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The document summarizes inspection observations and identifies some problems. Key observations include materials certificates and procedures being in order. Problems identified include lack of detail on stage-wise inspection and missing weld metal PMI check records. Corrective actions specified include using "Acceptable/Not Acceptable" terms, reviewing plate documentation for shell and dish end, elaborating on quality assurance plan stage inspections, correcting wording on dimensions, adding missing PMI reports, and clarifying part inspection requirements.
The document summarizes inspection observations and identifies some problems. Key observations include materials certificates and procedures being in order. Problems identified include lack of detail on stage-wise inspection and missing weld metal PMI check records. Corrective actions specified include using "Acceptable/Not Acceptable" terms, reviewing plate documentation for shell and dish end, elaborating on quality assurance plan stage inspections, correcting wording on dimensions, adding missing PMI reports, and clarifying part inspection requirements.
The document summarizes inspection observations and identifies some problems. Key observations include materials certificates and procedures being in order. Problems identified include lack of detail on stage-wise inspection and missing weld metal PMI check records. Corrective actions specified include using "Acceptable/Not Acceptable" terms, reviewing plate documentation for shell and dish end, elaborating on quality assurance plan stage inspections, correcting wording on dimensions, adding missing PMI reports, and clarifying part inspection requirements.
Raw material, Motor, Gear Box, Mechanical seal & welding
consumable test certificates found in order. WPS/PQR/WPQ/ NDE & Test Procedures found in order. RT films and NDE reports found in order. Material Heat Chart found in order. Manufacturers record book found in order. Raw material identification for shell & Dish end found to meet the specification requirements.
4.
5.
6.
CORRECTIVE ACTION
Found in order Word
used in statements. Manufacturers record book found in order.
Shell & Dish end Word
used in statements.
Stage-wise inspection in accordance with approved
inspection & test plan.
Stage-wise inspection Elaboration not done.
Visual examination on internal & external surface of the
equipment after completion of all fabrication activities no injurious surface defects were observed. Dimension check found within the specified tolerances.
Injurious - Word used in
statements.
[PMI on base metal & weld joints] found to meet the
specification requirements.
Dimension check - Word
used in statements. No record for weld metal PMI check observed. Cladding not specified.
Use Acceptable/Not Acceptable. Not required, shall be on Index.
Plate for shell &
Dish end (MTCs review, dimensions, visual). Refer & write all the W stages of QAP in brief. Do not use the word, correct the statement as Use overall dimensions Add the report. Contact Part PMI check required.
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