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(1)
MODULE 2
(4)
5. ANSIZ49.1 , where should welding equipment , machine ,cable and
other apparatus to located.
a. it cannot affect the duty cycle
b. cannot get stolen
c. cannot present hazards
d. cannot by unauthorized personnel
e. cannot get too much sun
6.ANSIZ49.1 , which of the following is correct when the cylinders are in
use
a. placed on their sides to insure stability
b. their protective caps threaded into place
c. placed in a water bath to dissipate heat
d. accessible to welder to the striking arc
e. secured with a chain or steadying device.
MODULE 3
1. The sketch above shows
(5)
a. air carbon and cutting (CAC-A)
b. oxy fuel gas cutting (OFC)
d. mechanical cutting
e. plasma arc cutting(PAC)
2. Advantages of the GTAW.
a. no spatter
b. high quality weld deposits
c. autogenously weld
d. to weld almost dissimilar metals
c. none of the above
3.The following shielding gases may be used for GMAW?
a. carbon dioxide
b. helium
c. argon
d. all of the above
e. b & c
4.In braze welding ,flux may be applied by which of the following
methods?
a. using filler rod pre coated with flux
b. introducing flux through the oxy fuel gas flame
c. Brushing the flux on the joint prior to brazing
d. All of the above
e. A or C above
5.Minimizing the slag entrapment
(6)
a. proper positioning the joint
b. slag removal between the posses
c. changing the electrode
d. a & b
(7)
9.Which of the following is not considered a factor when selecting a
brazing filler metal
a. base metal compatibility
b. joint design
c. service requirement
21. GTAW can be used to weld most metals ,which of the following is most
useful
(10)
a. cast iron
b. rein forcing
MODUEL :5
1.Figure no 1 above is said to be welded in
(13)
a. Flat position
b.Horizontal position
c.Vertical position
d.over head position
e.none of the above
2. Figure no 2 above is said to welded in the
a. flat position
b. horizontal position
c. vertical position
d.over head position
e. none of the above
3.Figure no 3. above is said to be welded in the
a. flat position
b. horizontal position
c. vertical position
d. over head position
e. none of the above
a. AWS
b. Welder
c. Employer
d. Supervisor
e. Welding inspector
13. why should the CWI keep accurate and up to- date records and
reports
a. to keep the superintendent informed
b. to impress the chief inspector
c. so that he can write better procedures
d. to satisfy governments agencies
e. to assure compliance with standards and specifications
14. In the picture letter G indicates what?
a. gas backing
b. gouge
c. groove weld
d. grinding in one direction
e. grind flush
MODEUL:6
1. The test which uses the specimen illustrated above is
(17)
a. all-weld metal tensile
b. macrotech
c. impact
d. bend
e. none of the above
c. prarlite
d. duplex
e. Magnetic
4. Why the upper limit of preheat and interpass temp for tempered and
quenched steels.
a. avoid cracking
b. minimum deposit rate
c. too strong for weld meld metal
d. Head affected zone & base metal maintain the strength
e. a&d
5. Which of the following helps to prevent delayed cracking:
a. elimination of the preheat
b. use of low hydrogen electrodes
c. elimination of post weld heat
d. use of cellulose electrodes
e. all of the above
6.Which of the following are sometimes used to control instruction in a
weldment?
a. peening
b. preheating
c. fixtures and stress relief
d. back step welding
e. all of the above.
b. copper
c. titanium
d. gold
e. low corbon plate
8. For join and quenched and tempered steels which of the following
processes can be used?
a. SMAW
b. SAW
c. GMAW
d. All of the above
e. B and C above
9. The base metal next to the weld that has been heated to a sufficiently
high temp to cause a change in micro
a. temp zone
b. heat affected- zone
c. base material
d. all of the above
10. The carbon equivalent unit is employed to predict the tendency to
form which of the following
a. lammelar pearlite
b. upper bainite
c. martensite
d. austenite
e. acicular ferrite
11. Which of the following slows the rate of cooling in a weld bead
(22)
a. increasing the travel speed
b. increasing the amp and travel speed proportionally
c. decreasing the heat input
d. pre heading the weld
e. Reducing the electrode size.
12. The following slows the rate of cooling in a weld bead
a. pre heating the weldment
b. reducing the electrode size
c. increasing the speed of travel
d. decreasing the heat input per inch of weld
e. increasing the same and travel speed proportionally
13. Microscopic examination will reveal the microstructure of the
a. base metal
b. heat affected zone
c. fusion zone
d. all of the above
e. B and C above.
14. The upper limits of preheat and interpose temperatures for quenched
and tempered steels are specified for what reason(s)?
a. keep deposit rate to a minimum
b. maintain the strength in the base metal heat affected zone
c. keep the weld metal from becoming to strong
d. avoid cracking in the weldment
e. letters B and D above
e. a & b
4.The most extremely used weld inspection method is
(25)
a. UT
b. RT
c. MT
d. VT
e. PT
5. An ultrasonic test of a plate shows a trace on the CRT with peaks as
shown above. If the sweep is from left to right , the peak at (2) may
indicate
a. a flaw at the surface
b. a flaw near the centre
c. a reflection from the back
d. a flaw at the back
e. there is no flaw indicated on the trace
6. Overexposure to X-rays or gamma rays may cause damage to human
a. sexual organs
b. blood tissue
c. skin
d. internal organs
e. all of the above.
7.Its important to inspect the root pass in multi pass weld
a. verify the weld size
b. verify face reinforcement
c. high restraint may fracture of the wed bead
d. most critical of the weld
e. c & d.
d. Permanent record
e. Only one surface access sufficient.
16. Which Non Destructive testing is economical for find out tungsten
inclusion in aluminium welds.
a. RT
(28)
b. ET
c. PT
d. MT
e.VT
17.Ultrasonic Waves can be coupled to the test object effectively
a. Through a film of oil
b. Through a film of air
c. Through a layer of water
d. Through a layer of grease
e. A, C and D above
18. In process welding variable may be inspector need to monitor if
required by the WPS.
a. Interpass temp
b. Preheat temp
c. Electrode angle
d. All of the above
e. A & B
19. Which of the following variation on the FCAW process is most suitable
for field.
a. Autogenously
b. Self Shielded
c. Bare wire
d. Covered Electrode
e. Gas-Shielded
c. Lamination
d. Slag
e.Incomplete fusion
24. In Process weld Examination , the import ants are.
(30)
a. Verify slag removal
b. Detect incomplete fusion
c. Verify the applicable procedure
d. All of the above
25. The Principle advantages of the ultrasonic testing compared to other
NDT Methods for weldments are as follows
a. Good Penetrating characteristics for detection of discontinuities in thick section.
b. Relatively high sensitivity to small discontinuities
c. Ability to determine position of internal discontinuities and to estimate their size
and shape.
d. All of the above
e. A& C above
26. What should be known for proper interpretation of liquid penetrant
indications ?
a. Previous manufacturing processes performed on the part
b. Technique used in applying and removing the penetrant
c. Method used to clean part prior to inspections
d. All of the above
e.None of the above
27. The factor Which is most important to the reliability of a test is
a. Ease of conducting test
b. Cost of required equipment
c. Reproducibility of test conditions
d. Speed of testing
e. Portability of equipment
c. Proper Preheat
d. All of the above
e.A and B above
36. Which of the following could interfere with liquid penetrant testing?
(33)
a. An oily surface
b. A wet surface
c. A rough weld
d. All of the above
e. Only A and B above
37. The certified welding inspector may be required to verify the following
records are maintained
a. Welding procedure qualification
b. Control of welding materials
c. Welder Qualification
d. All of the above
e.A and C above
38. Brazed Joints can be inspected by which of the following testing
methods?
a. Ultrasonic
b. Leak
c. Torsion
d. All of the above
e.A and B above
(35)
d. 9
e. 6
was done
e. exposed surface of weld on the side opposite from which welding was done
6. The symbol represented by
(37)
a. spot weld with a penetration of 2.5%
b. GTAW spot weld with a dia .25 at the flying interface
c. Arc spot weld with a dia .25 at the flying interface
(38)
9. What is the term for the interface between weld metal and base metal
in a fusion weld, between base metal in a solid state weld without filler
metal, or between filler or base metal in a solid state weld with filler
metal.
a. fusion face
b. weld interface
c. groove face
d. fusion interface
e. none of the above
10. The symbol RT 8(3)
a. RT for 8 at 3 random location
b. 8RT every 3
c. 3 long RT for every 8
d. 3RT for eith pitch of 8
e. all above the above
a. T-Joint
b. Butt Joint
c. Fillet Joint
d. corner Joint
e. Edge Joint
18.
a. PT arrow aside ,UT & RT either side
b. PT on arrow side , UT & RT on both side
c. Proof test arrow side, RT & UT either side
d. PT other side , UT & RT both side
e. PT other side , UT &RT either side