Btech - Semester 3 2016-17 Lesson Plan

PES UNIVERSITY
Semester- III (Batch 2015-19)

B.Tech- Mechanical Engineering
III semester
Sl. No.
Course Code
UE15MA201
UE15ME201
UE15ME202
UE15ME203
UE15ME204
UE15ME205
UE15ME206
UE15ME207
Course Title
Engineering Mathematics
III
Material Science and
Metallurgy
Engineering
Thermodynamics
Mechanics of Solids
Metal Casting and
Welding Processes
Computing Lab for
Mechanical Engineers
Material Characterization
and Testing Laboratory
Metal Casting and
Welding Laboratory
Total
Hours/Week
Credits
Course
Type
Prerequisite
Courses
FC
Nil
CC
Nil
CC
Nil
CC
UE15CV101
Engineering
Mechanics
CC
Nil
CC
Nil
CC
Nil
CC
Nil
23
PES UNIVERSITY
PES UNIVERSITY
UE14MA201: Engineering Mathematics - III (3-0-2-0-4)
No. of Hours: 52
LESSON PLAN
Percentage
Class
1
2-3
4
Portions to be covered
Introduction to complex functions
Analytic Functions, Cauchy-Riemann equations in Cartesian
and polar forms (No derivations)
Harmonic Functions & Orthogonal trajectories
5-6
Problems using Milne Thompson method
7-8
Conformal Mapping :- z2 ,ez , z + a2/z (z 0) & applications
Introduction to Scilab
10
Finite differences
11
12
13
15
16
Line Integral
17-18
19
20-21
20%
20 Marks
Forward & Backward differences - Newton Gregory forward

and backward interpolation formulae (No derivations)
Scilab program on Newton's Forward and backward
Interpolation Formulae
Lagrange's inverse interpolation formula (No derivation)
Numerical solutions of first order ODE - Taylor's series
method
Scilab program on Newton's Forward and backward
Interpolation Formulae -Evaluation
14
Covered/
Marks allotted
40%
20 Marks
Cauchys integral theorem, its consequences, Cauchys

Integral formula, its generalizations(No proof's)-Applications
Scilab program on Lagrange's Interpolation Formula
Fourier Integral theorem, Fourier Sine and Cosine Integrals

(no proofs)
60%
22-23
Definitions of Fourier Transform, its inverse, Fourier sine and

cosine transforms and their inverses
20 Marks
PES UNIVERSITY
24
Scilab program on Lagrange's Interpolation FormulaEvaluation
25-26
Properties of FT- linearity, Change of scale, Shifting,

Modulation theorem, FT of derivatives, Fourier sine and
cosine transform of derivatives
27-28
Convolution Theorem ( no proof ) its applications & Finite

Fourier sine and cosine transforms
29
30
31
32
33-35
36
Scilab programs for Trapezoidal Rule, Simpson's onethirds and three-eighths Rule
Probability distributions - Random Variables, Discrete &
Continuous Random Variables
Probability mass
and density functions, Cumulative
distribution
Scilab programs for Trapezoidal Rule, Simpson's onethirds and three-eighths Rule -Evaluation
Binomial, Poisson and Normal distributions
Scilab program for Weddle's Rule & Evaluation
41-43
Correlation-Definition and types of correlation , Karl

Pearsons Coefficient of Correlation
Regression-Lines of regression and applications
Scilab programs for Modified Euler's method and
Runge-Kutta method of fourth order
Formation of P. d.e by elimination of arbitrary constants and
arbitrary functions
44
Scilab programs for Modified Euler's method and RungeKutta method of fourth order-Evaluaton
37
38-39
40
45-47
48
49-50
51-52
Lagranges Linear P.d.e's of first order

Lab Internal Test
80%
20 Marks
100%
20 Marks
Solution of P.d.e by direct method

Lab Evaluation
Reference Books :
1. "Engineering and Scientific Computing with Scilab", C. Gomez, Birkhuser Boston, 1999.
2. "Applied Numerical Methods", C.F Gerald and P.O. Wheatley, Pearson Education Asia,
Sixth Edition, 2002.
3. "Numerical Methods for Engineers", D.V Griffiths and I.M Smith, Blackwell Scientific
Publications, 1991.
4. "Scilab", J. Russell and R. Cohn, Book on Demand, 2012.
PES UNIVERSITY
5. "Higher Engineering Mathematics", B S Grewal, Fourty Second Edition , Khanna
Publishers,2005
6. 2. Higher Engineering Mathematics by B.V Ramana, Nineteenth Reprint; Mc Graw Hill
Education (India) Private Limited , 2013
PES UNIVERSITY
UE14ME201: MATERIAL SCIENCE AND METALLURGY (4-0-0-0-4)
Faculty: Dr. MS / SRH / NR
Class #
Chapter Title /
Reference
Literature
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 2,
page 24-41
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 60-72
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 72-84
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 86-92
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 86-92
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 73-86
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 73-86
No. of Hours: 52
Topics to be covered
% of Portions covered
Reference
Cumulative
chapter
UNIT 1
Technological significance of Materials
in Engineering and their applications.
Classification of engineering materials;
Atomic structure of metals and bonds.
2%
2%
Fundamental concepts of Unit cell,

basis, space lattice, crystal lattice.
perfect and imperfect crystal
2%
4%
Bravais Lattices and Bravais systems,

Lattice parameters, Unit cells for cubic
structures and HCP
2%
6%
Calculations of radius, effective number

of atoms, co-ordination No. and Atomic
packing factor for BCC, FCC and
Simple cubic structures
2%
8%
Calculations of radius, effective number

of atoms, co-ordination No. and Atomic
Packing Factor for Hexagonal Close
Packed (HCP) Structures
2%
10%
Miller indices of planes in cubic and

hexagonal structures,
2%
12%
Miller indices of directions in cubic and

hexagonal structures,
2%
14%
PES UNIVERSITY
10
11
12
13
14
15
Chapter: 1
Lattice, Unit cell,
Basis and crystal
structure
T1:Chapter 3,
page 104-113
Chapter : 2
Crystal
Imperfections
T1: Chapter 4,
page 114-121
Chapter : 2
Crystal
Imperfections
T1: Chapter 4,
page 122-134
Chapter : 2
Crystal
Imperfections
T1: Chapter 4,
page 135-143
Chapter : 3
Atomic Diffusion
T1: Chapter 5,
page 156-163
Chapter : 3
Atomic Diffusion
T1: Chapter 5,
page 164-167
Chapter : 3
Atomic Diffusion
T1: Chapter 5,
page 168-175;
190-196
Chapter : 4
Mechanical
Properties and
Behavior
T1: Chapter 6,
page 198-207
Numerical problems on Miller indices

of planes and directions.
2%
16%
Point imperfections in crystalline solids

- vacancies, interstitials, Frankel and
Schottky defects.
2%
18%
Line imperfections in crystalline solids

- dislocations, edge, screw and mixed
dislocations and their characteristics;
2%
20%
surface and volume imperfections in

crystalline solids
2%
22%
Atomic diffusion, Types, Applications

of Diffusion, diffusion mechanism,
2%
24%
Ficks first and second laws of

diffusion, Steady and Non-steady states,
Diffusivity.
2%
26%
Factors affecting diffusion, Numerical

problems
2%
28%
UNIT 2
Deformation Mechanism, Types of
deformations, Tensile test,
2%
30%
PES UNIVERSITY
16
17
18
19
20
21
22
Chapter : 4
Mechanical
Properties and
Behavior
T1: Chapter 6,
page 208-217
Chapter : 4
Mechanical
Properties and
Behavior
T1: Chapter 7,
page 254-259
Chapter : 4
Mechanical
Properties and
Behavior
T1: Chapter 6,
page 221-226
Chapter : 4
Mechanical
Properties and
Behavior
T1: Chapter 6,
page 227-230;
239-245
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 10,
page 376-386
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 10,
page 387-396
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 11,
page 417-437
Properties obtained from Tensile test,

true stress & true strain,
2%
32%
Plastic deformation - slip and twinning;

ductile and brittle fracture
2%
34%
Hardness of Materials Rockwell,

Vickers & Brinell Hardness testing,
2%
36%
Strain rate effects and Impact testing,

Numerical problems
2%
38%
UNIT 3
Phases and Phase diagram, solid
solutions, completely soluble, Insoluble
and partially soluble solid solutions
2%
40%
Rules governing formation of solid

solutions, Phase diagrams Basic
terms, phase rule, cooling curves,
2%
42%
construction of Phase diagrams,

interpretation of equilibrium diagrams,
2%
44%
PES UNIVERSITY
23
24
25
26
27
28
29
30
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 10,
page 387-396
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 10,
page 405-412
Chapter : 5
Solid Solutions
and Phase
Equilibrium
T1: Chapter 11,
page 443-450
Chapter : 6
Principles of
Solidification
T1: Chapter 9,
page 330335
Chapter : 6
Principles of
Solidification
T1: Chapter 9,
page 336342
Chapter : 6
Principles of
Solidification
T1: Chapter 9,
page 344350
Chapter : 6
Principles of
Solidification
T1: Chapter 9,
page 365 374
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 9,
page 333 335
Types of Phase diagrams, Reactions in

phase diagrams, Lever rule
2%
46%
Numerical problems on Phase diagrams

and invariant reactions
2%
48%
Numerical problems on Lever Rule and

relative compositions
2%
50%
Technological significance, Nucleation,

Applications of controlled nucleation,
2%
52%
Growth mechanisms,
time and dendrite size,
2%
54%
Solidification defects, Cast structure
2%
56%
Numerical problems on solidification,

nucleation and growth
2%
58%
2%
60%
Solidification
UNIT 4
Phases in the Fe-C system, Invariant
reactions,
PES UNIVERSITY
31
32
33
34
35
36
37
38
39
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 9,
page 336 343
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 9,
page 336 343
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 9,
page 344 345
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 10,
page 370 380
Chapter : 7
Iron-Carbon
Equilibrium
Diagram
T2: Chapter 10,
page 381 390
Chapter : 8
Heat treatment of
Steels
T1: Chapter 13,
page 498 508
Chapter : 8
Heat treatment of
Steels
T1: Chapter 13,
page 498 508
Chapter : 8
Heat treatment of
Steels
T1: Chapter 13,
page 516 518
Chapter : 8
Heat treatment of
Steels
T1: Chapter 13,
page 516 518
critical temperatures, Microstructures of

slowly cooled steels,
2%
62%
Phases and microstructures of slowly

cooled hypo, hyper
and eutectoid
steels; microstructures of cast irons
2%
64%
effect of alloying elements on the Fe-C

diagram,
ferrite
and
austenite
stabilizers.
2%
66%
The TTT diagram, drawing of TTT

diagram, TTT diagram for hypo &
hyper eutectoid steels
2%
68%
CCT diagram. Effect of

elements on CCT diagram.
2%
70%
Annealing and its types, Normalizing,

Hardening
2%
72%
Tempering,
Martempering,
Austempering,
characteristics
of
different heat treated steels
2%
74%
Surface hardening, Types, Methods like

carburizing, cyaniding.
2%
76%
Surface hardening methods like

nitriding, and induction hardening,
2%
78%
alloying
PES UNIVERSITY
40
41
42
43
44
45
46
47
48
Chapter : 9
Hardenability of
Steels
T1: Chapter 13,
page 504 513
Chapter : 9
Hardenability of
Steels
T1: Chapter 13,
page 504 513
Chapter : 10
Engineering
Alloys (Ferrous)
T1: Chapter 13,
page 494 497
Chapter : 10
Engineering
Alloys (Ferrous)
T1: Chapter 13,
page 514 515;
page 519-523
Chapter : 10
Engineering
Alloys (Ferrous)
T1: Chapter 13,
page 494497
Chapter : 10
Engineering
Alloys (Ferrous)
T1: Chapter 13,
page 523 528
Chapter : 10
Engineering
Alloys (Ferrous)
T1: Chapter 13,
page 523 528
Chapter : 11
Engineering
Alloys (NonFerrous)
T1: Chapter 14,
page 540 547
Chapter : 11
Engineering
Alloys (NonFerrous)
T1: Chapter 14,
page 548 551;
page 556 - 561
Hardenability concept Jominy End

Quench test
2%
80%
Hardenability curves, effect of alloying

elements on hardenability curves
2%
82%
UNIT 5
Classification, Composition of plain,
medium and high Carbon steels
2%
84%
Properties and uses of plain medium

and high Carbon steels
2%
86%
Steel designation as per

designation; Designation rules.
2%
88%
Properties and uses of Cast Irons gray

Cast Iron, White Cast Iron
2%
90%
Properties and uses of Cast Irons

Malleable Cast Iron & Ductile Iron and
Austempered Ductile Iron
2%
92%
Properties and uses of light alloys - Al,

Mg alloys;
2%
94%
Properties and uses of light alloys - Ti

alloys; Properties and uses of Copper
and its alloys
2%
96%
AISI
PES UNIVERSITY
49
50
51
52
Chapter : 12
Ceramic and
Polymeric
Materials
T1: Chapter 15,
page 572 574
Chapter : 12
Ceramic and
Polymeric
Materials
T1: Chapter 15,
page 572 581
Chapter : 12
Ceramic and
Polymeric
Materials
T1: Chapter 16,
page 602 611
Chapter : 12
Ceramic and
Polymeric
Materials
T1: Chapter 16,
page 612 636
Basic concepts, Types of ceramics,

properties of ceramics
1%
97%
Applications of ceramics, Sintered

ceramics;
1%
98%
Classification of polymers, addition and

condensation polymerization,
1%
99%
Typical
thermoplastics
and
thermosetting polymers, Processes and
Applications.
1%
100%
Reference Books:
1. "The Science and Engineering of Materials ", Donald R Askeland and Pradeep, P. Phule,
Cengage Learning, Sixth Edition, 2010.
2. "Materials Science and Engineering: An Introduction", William D. Callister, Jr., John Wiley
& Sons, Eighth Edition, 2009.
3. "Characterization of Materials, Volumes 1 and 2, John Wiley & Sons, New Jersey, 2003.
PES UNIVERSITY
UE15ME202: ENGINEERING THERMODYNAMICS (4-0-0-0-4)
Faculty: Dr. VK/ RP
Class
No.
Chapter Title /
Reference
Literature
1
Chapter 1:
Introduction
T1: page 1-7
2
Chapter 1:
Introduction
T1: page 8-9
3
4
Chapter 1:
Introduction
T1: page 10-15
5
Chapter 2:
Temperature
T1: page 26-28
6
Chapter 2:
Temperature
T1: page 29-33
10
11
Chapter 3: Work
and Heat
Transfer
T1: page 41-46
Chapter 3: Work
and Heat
Transfer
T1: page 48-56
Chapter 3: Work
and Heat
Transfer
Chapter 4:
First Law of
No. of Hours: 52
Unit I
Definition of engineering thermodynamics;
examples of systems like steam power plant, IC
engines, domestic refrigerator, room air
conditioner, and fuel cells which require the
knowledge of thermodynamics for their
performance evaluation
Description of matter macroscopic description
and microscopic description; thermodynamic
system, surroundings and the system boundary;
closed system, open system (control volume)
and isolated system
Thermodynamic properties, processes and
cycles; homogeneous and heterogeneous
systems; thermodynamic equilibrium;
quasi-static process; pure-substance; concepts
of continuum.
Thermal equilibrium; Zeroth law of
thermodynamics; concept of temperature;
measurement of temperature thermometric
property, scale of temperature, reference points,
comparison of different types of thermometers
Ideal gas; gas thermometers; ideal gas
temperature; Celsius temperature scale;
illustrative examples.
Mechanics definition of work and its limitations
for analyzing thermodynamic system;
thermodynamics definition of work;
characteristics of work transfer; classification of
work
general expression for mechanical displacement
work (pdV work); expressions for mechanical
displacement work for different quasi static
processes
Expressions for other forms of work; net work
transfer between a system and its surroundings;
definition of heat transfer; characteristics of
heat transfer; illustrative examples.
Illustrative examples Heat and Work Transfer
Unit II
First law for a closed system undergoing a
Reference Cumulativ
chapter
e
10
12
14
16
18
20
22
PES UNIVERSITY
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Thermodynamic
s
T1: page 69-76
cyclic process; first law for a closed system

undergoing a non-cyclic process; energy a
property of a system; different forms of stored
energy
definition of a pure substance; two-property
rule for a pure substance; specific heat at
constant pressure and specific heat at constant
volume;
24
26
28
30
32
Illustrative examples
Unit III
Limitations of first law; qualitative differences
between heat and work; Cyclic heat engine;
energy reservoirs; performance of a direct heat
engine and Kelvin-Planck statement of second
law
reversed heat engine- refrigerator and heat
pump; coefficient of performance for a
refrigerator and for a heat pump; Clausius
statement of second law;
Equivalence between the two statements;
illustrative examples
reversibility and irreversibility; causes which
make a process irreversible and types of
irreversibility;
definition of a reversible heat engine;
corollaries of second law of thermodynamics;
reversibility and irreversibility as applied to a
non-cyclic process;
2
2
2
2
34
36
38
40
42
44
46
48
50
52
52
Kelvins
53
Chapter 4:
First Law of
Thermodynamic
s
T1: page 77-78
First law for an isolated system; perpetual

motion machine of first kind; illustrative
examples.
Chapter 5:
First Law
Applied to Flow
Processes
T1: page 87-92
Control volume; law of conservation of mass

and first law equation for a steady state steady
flow system;
application of steady flow equation to systems
like turbines, compressors/pumps, heat
exchangers, nozzles/diffusers, throttle valve
Chapter 5:
First Law
Applied to Flow
Processes
T1: page 95-99
Chapter 5:
First Law
Applied to Flow
Processes
Chapter 6:
Second Law of
Thermodynamic
s
T1: page 117-124
Chapter 6:
Second Law of
Thermodynamic
s
T1: page 117-124
Chapter 6:
Second Law of
Thermodynamic
s
T1: page 125-135
Chapter 6:
Comparison of steady flow energy equation

with Euler and Bernoulli equations; first law
equation for unsteady flow open systems
absolute
scale
of
temperature;
PES UNIVERSITY
29
30
Second Law of
Thermodynamic
s
T1: page 135-141
31
32
Chapter 7:
Entropy
T1: page 157-162
33
34
Chapter 7:
Entropy
T1: page 164-178
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Chapter 7:
Entropy
T1: page 180-183
Chapter 8:
Availability
T1: page 200-210
Chapter 8:
Availability
T1: page 212-222
Chapter 9:
Properties of
Gases and Gas
Mixtures
T1: page 273-288
Chapter 9:
Properties of
Gases and Gas
Mixtures
T1: page 273-288
Chapter 10:
Properties of
Pure Substances
T1: page 289-295
Chapter 10:
Properties of
UNIT: IV
Introduction to Entropy; Clausius inequality (or
Clausius theorem); Entropy as a property of a
system;
Temperature entropy plot and its usefulness in
analyzing thermodynamic processes;
Entropy change for an irreversible process;
principle of increase of entropy; applications of
principle of increase of entropy heat transfer
through a finite temperature difference, mixing
of two fluids
Maximum work obtainable from two identical
bodies at two different temperatures and
maximum work obtainable from a finite body
and a thermal energy reservoir
entropy generation in closed and open systems;
Carnot cycle on T-s diagram
expression for Carnot efficiency
Tds relations and their significance (first and
second law combined), Isentropic process
Introduction to concepts of available energy and
unavailable energy; quality of energy; dead
state; availability
Availability analysis for closed and open
systems; second law efficiency
UNIT V
Avogadros law; equation of state for a gas
ideal gas; equations of state
equations of state
Properties of mixtures of gases- Daltons law
and Gibbs law- internal energy
enthalpy , specific heats and entropy of a
mixture of gases
p-v and p-T diagrams for a pure substance; T-s
and h-s diagrams for a pure substance;
quality/dryness fraction
steam tables and charts for thermodynamic
properties; Illustrative examples
Measurement of steam quality; illustrative
examples
54
56
58
60
63
66
68
2
2
70
72
74
76
79
82
84
86
88
89
90
91
92
94
96
98
PES UNIVERSITY
52
Pure Substances
T1: page 320-351
illustrative examples, Clausius - Clayperon

Equation
100
T1: Text Book: Engineering Thermodynamics (Fourth Edition), P.K.Nag, TMH publishing Co.
Ltd., 2008
Reference Book: Thermodynamics - An Engineering Approach , Yunus Cengel & Michael
Boles, TMH Publishing Co. Ltd, 2008
PES UNIVERSITY
UE15ME203: MECHANICS OF SOLIDS (4-0-0-0-4)
Faculty: Dr. KSS/ SA
No. of Classes: 52
Class
No.
6
7
8
1
0
11
1
2
1
Chapter Title /
Reference
Literature
Unit 1: Chapter 1:
Review of basics
T1: Chapters 1 and
2
Sections: 1.1:1.6,
1.11, 2.1:2.8, 2.12
Unit 1: Chapter 1:
Review of basics
T1: Chapter 2
Sections: 2.1:2.8
Unit 1: Chapter 1:
Review of basics
T1: Chapter 2
Sections:2.9
Unit 1: Chapter 1:
Review of basics
T1: Chapter 2
Sections:2.9
Unit 1: Chapter 1:
Review of basics
T1: Chapter 2
Sections:2.13:2.15,
1.17
Unit 1: Chapter 2:
Review of basics
T1: Chapter 2
Unit 1: Chapter 2:
Review of basics
T1: Chapter 2
Unit 1: Chapter 2:
Review of basics
T1: Chapter 2
Unit 1: Chapter 3:
Thermal Stresses
T1: Chapter 2
Sections:2.10
Unit 1: Chapter 3:
Thermal Stresses
T1: Chapter 2
Sections:2.10
Unit 2: Chapter 3:
Analysis and Design
of Beams For
Bending
T1: Chapter 5
Sections:5.2
Unit 2: Chapter 3:
Analysis and Design
of Beams For
Bending
T1: Chapter 5
Sections:5.2
Unit 2: Chapter 3:
Reference
Cumulative
chapter
Basics of axial and multi-axial loading
Factor of safety,
Numerical problems,
Stress-Strain
2%
2%
2%
4%
2%
6%
2%
8%
2%
10%
2%
12%
1%
13%
2%
15%
2%
17%
2%
19%
2%
21%
2%
23%
2%
25%
diagram,
Statically indeterminate problems
Statically indeterminate problems
Dilatation-Bulk modulus, Relation among E,

Nu and G, Saint-Venants principle, Stress
concentrations
Numerical problems
Numerical problems
Numerical problems
Problems involving temperature changes
Problems involving temperature changes
Shear and Bending-Moment Diagrams
Standard cases
Standard cases
PES UNIVERSITY
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
Analysis and Design

of Beams For
Bending
T1: Chapter 5
Sections:5.2
Unit 2: Chapter 3:
Analysis and Design
of Beams For
Bending
T1: Chapter 5
Unit 2: Chapter 4:
Analysis and Design
of Beams For
Bending
T1: Chapter 5
Unit 2: Chapter 4:
Analysis and Design
of Beams For
Bending
T1: Chapter 5
Unit 2: Chapter 4:
Pure Bending
T1: Chapter 4
Sections:4.1, 4.3
Unit 2: Chapter 4:
Pure Bending
T1: Chapter 4
Sections:4.1, 4.3, 4.4
Unit 2: Chapter 4:
Pure Bending
T1: Chapter 4
Sections:4.1, 4.3, 4.4
Unit 2: Chapter 4:
Pure Bending
T1: Chapter 4
Sections:4.1, 4.3, 4.4
Unit 2: Chapter 5:
Pure Bending
T1: Chapter 4
Unit 2: Chapter 5:
Pure Bending
T1: Chapter 4
Unit 3: Chapter 5:
Shearing Stress in
Beams
T1: Chapter 6
Sections:6.1, 6.3
Unit 3: Chapter 6:
Shearing Stress in
Beams
T1: Chapter 6
Sections:6.4
Unit 3: Chapter 6:
Shearing Stress in
Beams
T1: Chapter 6
Sections:6.4
Unit 3: Chapter 6:
Shearing Stress in
Beams
Numerical problems
2%
27%
Numerical problems
2%
29%
Numerical problems
2%
31%
Introduction, Deformation in a Symmetric Member

in pure Bending
2%
33%
Deformation in a Symmetric Member in pure

Bending
2%
35%
2%
37%
1%
38%
2%
40%
2%
42%
2%
44%
2%
46%
2%
48%
2%
50%
Stresses and Deformations in the Elastic Range
Stresses and Deformations in the Elastic Range
Numerical problems
Numerical problems
Introduction, Determining shearing stress in a beam
Shear stress distribution in Rectangular cross

sections
Shear stress distribution in T cross sections
Shear stress distribution in I beam cross sections
PES UNIVERSITY
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
4
1
4
2
T1: Chapter 6
Sections:6.4
Unit 3: Chapter 6:
Shearing Stress in
Beams
T1: Chapter 6
Unit 3: Chapter 6:
Deflection of Beams
T1: Chapter 9
Sections:9.1, 9.2
Unit 3: Chapter 6:
Deflection of Beams
T1: Chapter 9
Sections:9.3
Unit 3: Chapter 6:
Deflection of Beams
T1: Chapter 9
Sections:9.6, 9.9
Unit 3: Chapter 6:
Deflection of Beams
T1: Chapter 9
Unit 3: Chapter 6:
Deflection of Beams
T1: Chapter 9
Unit 4: Chapter 7:
Columns
T1: Chapter 10
Sections:10.1:10.3
Unit 4: Chapter 7:
Columns
T1: Chapter 10
Sections:10.4
Unit 4: Chapter 7:
Columns
T1: Chapter 10
Unit 4: Chapter 7:
Columns
T1: Chapter 10
Unit 4: Chapter 7:
Torsion
T1: Chapter 3
Sections:3.1, 3.3
Unit 4: Chapter 7:
Torsion
T1: Chapter 3
Sections:3.4, 3.7
Unit 4: Chapter 7:
Torsion
T1: Chapter 3
Unit 4: Chapter 8:
Torsion
T1: Chapter 3
Unit 4: Chapter 8:
Energy Methods
T1: Chapter 11
Sections:11.1:11.4
Unit 4: Chapter 8:
Energy Methods
T1: Chapter 11
Sections:11.5
Numerical problems
2%
52%
2%
54%
2%
56%
Using Singularity Functions to Determine the Slope

and Deflection of a Beam, Area moment method,
2%
58%
Numerical problems
2%
Numerical problems
2%
Introduction, Deformation of a Beam under

Transverse Loading
Equation of the Elastic Curve
Introduction, Stability of Structures,

Formula for Pin-Ended Columns
Eulers
60%
62%
1%
63%
Extension of Eulers Formula to Columns with

Other End Conditions, Empirical formula
2%
65%
Numerical problems
2%
Numerical problems
2%
Introduction, Deformations in a Circular Shaft,

Numerical problems
2%
71%
Stresses in the Elastic

Transmission Shafts
2%
73%
Range,
Design
of
67%
69%
Numerical problems
2%
Numerical problems
2%
Introduction, Strain Energy, Strain Energy density,

Elastic strain, Energy for normal stresses
2%
79%
Elastic strain energy

Numerical Problems
2%
81%
for
shearing
stresses,
75%
77%
PES UNIVERSITY
4
3
4
4
4
5
4
6
4
7
4
8
4
9
5
0
5
1
5
2
Unit 4: Chapter 8:
Transformation of
stresses
T1: Chapter 7
Sections:7.1, 7.2
Unit 4: Chapter 8:
Transformation of
stresses
T1: Chapter 7
Sections:7.3
Unit 4: Chapter 9:
Transformation of
stresses
T1: Chapter 7
Sections:7.4
Unit 4: Chapter 9:
Transformation of
stresses
T1: Chapter 7
Unit 4: Chapter 9:
Transformation of
stresses
T1: Chapter 7
Unit 4: Chapter 9:
Transformation of
stresses
T1: Chapter 7
Unit 4: Chapter 9:
Pressure Vessels
R1: Chapter 4
Unit 4: Chapter 9:
Pressure Vessels
R1: Chapter 4
Unit 4: Chapter 9:
Pressure Vessels
R1: Chapter 4
Unit 4: Chapter 9:
Pressure Vessels
R1: Chapter 4
Transformation of plane stress

2%
83%
2%
85%
2%
87%
1%
88%
2%
90%
2%
92%
2%
94%
2%
96%
2%
98%
2%
100%
Principal stresses, Maximum shearing stress
Mohrs circle for plane stress
Numerical problems
Numerical problems
Numerical problems
Stresses in thin and thick walled pressure vessels

Stresses in thin and thick walled pressure vessels,
Numerical problems
Numerical problems
Numerical problems
Text Book:
T1: Mechanics of Materials (In SI Units), Ferdinand P Beer, E Russell Johnston, Jr John T
DeWolf 3rd Edition, TATA McGraw Hill. (Ch. Nos. 1,2,3,4,5,6,7,9,10,11), Special Indian Edition,
2009.
Reference Books:
1. Strength of Materials, S Ramamrutham, Dhanpat Rai Publications Reprint 2005.
2. Strength of Materials, I.B. Prasad Khanna Publishers, 8th Edition 1989.
PES UNIVERSITY
UE14ME204: METAL CASTING & WELDING PROCESSES (4-0-0-0-4)
Faculty: DS/CRK/UM
Class #
Chapter Title /
Reference
Literature
No. of Hours: 52
Reference
Cumulative
chapter
UNIT 1
Chapter 1
Introduction
T1
Introduction
to
Manufacturing:
Manufacturing Process, Principles of
casting.
2%
2%
Steps involved in casting.
2%
Advantages & applications of metal

casting, Foundry Types.
2%
6%
Different sections of a foundry.
2%
8%
Chapter 2
T1
Patterns
and
Pattern
Making:
Introduction to patterns, Difference
between pattern and casting, functions of
pattern.
2%
10%
Chapter 2
T1
Pattern materials.
2%
12%
Types of patterns and pattern allowances.
4%
16%
3%
18 %
Chapter 1
T1
7-8
Chapter 2
T1
9 10
Chapter 3
T1
Molding and Core Sands: Mould

materials, Refractory Sands, Moulding
sands.
Chapter 3
T1
Properties of moulding sands, types of

moulding sand.
3%
21%
Chapter 3
T1
Core and core sands.
1%
22%
Chapter 4
T1
UNIT 2
Principles of Gating: Gating System,
Principles of gating system, Pouring cups
and basins.
3%
25%
11
12
13
PES UNIVERSITY
14 15
Chapter 4
T1
Sprues, gates characteristics, types of

gates.
3%
28%
16
Chapter 4
T1
Design of gating system objectives

achieved from a good design.
3%
31%
Defects due to improper gating.
2%
33%
Turbulence in gating, metal flow rate and

velocity.
3%
36%
Design criteria for pouring basin.Design

for sprue.
2%
38%
Pouring time, design of runner and gates.
3%
41%
17
19
Chapter 4
T1
20
21
Chapter 4
T1
UNIT 3
Chapter 5
T1
Principles of Risering: Introduction,

Functions of a riser, types of risers, riser
and directional solidification.
3%
44%
23
Chapter 5
T1
Increasing riser efficiency, chills,

padding.
3%
47%
24 25
Chapter 5
T1
Riser shape, riser size, riser location and

riser feeding distance.
4%
51%
26
Chapter 6
T1
Melting furnaces and Practices:

Introduction, types of furnaces
2%
53%
27-28
Chapter 6
T1
Types of furnaces, brief description of

each.
3%
56%
29
Chapter 6
T1
Cupola- cupola design, preparation of

cupola, charging the cupola, cupola
zones.
3%
59%
30 - 31
Chapter 6
T1
Computing the cupola metal charge and

simple problems.
3%
62%
32
Chapter 7
T1
Ladle Metallurgy: Different degassing

techniques, gas scavenging.
2%
64%
33
Chapter 7
T1
Desulphurization,
liquid
cleanliness and inoculation.
2%
66%
22
metal
PES UNIVERSITY
UNIT 4
34
Chapter 8
T2
35
Special casting methods:Introduction.

Permanent mould casting.
2%
68%
Slush casting, diecasting, vacuum die

casting.
2%
70%
36
Chapter 8
T2
Centrifugal casting de Lavand process,

semi-centrifugal casting, centrifuging.
3%
73%
37
Chapter 8
T2
Investment casting.
2%
75%
Carbon dioxide moulding.
2%
77%
Continuous casting.
2%
79%
Shell moulding.
1%
80%
Plaster mould casting, anitioch process

and squeeze casting.
3%
83%
2%
85%
2%
87%
Resistance butt welding, resistance flash

welding.
2%
89%
Chapter 9
T2
Gas welding oxy-acetylene welding

and cutting equipments gas cylinders.
2%
91%
Chapter 9
T2
Electric arc welding, metal arc welding,

arc blow.Use of AC and DC for welding,
Comparison between AC and DC for
welding, Arc welding electrodes.
2%
93%
38
39
Chapter 8
T2
40
41
Chapter 8
T2
UNIT 5
42
Chapter 9
T2
43
44
45
46
Welding
and
allied
processes:
Introduction to welding. Classification of
weldingprocesses, concept of weld.
Resistance welding, resistance spot
welding.Resistance
seam
welding,
projection welding.
PES UNIVERSITY
47
Chapter 10
T2
48
49
Chapter 10
T2
50
51
Chapter 10
T2
52
Special welding processes: Inert gas arc

welding,
inert
gastungsten
arc
(TIG)welding.
2%
95%
Inert
gas
metal
(MIG)
welding.submerged arc welding.
1%
96%
Electro slag welding, electro gas welding.
1%
97%
Stud arc welding, plasma arc welding.
1%
98%
atomic hydrogen
welding.
2%
100%
welding,
arc
thermit
Revision.
Text Books:
1. A Text book of Foundry Technology by O P Khanna, Dhanpat Rai Publications, Edition
1996.
2. A course in Workshop Technology, Volume I, Manufacturing processes by B.S.
Raghuwanshi, Dhanpat Rai & Co. (P) Ltd publishers. 2005
Reference Books:
1. Principles of Metal Casting, second edition, by, Richard W. Heine, Carl R. Loper Jr and
Philip C, Rosenthal, Tata McGraw Hill Publication.
2. Welding and Welding Technology, by Richard L. Little, 37th Reprint, 2009, Tata McGraw
Hill Publication.
PES UNIVERSITY
UE15ME205: COMPUTING LAB FOR MECHANICAL ENGINEERING (0-0-2-0-1)
Faculty: SA
Class
No.
01
02
03
04
05
06
07
08
09
10
11
12
Chapter Title /
Reference
Literature
Introduction to
MATLAB and
arithmetic
operations
Array creation,
manipulation and
operations
Script files and
function files
Loops in
MATLAB
Conditional
statements in
MATLAB
MATLAB 2 and 3
dimensional
graphics
Polynomials and
curve fitting
System of linear
equations
Integration and
differentiation
Solving 1st order
differential
equations
Solving 2nd and
higher order
differential
equations
Demo session
No. of Hours: 24
Basic arithmetic operators, :, Relational
operations, Other operations and commands:
sqrt, sin, cos, tan, sind, cosd, tand, asin, acos,
atan, asind, acosd, atand, floor, ceil, round,
log, log10, abs, input
: (i.e. colon), linspace, size, numel, min & max,
ones, zeros, eye, rand, repmat, reshape, det,
inv, . (i.e. dot operation), ' (i.e. inverted
comma)
File naming conventions, creating script and
function files
For, while, break
Reference
Cumulative
chapter
8.3333%
8.3333%
8.3333%
16.6667%
8.3333%
25.0000%
8.3333%
33.3333%
8.3333%
41.6667%
8.3333%
50.0000%
8.3333%
58.3333%
8.3333%
66.6667%
8.3333%
75.0000%
8.3333%
83.3333%
8.3333%
91.6667%
8.3333%
100.0000%
If-elseif-else-end, sqitch-case-otherwise-end
figure, plot, plot3, meshgrid, mesh, surf,
meshz, contour, contourf, xlabel, ylabel, zlabel,
title, hold, grid, box, legend
poly2sym, sym2poly, roots, poly, Conv,
deconv, polyval, polyfit
Solve command, \ Graphical solution using
ezplot and ezmesh, Using inv command
Syms, Int, diff, Pretty, double, simplify
Dsolve, ode23, ode43
Dsolve
Temperature distribution in a fin

Plotting and animating a simple cam profile
Reference Book:
Laboratory Manual Prepared by Department of Mechanical Engineering, PES University.
PES UNIVERSITY
UE15ME205: MATERIAL CHARACTERIZATION AND TESTING LABORATORY
(0-0-2-0-1)
Faculty: HS
Lab
No.
No. of Hours: 28
Cumulativ
% covered
e
Week
Experiments to be covered
Introduction to MCMT Lab
9%
9%
Tension Test
7%
16%
Izod Impact Testing
7%
23%
Charpy Impact Testing
7%
30%
Rockwell Hardness Testing
7%
37%
Torsion Test
7%
44%
Compression Test
7%
51%
Shear Test
7%
58%
Vickers Hardness Test
7%
65%
1
0
10
Bending Test
7%
72%
11
11
Wear Test
7%
79%
1
2
12
Brinell Hardness Test
7%
86%
1
3
13
Non-destructive Test
Liquid Dye penetration test
7%
93%
1
4
14
7%
100%
Non-destructive Test
Magnetic Particle Inspection
Reference Book:
PES UNIVERSITY
14ME207: METAL CASTING AND WELDING TECHNOLOGY LAB (0-0-2-0-1)
Faculty: SS/CKS/NK/SVK
Lab
#
No. of Hours: 24
Cycle/
Experiment
Reference
Cumulative
Experiment 1: Sieve Analysis
7%
7%
Experiment 2: Compression Strength

Experiment 3: Shear Strength
12%
19%
Experiment 4: Permeability Test
7%
26%
Experiment 5: Clay Content Test
7%
33%
Experiment 6: Core Hardness Test (Core Making)
6%
39%
Experiment 7: Tensile Strength
6%
45%
Experiment 8: Foundry Model-1 (Split Pattern)
7%
52%
Experiment 9: Foundry Model-2 (Solid Pattern)
7%
59%
Experiment 10: Foundry Model-3 (Hand cut Model)

Experiment 11: Mould Hardness Test
11%
70%
10
Experiment 12: Forging Model-1 (Cold Forging)

Experiment 13: Welding Model-1 (Butt Joint)
12%
82%
11
Experiment 16: Forging Model-2 (Hot Forging)

Experiment 17: Welding Model-2 (T-Joint)
12%
94%
12
Experiment 18: Welding Model-3 (L-Joint)
6%
100%
Reference Book:

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PES UNIVERSITY

Semester- III (Batch 2015-19)

Problems using Milne Thompson method

Conformal Mapping :- z2 ,ez , z + a2/z (z 0) & applications

Forward & Backward differences - Newton Gregory forward

Cauchys integral theorem, its consequences, Cauchys

Fourier Integral theorem, Fourier Sine and Cosine Integrals

Definitions of Fourier Transform, its inverse, Fourier sine and

Scilab program on Lagrange's Interpolation FormulaEvaluation

Properties of FT- linearity, Change of scale, Shifting,

Convolution Theorem ( no proof ) its applications & Finite

Correlation-Definition and types of correlation , Karl

Lagranges Linear P.d.e's of first order

Solution of P.d.e by direct method

Fundamental concepts of Unit cell,

Bravais Lattices and Bravais systems,

Calculations of radius, effective number

Calculations of radius, effective number

Miller indices of planes in cubic and

Miller indices of directions in cubic and

Numerical problems on Miller indices

Point imperfections in crystalline solids

Line imperfections in crystalline solids

surface and volume imperfections in

Atomic diffusion, Types, Applications

Ficks first and second laws of

Factors affecting diffusion, Numerical

Properties obtained from Tensile test,

Plastic deformation - slip and twinning;

Hardness of Materials Rockwell,

Strain rate effects and Impact testing,

Rules governing formation of solid

construction of Phase diagrams,

Types of Phase diagrams, Reactions in

Numerical problems on Phase diagrams

Numerical problems on Lever Rule and

Technological significance, Nucleation,

Solidification defects, Cast structure

Numerical problems on solidification,

critical temperatures, Microstructures of

Phases and microstructures of slowly

effect of alloying elements on the Fe-C

The TTT diagram, drawing of TTT

CCT diagram. Effect of

Annealing and its types, Normalizing,

Surface hardening, Types, Methods like

Surface hardening methods like

Hardenability concept Jominy End

Hardenability curves, effect of alloying

Properties and uses of plain medium

Steel designation as per

Properties and uses of Cast Irons gray

Properties and uses of Cast Irons

Properties and uses of light alloys - Al,

Properties and uses of light alloys - Ti

Basic concepts, Types of ceramics,

Applications of ceramics, Sintered

Classification of polymers, addition and

cyclic process; first law for a closed system

First law for an isolated system; perpetual

Control volume; law of conservation of mass

Comparison of steady flow energy equation

illustrative examples, Clausius - Clayperon