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55 (2015),
ISIJ International,
No. 12
Vol. 55 (2015), No. 12, pp. 25192524
Review
This article reviews the production and technical characteristics of the large blast furnaces in China. The
reasons for low level development of large blast furnace in past decades were analyzed. It introduces the
production, raw materials and operation indexes of large blast furnaces from 2011 to 2014. On this basis,
some thoughts on operations of large blast furnace were proposed. The affected factors on the development of large blast furnace were analyzed, the conclusion that the number of large blast furnace in China
will increase in future was obtained.
KEY WORDS: large blast furnace; China; production; development.
1.
that are larger than 4 000 m3, accounting for only 9.21% in
the nationwide hot metal productions. Most of large blast
furnaces were built since 20086) (Table 1). However, there
are 13 of all 27 blast furnaces in Japan whose effective
volume are larger than 5 000 m3, and most of the others are
large than 4 000 m3.7)
The development of large blast furnace in China was
in a low level in past decades, the reasons are as follows.
Firstly, the large blast furnace technology in both design
and operation was immature. Secondly, the main resources
used in large blast furnace were limited because of the lacks
of high grade iron ore. Thirdly, the equipment and control
system couldnt meet the requirements of large blast furnace. Fourthly, the capital investment was too high for the
ordinary iron and steel company.
In order to understand the production and technical
characteristics of large blast furnace in recent years, the
productions, raw materials and operation parameters of 19
large blast furnaces were analyzed from 2011 to 2014.8)
Furthermore, the affected factors on the development of
large blast furnace in future were analyzed.
Introduction
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2015 ISIJ
Fig. 1.
Table 1.
The production of crude steel in China and other major steel-production countries and the variation of the
growth rate of crude steel and GDP in China during the past decade. (Online version in color.)
NO
Blast furnace
Effective
volume, m3
Commissioning
date
Baosteel No.1
4 966
2009.02.15 (3rd)
Baosteel No.2
4 706
2006.12.07 (2nd)
Baosteel No.3
4 350
1994.9.20*
Baosteel No.4
4 747
2005.4.27
4 096
2009.08.01
4 000
2007.02.08
4 000
2007.05.24
Shagang Group
5 800
2009.10.20
4 350
2006.10.13
10
4 000
2010.01.08
11
5 500
2009.5.21
12
5 500
2010.6.26
13
4 038
2008.09.6
14
4 038
2009.04.26
15
4 747
2008.10.10
16
4 070
2012.6.2
17
4 836
2013.03.19
18
4 350
2013.11.07
19
4 150
2014.5.27
operate conditions and other particular factors for blast furnaces. Currently, a stable operation state, a high quality of
hot metal and a long-term campaign of large blast furnace
have become the key points during the daily operations.
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Table 2.
Coal, %
No.
Carbon
Ash
Coke, %
Volatile
Carbon
Ash
Sulfur
M40
M10
CRI
CSR
Size,
mm
72.49
9.34
16.61
86.88
12.06
0.63
88.31
5.93
25.72
67.11
51.85
72.76
9.45
16.55
86.91
12.02
0.63
88.39
5.92
25.52
67.22
51.78
73.02
8.99
17.71
86.90
12.03
0.66
88.43
5.87
25.49
67.27
51.70
73.37
9.80
16.77
86.83
12.12
0.64
88.72
5.85
25.53
67.26
52.14
76.52
11.18
12.65
86.09
12.47
0.73
88.85
5.63
23.65
66.72
53.63
67.02
9.10
21.02
85.69
12.58
0.70
89.68
5.48
23.12
69.83
48.84
66.64
9.10
21.02
85.69
12.58
0.70
89.68
5.48
23.12
69.83
49.03
70.9
9.26
19.09
86.68
12.26
0.76
88.96
5.83
24.16
67.24
48.62
70.61
10.23
18.84
86.94
11.96
0.65
89.93
5.26
23.12
70.03
55.89
10
70.01
10.13
19.74
86.01
11.92
0.75
88.55
6.05
22.02
67.73
50.13
11
71.56
9.69
20.00
85.81
11.99
0.76
91.03
5.59
20.72
71.20
52.92
12
71.45
9.71
20.03
85.78
12.00
0.75
91.02
5.60
20.73
71.19
53.01
13
70.13
9.90
19.54
86.49
11.35
1.16
83.15
6.73
26.08
63.82
49.86
14
68.69
9.69
19.35
86.46
11.36
1.17
83.15
6.73
25.53
63.12
51.53
15
71.07
9.66
15.58
86.36
11.95
0.67
88.42
5.83
20.36
69.32
51.69
16
73.75
8.99
17.25
86.72
12.19
0.66
88.61
6.05
25.01
66.92
48.89
17
69.07
9.26
20.09
85.80
12.22
0.80
89.88
5.18
22.91
67.82
54.81
18
70.45
10.34
19.19
87.24
11.71
0.63
90.37
4.81
21.58
70.65
55.47
19
80.66
10.01
9.66
86.31
11.83
0.63
89.69
6.70
22.88
69.54
50.28
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2015 ISIJ
Fig. 3.
Burden composition, iron content and average particle size of large blast furnaces.
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Fig. 5.
The iron ore production, imports in China and the production of iron ore in major countries.
3.3.
it enter into the hot stove. Secondary, when the large blast
furnace is shut down for repairing, the temperature of hot
stove dome should been increased by optimizing its structures, and the heat-transfer capacity of hot stove should been
improved by optimizing the structures of checker bricks.
Meanwhile, the charging parameters should be adjusted to
decrease the top gas temperature.
In order to improve the resource utilization efficiency and
environment protection efficiency, the dust injected13) and
low silicon operation technology7) should be used in large
blast furnace.
4. The Development of Large Blast Furnace in Future
Since the amount of steel scrap which are used as the
main material in electric furnace smelting process is small,2)
the main route of steel smelting are the blast furnace and
oxygen steelmaking in China. Enlarging the effective volume of blast furnace will be the main tendency in future,
the reasons are as follows. Firstly, large blast furnace has
the technology advantage in energy saving and emission
reducing. Secondly, it has a high labor productivity and
low production cost. Thirdly, it has advantage in controlling CO2 emission because the low carbon smelting and
resources recycling system will be easily achieved for large
blast furnace. Fourthly, it has a higher return to investment
ratio than that of small one.
The development of large blast furnace will be affected
by economic conditions, national industry policies, environmental pressures and market requirements in future.
4.1. Economic Conditions
The economic growth in China was mainly guided by
investments in fixed assets and foreign-trade export over
the past decades, which was easily affected by the globe
economy state. After the 2008 financial crisis, the Chinese
government conducted a large-scale construction and economic stimulus plan with a large amount of capital,14) most
of which was flowed into the real estate because of its high
return rate, leading to a sharp increase in demands for construction steel materials. Besides, the debt crisis in Europe
makes the world economic recovery process slower,6) causing the reduced outputs of manufacturers and shipping companies in China. Moreover, with the rapid promotion of the
urban construction scales in the past few years, the growth
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2015 ISIJ
In conclusion, with the requirements on hot metal quality, energy saving and cost-cutting, industrial transformation
and upgrading, pollution emissions and steel industrial concentration, the number of large blast furnace in China will
increase in the future.
5.
This article analyses the main reasons for that the number
of large blast furnace is less than the other major steelproduction countries. The productivity, reducing agent rate
and energy consumption, coke and pulverized coal quality,
hot metal and slag compositions, blast parameters and gas
utilization rate of large blast furnaces in China from 2011 to
2014 were introduced. On this basis, maintaining the stability state, improving the quality of raw material and reducing
energy consumption and production cost during large blast
furnace operation were suggested. The large blast furnace
has advantage when it faces the economic conditions,
national industry policies, environmental pressures and
market requirements challenges in future. The conclusion
that large blast furnace has advantage on the hot metal quality, energy saving and cost-cutting, mechanization degree,
technical content and automation level was drawn.
Acknowledgements
The authors would gratefully acknowledge the financial
support from the National Natural Science Foundation of
China (61071303, 61333002). And also express their gratitude to the operation indexes of blast furnace from China
Iron and Steel Association.
REFERENCES
2015 ISIJ
Summary
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