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SAUDI ARABIA

SHUQAIQ-2 IWPP PROJECT


COURSE-A
ITEM - General
CONTENTS

A-0. Orientation of Training Program


Welcome to Shuqaiq-2 Training Program !
06 June 2009

MITSUBISHI HEAVY INDUSTRIES, LTD.


NAGASAKI SHIPYARD & MACHINARY WORKS

GeneralGeneral-Orientation of Training Program

PAGE 2

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 3

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

PAGE 4

GeneralGeneral-Orientation of Training Program

1. Guidance of Training
Training Program is composed of the following two courses.
1) Classroom Training Course
1st Step --- for Operator, 2009/06/06-2009/06/30
2nd Step --- for Maintenance Personnel, 2009/10/03-2009/11/28

2) On-the-Job-Training (OJT) Course


To be started as soon as 1st step of classroom training is completed.

Both Classroom Training and OJT will be conducted at the Shuqaiq


site.
Microsoft Office
cument Imaging

Ref. Doc.: MPIM 9-2-1 Standard Training Plan and Training Manual

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 5

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 6

2. Training Objectives
(1) Terminal Objectives:
Upon completion of the training, the trainee will be able to describe
the main components and systems of the Shuqaiq-2 IWPP Project
and will be familiar with the operation and maintenance of all areas
of Power and Water Units.

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 7

2. Training Objectives
(2) Enabling Objectives:
* To give an overview
of the Shuqaiq-2 IWPP Project
* To describe the major components
of the Shuqaiq-2 IWPP Project
* To explain the functions of the main items
of the Shuqaiq-2 IWPP Project
This training is intended for overall explanation and system
explanation on Power and Water Units.
MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 8

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

PAGE 9

GeneralGeneral-Orientation of Training Program

3. Overall Schedule
2008
2009
Year
Month Oct. Nov. Dec. Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec.

Remarks

#1 Classroom Training #2 Classroom Training

On-the-Job-Training (OJT)
1. Oeration Manuals
Boiler plant
Turbine plant
Generator System
RO plant
2. Mechanical Maintenance Manuals
Boiler
Boiler auxiliaries
Turbine
Turbine auxiliaries
Heat exchangers
3. Electrical Maintenance Manuals
Generator
Generator auxiliaries
Transformers
MV, LV-SWGR, MCC
4. Vendor Manuals
Boiler auxiliaries
Turbine auxiliaries
Common auxiliaries
RO plant auxiliaries
I&C equipment (incl. DCS)
Electrical equipment

Review

Done

Done

Done

Done

Revise&Copy

Review

Review

Operation manuals
are submitted up to
the start of #1
classroom training.
Revise&Copy

Revise&Copy

Maintenance
manuals are
submitted up to the
start of #2 classroom
training..

a) Vendor's O&M manuals


are properly submitted
after receipt from the
vendor.
b) Vendor's O&M manuals
are submitted separately
up to the #1 or #2 class
room training.

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 10

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

PAGE 11

GeneralGeneral-Orientation of Training Program

4. MHIs Organization for Training


1) Organization for Classroom Training
<Classroom Training - MHI's Organization>
Overall Training Organizer
Engineering Manager

Mr. H. Matsunaga

Classroom Training Conductor

OJT Conductor

Project Engineer

Commissioning Manager

Mr. T. Matsuo

Mr. K. Yamamoto

(Instructors)
Boiler Instructor

Mr. T. Isoda

Turbine Instructor

Mr. M. Tomita

Generator Instructor

Mr. S. Shigeno
Mr. K. Tanaka

RO Instructor

Mr. T. Hori

BOP Instructor

TBA

Auxiliaries Instructor

Mr. T. Matsuo
& Others

Electrical Instructor

TBA

I&C Instructor

Mr. Y. Yatomi
Mr. S. Sakamoto

Vendor's Instructors

TBA

MHI BUSINESS
CONFIDENTIAL

PAGE 12

GeneralGeneral-Orientation of Training Program

4. MHIs Organization for Training


2) Organization for Operators OJT
Commissioning Manager
K.Yamamoto

Boiler

Turbine

Generator

Desali.

BOP

Boiler Comm. S/V


Y.Yamashita

Turbine Comm. S/V


M.Tanaka

Gen. Comm. S/V


TBA (MELCO)

Desali. Comm. S/V


T.Saito

BOP Comm. S/V


M.Matsunaga

Chemical
Chemical Comm. S/V
TBA

CCR Operator (Power)

CCR Ope. (Desal.)

CCR Ope. (BOP)

Chemist

Local Operator (Power)

Local Ope. (Desal.)

Local Ope. (BOP)

O&M Trainee

O&M Trainee

O&M Trainee

O&M Trainee

O&M Trainee

OPERATOR

OPERATOR

OPERATOR

OPERATOR

CHEMIST

Trainee (Operator) will act as per the instruction of


MHI commissioning supervisor.
MHI BUSINESS
CONFIDENTIAL

PAGE 13

GeneralGeneral-Orientation of Training Program

4. MHIs Organization for Training


3) Organization for Maintenance Staffs OJT
Site
Manager

Commissioning
Manager

Comm. Group

O&M Trainee
OPERATION
STAFF

Elec. Group

O&M Trainee
MAINTENANCE
STAFF

I&C Group

O&M Trainee
MAINTENANCE
STAFF

Elec. Testing Group

O&M Trainee
MAINTENANCE
STAFF

DCS Testing Group

Mech. Group

O&M Trainee
MAINTENANCE
STAFF

O&M Trainee
MAINTENANCE
STAFF

Trainee (Maintenance Staff) will act as per the instruction of related


MHI Erection Group supervisor.
MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 14

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

PAGE 15

GeneralGeneral-Orientation of Training Program

5. Classroom Training
1) Training Steps
1st Step --- for Operator, 2009/06/06-2009/06/30
2nd Step --- for Maintenance Personnel, 2009/10/03-2009/11/28

2) Course
(1) Course A
(2) Course B
(3) Course C
(4) Course D
(5) Course E
(6) Course F
(7) Course G
(8) Course H
(9) Course I
(10) Course J
(11) Course K
(12) Course L
(13) Course M

(General)
(Basic of Boiler, Turbine and Generator)
(Basic of RO plant)
(I&C for Boiler, Turbine)
(I&C for RO plant)
(Operation of Boiler, Turbine and Generator)
(Operation of RO plant)
(Boiler and auxiliaries)
(Turbine and auxiliaries)
(BOP, Balance-of-Plant)
(Electrical Equipment)
(RO Process and auxiliaries)
See next
(Chemistry)

sheet !

MHI BUSINESS
CONFIDENTIAL

PAGE 16

GeneralGeneral-Orientation of Training Program


Course

Contents

General

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant

E-2

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

E-3
F

DCS maintenance for RO plant


Operation for BTG
Operation for RO Plant

D-2
D-3
E-1

Boiler & auxiliaries

Turbine & auxiliaries

Items

Contents
Details
J

BOP
(Balance-of-Plant)

1st Step 2nd Step

Introduction to Power plant and RO


plant fundamentals
Boiler
Turbine
Generator

D-1

Courses

Item

DCS operation for Power plant

DCS operation for RO plant

DCS maintenance for RO plant

Operation for BTG

Operation for RO Plant

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

For 1st Step

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

For 2nd Step

MHI BUSINESS
CONFIDENTIAL

PAGE 17

GeneralGeneral-Orientation of Training Program


Course

Item

Contents

1st Step 2nd Step

Introduction to Power plant and RO


plant fundamentals
Boiler
Turbine
Generator

General

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant

E-2

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

E-3

DCS maintenance for RO plant

DCS maintenance for RO plant

Operation for BTG

Operation for BTG

Operation for RO Plant

Operation for RO Plant

D-1
D-2
D-3
E-1

Course-A, B and C for Step-2 are to be


H
Boiler & auxiliaries
provided for all maintenance
personnel and
those will be held at 1 session.
I

Turbine & auxiliaries

Course-D2 and E2 during Step-2 are


provided only for Operational
personnel.

BOP
(Balance-of-Plant)

J
Course-M
"Chemistry" is only for
Chemical Personnel.

DCS operation for Power plant

DCS operation for RO plant

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

MHI BUSINESS
CONFIDENTIAL

PAGE 18

GeneralGeneral-Orientation of Training Program

5. Classroom Training
3) Number of Trainees for Each Step
No.

Job Description

Category

1 Plant manager
2 Operation Manager

2009

2010

JUN

JUL

AUG

SEP

OCT

NOV

DEC

JAN

FEB

MAR

APR

MAY

JUN

JUL

AUG

SEP

OCT

NOV

2010/DEC ~20years

0
1

0
1

0
1

0
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

0
0
0

0
0
0

0
0
0

0
0
0

0
0
1

1
0
1

1
0
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

3 Maintenance Manager
4 Environment, Fire & Safety Manager
5 Training Manager

1
0
0
0

6 Planning Manager
7 Planning Engineer

0
0

0
0

0
0

0
0

0
0

1
0

1
0

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
2

1
2

1
2

8 Tech. Support I&C Engineer


9 Tech. Support Mech. Engineer
10 Shift Charge Engineer

0
0
0

0
0
0

0
0
0

0
0
0

0
0
2

0
0
2

0
0
2

0
0
2

0
0
3

0
0
3

1
1
3

1
1
3

1
1
4

1
1
4

1
1
4

1
1
4

1
1
5

1
1
5

1
1
5

11 Shift Supervisor
12 CCR Operator (Power)

0
5

0
5

0
5

2
5

2
5

2
5

3
5

3
5

3
5

3
5

4
5

4
5

4
5

4
5

4
5

5
5

5
5

5
5

4
0
1

4
0
1

4
0
1

4
0
1

4
0
1

4
0
1

4
0
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

4
1
1

13 Local Operator (Power)


14 Process & Perf. Engineer
15 Chief Chemist Engineer

4
0
1

4
0
1

16 Shift Chemist
17 Mech. Maint. Engineer

5
1

5
1

5
1

5
1

5
1

5
1

5
1

5
1

5
2

5
2

5
2

5
2

5
2

5
3

5
3

5
3

5
3

5
3

5
3

18 Elect. Maint. Engineer


19 Instr. & Control Engineer

1
1

1
1

1
1

1
1

1
1

1
1

1
2

1
2

2
2

2
2

2
2

2
2

2
2

2
2

2
3

2
3

2
3

2
3

2
3

20 Mechanical Maint. Foreman


21 Electric Maint. Foreman
22 I&C Foreman

0
0
0

0
0
0

0
0
0

0
0
0

2
2
2

2
2
2

2
2
2

2
2
2

2
2
2

2
2
2

2
2
2

2
2
2

3
2
3

3
2
3

3
2
3

3
2
3

3
2
3

4
2
3

4
2
3

23 I&C Technician
24 Elect. Maint. Technician

0
0

0
0

0
0

0
0

2
2

2
2

2
2

2
2

4
3

4
3

4
4

4
4

6
5

6
5

7
5

7
5

7
6

8
6

8
6

25 Mechanial Maint. Technician


26 CCR Desalination Operator
27 Local Desalination Operator
Auxiliary Operator
28
(MHI Porposal : "BOP Operator")
29 Computer Engineer
30 Secreatary
31 Admin and Finance Manager
32 Accountant
33 Purchaser
34 Store Keeper

For 1st Step

3
6

3
6

3
6

3
6

2
3
6

2
3
6

2
3
6

2
4
6

2
4
6

4
4
6

4
4
6

6
6
6

6
6
6

6
6
6

6
6
6

8
6
6

10
6
6

10
6
6

10
6
6

0
0
0

0
0
0

3
1
1

3
1
1

3
1
1

3
1
1

3
1
2

3
1
2

3
1
2

0
0
0
0
Classroom
Training
0
0
0
0
0
0
0
0

0
0
For02nd Step
0
0
0

3
3
3
3
Classroom
Training
1
1
1
1
1
1
1
1

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

1
2

1
2

1
2

1
2

1
3

1
3

1
3

1
3

1
4

1
4

1
4

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

1
0
0

2nd

1
0
0

1
0
0

1
1
0

2
1
0

2
2
1

2
2
1

2
2
2

2
2
2

2
2
2

2
2
2

38 Welder
39 Mechanist

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

1
0

1
0

1
1

1
1

1
1

1
1

40 Fabriator
41 Civil Engineer
42 Civil Foreman

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
1
0

0
1
0

0
1
0

0
1
0

1
1
0

1
1
0

1
1
0

1
1
0

35 Compurter Operator
36 Document Controller
37 Equipment Operator

1st

Step: Max. 31 Trainees

Step: Max. 19 Trainees

MHI
1
1 BUSINESS
1
1
1
1
CONFIDENTIAL
1
1
1

GeneralGeneral-Orientation of Training Program

PAGE 19

5. Classroom Training
4) Training Categories
The classroom training shall be provided for the following
personnel.
1. Operational Personnel
2. Maintenance Personnel
2.1 Mechanical
2.2 Electrical
2.3 I&C
3. Chemical Personnel

See next sheet !


MHI BUSINESS
CONFIDENTIAL

PAGE 20

GeneralGeneral-Orientation of Training Program


Course

Item

Contents

General

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant

E-2

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

E-3

D-2
D-3
E-1

Electrical

I&C

Chemical

D-1

Operational
Operational Mechanical

Introduction to Power plant and RO


plant fundamentals
Boiler
Turbine
Generator

(Note 1)

(Note 1)

(Note 1)

DCS operation for Power plant

(Note 1)

(Note 1)

(Note 1)

DCS operation for RO plant

DCS maintenance for RO plant

DCS maintenance for RO plant

Operation for BTG

Operation for BTG

(Note 1)

(Note 1)

(Note 1)

Operation for RO Plant

Operation for RO Plant

(Note 1)

(Note 1)

(Note 1)

Boiler & auxiliaries

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

Course-D2,I E2,
F and G are provided for
Turbine & auxiliaries
operational purpose, however, Owner (O&M
Company) can assign their Engineers
( Mechanical / Electrical / I&C ) to these courses.
J

BOP
(Balance-of-Plant)

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

MHI BUSINESS
CONFIDENTIAL

PAGE 21

GeneralGeneral-Orientation of Training Program


Course

Item

Contents

General

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

DCS maintenance for Power plant

D-2
D-3

Turbine & auxiliaries

BOP
(Balance-of-Plant)

I&C

Chemical

(Note 1)

(Note 1)

(Note 1)

DCS operation for Power plant

Course-H E-1
to L are also available for
E-2
E-3 and
DCS maintenance
for RO plant
operational
chemical
personnel.
F
Operation for BTG
Owner (O&M
Company)
to decide the
G
Operation
for RO Plant
numbers of trainee and assign them to
H
Boiler & auxiliaries
these courses, at their choice.

Electrical

D-1

Operational
Operational Mechanical

Introduction to Power plant and RO


plant fundamentals
Boiler
Turbine
Generator

(Note 1)

(Note 1)

(Note 1)

DCS operation for RO plant

DCS maintenance for RO plant

Operation for BTG

(Note 1)

(Note 1)

(Note 1)

Operation for RO Plant

(Note 1)

(Note 1)

(Note 1)

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program


Course

Item

Contents
Introduction to Power plant and RO
plant fundamentals
Boiler
Turbine
Generator

General

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant

E-2

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

E-3

D-1
D-2
D-3
E-1

Maintenance
Operational(Mecha.,
Mechanical Electrical
I&C I&C)
Chemical
Elect. and

(Note 1)

(Note 1)

(Note 1)

DCS operation for Power plant

(Note 1)

(Note 1)

(Note 1)

DCS operation for RO plant

DCS maintenance for RO plant

DCS maintenance for RO plant

Operation for BTG

Operation for BTG

(Note 1)

(Note 1)

(Note 1)

Operation for RO Plant

Operation for RO Plant

(Note 1)

(Note 1)

(Note 1)

Boiler & auxiliaries

Course-A, B
and C are to be
I
Turbine & auxiliaries
provided for all maintenance
personnel and those will be held
at 1 session during Step-2.
J

BOP
(Balance-of-Plant)

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

PAGE 22

MHI BUSINESS
CONFIDENTIAL

PAGE 23

GeneralGeneral-Orientation of Training Program


Course

Item

Contents

Basics of Boiler, Turbine and Generator

Basics of RO Plant
Outline of Control System, Functional &
Operational Outline of each components
DCS operation for Power plant

Basics of RO plant

DCS maintenance for Power plant

E-2

DCS maintenance for Power plant


Outline of Control System, Functional &
Operational Outline of each components
DCS operation for RO plant

E-3

D-3
E-1

Chemical
Chemical

General

D-2

I&C

D-1

Operational Mechanical Electrical

Introduction to Power plant and RO


plant fundamentals
Boiler
Turbine
Generator

(Note 1)

(Note 1)

(Note 1)

DCS operation for Power plant

(Note 1)

(Note 1)

(Note 1)

DCS operation for RO plant

DCS maintenance for RO plant

DCS maintenance for RO plant

Operation for BTG

Operation for BTG

(Note 1)

(Note 1)

(Note 1)

Operation for RO Plant

Operation for RO Plant

(Note 1)

(Note 1)

(Note 1)

Boiler & auxiliaries

Turbine & auxiliaries

Course-M "Chemistry" is
only for Chemical
Personnel.
J

BOP
(Balance-of-Plant)

Boiler proper
Sootblower
AH
FDF, GRF
BCP
Fuel oil system & burner
Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser
Feedwater Heaters
Deaerator & Storage tank
Condenser vacuum pump
Condensate pump
BFP
P-SWSP, SWTP, RO-SWSP
Demineralized plant
Waste water treatment plant
Sewage treatment plant
HVAC system
Fire fighting system
ESP
Ash handling system
Electrochloronation plant
Intake screen system
Tube Cleaning System
Debris Filter
FGD
Air compressor
EDG
Fuel oil unloading facilities
Transformer
Switchgear
Generator & auxiliaries

Electrical Equipment

RO Process & Auxiliaries

RO process & auxiliaries

Chemistry

Boiler water quality


Water quality control procedure
Chemical analysis procedure
Sampling system
Chemical dosing system

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 24

5. Classroom Training

Starting from June 06, 2009

5)First Step Classroom Training


Course

Item

General

Basics of Boiler,
Turbine and
Generator

Trainer

Manual Number

Manufacturer Trainer Name

D-2

E-1

E-2

1-Jun-09

8-Jun-09

9-Jun-09

10-Jun-09

10-Jun-09

13-Jun-09

13-Jun-09

14-Jun-09

14-Jun-09

15-Jun-09

16-Jun-09

17-Jun-09

11-Nov-09

14-Nov-09

20-Jun-09

22-Jun-09

15-Nov-09

16-Nov-09

16-Jun-09

17-Jun-09

11-Nov-09

14-Nov-09

20-Jun-09

22-Jun-09

15-Nov-09

16-Nov-09

21-Jun-09

23-Jun-09

23-Jun-09

Mr. Isoda

OPM-02

MHI

Mr. Tomita

Related OM's

MELCO

Mr. Tanaka
Mr. Shigeno

OPM-08, Related
DM's

MHI

Mr. Hori

Mr. Sakamoto

0.5

0.5

Turbine

OM-55

OM-55

Mr. Yatomi
Mr. Sakamoto

Mr. Sakamoto

0.5

Mr. Yatomi
Mr. Sakamoto

1
1

OPM-01, 02, 04

MHI

Mr. Yamashita

OPM-08, Related
DM's

MHI

Mr. Hori

Boiler water quality

MHI

Pending

Water quality control


procedure

MHI

Pending

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Pending

Mr. Sakamoto

0.5

Chemical dosing system

DM, OM-05

Sanko

Pending

0.5

Demineralized plant

DM, OM-14

Shinryo Hi-tech

Mr. Nakamoto
Vendor S/V

Waste water treatment plant

DM, OM-15

Mr. Nakamoto
Shinryo Hi-tech
Vendor S/V

ESP

DM, OM-25

MJK

Vendor S/V

: Group-A
: Group-B

1 1
1 1
1 1

0.5

0.5

21-Jun-09
Duration

24-Jun-09

28-Jun-09

0.5

Chemical Personnel
Only.
1

9.5
1

1 1

MHI

A. General Course will be held


one time for all trainees.

1 1 1 1 1 1

0.5

Sampling system

0.5

1 Course
1

OM-06

Chemical analysis procedure

MHI
Instructor

DCS operation for RO plant

Operation for RO Plant

MHI

Related O&M Manuals

Operation for RO
Plant

Mr. Matsunaga

DCS operation for Power plant

BOP
(Balance-of-Plant)

MHI

Operation for BTG Operation for BTG

Related OM's

Outline of Control
System, Functional -DCS Config. & Spec.
& Operational
-Basics of I&C
Outline of each
(for RO Plant)
components

Chemistry

Finish

Boiler

Start

Mr. Ueki
Mr. Matsuo

Outline of Control
System, Functional -DCS Config. & Spec.
& Operational
-Basics of I&C
Outline of each
(for Power Plant)
components

DCS operation for


RO plant

June-09

Rev.0

MHI

Basics of RO Plant Basics of RO plant

DCS operation for


Power plant

Training Schedule

Details

Related DM's

Course & Details

D-1

Req. date of Training

-Orientation
-Intro. to Shuqaiq-2 IWPP
-Plant Layout
-System Design

Generator
C

O&M Manual
Contents

26-Oct-09

8-Nov-09
0.5 0.5

Completed at June 30, 2009


MHI BUSINESS
CONFIDENTIAL

0.5 0.5

PAGE 25

GeneralGeneral-Orientation of Training Program

5. Classroom Training

1 of 3

6)Second Step Classroom Training


Course

Item

General

Basics of Boiler,
Turbine and
Generator

Training Schedule

Details

Rev.0

Start

Finish

1-Jun-09

8-Jun-09

9-Jun-09

10-Jun-09

10-Jun-09

13-Jun-09

13-Jun-09

14-Jun-09

14-Jun-09

15-Jun-09

12-Oct-09

14-Oct-09

14-Oct-09

17-Oct-09

Mr. Ueki
Mr. Matsuo

Boiler

Related OM's

MHI

Mr. Isoda

OPM-02

MHI

Mr. Tomita

Related OM's

MELCO

Mr. Tanaka
Mr. Shigeno

MHI

Mr. Hori

MHI

Mr. Isoda

1.5

Turbine

Basics of RO Plant Basics of RO plant

October-09
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Mr. Matsunaga

OPM-08, Related
DM's
DM, MMM01.01,02

1 1 1

19 Maintenance Personnel
excluding Engineer

1
1
1
1

1.5

1.5

Sootblower

DM, OM-01.03

Vendor S/V

0.5

AH

DM, OM-01.02

Vendor S/V

0.5

DM, MM-M02.01,
02

Dengyosya

DM, OM-01.01

Torishima

Pending

0.5

DM, MM-M04, OM01.09,OM-03.01-13

MHI

Mr.
Hamasaki/Mr.
Shimoshiba/Mr.
Ishii, Mr. Yatomi

18-Oct-09

19-Oct-09

Ralated OM's

MHI

Pending

19-Oct-09

20-Oct-09

MHI

Pending

20-Oct-09

21-Oct-09

1 1

MHI

Pending

MM-M07

MHI

Pending

Feedwater Heaters

MM-M06.02

MHI

Pending

21-Oct-09

24-Oct-09

Deaerator & Storage tank

MM-M06.01

MHI

Pending

Condenser vacuum pump

OM-08.04

Tsurumi

Vendor S/V

0.5

Condensate pump

OM-08.01

Torishima

Mr. Tachiwana

0.5

24-Oct-09

25-Oct-09

BFP

OM-08.02

Torishima

Mr. Tachiwana

0.5

24-Oct-09

25-Oct-09

OM-10.01, 06, OM08.10

Dengyosya

Mr. Shimoshiba

0.5

25-Oct-09

26-Oct-09

Boiler & auxiliaries


BCP

Turbine proper
Turbine & Steam Valves
Lube oil & EH oil system
Main Condenser

MM-M05.01,02, 03,
06
MM-05.06, 08, 09,
OM-02.01, 03, 04

Mr. Higashikawa

1 1

Starting from October 03, 2009

Fuel oil system & burner

Turbine &
auxiliaries

Manufacturer Trainer Name

MHI

FDF, GRF

Manual Number

Req. date of Training

Related DM's

Boiler proper

Trainer

-Orientation
-Intro. to Shuqaiq-2 IWPP
-Plant Layout
-System Design

Generator
C

O&M Manual
Contents

0.5

4.5

17-Oct-09

18-Oct-09

1 1

1 1
1 1

1 1

1 1

1 1

0.5
4.5

1 1

P-SWSP, SWTP, RO-SWSP

MHI BUSINESS1 1
CONFIDENTIAL

PAGE 26

GeneralGeneral-Orientation of Training Program

5. Classroom Training

2 of 3

6)Second Step Classroom Training


Course

Item

O&M Manual

Trainer

Manual Number

Manufacturer Trainer Name

Req. date of Training

Training Schedule

October-09

November-09

Contents
Details

Demineralized plant

DM, OM-14

Shinryo Hi-tech

Mr. Nakamoto
Vendor S/V

Waste water treatment plant

DM, OM-15

Shinryo Hi-tech

Mr. Nakamoto
Vendor S/V

Sewage treatment plant

DM, 0M-16

Mr. Nakamoto
Shinryo Hi-tech
Vendor S/V

HVAC system

DM, OM-20

Al-Zamil A.C.

Vendor S/V

0.5

Fire fighting system

DM, OM-19

Albilad

Vendor S/V

0.5

ESP

DM, OM-25

MJK

Vendor S/V

Ash handling system

DM, OM-24

United
Conveyor

Vendor S/V

0.5

Electrochloronation plant

DM, OM-17

MJK

Vendor S/V

DM, OM-09.01

Baudley

Vendor S/V

Tube Cleaning System

OM-10.03
OM-10.05

Technos

Vendor S/V

Debris Filter

OM-09.02

Technos

Vendor S/V

DM, OM-26.01

MHI

Vendor S/V

DM, OM-11.01, 02

Atlas

Vendor S/V

0.5

DM, OM-12

CONEX

Vendor S/V

0.5

OM-53.01-17

ZACL

Vendor S/V

DM, MM-M08, OM13.01 to 13.22

MHI

Mr. Hori

Related OM's

MHI

Rev.0

Start

Finish

24 25 26 27 28 29 30 31 1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1
0.5

0.5

1 1

BOP
(Balance-of-Plant)

Intake screen system

FGD
Air compressor

1 1
0.5 0.5

9.5

26-Oct-09

8-Nov-09

1 1
1

1 1

1 1

1 1
EDG
Fuel oil unloading facilities
L

D-1

D-2

D-3

RO Process &
Auxiliaries

RO process & auxiliaries

Outline of Control
System, Functional -DCS Config. & Spec.
& Operational
-Basics of I&C
Outline of each
(for Power Plant)
components
DCS operation for
Power plant

DCS operation for Power plant

DCS maintenance DCS maintenance for Power


for Power plant
plant

OM-55

MHI

MHI

9-Nov-09

10-Nov-09

16-Jun-09

17-Jun-09

11-Nov-09

14-Nov-09

20-Jun-09

22-Jun-09

15-Nov-09

16-Nov-09

25-Nov-09

28-Nov-09

1 1

I&C Maintenance
Personnel only
Mr. Sakamoto

OM-55

1 1

0.5

Mr. Yatomi
Mr. Sakamoto

Mr. Sakakoto

0.5

0.5

0.5

1 1

MHI BUSINESS
CONFIDENTIAL

PAGE 27

GeneralGeneral-Orientation of Training Program

5. Classroom Training

3 of 3

6)Second Step Classroom Training


Course

E-1

E-2

E-3

Item

Outline of Control
System, Functional -DCS Config. & Spec.
& Operational
-Basics of I&C
Outline of each
(for RO Plant)
components
DCS operation for
RO plant

DCS operation for RO plant

DCS maintenance DCS maintenance for RO


for RO plant
plant

Electrical
Equipment

Spare Day

Trainer

Manual Number

Manufacturer Trainer Name

Req. date of Training

Related OM's

Rev.0

0.5

0.5

MHI
Mr. Sakamoto

OM-55

Details

MHI

Mr. Yatomi
Mr. Sakamoto

OM-55

MHI

Mr. Sakakoto

Transformer

MM-E04, 05, 06,


07, 08

MELCO

Pending

Switchgear

MM-E14, 15, 16

ABB

Vendor S/V

Generator & auxiliaries


-

O&M Manual

Training Schedule

November-09

Contents

MM-E01, 02, 03,


OM-22, 23

MELCO

Pending

Start

Finish

16-Jun-09

17-Jun-09

11-Nov-09

14-Nov-09

20-Jun-09

22-Jun-09

15-Nov-09

16-Nov-09

25-Nov-09

28-Nov-09

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

0.5

0.5

1 1

1 1

17-Nov-09

Operati

24-Nov-09 onal

P
2

Completed at Nov. 28, 2009

MHI BUSINESS
CONFIDENTIAL

PAGE 28

GeneralGeneral-Orientation of Training Program

5. Classroom Training
7) Daily Record of Attendance

DATE: dd-mm-yyyy
CLASS: A
COURSE: A-1 Training Introduction

SAUDI ARABIA, SHUQAIQ-2 IWP PROJECT


CLASSROOM TRANING
RECORD OF ATTENDANCE

TRAINER:

T. Matsuo

* If there is your name, please sign your name at "Signature Column".


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Name of Group
. Operation Group
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****
Mr. **** ****

Group Leader
General Leader

Year of Birth
1963

Field in charge
Electrical Engineer

Position

Signature

Deputy manager

MHI BUSINESS
CONFIDENTIAL

PAGE 29

GeneralGeneral-Orientation of Training Program

5. Classroom Training
8) Training Evaluation Test

Sample

XXXX. XXXX

Operation

XXXXXXX XXXX XXXXXX

XXXXXXX XXXX XXXXXX

Total 20 questions

MHI BUSINESS
CONFIDENTIAL

PAGE 30

GeneralGeneral-Orientation of Training Program

5. Classroom Training
9) Evaluation of Training Program

System Design

XXXX. XXXX

Y.Tachiwana

Sample

XXXXX XXXX XXX

XXXX

03/06/2009
MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 31

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

PAGE 32

GeneralGeneral-Orientation of Training Program

6. On-the-Job-Training (OJT)

Adobe Acrobat
Document

1) OJT will be conducted in accordance with the commissioning


schedule shown in enclosed table.
2) OJT will be performed primarily through adoption of
observation method during installation and operation.
3) Method of participation may also be applied in activities like routine
maintenance of equipment and key activities during the initial start
up with commissioning work progress.
4) O&M Personnel will be made familiar with the equipment along
with their operation and maintenance procedure during this course
of training.

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 33

Contents
1. Guidance of Training
2. Training Objectives
3. Overall Schedule
4. MHIs Organization for Training
5. Classroom Training
6. On-the-Job-Training (OJT)
7. Completion of Training Program

MHI BUSINESS
CONFIDENTIAL

GeneralGeneral-Orientation of Training Program

PAGE 34

7. Completion of Training Program

Upon completion of Training Program, the Site


Manager shall certify that each trainee has completed
the Training Program as shown below.
A copy of the certificate shall be submitted to the
Owner to inform the completion of the
Training Program.

MHI BUSINESS
CONFIDENTIAL

PAGE 35

GeneralGeneral-Orientation of Training Program

A-0. Orientation of Training Program

End

MHI BUSINESS
CONFIDENTIAL

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