Académique Documents
Professionnel Documents
Culture Documents
p o o Prevention
o In
Grain Handling Facilities
Presented by:
Disclaimer
The information contained in this presentation was obtained from
sources believed to be reliable. Nationwide Agribusiness/Farmland
Insurance and employees make no guarantee of results, and assume
no liability in connection with the safety and loss control suggestions
or information contained herein. Furthermore, it cannot be assumed
that every acceptable safety or loss control method is contained in this
publication, or that unusual circumstances may not require additional
methods.
h d The
h maintenance off safe
f premises, equipment and
d
operations is your legal responsibility.
N ti
Nationwide,
id th
the N
Nationwide
ti
id framework
f
k and
dO
On Your
Y
Side
Sid are federally
f d ll registered
i t d
service marks of Nationwide Mutual Insurance Company.
Presentation Objectives
1)
2)
3)
Applicable
A li bl standards
t d d & regulations?
l ti
?
4)
Statistics
Years
Explosions
Injuries
Deaths
1976 1989
281
480
155
1990 1999
130
119
15
2000 2010
89
77
2011
Statistics
Nationwide Agribusiness
Years
2004 - 2011
Explosions
Severity ($)
30+
$30 M
Example
p Dust Explosion
p
IncidentsIncidents- How bad can it get?
Alton, IA 2008
$8 M property
damage
Example
p Dust Explosion
p
IncidentsIncidents- How bad can it get?
Example
p Dust Explosion
p
IncidentsIncidents- How bad can it get?
Example
p Dust Explosion
p
IncidentsIncidents- How bad can it get?
Twin Brooks, SD
- 2010
$10 M property
damage
Example
p Dust Explosion
p
IncidentsIncidents- How bad can it get?
The process
process
+ confinement/enclosure
/
Both of these are bad and can severely hurt or kill a person.
Sequence of typical
typical explosion event
2.
Suspension in air
3.
Concentration is sufficient
4.
Ignition Source
Flash Fire
2) Control / =
Protection
Air
2 nickels stacked
1/32?
1/64?
Purpose
Purpose:: reduce concentration of grain dust in grain
handling equipment to below the minimum explosive
concentration (MEC
(MEC))
Utilizes foodfood-g
grade mineral oil, or vegetable
g
oil
Prevention
Motors
Receptacles & plugs
Utilization equipment
Welding
Grinding
Soldering / brazing
Flames of any sort (propane torches, etc.)
Promptly correct,
correct or remove from service any:
- Overheated bearings
- Slipping/misaligned belts of inside bucket elevator legs
Deflagrations
Management
g
of the Dust Explosion
p
Hazard
Specific Equipment
Bucket elevator legs:
- ALL legs must have deflagration vents
vents, or deflagration suppression
or other suitable protection NFPA 61 (all bulk raw grains)
Inside legs vents ducted to outside (no farther than 10 feet)
Outside legs
Venting required along the casings not just head section
NFPA exception for legs with capacities < 3
3,000
000 BPH
Management
g
of the Dust Explosion
p
Hazard
Specific Equipment
B k t elevator
Bucket
l
t llegs deflagration
d fl
ti venting
ti as a flame
fl
flame-arresting
ti
particulate retention device:
device:
Management
g
of the Dust Explosion
p
Hazard
Specific Equipment
Dust collectors / Cyclones
- Shall [must] be located outside of buildings unless:
unless:
a) Deflagration vent to outdoors or deflagration suppression
(NFPA 61, OSHA 29 CFR 1910.272 filter collectors)
b)) Other exceptions
p
(cyclones
( y
serving
g pellet
p
coolers,, etc.))
- Regardless
g
whether located inside or outside,, must still be p
provided
with deflagration protection (NFPA 61 )
Management
g
of the Dust Explosion
p
Hazard
Deflagration Vent
Management
g
of the Dust Explosion
p
Hazard
Deflagration Vent
Suppression Systems
Management
g
of the Dust Explosion
p
Hazard
Deflagration Suppression
Suppression Systems
Backdraft damper
Fl
FlameFlame
-front
f t di
diverter
t
Chemical suppression
Abort gates
Managing
g g a Deflagration
g
Hazard
Deflagration Isolation
Employee training
- Required by OSHA and NFPA 61
- Be sure new and seasonal employees are
trained on the hazard
2)
3)
4)
5))
End