TYPICAL INJECTION SYSTEM

AND SILO DESIGN FOR

AMENDED SILICATES

Provided By

NOVINDA CORPORATION
999 18TH Street
Suite 1755, North Tower
Denver, CO 80202

October 2013

DISCLAIMER:
TheinformationprovidedwithinthesedocumentshasbeenprovidedbyNovindaanditsrepresentatives,andistobeusedforgeneral
backgroundinformationalpurposesonly.Theinformationregardingtheuse,application,storage,ordeliveryofNovindasamendedsilicates
mercurysorbentmaterialisconceptualonly,andhasnotbeendemonstratedinfullscaleapplication.Novindaisunabletoreportonor
accuratelypredicteventsthatmayaffectfullscaleapplication.Novindaanditsrepresentativesprovidenowarrantyofanykind,impliedor
expressed,regardingtheaccuracyorsuitabilityofthisinformation.Assuch,theReceivingPartyacknowledgesandagreesthatNovindaandits
representativeswillundernocircumstancesbeliableforanydamageorlosshoweverincurredfromthisinformation.

AMENDED SILICATES INJECTION SYSTEM

Table of Contents
1.
2.
3.
4.
5.
6.

General Description
Scope of Work
Material Properties & Injection Rates
Technical Requirements
Performance Requirements
Typical Silo Design for Amended Silicates and Powdered Activated Carbon

Appendix A Schematic Flow Diagram Novinda Amended Silicates

Appendix B MSDS Sheets Novinda Amended Silicates
Appendix C Instructions to Bidders
Appendix D Terms and Conditions Provided by Owner
Appendix E Facility Details Provided by Owner
Appendix F Lance Details
Appendix G Jenike & Johanson Typical Silo Design for Amended Silicates and Powdered
Activated Carbon

Rev. 10/09/13

Page 1 of 9

AMENDED SILICATES INJECTION SYSTEM

1.

General Description

This specification covers the overall description, work scope, technical and performance requirements of
a reagent injection system for a mercury emission control project. The specification requirements listed
herein are based primarily on the work by Jenike & Johanson for Novinda and represent the minimum
requirements to achieve consistent flow of the amended silicates material, and Novinda retains the right
to review Owners design and drawings prior to fabrication and installation of the injection system.
Designs deviating from these specifications may be considered on a case by case basis.

2.

Scope of Work

The scope of work is to design, engineer, procure, fabricate and deliver the specified reagent injection
system, support start up and testing of a complete, fully functional and operational mercury emission
control system, which includes at a minimum but not limited to the items and services listed below. A
typical schematic flow diagram of the injection system with termination points for the scope of work is
shown in Appendix A.
1. Reagent Injection System including transfer blowers, material metering and feeding
equipment and all required manual and motorized valves.
2. Reagent storage silo with vacuum/pressure relief door, bin vent fabric filter & vent fan and
transfer pipe suitable to receive and transfer material from either rail cars or delivery trucks.
3. Transfer pipes from blower discharge to lance inlets including manual isolation valve at each.
4. All auxiliary electric system and controls for above scope.

3.

Material Properties

The injection system shall be capable of unloading, handling, feeding, and injecting multiple sorbent
materials, including amended silicates and powdered activated carbon (PAC). Detailed material
properties and injection equipment design criteria for amended silicates are provided by Jenike &
Johanson (J&J) and are listed within this specification section. Equipment design and operational
considerations for the explosive and flammable properties of any sorbent material is the responsibility of
the Owner and Bidder. Bidder shall also be responsible for ensuring that other PAC materials can be also
utilized by the injection system.
The injection system silo shall be designed to allow mass flow instead of funnel flow. A mass flow silo
allows for first-in-first-out material flow, eliminates ratholes and stagnant material, and minimizes material
segregation effects.
The following criterion represents typical limiting conditions for flow, therefore larger silo outlets, steeper
hoppers, and flow rates summarized below are acceptable:
Cohesive Strength
Since sorbent materials are cohesive and have the capacity to form a rathole in the injection system
storage silo, the following are minimum mass flow silo discharge outlet diameter dimensions for gravity
feed (GF) and air assisted silo bin bottoms.
Continuous flow (GF)

1.3 feet

After 1 day at rest (GF)

2.1 feet

Rev. 10/09/13

Page 2 of 9

For air assisted silo bin bottom

0.5 feet

Compressibility
Bulk density shall be considered in the design for silo loads, silo capacities, and system feed density. The
range of bulk density for the amended silicates material is as follows:
Measured range of bulk density
PAC assumed bulk density

32.2 to 58.5 pounds per cubic foot

30 pounds per cubic foot

Mass Flow Hopper Angles

Design of the mass flow silo hopper shall include hopper angle, materials of construction, and surface
finish. Hopper material shall have interior sloping surfaces lined with 304 stainless steel and #2B finish
(cold rolled mill finish which cannot be achieved by polishing).
Maximum recommended mass flow wall angles
(from vertical for both continuous flow and after
1 day storage at rest)

10 degrees

The MSDS for the amended silicates material can be found in Appendix B.

4.

Technical Requirements
4.1

General
4.1.1

Engineering

The Contractor shall be responsible for performing all engineering and design, necessary
for a complete and operating facility designated to be within Contractors scope, as
spelled out herein. All project documents shall be signed and sealed by an engineer or
architect registered in the state where the installation shall be located.
4.1.2

Procurement

The Contractor shall be responsible for the procurement of all permanent materials and
engineered equipment necessary for a complete and operating facility designated to be
within Contractors scope, including freight to the site, unloading and/or safe storage,
unless materials are specifically spelled out as Owner-provided within this document.
4.2

Mechanical
4.2.1

Equipment

Major pieces of equipment, include but not limited to, are listed in the following table.
Table1. Equipment List
No.
1
2
3

Rev. 10/09/13

Equipment
Reagent Storage Silo
Air-assisted discharger
Manual Slide Gate Isolation Valve (at Silo Bottom)

No. Required.
1
1
1

Page 3 of 9

4
5
6

Motorized dome valve

Motorized diverter valve
Gravimetric Feeder with Variable Frequency Drive (VFD)

Drop Tube

Motorized Rotary Lock-Hopper Valve

Positive Displacement Transfer Blower & Motor

10
11

Manual Isolation Valves (one at each Lance Inlet)

Injections Lances

4.2.2

1
1
2 (1 Operating &
1 Spare)
2 (1 Operating &
1 Spare)
2 (1 Operating &
1 Spare)
2 (1 Operating &
1 Spare)
TBD
TBD

Equipment Details
4.2.2.1

Reagent Storage Silo

The storage silo shall be designed to operate in Mass Flow when charged with
Amended Silicates reagent, which exhibits material properties as described in
Section 3 above. The storage silo shall be of welded construction with a roof for
weather protection. It shall have an active storage capacity of 14-days calculated
at maximum required reagent feed rate. It shall be provided with a fill pipe for
pneumatic transfer of material from rail cars or delivery trucks using rail/truck
transfer blowers. The silo shall have appropriately sized bin vent fabric filter with
vent fan, a vacuum/pressure relief door at the roof, a caged ladder, roof manway, safety railings, roof mounted level indicators and a side-wall mounted refill
level indicator. Poke holes and access doors are not recommended for a mass
flow silo since they have a tendency to restrict material flow; however, if
necessary they shall be located in the vertical cylindrical section instead of the
hopper. The material of construction for the cylindrical section shall be carbon
steel and the conical section at the hopper bottom shall be constructed or have
interior surface lined with 304 stainless steel, with #2B finish. Sheet thickness 10
gauge or thinner generally result in a smoother finish, which facilitates better
material flow. As noted earlier, the conical section shall be designed to facilitate
Mass Flow of material and avoid plugging. The hopper shall be designed to
incorporate the use of an air-assisted discharge system, which consists of a 304
#2B lined conical hopper and the air-assisted discharger; with the hopper and airassisted discharger being connected by a short vertical section required to
maintain uniform flow (See Section 6.0). The material in the hopper is not
intended to fluidize until material level drops below 5 feet.
4.2.2.2

Air-assisted Discharger

The air-assisted discharge membrane shall have a minimum pressure drop of

0.035 psi per scfm per sq. ft. of membrane area. The air supply should provide a
no-flow pressure of 1.1 psig, maintain a pressure of 0.5 psig at 148.5 scfm, and
provide a maximum (choked) flow of 6.4 scfm/ft2 of projected horizontal
discharger area. Expected air flow during discharge is approximately 3.6 to 5.7
scfm/ft2 of projected horizontal discharger area. The recommended material for

Rev. 10/09/13

Page 4 of 9

the membrane is Polyveyor 1950 which is available from BeltService

Corporation, or J&J approved equal.
The air-assisted discharger shall be a standard 6 foot diameter unit with
minimum 6 inch outlet, and be supplied by Premier Pneumatics, Kice Industries,
Nol-Tec Systems, Young Industries, Clyde Bergemann, or J&J approved equal.
Compressed air that is introduced to the silo and that can come in contact with
the silo contents shall be dried to a maximum dew point of -40F. The
compressed air supply to the air-assisted discharger shall be provided by a pilot
operated low-pressure regulator, such as a Fisher-Rosemont 299 series, or J&J
approved equal. A pressure gauge shall be connected to the membrane plenum
to serve as an indicator of a plugged or damaged membrane. Alternative air
supply methods include regenerative blowers, or lobed-type blowers if supplied
with controls to maintain constant pressure output over the required range of flow
rates. Regardless of air supply equipment, an overpressure protection device
shall be installed to the membrane plenum for safety. As an additional safety
precaution, the silo shall be vented and an overpressure protection device
utilized to allow for air flow into the silo.
4.2.2.3

Manual Isolation Valve at Silo Bottom

Bidders standard design proven in similar applications is acceptable.

4.2.2.4

Motorized Dome Valve

The outlet valve shall be high duty cycle dome type valve, supplied by Gemco,
RoValve, Clyde Industries, or J&J approved equal. The outlet valve shall be fully
open or fully closed, and shall not be operated partially open to throttle flow.
4.2.2.5

Automated Diverter Valve

The outlet stream can be directed to multiple fill points with the use of 12 inch air
slides and diverter valves. Bidders standard design proven in similar applications
is acceptable.
4.2.2.6

Gravimetric Feeder

The gravimetric feeder shall be capable of supplying 10-500 lb/hr as delivered

with the capability to change the feed rate range by changing out the feed screw
and delivery tube. The gravimetric feeder screw shall be controlled by a Variable
Frequency Drive (VFD) that provides finite local adjustment of the reagent feed
rate. The feeder shall be accurate within + / - 1% or 1 lb/hr (whichever is more)
over a one minute interval. Modulation of material flow shall be accomplished by
the feeder and not by a valve.
4.2.2.7

Drop Tube

The drop tube connected downstream of the gravimetric feeder outlet and
upstream of the motorized rotary lock-hopper valve inlet shall be equipped with
an inlet air filter that shall also provide a barrier against material exiting the top of
the drop tube.

Rev. 10/09/13

Page 5 of 9

4.2.2.8

Motorized Rotary Lock-Hopper Valves

The rotary lock hopper valve shall be designed to convey a fine powder of the
quantity specified in the Section 3 above and the distance of the Transfer Pipe
System. Valve body/cylinder clearances shall be a close-tolerance design.
4.2.2.9

Positive Displacement Transfer Blowers

Two positive displacement transfer blowers (one operating and one in-line spare)
capable of meeting the feed rates listed in the Facility Details found in Appendix
E and conveying the distance of the Transfer Pipe System (distance to be
determined by Contractor and Owner). Blowers shall be sized to maintain
Industry-practice velocities in all transfer lines and lances. The blowers shall be
equipped with an inlet filter/silencer and all appurtenances necessary for safe
start-up, operation & maintenance, and shut-down.
4.2.2.10

Manual Lance Isolation Valve

Bidders standard design proven in similar applications is acceptable.

4.2.2.11

Injection Lances

The lance shall use a concentric tube design that incorporates a flat or angled
baffle affixed to the upstream side of the lance, normal to the bulk flow of the flue
gas. The concentric tubes shall terminate at various distances across the duct to
promote uniform distribution of reagent downstream of the baffle plate. The
baffle plate induces local turbulence near the lance discharge points and
promotes distribution along the axis of the lance. A sketch showing lance details
is included in Appendix F. The number and location of the injection lances are to
be determined by Contractor and Owner; however, lance spacing shall not be
greater than 30 inches.
4.2.3

Equipment O&M Manual

Contractor shall provide the operations and maintenance (O&M) manuals for the scope of
work. The O&M manuals shall consist of hard-copy binders and CDs with operations and
maintenance data and information for the scope of work.
4.3

Piping
4.3.1

Feed Pipe System

The feed pipe system connects the storage silo outlet, manual isolation slide gate valve,
motorized dome valve, motorized diverter valve, gravimetric feeder, drop tube, and
motorized rotary lock-hopper valve to the transfer pipe system. Equipment within the
feed pipe system is arranged as shown in Appendix A, and shall be close-coupled so as
to minimize the length of feed pipe required; no elbows are allowed. The feed pipe shall
be Schedule 80 carbon steel.
A spare feed pipe system consisting of the gravimetric feeder, drop tube, and motorized
rotary lock-hopper valve shall be installed for redundancy to allow for scheduled and
unscheduled maintenance activities. The automated diverter valve will be used to select

Rev. 10/09/13

Page 6 of 9

the feed pipe system. In all locations that include two phase flow, i.e. transport air +
solids, minimum acceptable gas velocity must be maintained in order to avoid saltation of
the larger particles present in the solid material.
4.3.2

Transfer Pipe System

The transfer pipe system consists of transfer pipes from the discharges of the transfer
blower and motorized rotary lock-hopper valve to the lances, inclusive. The downstream
side of the lance isolation valves shall be flanged connections. The injection lances shall
bolt up to these isolation valve flanged connections. The transfer pipe shall be Schedule
80 carbon steel, with a minimum of 2 bidders standard thermal insulation with cladding
proven in similar applications. Long radius elbows shall be used to mitigate erosion and
the elbows and tee sections shall have replaceable wear plates to facilitate maintenance.
The system shall be designed with transport velocities that prevent settling in the pipes at
all load conditions and shall accommodate a nominal flow of 35 scfm per lance. The
conveying distance shall be specific to each site/installation. The Contractor shall work
with the facility Owner to identify the optimum Transfer Pipe routing. The transfer pipe
shall be routed to the lance locations, which shall be uniquely identified for each unit;
however lance spacing shall not be greater than 30 inches. The transfer pipe system lay
out shall consider flow balance to injection lances, access for existing plant equipment in
the area for maintenance, and minimal interference with plant operation during
construction.
4.4

Electrical
4.4.1

Power Supply

Contractor is to provide a single 480 V, 3 Phase, 60 Hz power supply to supply all of the
necessary electrical functions of the system.
4.4.2

Power Distribution

A main disconnect breaker shall be provided in the control panel, which shall be utilized
to protect and to de-energize all reagent injection system equipment. A motor circuit
protector, a starter and overload protection shall be provided for the 480-volt transfer
blower motor. Three phase breakers shall be provided for power distribution to the
control power transformer.
4.4.3

Control Panel

The reagent injection system controls and power distribution shall be contained within a
dedicated control panel(s), including Programmable Logic Controller (PLC), Human
Machine Interface (HMI), power supply, control relays, lights, terminal blocks, motor
circuit protectors, motor starters, circuit breakers, etc. The control panel(s) shall be
mounted in a conveniently accessible location. Panels shall be rated NEMA 4X.
Terminal blocks shall be installed for termination of all District installed cables. All
devices that shall be visible on the front of the control panels shall have durable, tightadhering nameplates. Wiring shall be stranded copper, 600 volt, insulated, extra flexible
type. As a minimum, wire size shall be #12 American Wire Gauge (AWG) for all power
wiring, #14 AWG for all control panel exterior control wiring, #16 for all control panel
interior control wiring and #18 AWG twisted shielded pair for analog signal conductors.

Rev. 10/09/13

Page 7 of 9

4.5

Instrumentation and Control

The system shall have the capability to set the maximum feed rate locally and adjust the feed rate
from zero to the maximum user defined feed rate via an external 4-20mA signal. The system shall
be capable of storing and exporting time stamped operating data which shall include the system
feed rate as measured by the gravimetric feeder. The system shall be capable of storing at least
one weeks worth (seven x twenty-four hour days) of such data taken at one (1) minute intervals.
The data must be formatted such that it can easily be imported to a PC and Windows Excel.
4.5.1

PLC

The PLC shall control all necessary system functions such as startup, shutdown, feed
rate control, feed piping selection (via diverter valve position), alarm functions and trips.
4.5.2

HMI

All local control and alarm monitoring shall be provided through a local HMI. The HMI
shall have sufficient screens to display the following controls as a minimum:
1. System Control
2. Feeder Control
3. Status Display
4. Fluidizing Control
5. Transfer Blower Control
6. Feed Rate Set Point
7. Feed Piping Selection (A/B Train)
8. Active Alarms
a. The following status and alarms shall be displayed on the HMI:
i. Transfer Blower Status ON/OFF
ii. Gravimetric Feeder Status (A & B trains) ON/OFF
iii. Reagent Storage Silo Level Status LOW
iv. Gravimetric Feeder Status (A & B trains) MALFUNCTION
v. Transfer Blower Discharge Pressure HIGH/LOW
vi. Rotary Lock Hopper Valve Inlet Pressure (A & B trains) HIGH/LOW
b. The following control functions shall be on the HMI:
i.

Local Start Selection Key

ii.

Local Stop Selection Key

iii.

Gravimetric Feeder OFF/AUTO Selection Keys (A & B trains)

iv.

Alarm Acknowledge Selection Key

v.

System Operation Local/Remote Selection Key

vi.

System Mode Non-Paced/Paced Selection Key

vii.

Fluidization System HAND/OFF/AUTO Selection Key

c.

Rev. 10/09/13

The following control switches shall be located on the control panel:

Page 8 of 9

i.
4.5.3

System Stop Pushbutton Switch / Emergency Stop

Gravimetric Feeder Speed Controllers

Each gravimetric feeder screw shall be controlled by a Variable Frequency Drive (VFD)
providing finite local adjustment of the reagent feeding rate. Based on the system
operating mode selected, the controller shall follow a constant feed rate or an analog 420 mA signal provided by an external source.
4.5.4

Sensors and Trips

The following system sensors and trips shall be provided at a minimum:

1. Transfer Blower Outlet Pressure Sensor
2. Rotary Lock Hopper Valve Inlet Pressure Sensor (A & B trains)
3. Drop Tube pressure differential (A & B trains) - if this approaches zero, the trip shall
at a minimum shutdown the Gravimetric Feeder.
4. Gravimetric Feeder Hopper Low level Switch (A & B trains)
5. Gravimetric Feeder Hopper High Level Switch (A & B trains)

5.

Performance Requirements

The Performance Requirements shall include but not limited to:

6.

The system shall be capable of delivering the maximum and the minimum reagent feed rates
specified.
The reagent distribution between the lances shall be uniform at all injection rates, i.e., the reagent
flow at each lance shall be the same
Noise level shall not exceed 85 dBA at 3 ft. from the blower and all rotary/other equipment.

Typical Silo Design for Amended Silicates and Powdered Activated Carbon

The J&J silo design drawings in Appendix G provide an example of a typical amended silicates mass flow
silo. The design and other details are provided for information only and to facilitate the Bidder in designing
a silo suitable for this application. Each injection system and silo shall be designed for specific facility site
conditions, duty, and performance requirements. Alternative designs may be considered at the discretion
of the Owner.

Rev. 10/09/13

Page 9 of 9

APPENDIX A

Schematic Flow Diagram

Novinda Amended Silicates

Rev. 10/09/13

BIN VENT FILTER

VAC/PRESSURE

SILO

A
RAIL / TRUCK UNLOADING

REGULATED AIR TO AIR-ASSISTED DISCHARGER

MANUAL ISOLATION
SLIDE GATE VALVE

MOTORIZED DOME
M

VALVE

NOTES: TYPICAL AIR ASSIST DISCHARGER AND FEEDER

SYSTEM. SPECIFIC ARRANGEMENT AND DETAILS
PER MANUFACTURER DESIGN AND SPECIFICATIONS
MOTORIZED
M

DIVERTER VALVE

B
GRAVIMETRIC FEEDER

GRAVIMETRIC FEEDER

DROP TUBE

DROP TUBE

*OPTIONAL

TO AIR HEATER

DEHUMIDIFIER

MANUAL LANCE

SKID*

ISOLATION VALVES
M

MOTORIZED ROTARY

MOTORIZED ROTARY
M

LOCK-HOPPER VALVE

LOCK-HOPPER VALVE

TOTAL NUMBER OF LANCES TBD

LANCE SPACING < 30"

AMBIENT AIR

TRANSFER PIPE
(THERMAL INSULATION, OPTIONAL)
*OPTIONAL
POSITIVE DISPLACEMENT
TO AIR HEATER

TRANSFER BLOWER
AFTER COOLER

(1 OPERATING & 1 SPARE)

SKID*

REUSE OF DOCUM ENTS:

THI
S DOCUM ENT,AND THE I
DEAS AND DESI
GNS I
NCORPORATED HEREI
N,AS AN I
NSTRUM ENT OF PROFESSI
ONAL SERVI
CE,I
S THE PROPERTY OF
CH2M HI
LL AND I
S NOT TO BE USED,I
N W HOLE OR I
N PART,FOR ANY OTHER PROJECT W I
THOUT THE W RI
TTEN AUTHORI
ZATI
ON OF CH2M HI
LL.

REAGENT STORAGE

c CH2M

HILL

RELIEF DOOR

MANUAL LANCE
ISOLATION VALVES

D
DATE

REVISION

BY

CHK

REVISION APPROVAL

REV

DATE 08/28/13

STATUS

PE #_______

- ____

PROCESS FLOW DIAGRAM

RESPONSIBLE ENGINEER

NO.

08/28/13 ISSUED TO CLIENT

AAH

DISCIPLINE

REVIEWED

DISCIPLINE

REVIEWED

ISSUED
ISSUED TO CLIENT

CIVIL

ELECTRICAL

STRUCTURAL

INST & CNTRL

MECHANICAL

ARCHITECTURAL

CONSTRUCTION

PROCESS

PLANT LAYOUTS

REVISED & APPROVED

PIPING

REV

DATE

08/28/13

DM

SDE

PEM

AMENDED SILICATES
INJECTION SYSTEM

FOR REVIEW AND

APPROVAL
APPROVED FOR

GENERIC FLOW DIAGRAM

PROJECT NO.

FOR CONSTRUCTION

SCALE

NONE

421334

DWG. NO.
CH2MHILL Engineers, Inc.

FILENAME:

PLOT DATE:

SK-00005

REV.

APPENDIX B

MSDS Sheets Amended Silicates

Rev. 10/09/13

MATERIAL SAFETY DATA SHEET

1. Product and Company Identification

Material name

Amended Silicates HgX

Version #

08

Revision date

April 26, 2013

Chemical description

Modified Bentonite

CAS #

Mixture

Manufacturer information

Novinda Corporation
2000 S. Colorado Blvd; Suite A-315
Denver, Colorado 80222
General Information: 720-473-8320
Emergency (800) 424-9300

2. Hazards Identification
Emergency overview
Potential health effects
Routes of exposure

Material can be slippery when wet. Exposure to powder or dusts may be irritating to eyes, nose
and throat.
Inhalation. Skin contact. Eye contact.

Eyes

Dust in the eyes will cause irritation. Symptoms include itching, burning, redness and tearing.

Skin

Dust or powder may irritate the skin. May cause skin irritation.

Inhalation

Dust may irritate respiratory system. Inhalation of dusts may cause respiratory irritation. Repeated
or prolonged inhalation may cause toxic effects. For additional information on inhalation hazards,
see Section 11 of this safety data sheet.

Ingestion

May cause irritation. No significant adverse effects are expected upon ingestion of the product.

Target organs

Lungs.

Chronic effects

This product has the potential for generation of respirable dust during handling and use. Dust
may contain respirable crystalline silica. Overexposure to dust may result in pneumocononiosis, a
respiratory disease caused by inhalation of mineral dust, which can lead to fibrotic changes to the
lung tissue, or silicosis, a respiratory disease caused by inhalation of silica dust, which can lead to
inflammation and fibrosis of the lung tissue. Occupational exposure to respirable dust and
respirable crystalline silica should be monitored and controlled.

3. Composition / Information on Ingredients

The manufacturer lists no ingredients as hazardous according to OSHA 29 CFR 1910.1200.
Constituents
QUARTZ
Composition comments

CAS #

Percent

14808-60-7

<= 5

Occupational Exposure Limits for constituents are listed in Section 8. This product contains <5%
total crystalline silica. The respirable crystalline silica as determined by the SWeRF method is
<0.1% w/w.

4. First Aid Measures

First aid procedures
Eye contact

Get medical attention if irritation persists after washing. Immediately flush with plenty of water for
up to 15 minutes. Remove any contact lenses and open eyelids widely. If irritation persists:
Continue flushing during transport to hospital. Take along these instructions.

Skin contact

Wash the skin immediately with soap and water. Get medical attention if irritation develops or
persists.

Inhalation

If dust from the material is inhaled, remove the affected person immediately to fresh air. If
symptoms are experienced, remove source of contamination or move victim to fresh air. If the
affected person is not breathing, apply artificial respiration. If breathing is difficult, give oxygen.
Call a physician if symptoms develop or persist.
MSDS US

1/7

Ingestion

If ingestion of a large amount does occur, seek medical attention. No special measures required.

Notes to physician

Provide general supportive measures and treat symptomatically.

General advice

If you feel unwell, seek medical advice (show the label where possible).

5. Fire Fighting Measures

Flammable properties
Extinguishing media
Suitable extinguishing
media
Protection of firefighters
Protective equipment and
precautions for firefighters

The product is not flammable. No unusual fire or explosion hazards noted. This material will not
burn.
Dry chemical, CO2, water spray or regular foam. Use any media suitable for the surrounding fires.

As in any fire, wear self-contained breathing apparatus pressure-demand, MSHA/NIOSH

(approved or equivalent) and full protective gear. Material can be slippery when wet.

Fire fighting
equipment/instructions

In the event of fire, cool tanks with water spray. Material can be slippery when wet..

Specific methods

Cool containers exposed to flames with water until well after the fire is out.

Hazardous combustion
products

None known.

6. Accidental Release Measures

Personal precautions

Keep unnecessary personnel away. Local authorities should be advised if significant spillages
cannot be contained. Use a NIOSH/MSHA approved respirator if there is a risk of exposure to
dust/fume at levels exceeding the exposure limits. Avoid inhalation of dust from the spilled
material. Material can be slippery when wet. Material can be slippery when wet. Forms smooth,
slippery surfaces on floors, posing an accident risk.

Environmental precautions

Prevent further leakage or spillage if safe to do so. Do not let product enter drains. Runoff from
fire control or dilution water may cause pollution. Do not contaminate water. Do not flush into
surface water or sanitary sewer system.

Methods for containment

If sweeping of a contaminated area is necessary use a dust suppressant agent which does not
react with the product. This material is classified as a water pollutant under the Clean Water Act
and should be prevented from contaminating soil or from entering sewage and drainage systems
which lead to waterways. Block any potential routes to water systems.

Methods for cleaning up

Should not be released into the environment. This product is miscible in water. Collect dust using
a vacuum cleaner equipped with HEPA filter. Collect dust or particulates using a vacuum cleaner
with a HEPA filter. Avoid the generation of dusts during clean-up. Following product recovery,
flush area with water. For waste disposal, see section 13 of the MSDS. Reduce airborne dust and
prevent scattering by moistening with water.

7. Handling and Storage

Handling

Avoid dust formation. Do not breathe dust from this material. In case of insufficient ventilation,
wear suitable respiratory equipment. Provide appropriate exhaust ventilation at places where dust
is formed. Guard against dust accumulation of this material. Avoid contact with skin and eyes.
Avoid release to the environment. Handle and open container with care. Practice good
housekeeping. Material can be slippery when wet. Forms smooth, slippery surfaces on floors,
posing an accident risk.

Storage

No special restrictions on storage with other products. Store in a well-ventilated place. Keep
container tightly closed. Avoid dust formation. No special storage conditions required. Guard
against dust accumulation of this material. Use care in handling/storage.

8. Exposure Controls / Personal Protection

Occupational exposure limits
US. ACGIH Threshold Limit Values
Constituents

Type

Value

Form

INERT OR NUISANCE
DUSTS (SEQ250)

TWA

10 mg/m3

Inhalable particles.

QUARTZ (14808-60-7)

TWA

3 mg/m3
0.025 mg/m3

Respirable particles.
Respirable fraction.

MSDS US

2/7

Material Name: AS HgX Version #8; April 26, 2013

US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
Constituents
Type
INERT OR NUISANCE
DUSTS (SEQ250)

Value

Form

15 mg/m3

Total dust.

5 mg/m3

Respirable fraction.

Type

Value

Form

TWA

15 mppcf

Respirable fraction.

15 mg/m3
5 mg/m3
50 mppcf
0.1 mg/m3
0.3 mg/m3
2.4 mppcf

Total dust.
Respirable fraction.
Total dust.
Respirable.
Total dust.
Respirable.

PEL

US. OSHA Table Z-3 (29 CFR 1910.1000)

Constituents
INERT OR NUISANCE
DUSTS (SEQ250)

QUARTZ (14808-60-7)

TWA

Exposure guidelines

Occupational exposure to nuisance dust (total and respirable) and respirable crystalline silica
should be monitored and controlled.

Engineering controls

Ventilation should be sufficient to effectively remove and prevent buildup of any dusts or fumes
that may be generated during handling or thermal processing. If engineering measures are not
sufficient to maintain concentrations of dust particulates below the OEL, suitable respiratory
protection must be worn.

Personal protective equipment

Eye / face protection

Wear dust goggles.

Skin protection

No special protective equipment required.

Respiratory protection

Wear respirator with dust filter. Use a NIOSH/MSHA approved respirator if there is a risk of
exposure to dust/fume at levels exceeding the exposure limits.

General hygiene
considerations

Do not breathe dust. Avoid contact with eyes. Handle in accordance with good industrial hygiene
and safety practice. Eye wash fountain is recommended. Use good industrial hygiene practices in
handling this material.

9. Physical & Chemical Properties

Appearance

Powder.

Physical state

Solid.

Form

Powder. Various.

Color

Various.

Odor

None.

Odor threshold

Not available.

pH

5.5 - 6.5

Vapor pressure

0.050339494 hPa estimated

Vapor density

Not available.

Boiling point

Not available.

Melting point/Freezing point

1584.9 F (862.714287557 C) estimated

Solubility (water)

Not available.

Specific gravity

3.15400096 estimated

Relative density

Not available.

Flash point

Not available.

Flammability limits in air, upper, Not available.

% by volume
Flammability limits in air, lower, Not available.
% by volume
Auto-ignition temperature

Not available.

VOC

0 % estimated

Percent volatile

0 % estimated

MSDS US

3/7

Material Name: AS HgX Version #8; April 26, 2013

Other data
Density

3.15368556 g/cm3 estimated

10. Chemical Stability & Reactivity Information

Chemical stability

Stable at normal conditions.

Conditions to avoid

Avoid spread of dust. None known.

Incompatible materials

None known.

Hazardous decomposition
products

Toxic gas. None known.

Possibility of hazardous
reactions

Will not occur. Hazardous polymerization does not occur.

11. Toxicological Information

Toxicological data
Product

Test Results

AS HgX (Mixture)

Acute Dermal LD50 Rabbit: 72856.7656 mg/kg estimated

Constituents

Acute Oral LD100 Mouse: 5099.959 mg/kg estimated

Acute Oral LD50 Mouse: 17352.5586 mg/kg estimated
Acute Oral LD50 Rabbit: 12749.8984 mg/kg estimated
Acute Oral LD50 Rat: 9927.5566 mg/kg estimated
Acute Other LD50 Mouse: 66350.4688 mg/kg estimated
Acute Other LD50 Rabbit: 51.0003 g/kg estimated
Test Results

QUARTZ (14808-60-7)

Acute Oral LD50 Rat: 500 mg/kg

Acute effects

Dust in the eyes will cause irritation. May cause skin irritation.

Local effects

Inhalation of dusts may cause respiratory irritation.

Chronic effects

In 1997, IARC (the International Agency for Research on Cancer) concluded that crystalline silica
inhaled from occupational sources can cause lung cancer in humans. However in making the
overall evaluation, IARC noted that "carcinogenicity was not detected in all industrial
circumstances studied. Carcinogenicity may be dependent on inherent characteristics of the
crystalline silica or on external factors affecting its biological activity or distribution of its
polymorphs." (IARC Monographs on the evaluation of the carcinogenic risks of chemicals to
humans, Silica, silicates dust and organic fibres, 1997, Vol. 68, IARC, Lyon, France.)
In June 2003, SCOEL (the EU Scientific Committee on Occupational Exposure Limits) concluded
that the main effect in humans of the inhalation of respirable crystalline silica dust is silicosis.
"There is sufficient information to conclude that the relative risk of lung cancer is increased in
persons with silicosis (and, apparently, not in employees without silicosis exposed to silica dust in
quarries and in the ceramic industry). Therefore, preventing the onset of silicosis will also reduce
the cancer risk..." (SCOEL SUM Doc 94-final, June 2003)
According to the current state of the art, worker protection against silicosis can be consistently
assured by respecting the existing regulatory occupational exposure limits. Occupational
exposure to nuisance dust (total and respirable) and respirable crystalline silica should be
monitored and controlled.

Carcinogenicity
ACGIH Carcinogens
QUARTZ (CAS 14808-60-7)
A2 Suspected human carcinogen.
IARC Monographs. Overall Evaluation of Carcinogenicity
QUARTZ (CAS 14808-60-7)
1 Carcinogenic to humans.
US NTP Report on Carcinogens: Known carcinogen
QUARTZ (CAS 14808-60-7)

Known carcinogen.

12. Ecological Information

Ecotoxicological data
Product

Test Results

AS HgX (Mixture)

EC50 Daphnia: 163.4608 mg/l 48 hours estimated

MSDS US

4/7

Material Name: AS HgX Version #8; April 26, 2013

Product

Test Results
LC50 Fish: 908.895 mg/l 96 hours estimated

* Estimates for product may be based on additional component data not shown.
Ecotoxicity

Components of this product are hazardous to aquatic life. No data available for this product.

Environmental effects

An environmental hazard cannot be excluded in the event of unprofessional handling or disposal.

Persistence and
degradability

Not available.

13. Disposal Considerations

Disposal instructions

Collect and reclaim or dispose in sealed containers at licensed waste disposal site. Do not allow
this material to drain into sewers/water supplies. This product, in its present state, when discarded
or disposed of, is not a hazardous waste according to Federal regulations (40 CFR 261.4 (b)(4)).
Under RCRA, it is the responsibility of the user of the product to determine, at the time of
disposal, whether the product meets RCRA criteria for hazardous waste. Dispose in accordance
with all applicable regulations. Material should be recycled if possible.

Waste from residues / unused

products

Not applicable.

Contaminated packaging

Empty containers should be taken to an approved waste handling site for recycling or disposal.

14. Transport Information

DOT
Not regulated as dangerous goods.
DOT
Packages less than 83 lbs
Not regulated as dangerous goods.
IATA
Not regulated as dangerous goods.
IMDG
Not regulated as dangerous goods.

15. Regulatory Information

US federal regulations

OSHA Process Safety Standard: This material is not known to be hazardous by the OSHA Highly
Hazardous Process Safety Standard, 29 CFR 1910.119.

Drug Enforcement Administration (DEA). List 2, Essential Chemicals (21 CFR 1310.02(b) and
1310.04(f)(2)
Not regulated
DEA Essential Chemical Code Number
Not regulated
Drug Enforcement Administration (DEA). List 1 & 2 Exempt Chemical Mixtures (21 CFR 1310.12(c))
Not regulated
DEA Exempt Chemical Mixtures Code Number
Not regulated
CERCLA (Superfund) reportable quantity
None
Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
Immediate Hazard - No
Delayed Hazard - Yes
Fire Hazard - No
Pressure Hazard - No
Reactivity Hazard - No
Section 302 extremely
hazardous substance

No

Section 311 hazardous

chemica

No
MSDS US

5/7

Material Name: AS HgX Version #8; April 26, 2013

Inventory status
Country(s) or region
Australia

Inventory name
Australian Inventory of Chemical Substances (AICS)

Canada

Domestic Substances List (DSL)

On inventory (yes/no)*
Yes
Yes

Canada

Non-Domestic Substances List (NDSL)

China

Inventory of Existing Chemical Substances in China (IECSC)

Yes

No

Europe

European Inventory of Existing Commercial Chemical

Substances (EINECS)

Yes

Europe

European List of Notified Chemical Substances (ELINCS)

No

Japan

Inventory of Existing and New Chemical Substances (ENCS)

No

Korea

Existing Chemicals List (ECL)

Yes
Yes

New Zealand

New Zealand Inventory

Philippines

Philippine Inventory of Chemicals and Chemical Substances

(PICCS)

United States & Puerto Rico

Toxic Substances Control Act (TSCA) Inventory

No
Yes

*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing
country(s)

State regulations

WARNING: This product contains a chemical known to the State of California to cause cancer.

US - California Proposition 65 - CRT: Listed date/Carcinogenic substance

QUARTZ (CAS 14808-60-7)
Listed: October 1, 1988 Carcinogenic.
US - New Jersey RTK - Substances: Listed substance
QUARTZ (CAS 14808-60-7)
Listed.
US - Pennsylvania RTK - Hazardous Substances: Listed substance
QUARTZ (CAS 14808-60-7)

Listed.

16. Other Information

Recommended restrictions

Workers (and your customers or users in the case of resale) should be informed of the potential
presence of respirable dust and respirable crystalline silica as well as their potential hazards.
Appropriate training in the proper use and handling of this material should be provided as required
under applicable regulations.

Further information

This safety datasheet only contains information relating to safety and does not replace any
product information or product specification. HMIS is a registered trade and service mark of the
NPCA.

HMIS ratings

Health: 1*
Flammability: 0
Physical hazard: 0
Personal protection:

NFPA ratings

Health: 1
Flammability: 0
Instability: 0

Disclaimer

The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only as a
guidance for safe handling, use, processing, storage, transportation, disposal and release and is
not to be considered a warranty or quality specification. The manufacturer expressly does not
make any representations, warranties, or guarantees as to its accuracy, reliability or
completeness nor assumes any liability, for its use. It is the user's responsibility to verify the
suitability and completeness of such information for each particular use.
Third party materials: Insofar as materials not manufactured or supplied by this manufacturer are
used in conjunction with, or instead of this product, it is the responsibility of the customer to
obtain, from the manufacturer or supplier, all technical data and other properties relating to these
and other materials and to obtain all necessary information relating to them. No liability can be
accepted in respect of the use of this product in conjunction with materials from another supplier.
The information relates only to the specific material designated and may not be valid for such
material used in combination with any other materials or in any process, unless specified in the
text. The information in the sheet was written based on the best knowledge and experience
currently available.

Issue date

28-July-2011

MSDS US

6/7

Material Name: AS HgX Version #8; April 26, 2013

This data sheet contains

changes from the previous
version in section(s):

Product and Company Identification: Alternate Trade Names

Hazards Identification: Emergency overview
Hazards Identification: Potential environmental effects
Hazards Identification: OSHA regulatory status
Toxicological Information
Regulatory Information: US federal regulations
Regulatory Information: State regulations

MSDS US

7/7

Material Name: AS HgX Version #8; April 26, 2013

APPENDIX C

Instructions to Bidders

Rev. 10/09/13

Project Name:
Project Location:

Project No.:

______

INQUIRY
Not an Order
Date:
To:

All Bidders

You are invited to submit your PROPOSAL to furnish and deliver all items described herein, in strict
accordance with the Instructions to Bidders and the following, which are attached and made part of this
Inquiry:
1.
2.
3.
4.
5.
6.

Instruction to Bidders, 3 pages

Special Notes to Bidders Approved Suppliers, 2 pages
Price Summary Form, 3 pages
Intent to Quote*, 1 page
Purchase Order Terms and Conditions, __ pages
Site Conditions

*Bidder completion action is required: Complete, sign and return this document within 3
working days of receipt of the Inquiry.
TO BE CONSIDERED, YOUR PROPOSAL MUST BE SUBMITTED BY:

_________ ET on
_________, 2013

Your proposal and any questions relative to this Inquiry shall be submitted in writing, via email
and one electronic copy of all proposal document delivered to:
_______________
_________________________
_________________________
_________________________
EMail: __________________
Phone: __________________
Facsimile: ________________

Project (______)

Page 1 of 6

Rev.0

INSTRUCTIONS TO BIDDERS
INQUIRY DESCRIPTION
You are invited to submit your best price proposal for the equipment and/or materials and related services
described herein, complete with technical details, documents, and schedule to design, furnish, fabricate,
manufacture, test, and deliver, FCA Jobsite (Latest INCOTERMS) or DDP Jobsite (Latest
INCOTERMS) - Full Freight Prepaid and Allowed in accordance with the requirements stated herein
and the attached Inquiry Documents.
Unless otherwise described in the Inquiry Documents, Bidders shall use the Project Location as the
Destination for pricing the requirements of the proposal.
PROJECT DESCRIPTION
Design, procurement, construction, commissioning, and start-up of a sorbent injection system.
PROJECT SCHEDULE

Activity

Date

Anticipated Award Date

Required On Site Date
Substantial Completion
Guaranteed Date

PROPOSAL PROCEDURE
Bidder shall advise Buyer of its intent to provide a proposal, or its election not to provide a proposal, by
completing and returning the attached Intent to Quote form within 3 days of receipt of this Inquiry.
Proposals must be submitted in sufficient time to arrive no later than the date indicated on the Inquiry.
LATE OR INCOMPLETE PROPOSALS WILL NOT BE CONSIDERED.
BIDDERS PROPOSAL MUST BE SUBMITTED ON THE ATTACHED PROPOSAL FORM, along with
other attachments as required to satisfy the Proposal requirements listed herein and attached.
Proposals MUST include, but not be limited to, the following:
1. Firm Pricing for the goods and services itemized herein, detailed to identify:
Firm Unit Item Costs (by items/groups)
Required Warranty
Freight costs
Sales Taxes that will apply unless an exemption is provided
2. A Statement that proposal is valid for a period of not less than 90 days from the Bid Due Date
3. Project Schedule
4. Point(s) of fabrication, inspection and shipment
5. Estimated shipping weight with recommended mode(s) of shipment
Bidder agrees to further itemize the bid prices, and to further describe its offering, when requested.
Proposals shall be signed by a duly authorized representative of the company with the signatorys name
and title printed or typed above the signature. Unsigned proposals may be considered invalid.
Buyer reserves the absolute right to withdraw this Inquiry or to reject or accept all or any part of the
proposal without explanation, to waive any informalities therein, or to accept any proposal where it may
Project (______)

Page 2 of 6

Rev.0

appear in the Owners or Buyers interest to do so. No liability or obligation of any kind shall be attached
to the Owner or Buyer by reason of such action.
COMPLIANCE WITH SPECIFICATION AND ALTERNATE OFFERINGS
All proposals must respond to the material and/or equipment exactly as described in this Inquiry and all its
attached documents. No modifications to, or deviation from, the Inquiry specifications shall be made
unless authorized by written addenda. Proposals shall be submitted using all criteria specified.
FAILURE TO ADDRESS THE BASE BID REQUIREMENTS MAY RESULT IN REJECTION OF THE
PROPOSAL.
TERMS AND CONDITIONS
Any Order resulting from this Inquiry will be subject to the terms and conditions detailed herein and listed
in the Inquiry Documents

INSPECTIONS AND TESTING

If required by the Inquiry Documents, Bidders proposal shall include any costs for witness testing and/or
inspections by Buyer and/or Owner representatives, including being present at those stages of
manufacture and testing demanded by the specified code or standard. Such inspection will include
checking important points and dimensions, workmanship and acceptance of manufacturers test
certificates where required. Successful bidder shall provide a suitable area and reasonable assistance to
the inspector(s).

RESPONSIBILITY OF BIDDERS
Each bidder shall carefully examine all documents and material bound herewith or related hereto,
together with all appropriate Addenda. Each bidder, by making its proposal, represents that 1) it has read
and understands the Inquiry Documents and its proposal is made in accordance therewith; 2) its proposal
is based upon the services, materials, and equipment described in the Inquiry Documents; 3) no extra
charge will be allowed for ignorance of the requirements. The inter-relationships of all Inquiry Documents
must be carefully examined by bidders.
The submission by any bidder of a proposal shall constitute conclusive evidence of compliance by such
bidder with the above responsibility, and any claim relating to the established Price, at any future time, for
labor, equipment or materials required, or for difficulties encountered which could have been foreseen
had the Bidder so complied with its responsibilities hereunder, will not be recognized by Owner or Buyer.
The submission of a proposal shall constitute conclusive evidence that the Bidder has satisfied itself, as
to the character, quality, and quantities of equipment or materials to be furnished and services to be
performed, and as to the requirements of the Inquiry Documents, and if Bidders proposal is subsequently
accepted, no allowance or concession to the Order Price will be made by Owner or Buyer at any time, for
lack of such information on the part of the Bidder.
The Owner or the Buyer will not consider, for any purpose, any claim of the Bidder of any mistake or
omission in the proposal. Negligence of the Bidder in preparing its proposal shall not confer or be
deemed to confer any right of the Bidder to withdraw such proposal after the time fixed in the Inquiry
Documents as the time for receiving and opening of proposals has passed.

Project (______)

Page 3 of 6

Rev.0

PRICE SUMMARY FORM

BIDDERS COMPANY NAME:
INQUIRY NO.:

PROJECT NAME:

Base Bid Prices:

*ROS Required On Site Date / *ARO Calendar Days After Receipt of Order / All Pricing in U.S. Dollars (USD)
Tag
Number

Qty

U/M

1
1
1
1

lot
lot
lot
lot

Lot

N/A

Description

ROS*

Promised
Delivery
Days
ARO*

Unit Cost $
(USD)

Extended Cost $
(USD)

Standard Warranty (18/12

Months)

Additional Costs for Itemized Equipment

Remarks/Clarifications

Total Cost US$

Startup and Commissioning Technical Support

Freight Cost (FCA, Jobsite or DDP): Firm not-to-exceed freight
cost delivered to Jobsite, full freight, including export/import
duties, VAT taxes and insurance prepaid and allowed (latest
INCOTERMS).
Total All Inclusive Base Bid Price

USD $

Options:
The following Options or Alternate Prices are offered in addition to the Base Bid:
Option
Number
1

Quantity

LOT

Description

Unit Cost US$

Add (Deduct)

Extended Cost $
Add (Deduct)

Unit Cost US$

Add (Deduct)

Extended Cost $
Add (Deduct)

Three (3) years operation-maintenance (insurance) spares,

including required spare parts catalogs recommended by
Bidder.

Alternates:
Alternate
Number

Quantity

Description

Addenda Receipt:
Receipt of the following Inquiry Addenda is hereby acknowledged:
Addendum No.

Dated:

Addendum No.

Dated:

Addendum No.

Dated:

Project (______)

Page 4 of 6

Rev.0

Proposal Contents:
In addition to this Proposal Form, Bidders proposal consists of the following (insert Attachment Number/Title and Date):

Document Submittal:
Approval Drawings on or before:

days ARO

Certified/Record Drawings on or before:

days ARO

Delivery Complete:
Complete delivery to the location specified in the Inquiry Documents on or before ________days ARO

Additional Terms and Provisions:

Bid Validity Period:

90 days after bid date

Payment Terms:

FCA / DDP Point:

Freight:
Shipping Points:
Shipping Method:
Estimated Shipping Weight:
Heaviest Component / Container:
Number of Shipments:

Agreement to Accept the Terms and Provisions of the Inquiry Documents:

We have reviewed the provisions of the Inquiry, the Inquiry Documents attached to the Inquiry, and the Addenda
received and agree to accept the provisions without exception on any Order resulting from this Inquiry.
YES
NO
If NO, our exceptions are listed below or on a separate document attached hereto. We understand that exceptions may
be grounds for rejection of the proposal:

Technical Exceptions:

Commercial Exceptions:

Project (______)

Page 5 of 6

Rev.0

INTENT TO QUOTE
RETURN IMMEDIATELY VIA FAX OR E-MAIL

TO:

__________________

E-MAIL:

___________________

FACSIMILE NO:

_____________

___________________

PROJECT:
INQUIRY NO:

____________

INQUIRY TITLE:

ASI

QUOTE DUE :

By ___________ ET on _________________, 2012

We have received your INQUIRY invitation and will submit our Quotation on or before the
required due date.
YES

NO

If NO, please state reason:

(Please print the following information:)

applicable:)

(Representing

Manufacturer,

if

COMPANY:
CONTACT:
DATE:

Project (______)

TITLE:
PHONE:

FAX:

Page 6 of 6

Rev.0

APPENDIX D

Terms and Conditions

Provided by Owner

Rev. 10/09/13

APPENDIX E

Facility Details
Provided by Owner

Rev. 10/09/13

APPENDIX F

Lance Details

Rev. 10/09/13

SORBENT & CARRIER AIR SUPPLY

INLET PIPING AND FLANGE

HILL

L3"X3" 1/4"X11-0"
01-1/4" & 02" SCH 40 PIPE

TO SUIT TEST PORT NIPPLE

SORBENT & CARRIER

01-1/4"SCH 40 PIPE
A

A
NESTED PIPE CONFIGURATION
ANGLE EDGES TO BE

FLOW

TRIMMED IN ORDER FOR

1X3/16"X1/8" SPACER TAB TYP

LANCE TO FIT IN

TBD

4 PLCS TACK WELDED IN

04" SCH 40 PIPE PORT

PLACE @ END OF 02" PIPE

45

3/16"

TYP
B/S

1/4

VIEW A-A

TBD

DETAIL 1

TBD

RIB 1/4"X3/8"X4 LG

1/8

3-12

01-1/4 SCH 40 PIPE

TBD

FLOW
TBD

FLOW

1/8

SEE DETAIL 1

1/8

3-12

VIEW B-B

13/1
6"

1 11/16"
X1010"

TBD

REUSE OF DOCUM ENTS:

FLOW

3-9

1/8

PLAN VIEW

VIEW C-C

- ____
PE #_______

RESPONSIBLE ENGINEER

NO.
0

DATE
08/28/13 ISSUED TO CLIENT

REVISION

BY
AAH

CHK

REVISION APPROVAL
DISCIPLINE

REVIEWED

REV

DATE 08/28/13

DISCIPLINE

REVIEWED

THI
S DOCUM ENT,AND THE I
DEAS AND DESI
GNS I
NCORPORATED HEREI
N,AS AN I
NSTRUM ENT OF PROFESSI
ONAL SERVI
CE,I
S THE PROPERTY OF
CH2M HI
LL AND I
S NOT TO BE USED,I
N W HOLE OR I
N PART,FOR ANY OTHER PROJECT W I
THOUT THE W RI
TTEN AUTHORI
ZATI
ON OF CH2M HI
LL.

04 PIPE PORT

c CH2M

AIR PIPE

STATUS
ISSUED
ISSUED TO CLIENT

CIVIL

ELECTRICAL

STRUCTURAL

INST & CNTRL

MECHANICAL

ARCHITECTURAL

CONSTRUCTION

PROCESS

PLANT LAYOUTS

REVISED & APPROVED

PIPING

REV

DATE

08/28/13

DM

SDE

PEM

DRY SORBENT INJECTION

TYPICAL LANCE DESIGN

FOR REVIEW AND

APPROVAL
APPROVED FOR

PROJECT NO.

FOR CONSTRUCTION

SCALE

NONE

421334

DWG. NO.
CH2MHILL Engineers, Inc.

FILENAME:

PLOT DATE:

SK-00006

REV.

APPENDIX G

Jenike & Johanson

Typical Silo Design for Amended
Silicates and Powdered Activated
Carbon

Rev. 10/09/13

NOVINDA CORPORATION

TYPICAL SILO DESIGN

PLOT DATE:

8/29/2013

FOR AMENDED SILICATES AND

POWDERED ACTIVATED CARBON

INDEX OF DRAWINGS
11257-01 GENERAL ARRANGEMENT
1. COVER SHEET
2. GENERAL NOTES
3. GENERAL NOTES CONTINUED
4. GENERAL ARRANGEMENT
11257-02 CONICAL HOPPER AND RING GIRDER
1. CONICAL HOPPER AND VERTICAL OUTLET DETAILS
2. RING GIRDER DETAILS
11257-03
1. SILO
2. SILO
3. SILO
4. SILO
5. SILO
6. SILO

SILO SUPPORT STRUCTURE

SUPPORT STRUCTURE
SUPPORT STRUCTURE DETAILS
SUPPORT STRUCTURE DETAILS
SUPPORT STRUCTURE DETAILS
SUPPORT STRUCTURE DETAILS
SUPPORT STRUCTURE DETAILS

(CONT'D)
(CONT'D)
(CONT'D)
(CONT'D)

1"

11257-04 SILO ROOF DETAILS

1. ROOF DETAILS

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

COVER SHEET
SCALE: NONE
DRAWING No.:

11257-01

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

General Notes
1

General

3.5 Some areas of the hoppers exposed to flow, such as weld joints, penetrations, etc., will require weld cleanup and finishing. The following
procedures are recommended.
3.5.1 Vertical butt joints in stainless steel hopper sections and liners:

1.1 The contractor must compare and coordinate the drawings of all disciplines and report any discrepancies before the start of the work.
1.2 Do not scale dimensions from the drawings.
1.3 All steel shall be designed, supplied, fabricated and erected in accordance with the latest provisions of the ASTM designation (last
edition), the applicable client standards and the project contract specifications.
W-shapes and WT-shapes

ASTM A992

C-shapes, Angles and Plates

ASTM A36

HSS shapes

ASTM A500, Grade B

- Grind weld to nearly flush with 100 grit disk. Minimize contact with adjacent surfaces and try to contain grinding to an area no greater
than 1/2" on each side of the weld bead.
- Finish with a narrow (1/2" maximum width) abrasive belt (180 grit or smoother), working so that the grain is produced parallel to the
weld joint and all 100 grit grind marks are removed. Finish with coarse Scotchbright surface conditioning belt, or equivalent. Contain
finishing to an area 1" to each side of joint.
3.5.2 Horizontal joints between top edge of a hopper or liner and a vertical wall:

1.4 NOVINDA retains the right to review silo design and shop drawings prior to fabrication.
- It is not critically important that this joint be smooth. It is imperative that the hopper surface be protected during welding because of the
potential for excessive spatter onto the surface below the joint, particularly for field installed liners.

Welding

2.1 All welding shall in accordance with AWS D1.1 Structural Welding Code - Steel (latest edition).

- Cleanup should be limited to smoothing over any high spots or obvious protrusions. This joint does not have to be smooth and polished.
It is better to leave the weld bead unfinished and avoid the possibility of scuffing the surface below the joint.

Shielded Metal Arc Welding (SMAW):

8/29/2013

Under no circumstance shall the downhill edge of a horizontal joint be allowed to protrude inward and create an upward facing ledge.
(A protrusion will impede material flow.)

E7018 Electrodes (unless noted otherwise): Carbon steel to carbon steel

E309 Electrodes: Carbon steel to 304(L) stainless steel

ER70S3 Wire (unless noted otherwise): Carbon steel to carbon steel

E71 T-1 (Flux Cored): Carbon steel to carbon steel
ER309L Wire: Carbon steel to 304(L) stainless steel
2.2
2.3
2.4
2.5

Connections between the hopper cone and cylinder, as well as hopper sections, shall be complete joint penetration welds.
All weld operators shall be currently AWS qualified.
All welds shall be visually inspected and documented.
Radiographically inspect structure shell (e.g. cylinder, cone, transition hopper, wedge hopper) joints with complete joint penetration (CJP)
welds welded in seller's shop. Conform to the standards of acceptance as specified in American Petroleum Institute Specification API 650,
Welded Steel Tanks for Oil Storage, Section 8, except base the number of spot radiographs on the aggregate footage of weld in each silo.
2.6 All welds that fail non-destructive inspection or complete penetration welds that are not 100% penetration shall be repaired at
subcontractor cost.
2.7 All internal welds shall be ground flush and smooth.
2.8 Checkered plate shall be fastened to the structural elements by 3/16x4 long fillet welds at 12 intervals. As well, the plates shall be
fastened to intermediate structural elements by 5/8 diameter plug welds at 12 intervals. In some cases plates may be required to be
seal welded as indicated on the drawings.

3 Interior Surface Finish

3.1 Maintaining the surface finish on the inside surfaces of sloping hopper sections is critical. This silo is designed to provide mass flow, and
the successful operation of the silo will be jeopardized if the surface finish of 2B finish is destroyed by weld spatter, careless grinding, or
rolling the conical hopper to shape with unsuitable rolls that could mar or scratch the 2B finish.
3.2 Every precaution must be taken to protect the interior sloping surfaces or liners during fabrication and erection. It is very difficult,
and sometimes impossible, to restore the original frictional characteristics of a cold rolled surface by mechanical finishing.
3.3 It is recommended that 1/16" thick fiberglass fire-resistant fabric be used to protect stainless steel wall surfaces. A suitable fiberglass cloth
(part no. 8816K42) is available from McMaster-Carr Supply Co.: Atlanta tel. (404) 346-7000; Chicago tel. (630) 833-0300; Cleveland tel.
(330) 995-5500; Los Angeles tel. 562-692-5911; New Jersey tel. (732) 329-3200.
3.4 Do not use pickling paste, oven cleaner, or any other similar product on the sloped stainless steel wall surfaces or finished weld joints
exposed to flow. These products will damage the cold rolled 2B surface finish and alter its flow characteristics. The surfaces should be
cleaned only with hot water and mild detergent. Only soft cotton cloths, not abrasive pads, should be used.

PLOT DATE:

3.5.3 Plug welds should not protrude above the liner surface. Cleanup of plug welds should be limited to smoothing over, using a 100 grit
disc, any high spots or protrusions above the liner surface. Minimize contact with the liner surface around the plug welds and try to
contain grinding to an area no greater than 1 in. from the edge of the plug weld. Finish the surface of the liner around the plug weld
using a narrow (1/2 in. maximum) width abrasive belt, (120 grit or smoother) working so the grain is produced in the direction of flow.
Contain finishing to an area 1 in. around the plug weld perimeter.

Gas Metal Arc Welding (GMAW):

3.5.4 Areas that are inadvertently scuffed or damaged by welding can be cleaned and polished with a belt sander or flap wheel (180 grit or
smoother).
Cleanup should be limited to the smallest possible area around the blemish, and done so that the grain of the finish aligns with the
direction of material flow along the hopper wall.
If cleanup from scuffing or weld spatter exceeds 10% of the surface area of any single section, tests must be run on samples of the repaired
surface, or in the actual hopper, to confirm that the surface finish is acceptable.
3.5.5 Narrow abrasive belt sanders are available from Dynabrade, Inc., 8989 Sheridan Drive, Clarence, NY, tel. 1-800-828-7333,
www.Dynabrade.com. Suggested model is Dynafile model 40320, with no. 11304 contact arm for flat surfaces, which uses 1/2" wide
belts.

4 Painting and Gasketing

4.1 Painting shall confirm to the project contract specification.
4.2 Omit shop paint 2 on each side of field welded connections.
4.3 All flanges shall be gasketed with Dow Corning 732 silicone rubber adhesive sealant, or engineering approved equal.

1"

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

GENERAL NOTES
SCALE: NONE
DRAWING No.:

11257-01

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

General Notes
5

Erection
5.1 Unless noted otherwise, bolts shall conform to ASTM A325. Nuts shall conform to ASTM A563, Grade DH, heavy hex or ASTM
A194, Grade 2H, heavy hex. All bolts and nuts shall be hot-dipped galvanized per ASTM A153. Provide bolts and nuts from the same
manufacturer. Obtain manufacturers certification of the compatibility of the components after galvanizing, regardless of the
galvanizing method specified.
5.2 Under no circumstance shall the downhill edge of a horizontal joint be allowed to protrude above the joint plane and create a ledge
that would impede material flow.
5.3 Shop fit-up of some silo components are required prior to shipment to erection site.
5.4 NOVINDA retains the right to witness shop fit-up of silo components, erection of silo and equipment, and silo start-up and
commissioning activities.
5.5 Tighten all A325 fasteners using load indicating washers per AISC specification for structural joints using ASTM A325 bolts, (last
edition)
5.6 It shall be the installation contractor's responsibility to adequately brace and support all members, including temporary scaffolding,
for wind, seismic, snow and construction loads.
5.7 All weld-on lifting lugs installed in the field shall be removed and the surface metal ground flush with 100 grit disk. Finish with 180
grit disk.
5.8 All fabrication and erection details shall be in accordance with AISC Manual of Steel Construction (14th edition).
5.9 During the erection of steel beams and diagonal bracing, all bolting and field welding shall be completed.

Design Data

PLOT DATE:

Abbreviations
B.P.
CJP
CL
I.D.
O.D.
PLCS
REF
STIF
SHT
THK
TYP
U.N.O.
U/S

Base Plate
Complete Joint Penetration
Centerline
Inside Diameter
Outside Diameter
Places
Reference
Stiffener
SHT
Thick
Typical
Unless Noted Otherwise
Under Side
Diameter

1"

8/29/2013

6.1 The silo is designed to store modified bentonite and PAC based on material flow properties per J&J report 11257-2, dated November 15,
2012, and report 11257-4R1, dated April 3, 2013
6.2 Structural design is based on a bulk density of 58 pcf.
6.3 External load analysis according to ASCE/SEI 7-05.
6.4 Design Basis:
- 400 MW Plant
- Material moisture content 1.2%
- Max storage at rest: 24 hr
- Estimated Capacity:
140 tons Bentonite (based on 50 pcf)
84 tons PAC (based on 30 pcf)
6.5 Design Notes:
- Seismic:
0.2 Second Spectral Response 27.9%
1.0 Second Spectral Response 6.0%
Seismic Site Class
D
-Wind:
Basic Wind Speed
90 MPH
Surface Roughness
C

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

GENERAL NOTES CONTINUED

SCALE: NONE
DRAWING No.:

11257-01

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

SILO ROOF,

14'-0" I.D. CYLINDER

SEE DWG 11257-04

90

CJP,
TYP

60
COLUMNS,
TYP (6) PLCS

23'-4"
1/4" THK CS PLATE,
CYLINDER RINGS

270

0
SILO CYLINDER

26'-0"
SILO CYLINDER
ROOF COMPONENTS NOT
SHOWN FOR VIEW CLARITY

8/29/2013

180

PLAN VIEW
SILO TRANSITION
ELEV = 41'-0"

PLOT DATE:

2'-8"
3/8" THK CS PLATE,
RING GIRDER

DWG
11257-02
SHT 1
RING GIRDER,
SEE DWG 11257-02
10
(REF)

CONICAL HOPPER
AND VERTICAL OUTLET,

22'-8"
1/4" THK CS PLATE,
CONICAL HOPPER

SEE DWG 11257-02

41'-0"
SUPPORT STRUCTURE

SUPPORT STRUCTURE,
SEE DWG 11257-03

SILO SUPPORT STRUCTURE

ONLY PARTIALLY SHOWN
FOR VIEW CLARITY

1"

3'-0"
1/4" THK CS PLATE,
VERTICAL OUTLET
U/S BP
ELEV = 0'-0"
6'-0"

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

ELEVATION VIEW
SCALE 1 : 80
0

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

ISOMETRIC VIEW
SCALE 1 : 100
TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

GENERAL ARRANGEMENT
SCALE: AS SHOWN
DRAWING No.:

11257-01

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

I.D. OUTLET

NOTE:
1.

DETAIL NUMBERS ARE FOR DRAWINGS 11257-02.

14'-0" I.D.

D2

SILO CYLINDER PLATE,

CL COLUMN

SHT 2

(SHOWN HERE FOR REF ONLY),

SEE DWG 11257-02

CL COLUMN

2'-8"
RING GIRDER
AT CYLINDER

RING GIRDER, SEE

SHEET 2 FOR DETAILS

60
SUPPORT COLUMN
SPACING, TYP
(6) PLCS

10
REF

CL COLUMN 270

CJP,
TYP

90 CL COLUMN
20
ANGLE STIF SPACING,
TYP (12) PLCS

8/29/2013

CONICAL HOPPER
CL ANGLE STIF

SHT 2

PLOT DATE:

22'-8"
1/4" THK CS PLATE,
CONICAL HOPPER
CL COLUMN

CL COLUMN

VERTICAL OUTLET
180

SECTION A-A
DWG 11257-01, SHT 3
OUTLET FLANGE,
1/2" THK CS PLATE

ISOMETRIC VIEW
SCALE 1 :80

MIN. (40)

CL
BOLT

13/16" THRU HOLES

1 1/4" MAX.
SEE MEC. DWG

EQ. SPACED ON MAX 6'-3" BOLT

CIRCLE FOR 3/4" HEX HD,
GRADE 5, ZINC PLATED BOLTS,
SEE AIR ASSISTED DISCHARGER DWG

3'-0"
1/4" THK CS PLATE,
VERTICAL OUTLET

MIN. 1/2" THK CS

PLATE FLANGE, SEE
MEC. DWG

6'-6 1/2"

D1

TYPICAL AIR ASSISTED DISCHARGER

3/16

6'-0" I.D. OUTLET

ALL INTERIOR SLOPING SURFACES SHALL BE LINED

SPECIFICATION

(WELDING AND OTHER SPECIFICATIONS TO BE

SECTION C-C

DESIGNED)

SECTION B-B
FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

OUTLET FLANGE WELD

OUTLET MATING FLANGE

WITH 304 #2B FINISH STAINLESS STEEL SHEET.

CONICAL HOPPER ELEVATION

3/16

O.D. FLANGE

130829

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

DETAIL D1
SCALE 1 : 6
TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

CONICAL HOPPER AND

VERTICAL OUTLET DETAILS

SCALE: 1:50 UNO

DRAWING No.:

11257-02

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

ARRANGEMENT DEPENDS ON MFG

1/2" THK CS
FLANGE

1"

1/4" GAP

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

CYLINDER PLATE

CJP

1/4

6-12

1/4

6-12

CYLINDER PLATE
L4x4x1/4" STIFFENER, TYP

6"x5/8" THK CS PLATE,

6"x5/8" THK CS PLATE,

CONTINUOUS RING GIRDER TOP PLATE

2"

CONTINUOUS RING GIRDER TOP PLATE

1:1 NOTCH, TOP OF COLUMN

1/4

SILO

1/4
3/16
1:1 NOTCH

2'-8"
3/8" THK CS
RING GIRDER PLATE

TYP

3/16
INSIDE

3/8" THK CS RING

SILO

8/29/2013

INSIDE

GIRDER PLATE

TYP

1/4

PLOT DATE:

E
WT8x18 RING

WT8x18 RING

SILO TRANSITION

1/4

CJP

1/4
CL COLUMN
WT8x18

WT8x18

1/4" THK CS
CONE PLATE
SILO SUPPORT COLUMN,
SEE DWG 11257-03,

SILO SUPPORT COLUMN

TYP (6) PLCS

CONE PLATE

5/16

TYP

5/16

FOR INFORMATION

REV DESCRIPTION

RING GIRDER CONFIGURATION

CONE TRANSITION CONNECTIONS

DETAIL D2
SHT 1

DETAIL D3
SCALE 1 : 4

TPN MGH JCS

DWN CHK APPD

RING GIRDER STIFFENER CONNECTION

TYPICAL COLUMN WELD CONNECTION

SECTION D-D
SHT 1

SECTION E-E
SCALE 1 : 6

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

RING GIRDER DETAILS

SCALE: 1:10 UNO
DRAWING No.:

11257-02

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

1"

1/4" THK CONE PLATE

NOTE:
1.

DETAIL NUMBERS ARE FOR DRAWINGS 11257-03.

SILO CYLINDER,
SHOWN FOR REF ONLY,

CL
SILO

SEE DWG 11257-01

RING GIRDER,
SHOWN FOR REF ONLY,
SEE DWG 11257-02

W8x28

TOP OF CONE

ELEV=41'-0"

60
TYP

SILO TRANSITION

x2

W8

W8

x2

D8
SHT 5

T YP

4"

D2

HS

W8

x2

4x 4

R7'-5 7/16"

SHT 2

x2

x 1/

10'-3"

W8

D3
SHT 3

A
CL BEAM ELEV=30'-9"

W10x45
COLUMN, TYP
8/29/2013

D4
SHT 4

A
W8x28

BASE PLATE PLAN

PLAN AT ELEV:
10'-3", 20'-6", 30'-9"
10'-3"

W8x28 BEAM, TYP

PLOT DATE:

W10x45 COLUMN, TYP

W8x28 BEAM, TYP

SUPPORT COLUMN,
TYP (6) PLCS

CL BEAM ELEV=20'-6"

10'-3"

D1
SHT 2

W8x28 BEAM, TYP

D9

CL BEAM ELEV=10'-3"

10'-3"

SHT 6

ELEV=0'-0"

1"

U/S BP

SECTION A-A

SECTION B-B

ISOMETRIC VIEW
NTS

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE

SCALE: 1 : 80
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

CL

COLUMN LOADS

(PER EACH COLUMN)

VERTICAL (kips)
SUPPORT COLUMN
BEAM

NOTCH BEAM FLANGE AS

REQ'D TO FIT COLUMN

10

MATERIAL LOAD

60

LIVE/SNOW LOAD

WIND LOAD

40

150

15

SEISMIC LOAD

CONNECTION, TYP

HORIZONTAL (kips)

DEAD LOAD (SELF WEIGHT)

BEAM, TYP

5/16" THK CONNECTION

SUPPORT COLUMN

PLATE, TYP EACH FACE

ISOMETRIC VIEW

PLOT DATE:

PLAN VIEW

4" CL

8/29/2013

BOLTS
BEAM WEB

1/4

TO CONNECTION
1/4

PLATE, TYP

CL

8 1/2"

8 1/2"

2 1/2" TYP
6 1/2"

6 1/2"
5/16

3" CL
BOLTS

7 1/2"

8"
PLATE

5 1/2"
CL
5 1/2"
7 1/2"

13/16" THRU HOLE

FOR 3/4" HEX BOLT,
TYP (4) PLCS
W10 COLUMN
7" PLATE

1-1/4" ANCHOR RODS,

TYP (4) PLCS

1"

2" THRU HOLE FOR

1-1/4" THK BASE PLATE

ELEVATION C-C
TYPICAL W8 BEAM TO W10 COLUMN CONNECTION

TYPICAL SUPPORT COLUMN BASE PLATE

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

DETAIL D2
SHT 1

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY
TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE DETAILS

SCALE: 1:8
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

DETAIL D1
SHT 1

13/16" THRU HOLE

2"

FOR 3/4" BOLT, TYP

2"
3"

3"
2" TYP

CL BEAM AND PLATE

GUSSET, BOTH SIDES

BRACE

3/8" THK PLATE,

BRACE CONNECTION CLIP,
TYP (2) PLCS

PLAN VIEW
THRU HOLES FOR 3/4" HEX BOLT
AND NUT, TYP (16) PLCS

TYP

1'-4 1/2" PLATE, TYP

1/2" TYP

8/29/2013

3/16
3/16

6-1/2"x3/8" THK
PLATE, TYP

GUSSET

1'-0 5/8"
PLATE,
TYP

PLOT DATE:

GUSSET PLATE

1/4

TO W8,
TYP
8"
TYP

1/4

BOTH

W8x28 BEAM, TYP

SIDES

3/16

CAP TO
HSS, TYP

3/16

W.P.

1/4" THK END CAP,

UPWARD FACING ENDS ONLY, TYP

ISOMETRIC VIEW

3/8" THK GUSSET PLATE,

1"

EACH FACE, TYP

ELEVATION D-D

DETAIL D3
SHT 1
0

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY
Tyngsboro, Massachusetts, USA
San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE DETAILS

SCALE: 1:10
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL HSS BRACE TO W8 COLUMN CONNECTION

NOTCH BEAM AS REQ'D TO FIT

13/16" THRU HOLES

AT COLUMN INTERSECTION, TYP

3" TYP

FOR 3/4" HEX BOLTS, TYP

3"
MATCH BEAM
NOTCH

4"

7"

E
1'-2"

5/16" THK BOLTING PLATE #1

PLATE SHOWN FOR REF ONLY,

PLAN VIEW

SEE DWG 11257-03, SHT 2

1'-6" CLIP PLATE

DETAIL D5

W10 COLUMN, TYP

13/16" THRU HOLES

FOR 3/4" HEX BOLTS, TYP
W8x28 BEAM, TYP

8/29/2013

3"
W.P.

3/16

D7

PLOT DATE:

3"
TYP

BOLTING
PLATE

1'-11 3/8"

3/16

PLATE, BOTTOM SIDE OF BEAM,

SEE DETAIL D5 ON THIS SHT
3"
TYP

3/16

2'-3 3/8"
CLIP PLATE

3/16

3"

3/8" THK CS BRACE

8"
TYP

ATTACHMENT CLIP PLATE

4"
7"

3/16

5/16" THK BOLTING PLATE #2

DETAIL D6

3/16" THK CS CAP PLATE,

TOP SIDE LOCATIONS ONLY
PLATE, SEE DETAIL D6
ON THIS SHEET

BRACE

BOTH
SIDES

3/16

1/2" TYP
1

NOTE: THIS DETAIL IS TYPICAL FOR A BOTTOM-SIDE

CLARITY, A BOTTOM-SIDE CONNECTION IS SHOWN

1"

AND A TOP-SIDE BEAM CONNECTION. FOR VIEW

ELEVATION E-E

ISOMETRIC VIEW

HERE ONLY. INFORMATION IS MIRRORED ALONG BEAM

NOTCH

CENTER-LINE FOR TOP-SIDE CONNECTION.

NOTCH DETAIL

DETAIL D7

TYPICAL HSS BRACE TO W8 BEAM AND W8 COLUMN CONNECTION

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE DETAILS

SCALE: 1:10
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

DETAIL D4
SHT 1

7"
TOP PLATE
W10 COLUMN

PLAN VIEW

F
WT8 RING

6" TOP
PLATE

8/29/2013

6"x7"x1/2" THK PLATE

3/8" THK CS BRACE
ATTACHMENT CLIP PLATE
BOLTING PLATE, SEE
DETAIL D6, ON SHT 4

PLOT DATE:

W.P.
3/16
3/16
9 1/2"

3/16" THK CAP PLATE,

TOP-SIDE OF BRACE,
BOTH SIDES

1/2"

45
NOTCH

BRACE
3/16
3/16

1'-10 7/8"
CLIP PLATE

3/16

ISOMETRIC VIEW

8"
TYP

BOTH
1"

SIDES

3/16

1/2" TYP

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

DETAIL D8
SHT 1
0

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE DETAILS

SCALE: 1:10
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL HSS BRACE TO W10 COLUMN

CONNECTION AT RING GIRDER

ELEVATION F-F

PLAN VIEW

8/29/2013

W10 COLUMN

13/16" THRU HOLES

FOR 3/4" HEX BOLTS, TYP

PLOT DATE:

1/2" TYP
BRACE
3"
3"
TYP

3/8" THK BRACE

ATTACHMENT CLIP PLATE

8"

BOTH
3/16

SIDES

BOLTING PLATE, SEE

2'-6"
CLIP PLATE

DETAIL D10, ON THIS SHT

2'-6"

3/16
3/16
3/16

3"
TYP

3/16
3"
W.P.
COLUMN BASE PLATE,
SEE DETAIL D2, ON SHT 2

1"

4"
7"

ELEVATION G-G

ISOMETRIC VIEW

5/16" THK BOLTING PLATE #3

DETAIL D10

TYPICAL HSS BRACE TO W10 COLUMN

CONNECTION AT BASE PLATE

FOR INFORMATION

REV DESCRIPTION

TPN MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

TPN

CHK'D:

MGH

APP'D:

JCS

DATE:

24 Jun 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

SILO SUPPORT STRUCTURE DETAILS

SCALE: 1:10
DRAWING No.:

11257-03

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY

DETAIL D9
SHT 1

NOTES:

PRESSURE RELIEF DOOR

1.

ANGLE RING

ARRANGEMENT DEPENDS
ON MFG SPECIFICATIONS

ALL DIMENSIONS ARE TO INSIDE FACES UNLESS

OTHERWISE NOTED.

14'-0" ID
REINFORCING PAD

FABRICATE PLATE ANGLE

CLIPS TO FOLLOW RADIAL

2.

MAXIMUM CHECKERED PLATE SPAN IS 3'-0".

3.

DIMENSIONS TO BE COORDINATED WITH

MECHANICAL DRAWINGS.

EDGE. (TYP)

4.

DETAIL NUMBERS ARE FOR DRAWINGS 11257-04.

2'-7 15/16"
(NOTE 3)
(NOTE 3)

CHECKERED PLATE
W10x22
TYP W-BEAM

TYP CLIP TO

1/4

3/16

4-12

3/16

4-12

TYP

TYP

SILO WALL

C8x11.5

C8x11.5

2'-7 15/16"
(NOTE 3)

1/2"
CLR

1/4

PLAN

2"

1'-0"

3/16

1/2"

CLIP, L

(NOTE 3)

W10x22

CLIP,
1

ANGLE RING,

6"

L4x4x1/4
(ALL AROUND)

2'-10 1/2" CLR

(NOTE 3)

1'-8 1/8"

W-BEAM

1'-0"

3/16

W10x22

1/2"
TYP

REINFORCING PAD,

1/4

5/16" THK

REINFORCING PAD

VENT FABRIC FILTER

LEVEL MEASUREMENT PROBE

W10x22

SILO WALL

ON MFG SPECIFICATIONS

D2

TYP.
NUMBER AND ARRANGEMENT

TYP
1/4

SILO WALL

ARRANGEMENT DEPENDS
2'-8 3/8" CLR
(NOTE 3)

R2"
TYP

PLOT DATE:

2'-0" CLR
(NOTE 3)

FRONT/SECTION

SIDE/SECTION

W-BEAM

8/29/2013

C8x11.5

C8x11.5

L32x32x5/16

1/4

5'-3 7/8"
2 EQ SPACES

DETAIL D1 - TYP CONNECTION - W10 TO SILO WALL

SCALE 1:8

DEPENDS ON MFG SPECIFICATIONS

D1

CHECKERED PLATE,
5/16" THK

3/16
TYP
1/2" CLR

3/16
C8 BEAM

TYP

ROOF PLAN

1"

3/16

5"
9/16"
CLIP,

CLIP, L

L3x3x5/16

1/2"
TYP
3/16
C8 BEAM

FRONT/SECTION

W-BEAM
1"

W-BEAM

SIDE/SECTION

DETAIL D2 - TYP CONNECTION - C8 TO W10

SCALE 1:8

ISOMETRIC VIEW
0

FOR INFORMATION

REV DESCRIPTION

JSB MGH JCS

DWN CHK APPD

130829

Tyngsboro, Massachusetts, USA

San Luis Obispo, California, USA
Toronto, Canada
Vina del Mar, Chile
Perth, Australia

JENIKE &
JOHANSON
DATE

REV DESCRIPTION

DWN CHK APPD

DATE

Bulk Solids: Science/Engineering/Design

www.jenike.com

OFFICE:

TYNGSBORO

TEL No.:

(978) 649-3300

DRAWN:

JSB

CHK'D:

MGH

APP'D:

JCS

DATE:

05 July 13

TITLE:

NOVINDA CORPORATION
TYPICAL SILO DESIGN

ROOF DETAILS
SCALE: 1:32
DRAWING No.:

11257-04

SHEET

OF

SHEETS

REVISION

SHEET FORMAT: ANSI B (17x11in)

SHEET SCALE: 0

TYPICAL - NOT FOR CONSTRUCTION

FOR INFORMATION ONLY