO/E WITH PROMOLD

Fees: Rs 17,000/-+ Service Tax

Duration: 160 hrs

Syllabus of CAD Using Pro-E

Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying Shrinkage,
Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening Process, Mold
Layout, Injection Molding Machine, Catalogs
Prerequisite: Mold Design Knowledge.

4.6 CAD/CAM USING PRO/E WITH PROMOLD

Fees: Rs 25,000/-+ Service Tax

Duration: 260 hrs

Syllabus of CAD/CAM Using Pro-E

Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying Shrinkage,
Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening Process, Mold
Layout, Injection Molding Machine, Catalogs
Prerequisite: Mold Design Knowledge.

5. MULTI software PROGRAMMES - (20% concession on course fee)

Selection of More than one Programme from Sl. No 1 to 4

6. SPECIAL PROGRAMME
6.1 CAD/CAM USING CATIA WITH REVERSE ENGINEERING
Fee: Rs 25000/-+ Service Tax

Duration: 260 hrs

Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,
Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features.
Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded
view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down
Assembly.

Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, and BOM Generation.
Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface, Surface
based features in Part design.
Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.
Mold Design: Core cavity separation, Basic mold design.
Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,
Verification, Simulation and NC Code generation.
Reverse Engineering: Basics concept, theoretical method of reverse engineering, Training on conventional
measuring method, training on CMM, digitized shape editor, generative shape design, Quick surface
reconstruction, free style, and project work.

7. Tailor Made Programmes CORPORATE Personnel on 'CAD/CAM/CAE

Softwares #
Course Fee, Duration, Period, Syllabus will be decided on mutual discussion
#Conditions apply

8.1 PLACEMENT ASSISTED CNC Programmes

8.1.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC WIRECUT,
CNC MILLING & CNC LATHE
Fee: Rs 30000/-+ Service Tax

Duration: 240 hrs

Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,
Selection of cutting parameter.
CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, M codes
& G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub programming
& Section repeats, ISO Programming, M-Functions, Practice exercises.
CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part
programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of CNC
Lathe, Practice exercises.
CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme, Contour
programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme,
Machining practices.
CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming,
Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON &
pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices.

8.2. JOB ORIENTED CNC Programmes

CONCESSION IN COURSE FEE for - CHOOSE ANY ONE (JOB ORIENTED
PROGRAMMES - From Sl. No.8.2.1 to 8.2.6)
SC/ST/Physically Challenged
BC/MBC/OBC
Fresh Diploma Holders / Engineers
Women
Students (Colleges/Polytechnics) & Alumni of CIPET
CIPET Students/Trainees of Long Term Course (LTC)

: 15%
: 10%
: 10%
: 15%
: 20%
: 50%

8.2.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC WIRECUT
Fee: Rs 15000/-+ Service Tax Duration: 80 hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,
Selection of cutting parameter.
CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme, Contour
programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme,
Machining practices. CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply,
Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow
rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices.
8.2.2 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING & CNC
LATHE
Fee: Rs 14000/-+ Service Tax
Duration: 120hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC. CNC
MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, M codes & G
codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub programming &
Section repeats, ISO Programming, M-Functions, Practice exercises. CNC LATHE : Operating principle of CNC
Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation,
Work locating methods and devices, Application of CNC Lathe, Practice exercises
8.2.3 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM
Fee: Rs 8000/-+ Service Tax

Duration: 40 hrs

Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,
Selection of cutting parameter. CNC EDM Principle, Familiarization with machine & control system, Various
programme, Contour programme, Contour with Tangential, Machining parameters, Spherical Machining,
Command programme, Machining practices.
8.2.4 PROGRAMMING & MACHINING CASE STUDIES ON CNC WIRECUT
Fee: Rs 10000/-+ Service Tax

Duration: 40 hrs

Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,
Selection of cutting parameter. Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part
programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate,
pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices.
8.2.5 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING
Fee: Rs 8000/-+ Service Tax

Duration: 80 hrs

Introduction to NC and CNC , Operating principle of CNC Milling, Contour approach & Departure, Path
functions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe,
Sub-programming & Section repeats, ISO Programming, M-Functions, Practice exercises.

8.2.6 PROGRAMMING & MACHINING CASE STUDIES ON CNC LATHE

Fee: Rs 8000/-+ Service Tax
Duration: 80 hrs
Introduction to NC and CNC, Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes,
Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of
CNC Lathe, Practice exercises.

9. MOULD MAKING PROGRAMMES

9.1. Modern Mould Manufacturing Techniques
Fee: Rs 4000/-+ Service Tax
Introduction to Mould Material and Heat Treatment Technology, Development in CNC Machine Tools,
Cutting Tools and CAD/CAM/CAE.

10. PLASTICS PRODUCT & MOULD DESIGN PROGRAMMES

10.1 WEEK-END PROGRAMMES -

Title: Plastics Product & Mould Design

Course Fee: Rs. 25000/- per candidate

Duration: 3 months [12 weeks - (192 Hrs -Saturdays &

Sundays - 8 hrs/day)]

(Note: No concession on Course fee)

I. Product Design
Steps to product design Quality and Economy Aesthetic property Tooling aspects on Product Design
Process variables Vs Product Design Product Design Case Studies.
II. Plastics Mould Design
Basic concepts of Mould Design Selection of moulding machine Lay-out of cavities/runners -Runner Gate Use of Standard Mould Base Mould Design checklist.
Injection Mould Design: Two plates Three plates Split Internal undercut Automatic Unscrewing Feed
system Parting surface Cooling - Ejection
Compression Mould Design: Types of Compression Moulds Open flash moulds Positive moulds Semipositive -moulds Displacement moulds Types of loading champers Bulk factor Calculation of pressure
pad sizes Heating system Types of heaters- heat losses of the mould Power required for heating the mould
Calculation of heater capacity.
Transfer Mould Design: Types of Transfer Moulds Advantages of Transfer Mould over compression moulds
Design of sprue, runner and Gate-transfer pot Calculation.

III. Plastics Materials

Thermoplastics Materials
Source of raw materials Types Properties and Applications of commodity plastics, Engineering plastics
General introduction regarding structure Vs properties processing behavior Applications of polymer blends
and alloys.
Thermoset Plastics Materials
Source of raw materials types General introduction regarding structure Vs properties processing behavior
Applications of specialty plastics Compounding Identification of plastics Simple test methods.
IV. Plastics Conversion Process
Introduction Types of Injection Moulding Machine Machine specification: Types of nozzles- Moulding cycle
Process variables Cylinder Temperature Effect of shear and orientations-Types of locking system Semi
and Fully automatic moulds operations Mould clamping Effect of processing variables on end product
Shrinkage and Quality control Trouble shooting Introduction on Advanced Processing Techniques Operator
Safety.
Compression and Transfer Moulding: Fundamental Principles Types of Compression and Transfer Moulding
Process Bulk Factor Mould temperature control Flow properties cure time - Moulding pressure press
tonnage setting moulding condition for a particular job pelleting defects causes and remedies operator
safety and routine quality control.
General introduction on Extrusion, Blow Moulding, Rotomoulding and Vacuum forming.
V. Mould Making Technology
Tool Room machinery Conventional and special machines specifications machining operations and
accuracy accessories- mould surface temperature and texturing. Hot chrome plating Surface finish mould
polishing mould repair and maintenance Machine hour rate- mould cost estimation.
Types of steels used for mould making Core, Cavity, and other parts non -ferrous materials used for mould
making different stages for mould manufacture Heat treatment Mould life Assembly and inspection of
moulds. Advantages of standard Mould Base Introduction to process planning estimation of machining time
general introduction on CNC machine.
Mode of Payment
1. Cash at Accounts Section in Cash Counter, CIPET, Chennai (or)
2. Demand Draft in favour of CIPET, Chennai
Along with REGISTRATION FORM which is to be obtained in person at CAD/CAM/CAE centre, CIPET, Guindy,
Chennai - 600 032.

FOR CAD/CAM/CAE
Courses

FOR CNC Programme &

MOULD MAKING
COURSE

Mould Design Courses

Mr.A.Velladurai

Mr.A.Velladurai

Mr.P.Radhakrishnan,

Sr. Tech. Officer

Sr. Tech. Officer

Mail to:-

Mail to:-

Sr. Tech. Officer

Mail to:-

cipetchennaicadcamcae@gmail.com cipet_toolroom@yahoo.co.in designcipet@gmail.com

cadcamcipetchennai@yahoo.com
Mobile: 9944424697,
9943323347,
9380120757

Mobile: 9677123890,

Ph: - 044-22254701-706,
Extn: - 470, 480, 490

Ph: - 044-22254701-706,
Extn: - 560

Mobile: 9941404804

9444796334
Ph: - 044-22254701-706,
Extn: - 580

For further details:

Write to: DIRECTOR & HEAD, CIPET, Guindy, Chennai 600 032

Ph: 044-22254709, 044-22254701 706 (6 lines),

Fax: 044-22254707
E-mail to:
chennai@cipet.gov in
www.cipet.gov.in