PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No.I
COST OF CIVIL WORKS

No.

Description

LAND

Cost of Land (Available)

Site Cleaning and

development

Filling, drainage etc.

Qty

Unit

200 Cents

Rate
(Rs.)

Amount
(Rs. in
lakh)

50000

100.00

1 LS

950000

9.50

1 LS

2000000

20.00

Sub total

129.50

BUILDING

New building defibering /

Spinning Unit

570.00 SqM

19500.00

111.15

Godown Space

500.00 SqM

19500.00

97.50

Finishing/Printing/Packing
area

300.00 SqM

19500.00

58.50

Building for tufting plant

750.00 SqM

19500.00

146.25

Concrete tank, painting, etc.

Sub total

LS

5.85
419.25

Total

Project Report on Integrated Coir Processing Unit

548.75

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No.III

PRODUCT MIX AND ANNUAL SALES REALISATION

Basis :
1. No. of working days/year
2. No. of shifts/day

No
.

Description

:
2

Qty/da
y

300

Unit

Rate
(Rs.)

Amount
(Rs.in
lakh)

Coir Fibre (from defibering unit)

2250

Kg

16.00

108.00

Coir Pith (from defibering unit)

6000

Kg

1.00

18.00

Coir Yarn (from defibering unit)

675

Kg

39.00

78.98

Average saleable production of

Tufted Mat

2400

350.00

2520.00

Total

Project Report on Integrated Coir Processing Unit

SqM

2724.98

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No. IV
DETAILS OF PLANT AND MACHINERY
No
.

Description

Qt
y

Rate (Rs.)

Amount
(Rs. in
lakh)

Defibering Machine

7500000.0
0

75.00

Fiber Screener with motor

255000.00

2.55

Cocopeat Screener with motor

285000.00

2.85

Baling Press -Screw type with motor

450000.00

4.50
25.00

DecorticatorwithBeater

2500000.0
0

Conveyor system

4200000.0
0

42.00

Spinning machine

15

125000.00

18.75

Willowing machine

75000.00

1.50

Fibre cleaning machine

450000.00

4.50

Tufting Unit

95000000.
00

950.00
125.00

10
11

Computeised heating system

12500000.
00

12

Waste mats recycling unit

550000.00

5.50

13

Storage tanks

85000.00

1.70

14

Oil pump

20000.00

0.20

15

Compressor Unit

125000.00

1.25

16

Circular grinding Machine

20000.00

0.20

17

Hydro pneumatic shape cutting

machine

1000000.0
0

10.00

18

Computers and Other Items

30000

0.90

19

Other accessories

450000

4.50

20

Digital Mat Printing Machine

17000000

170.00

Project Report on Integrated Coir Processing Unit

21

Finishing and Packing Machines

Total

Project Report on Integrated Coir Processing Unit

4000000

40.00
1485.90

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No. V

MISCELLANEOUS FIXED ASSETS

No
.

Description

Qty

Unit

Rate (Rs.)

Amount
(Rs. in
lakh)

Electrical cabling, earthing,

plumbing etc

LS

155.00

Electrical trench / Checker

plates etc

LS

6.00

Office / Office
equipments/design equipments
etc

LS

5.00

Fire and safety equipments and

systems

LS

40.00

Drying Yard

Sprinkling pit

3000

SqM

905.00

27.15

500

SqM

950.00

4.75

Total

Project Report on Integrated Coir Processing Unit

237.90

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No.VI
RAW MATERIALS AND CONSUMABLES
Basis :
1. No. of working days/annum
2. No. of shifts/day
:
No.

Description

:
2

300

Qty/day

Unit

Rate
(Rs.)

Amount
(Rs. in
lakh)

Raw Materials

Coconut husk

40000

No

120.00

Coir Yarn

10080

Kg

39

1179.36

PVC Resin etc

3360

Kg

55

554.40

Sub Total

1853.76

Consumables and Packing Materials

1.

Consumables

LS

0.20

2.

Packing Materials

LS

5.00

Sub Total
Total

Project Report on Integrated Coir Processing Unit

5.20
1858.96

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No.VII
COST OF UTILITIES
Basis :
1. No. of working days/annum
2. No. of shifts/day
A

:
:

300
2

Estimation of Electrical Charges

Total connected load

500 kW

Considering a demand factor of 0.75 and power factor of 0.90

Contract demand

375 kW

Corresponding KVA

417 KVA
Say 420 KVA

Fixed charges @ Rs.300/KVA/month

Rs.15.12 lakh

Energy charges @ Rs.4.10/kWhr

Rs.73.80 lakh

Fire wood requirement/day

400 Kg

Annual fire wood requirement @

Rs.4/kg

Rs.4.80 lakh

Water requirement/day

40KL

Annual cost of water @ Rs.25/KL

Rs.3.00 lakh

Total fixed charges

Rs.15.12 lakh

Total variable charges

Rs.81.60 lakh

Total cost of utilities

Rs.96.72 lakh

Estimation of cost of fuel for

boiler

Estimation of cost of water

Project Report on Integrated Coir Processing Unit

Project Report on Integrated Coir Processing Unit

PROJECT REPORT ON INTEGRATED COIR PROCESSING UNIT

Annexure No. VIII
ESTIMATION OF MANPOWER REQUIREMENT AND EMOLUMENTS
Basis :
1. No. of working days/ annum
2. No. of shift/day
No.

Description

: 300
:2
No.
Persons

Monthly
Salary
(Rs.)

Annual
Salary
(Rs.in
lakh)

SALARY

General Manager

30000

3.60

Production Manager

20000

2.40

Supervisors

12500

6.00

Sub Total

WAGES

Technicians

Skilled Labour

Office Staf

4
5

12.00

10000

2.40

8000

23.04

10000

8.40

Casual labour

6500

4.68

Peon

8000

1.92

Sub Total

Total

Project Report on Integrated Coir Processing Unit

2
24

41

47

40.44
52.44