Académique Documents
Professionnel Documents
Culture Documents
1.1
1.2
1.3
1.4
1.5
1.6
Identification of symbols
Environmental Transport and Storage Conditions
Environmental Protection
Electromagnetic Interference
Cleaning
Electrical Details
2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
Introduction
Exhauster units
Electric Motors
Starter/isolator panel
Duplex installation
Remote start switch panels
Drain and valve assembly
Exhaust silencer
Vacuum/flow regulating valve
Terminal units
Duplex installations
3.
3.1
3.2
3.3
3.4
3.5
3.6
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Page
No.
5
Installation Instructions
19
Introduction
Locate AGS system
Fit AGS system
Connect Pipe work
Check Earth continuity
Check Operation
Commissioning Instructions
20
Introduction
Part 1
Part 2
Terminal units
Exhauster unit
Duplex exhauster units
Remote start switch panels
Setting the duplex demand condition
4.9
4.10
4.11
4.12
5.
5.1
5.2
5.3
6.
25
26
6.1
Introduction
6.2
Routine maintenance
6.3
Weekly inspection
6.4
Monthly inspection
6.5
Quarterly inspection
6.6
Annual inspection
6.7
Drain valve assembly
6.8 Exhauster unit filters
6.9 Terminal units
6.10 Vacuum/flow regulating valve
7.
7.1
8.
8.1
8.2
Troubleshooting
30
Introduction
Spares Identification
Parts List Pump SAH25, SAH45, & SAH95
Parts List Pump SAP220
9.
Spares Scheduling
9.1
9.2
Recommended Spare
Spares Schedule
32
Tables
1.
2.
3.
4.
5.
6.
7.
28
8.
29
12
30
30
31
31
31
31
36
Figures
1.
6
2.
8
3.
4.
5.
6.
7.
15
8.
21
9.
22
10.
26
11.
13
24
25
32
Pump SAP220
34
14
15
16
17
1.
1.1
Identification of symbols
The following standard symbols apply to this product. The meanings of these symbols are
as specified below: - Read instructions
- Temperature range
- Date of manufacture (Year/Month)
- Alternating current
- 3 phase alternating current with neutral conductor
- Protected earth connection
- Type B applied part (as per BSEN60601-1: 1990)
- Dangerous voltage
1.2
1.3
Environmental Protection
Discard the units and/or components in any standard refuse facility. The unit/s and
components do not contain any hazardous substances.
1.4
Electromagnetic Interference
The panel has been tested to BSEN60601-1-2: 1993 Medical electrical equipment electromagnetic compatibility - requirements and tests. Ensure all input and data cables
are physically separated from other mains and data cables.
1.5
Cleaning
The pump(s) and panel(s) should be wiped over frequently with a damp cloth to remove
any dust or foreign substances.
1.6
Electrical Details
WARNING...
It is necessary to check the integrity of the power source for safety at regular
intervals. These checks should be carried out annually and replacement power
supplies used as necessary.
Power source
See table below
Current requirements (full load current per pump)
See assembly specific wiring diagram available from MEDS Ltd.
Type of protection against electric shock
Class 1 (Mains supplied equipment using a protected earth)
Mode of operation
Continuous (equipment may be left switched on indefinitely)
Degree of protection against ingress of liquids
IPX0 (Not protected)
Degree of mobility
Permanently installed (This unit is electrically connected by permanent means)
Degree of protection
Type B (no Applied Part or with an Applied Part not designed to meet F type (floating)
requirements)
Degree of protection against flammable anaesthetic mixtures
Not protected (not suitable for use with flammable gases)
Im
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2.
2.1
2.2
Exhauster units
CAUTION
The system exhaust outlet must not be obstructed, or overheating of the exhauster
unit will occur.
The exhauster unit is basically an air compressor, and consists of an electric motor directly
coupled to a double impeller fan. The motor drives the impeller assembly and the airflow is
routed to provide a two-stage compression cycle. The inlet is connected to the pipeline
distribution installation and provides the vacuum and design flow rate at the terminal units.
The exhauster unit outlet is connected to exhaust and waste anaesthetic gas is discharged
safely to atmosphere, (via an optional exhaust silencer where fitted). The electric motor
and impeller assemblies are directly coupled and the motor bearings are mounted within
the motor casing. A shaft seal is fitted between the motor bearings and impeller assembly,
preventing waste anaesthetic gas from contacting the electric motor. The impeller
assembly bearings are clamped and fixed into position with individually ground distance
pieces to provide the necessary clearances for the impeller assembly. The exhauster unit
bearings do not require lubrication and the exhauster units are rated for continuous
operation. A serviceable exhauster unit operates at a temperature, which results in the
casing becoming too hot to touch. As a very basic rule of thumb, an overheated
exhauster unit is indicated by discoloured or blistered paint finish.
2.3
Electric motors
CAUTION
The electric motor cooling air inlet and outlet ports must not be obstructed or
overheating of the exhauster unit will occur.
The type of electric motor fitted depends upon the exhauster unit model and may require
either a 230V a.c. single phase or 400V a.c. three phase electrical power supply. In
addition to driving the impeller assembly, the electric motor also drives its own cooling
airflow through the motor. The cooling air is ambient, drawn by the exhauster from the plant
room. Cooling air inlet and outlet ports remain free from obstructions to prevent
overheating of the exhauster unit.
10
2.4
2.5
Duplex installation
The starter/isolator panel used in a duplex installation has similar facilities/controls as the
simplex system panel previously described, and incorporates additional features. An
additional switch enables selection of a Duty pump and sets a particular exhauster unit to
operate the system whilst the second exhauster unit remains as Standby. An automatic
changeover circuit is fitted to select the Standby exhauster unit when system conditions
require.
2.6
With the starter/isolator panel selected to AUTO, selection of any remote switch to ON
activates the exhauster unit and generates the vacuum within the disposal system. The
green indicator light will only illuminate when its respective start switch is selected ON and
electrical power is available at the exhauster unit motor. With duplex installations and
simplex systems with pressure switch, the indicator light is also extinguished if the vacuum
levels fall below a pre-determined value. All remote switches must be selected OFF before
the exhauster unit will shut down. The system is designed such that the first switch
selected ON operates the exhauster unit and illuminates the green RUNNING indicator
11
only at that panel. All other remote start switch panel indicators remain extinguished until
the respective switch is selected ON.
On simplex installations c/w alarm and pressure switch, the red PLANT EMERGENCY
indicator will illuminate on all remote start switch panels if the vacuum level falls below a
pre-set level when the exhauster unit has been called, or if the overload trips.
On duplex installations, the amber PLANT FAULT indicator will illuminate, if either pump is
set to HAND, or one of the overloads trip. The red PLANT EMERGENCY indicator will
illuminate if the vacuum level falls below the pre-set level when the exhauster unit has
been called.
12
Part
Description
Number
2003200
2003201
2003202
2003203
2003204
2003205
2003206
2003207
2003208
2003209
2003210
2003211
2003212
2003213
2003214
2003408
2003409
2003410
2003411
2003412
2003413
2003414
2003415
2003416
2003417
2003418
2003419
2003420
2003421
2003422
SAH45 Duplex
SAH95 Duplex
SAP220 Duplex
SAH25 Simplex
SAH25 Simplex
SAH45 Simplex
SAH45 Simplex
SAH95 Simplex
SAP220 Simplex
SAH25 Simplex
SAH25 Simplex
SAH45 Simplex
SAH45 Simplex
SAH95 Simplex
SAP220 Simplex
SAH45 Duplex
SAH95 Duplex
SAP220 Duplex
SAH25 Simplex
SAH25 Simplex
SAH45 Simplex
SAH45 Simplex
SAH95 Simplex
SAP220 Simplex
SAH25 Simplex
SAH25 Simplex
SAH45 Simplex
SAH45 Simplex
SAH95 Simplex
SAP220 Simplex
Voltage
Supply
Phase
(V)
(Hz)
switch
400
400
400
230
400
230
400
400
400
230
400
230
400
400
400
380
380
380
220
380
220
380
380
380
220
380
220
380
380
380
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
3
3
3
1
3
1
3
3
3
1
3
1
3
3
3
3
3
3
1
3
1
3
3
3
1
3
1
3
3
3
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
1.7
3.3
7.0
3.0
1.2
4.3
1.7
3.3
7.0
3.0
1.2
4.3
1.7
3.3
7.0
2.0
3.3
6.5
3.0
1.2
5.6
2.0
3.3
6.5
3.0
1.2
5.6
2.0
3.3
6.5
13
6
16
20
10
5
16
6
16
20
10
5
16
6
16
20
6
16
20
10
5
20
6
16
20
10
5
20
6
16
20
1336
1518
1518
660
660
660
660
760
760
660
660
660
660
760
760
1336
1518
1518
660
660
660
660
760
760
660
660
660
660
760
760
Width
Weight
Motor
(mm)
(kg)
418
418
418
300
300
330
330
425
425
300
300
330
330
425
425
418
418
418
300
300
330
330
425
425
300
300
330
330
425
425
80
115
128
42
41
46
45
50
67
42
41
46
45
50
67
80
115
128
42
41
46
45
50
67
42
41
46
45
50
67
Rating
(kW)
0.55
1.1
2.2
0.37
0.37
0.55
0.55
1.1
2.2
0.37
0.37
0.55
0.55
1.1
2.2
0.65
1.3
2.6
0.44
0.44
0.65
0.65
1.3
2.6
0.44
0.44
0.65
0.65
1.3
2.6
(mm)
60
63
67
57
57
60
60
63
67
57
57
60
60
63
67
63
67
68
61
61
63
63
67
68
61
61
63
63
67
68
35
54
54
28
28
35
35
54
54
28
28
35
35
54
54
35
54
54
28
28
35
35
54
54
28
28
35
35
54
54
14
15
16
17
18
2.7
2.8
Exhaust silencer
The exhaust silencer is optional and may be fitted to the exhaust outlet point if the noise of
discharged gas proves inconvenient.
2.9
2.10
2.11
19
3.0
3.1
INSTALLATION INSTRUCTIONS
Introduction
The exhauster unit must be located in an area where the noise levels do not cause an
inconvenience and adequate ventilation should be available for cooling purposes.
The
Anaesthetic Gas Scavenging-disposal system should be floor mounted if duplex. If the
system is a simplex version it may be floor or wall mounted and wall mounting brackets
can be supplied if required. Bolts used for mounting should be M10 or similar size. The
installation procedure is as follows: WARNING......
BEFORE COMMENCING INSTALLATION CHECK THE ELECTRICAL DETAILS ON
THE PUMP SPECIFICATION PLATE/S (POSITIONED UNDER THE ELECTRICAL
CONNECTION BOX) ARE COMPATIBLE WITH THE POWER SUPPLY AND THAT
THE POWER SUPPLY IS SWITCHED OFF.
3.2
3.2
3.3
3.4
3.5
Check operation.
Check operation of exhauster unit in accordance with the commissioning
procedure.
20
4.0
COMMISSIONING
4.1
Introduction
Commissioning of the Anaesthetic Gas Scavenging-disposal system must be carried out in
full after initial installation. Appropriate sections of the commissioning procedure must be
carried out post major component change, during the routine maintenance cycle or when
the system has been shut down and unused for a period of 4 weeks. The object of
commissioning is to ensure that all components are serviceable and that the system is
adjusted to produce the correct design flow rates and performance figures. Personnel
carrying out the commissioning procedure must be conversant with information contained
within this manual, and fully understand the layout of the actual installation to be
commissioned. Commissioning is carried out in two parts.
4.2
Part 1
Part 1 of the commissioning procedure is carried out after installation of the pipeline
distribution system and all 1st fix assemblies. This procedure is designed to prove the
integrity of the pipeline installation in accordance with BS6834:1987 and BS EN 7372:1998 and consists of the following operation: 4.2.1
Check pipeline installation is correctly identified and labelled with identification tape
at 10 metre intervals and on both sides of any dividing wall.
4.2.2.
Remove second fix assemblies from all terminal units (if previously fitted).
4.2.3
4.2.4
4.2.5
Remove vacuum/flow regulating valve(s) from the distribution system (if previously
fitted). Use one open pipeline to pressure test the system and blank off the
remainder.
4.2.6
Disconnect inlet pipeline to exhauster unit and blank off open pipeline connection.
Pressure test the pipeline installation at 0.7 bar for 15 minutes and check that the
pressure loss does not exceed 0.1 bar. Locate and rectify any defective pipework
as necessary and repeat the pressure test. Remove blank and re-connect inlet
pipeline to exhauster unit.
4.2.7
Re-fit all vacuum/flow regulating valves to the distribution system. Check each
valve adjuster for freedom of operation and re-fit silencers.
4.2.8
Remove blanks Part No 1825190 from all terminal units and re-fit second fix
assemblies. (If previously fitted).
4.2.9
4.3
Part 2
Part 2 of the commissioning procedure is carried out on completion of all installation work.
The procedure is designed to adjust and check system design performance and
functionally test all components in accordance with BS6834:1987 and BS EN 737-2:1998,
and consists of the following operations: -
4.4
Terminal units
4.4.1 Ensure that all AGS disposal system terminal units are correctly identified and
labelled.
4.4.2
Insert an AGS probe into each terminal unit and check for smooth operation and
effective thread action.
21
4.5
Exhauster unit
4.5.1 Carry out continuity checks on all earth connections between the exhauster unit,
starter/isolator panel and remote start switch panels.
4.5.2
4.5.3
Check that exhaust pipeline from exhauster unit is routed to discharge waste gas
in a safe area outside the building. Ensure that warning notice 1825193 is
permanently displayed at the discharge point.
4.5.4
Ensure that the electrical power supply is compatible with the exhauster unit.
Check that the overload device in the starter/isolator panel is set to the full load of
the exhauster unit. Ensure that correct size fuses are fitted and ensure that the
electrical power supply is on.
4.5.5
Select exhauster unit isolation switch to ON, and check that POWER ON red
indicator on starter/isolator panel is illuminated.
4.5.6
4.5.7
Note
With duplex installations and simplex installations with a pressure switch, the green
RUNNING indicator will only illuminate when the system vacuum level achieves the
pre-set value of the plant failure pressure switch.
4.5.8
Ensure that the exhauster unit runs smoothly without any unusual noise and switch
OFF.
4.5.9
Remove the terminal block cover on the exhauster unit motor and clip an ammeter
onto the input cables. Run the exhauster unit and check that the current level does
not exceed the design specification as indicated on the specification plate attached
to the side of the exhauster unit. Switch OFF the exhauster unit, remove the
ammeter and re-fit the terminal block cover.
Note...
The above operation may be carried out in the starter/isolator panel by checking the
current at the exhauster unit connection terminals if convenient.
4.5.10 Leave isolator switch ON and HAND/OFF/AUTO selected to AUTO.
4.6
4.6.3
Select a remote ON/OFF switch to ON, and check that the designated exhauster
unit operates. Select remote ON/OFF switch to OFF.
4.6.4
Repeat Steps 4.6.2 and 4.6.3 with other exhauster unit selected.
4.6.5
Select a remote ON/OFF switch to ON and run the Duty exhauster unit.
22
4.6.6
Select the DUTY exhauster unit HAND/OFF/AUTO switch to OFF and ensure
that the Standby exhauster unit automatically starts. If necessary adjust the pump
failure pressure switch.
4.6.7
Repeat Steps 4.6.5 and 4.6.6 with other exhauster unit selected.
Note
Simulation of peak demand, which results in both exhauster units simultaneously
operating, is achieved by carrying out Para 4.8
4.7
Ensure that at each selection the exhauster unit operates and that the green
running indicator illuminates only at the remote panel actually selected.
4.7.3
Ensure that the exhauster unit does not shut down until all remote ON/OFF
switches are selected OFF.
Notes
1.
The above checks must be carried out on all remote start switch panels.
2.
4.8
4.8.2
4.8.3
Select that part installation which is furthest from the exhauster unit and identify the
controlling vacuum/flow regulating valve.
4.8.4
Select a convenient remote ON/OFF switch to ON and check that the Duty
exhauster unit operates.
4.8.5
Fit test probes into all terminal units controlled by the selected vacuum/flow
regulator valve. Adjust each test probe variable orifice to provide a 1 kPa pressure
drop when measured by the test set.
4.8.6
Select the furthest terminal unit and fit the flow measuring device to the test probe.
Re-adjust the variable orifice to provide a 4 kPa pressure drop and record the flow
rate.
4.8.7
4.8.8
Adjust the system failure pressure switch to operate at this system vacuum level.
Ensure that the Standby exhauster unit automatically cuts-in at this setting.
4.8.9
Remove the test set, flow measuring device and test probes.
23
4.9.2
4.9.3
Select a convenient remote ON/OFF switch to ON, and check that the exhauster
unit is operating.
4.9.4
Fit a test probe, flow measuring device and test set to the terminal unit nearest the
vacuum/flow regulating valve.
4.9.5
Adjust the test probe variable orifice to provide a pressure drop of 1 kPa
(measured on the test set).
4.9.6
Adjust the vacuum/flow regulating valve to provide a flow rate of 130 litres/min and
re-check the pressure drop. Adjust both the test probe variable orifice and
vacuum/flow regulating valve until a flow rate of 130 litres/min is achieved at a 1
kPa pressure drop.
4.9.7
Close the test probe variable orifice and check that the maximum vacuum level
does not exceed 200 mbar.
4.9.8
Re-set the test probe variable orifice to provide a 1kPa pressure drop and check
that the flow rate is 130 litres/min.
4.9.9
Leave the test probe set up in the first terminal unit and fit probes progressively
into all terminal units controlled by that particular vacuum/flow regulating valve. Set
each test probe variable orifice to provide a 1 kPa pressure drop and with the flow
measuring device and test set fitted, check that the flow rate at each terminal unit
does not exceed 130 litres/min.
Note
If more than one terminal unit is fitted in any one theatre, only one terminal unit in
each theatre needs to be checked. Additional theatre terminal units should remain
closed.
4.9.10 Taking each terminal unit in turn fit the test set and flow measuring device to the
test probe. Re-set the test probe variable orifice to provide a 4 kPa pressure drop
and check that a minimum flow rate of 80 litres/min is achieved at each terminal
unit.
4.9.11 Repeat Steps 4.9.4 to 4.9.10 inclusive on each part of the distribution system until
all vacuum/flow regulating valves are correctly set.
4.9.12 Repeat Steps 4.9.9 to 4.9.10 inclusive on the entire installation with all terminal
units in use.
4.9.13 Repeat Steps 4.9.9 to 4.9.10 inclusive on the entire installation with only one
terminal unit in use at any one time.
Notes
1.
With a duplex installation Step 4.9.12 must be repeated with the system
energised by each exhauster unit in turn. If the installation is such that both
24
4.10
Checking the alarm conditions (simplex c/w alarm and pressure switch)
Disconnect one wire to the pressure switch, within the control panel. Switch a remote
switch to ON. Check that after 15 seconds the red PLANT EMERGENCY indicator is
illuminated.
4.11
4.12
Endurance test
The complete disposal system must be operated continuously for one hour with a selection
of terminal units in use. Ensure that the system continues to operate within the design flow
rate and the exhauster units operate effectively with no signs of overheating.
Elbowed Connection
25
5.0
OPERATING INSTRUCTIONS
5.1
5.2
Continuous operation
With the electrical power supply ON and the isolating switch selected ON, the exhauster
unit operates when the HAND/OFF/AUTO switch is selected to HAND. The exhauster unit
continues to operate until selected OFF and the remote start switch panels are not
operational.
5.3
Terminal units
The transfer/receiving system probe is inserted into the terminal unit and the screw thread
connection made hand tight. The terminal unit is opened and, with the exhauster unit
running, will provide the correct flow rate in accordance with BS 6834:1987 and BS EN
737-2:1998. Removing the probe closes the terminal unit forming an effective seal.
26
6.0
MAINTENANCE
6.1
Introduction
The Anaesthetic Gas Scavenging disposal system is designed to operate with the
minimum of maintenance, however minor routine maintenance operations are necessary to
ensure total system reliability. Maintenance Engineers must fully understand the system
and be conversant with the information contained in this manual. Correct tools, clean and
serviceable must be available and the necessary spare parts obtained before commencing
any maintenance operation.
WARNINGS
1.
OBTAIN A WORK PERMIT (IF APPLICABLE) BEFORE COMMENCING ANY
WORK ON THE AGS DISPOSAL SYSTEM.
2.
6.2
Routine maintenance
MEDS can provide a planned preventive maintenance contract suitably adapted to meet
customer requirements. The following routine maintenance operations are the
recommended minimum.
6.3
Weekly inspection
The weekly inspection consists of the following operations: -
6.4
6.3.1
Exhauster unit. Visually inspect the exhauster unit and remove any accumulated
dust from the casing surrounding area. Ensure that the motor air cooling inlet and
exhaust ports are free from obstruction. Run the exhauster unit and ensure that its
operation is smooth and free from any unusual noise levels. Drain and clean the
drain assembly as necessary.
6.3.2
Terminal units. Visually inspect all terminal units for correct identification,
cleanliness and freedom from damage.
6.3.3
Monthly inspection
The monthly inspection consists of the following operations: 6.4.1
6.5
Quarterly inspection
The quarterly inspection consists of the following operations: 6.5.1
Terminal units. Dismantle all terminal units and check for cleanliness and freedom
of movement of the nylon valve plug and spring. Clean and replace as necessary.
Assemble terminal unit and check for freedom of operation by inserting the probe.
6.5.2
Exhauster unit. Check and tighten exhauster unit mounting bolts. Check control of
the exhauster unit by operating the isolating switch, HAND/OFF/AUTO switch and
all remote start switches. Ensure that the indicator lights on the remote switch
panels operate correctly. Check exhauster unit operates until all remote switches
are selected OFF. With a duplex installation both exhauster units and the automatic
changeover facility should be functionally checked.
27
Note
To simulate a duty pump failure, the duty selector switch is used to designate an
exhauster unit as Duty. Both isolator switches are selected ON and both
HAND/OFF/AUTO switches are selected to AUTO. The Duty exhauster unit is
operated by selecting a remote ON/OFF switch to ON. A simulated failure is
produced by selecting the Duty exhauster unit HAND/OFF/AUTO switch to OFF.
The Standby exhauster unit should automatically operate.
6.6
6.5.3
Drain valve assembly. Visually inspect the drain valve assembly for serviceability
and check that the transparent bowl is clean. Dismantle, clean and replace as
necessary in accordance with Para 6.7.
6.5.4
Flexible pipework (where fitted). Examine all flexible pipework in the plant room
for signs of stress or damage and check for earth continuity.
6.5.5
System performance. With the disposal system activated, and using the test
equipment inserted in only one terminal unit at a time, check that with a 1 kPa
pressure drop the flow rate does not exceed a maximum of 130 litres/min. Adjust
the pressure drop to a 4 kPa and check that the flow rate exceeds a minimum of
80 litres/min.
Annual inspection
The annual inspection consists of the following operations: 6.6.1
Exhauster unit. Remove exhauster unit inlet and outlet filters in accordance with
Para 6.8. Clean the mesh disc and replace filters as necessary.
6.6.2
System performance. With the disposal system activated, and using the test
equipment inserted in only one terminal unit at a time, insert a test probe and
check that with a 1 kPa pressure drop the flow rate does not exceed a maximum of
130 litres/min. Adjust the pressure drop to a 4 kPa and check that the flow rate
exceeds a minimum of 80 litres/min.
Insert test probes into all terminal units and set each probe to provide a 1 kPa
pressure drop. Fit the flow measuring device and test set to each probe in turn, readjust to correct for the flow measuring device and ensure that the assembly
provides a 1 kPa pressure drop. Check that the flow rate does not exceed a
maximum of 130 litres/min. Repeat on all terminal units (see note).
Re-set all test probes fitted to all terminal units and set each probe to provide a 4
kPa pressure drop. Check that the flow rate exceeds a minimum of 80 litres/min.
Repeat on all terminal units (see note).
Note
If multiple AGS terminal units are fitted within a theatre, only one terminal unit is
considered to be in use at any one time. Therefore for the purpose of checking
system performance only one terminal unit in each theatre is activated, unless
otherwise specified.
6.7
Drain assembly. Release pressure. Close valve above drain assembly to isolate
from disposal system.
6.7.2
28
CAUTION
Only use soapy water to clean the transparent bowl, solvents will cause damage.
6.7.3
6.8
6.9
Drain assembly. Re-fit. Assemble transparent bowl and lid. Tighten assembly and
turn on drain isolation valve.
6.8.2
6.8.3
Filters. Inspect. Inspect filters and ensure that wire mesh discs are free from
obstruction. Filters cannot be cleaned and must be replaced if found damaged or
blocked.
6.8.4
6.8.5
Silencer Housing. Re-fit. Slide the silencer housing back into position between
the pump housing and connection plate. Using an Allen key re-fit the securing
screws for the silencer housings and connection plate.
Note
The 2nd fix body screws into the 1st assembly by a left-hand thread.
6.9.2
Front body. Remove. Unscrew valve front body from 1st fix assembly. If the screw
thread appears stiff, use a test probe to provide sufficient purchase. The terminal
unit should dismantle by hand pressure, but the previously supplied Loctite may
cause an initial stiction (left hand thread).
6.9.3
Nylon valve plug and spring. Remove. Remove nylon valve plug and spring.
6.9.4
6.9.5
Terminal unit. Inspect. Inspect and clean nylon valve plug and spring. Ensure that
orifice is free from obstruction and valve plug seats are serviceable, clean all
components and replace as necessary. Ensure that the identification label remains
firmly affixed to the front body.
6.9.6
Terminal unit. Assemble. Remove dust plug from rear body. Apply Loctite
Screwlock 222 sparingly to screw threads. Assemble spring, nylon valve plug and
front body to rear body. Tighten using only hand pressure and do not over-torque.
(Left hand thread).
29
6.10
6.9.7
6.9.8
30
7.0
TROUBLE SHOOTING
7.1
Introduction
The following Tables detail possible defects/symptoms, which could occur in the disposal
system with the necessary rectification action.
TABLE 2: OVERLOAD DEVICE IN STARTER/ISOLATOR PANEL TRIPS
Possible cause
Remarks/rectification action
1 Electrical power supply.
The overload device monitors the electrical power
supply input and phase imbalance.
Check that the overload device is set to the full load
current of the exhauster unit.
Check electrical power supply and 3 phase supply
(if applicable).
2
Leaking/blowing pipe
connections
31
Remarks/rectification action
Clean exhauster unit casing and surrounding area.
Ensure that cooling air inlet and outlet ports are
free from obstruction. Improve ventilation to
exhauster unit.
32
8.0
SPARES IDENTIFICATION
33
8.1
ITEM No.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
24
30
31
32
34
35
50
51
52
53
54
70
71
Blower Housing
Impellor A
Impellor B
Shaft Seal
Motor Shaft
Bearing Cover
Ball Bearing
Ball Bearing
Tolerance Shim
Lock Ring
Spacer Shim
Key
Disc
Hexagon Head Screw
Blower Cover B
Foot
Connection Disc
Blower Cover A
Change Cover Plate
Disc
Transport Flap
Silencer Housing
Silencer Insert Vacuum Side
Silencer Insert Pressure Side
Mesh Disc
Connection Plate
Motor Housing Complete
Motor Housing Single Part
Stator
Cooling Fan with Clamp Ring
Fan Cover
Date Plate
Direction Arrow
34
35
8.2
ITEM No.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
24
30
31
32
34
35
50
51
52
53
54
70
71
Blower Housing
Impellor A
Impellor B
Shaft Seal
Motor Shaft
Bearing Cover
Ball Bearing
Ball Bearing
Tolerance Shim
Lock Ring
Spacer Shim
Key
Disc
Hexagon Head Screw
Transport Flap
Silencer Housing
Silencer Insert Vacuum Side
Silencer Insert Pressure Side
Mesh Disc
Connection Plate
Motor Housing Complete
Motor Housing Single Part
Stator
Cooling Fan with Clamp Ring
Fan Cover
Date Plate
Direction Arrow
36
The Anaesthetic Gas Scavenging disposal system is expected to give trouble free service
without the need for a large holding of spare parts. The only recommended spares to be
held by the user are: Valve plug
Spring
9.2
Spares scheduling
The recommended holding of spares depends upon the number of outlets installed and is
detailed at Table 8. The number recommended for overseas customers is expressed in
brackets and takes into account expected transport delays.
TABLE 8 : MINIMUM RECOMMENDED SPARES SCHEDULING PER ANNUM
9.3
Part Number
1824582
0-10
2 (4)
10-20
4 (6)
20-30
6 (8)
1824581
2 (4)
4 (6)
6 (8)
In the event of other spare parts being required, they may be obtained quickly by
contacting your local MEDS area office/representative or MEDS head office,
37
Ref.:
Issue:
Date:
Issue ref.:
By:
2003224
1
20/12/01
X859
MAM
2
26/11/03
DCR1353
PB
MEDS Limited
Telford Crescent, Staveley, Derbyshire S43 3PF, England.
Tel: +44 (0) 1246 474242 - Fax: +44 (0) 1246 472982 - www.medaes.com
In an effort to continuously improve our products, the right is reserved to change the specification of the items described herein at any time.
38