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Pneumatic Components

and Circuits
Nimsiri Abhayasinghe

Department of Electrical & Computer Engineering

Pneumatic Control
Systems

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Air

Compressors

Generate compressed air


Optimum range of pressures
Single stage up to 4 bar
Double stage up to 15 bar
Triple or multi stage over 15 bar

Reservoir

Stores compressed air

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Air

dryers

Used
to
remove
compressed air
Types:

water

from

Low temperature drying


Adsorption drying
Absorption drying

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Low

temperature drying

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Adsorption

drying

Drying agent is a granular material


(gel) consisting silicon dioxide

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Absorption

drying

Purely chemical process

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Air

distribution

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Service

unit

Compressed air filter


Compressed air regulator
Lubricator

Department of Electrical & Computer Engineering

Compressed Air Generation and


Distribution
Compressed

air

filter

and

Regulator

Department of Electrical & Computer Engineering

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Compressed Air Generation and


Distribution
Lubricator

Department of Electrical & Computer Engineering

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Pneumatic Valves
Controls

the pressure or flow rate of


pressure media
Categories
Direction control valves
- Input/signaling elements
- Processing elements
- Control elements

Non-return valves
Flow control valves
Pressure control valves
Shut-off valves

Department of Electrical & Computer Engineering

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Direction Control Valves


3/2

way roller lever valve


(without and with idle return)

Department of Electrical & Computer Engineering

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Direction Control Valves


3/2

way air actuated valve

Department of Electrical & Computer Engineering

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Direction Control Valves


5/2

way valve

Department of Electrical & Computer Engineering

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Direction Control Valves


5/3

way valve

Department of Electrical & Computer Engineering

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Non-Return Valve

Department of Electrical & Computer Engineering

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Flow Control Valves

Department of Electrical & Computer Engineering

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Pressure Control Valves

Department of Electrical & Computer Engineering

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Combination Valves

Department of Electrical & Computer Engineering

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Pneumatic Control Circuits


Control

of a single acting cylinder

Department of Electrical & Computer Engineering

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Pneumatic Control Circuits


Control

of a double acting

cylinder

Department of Electrical & Computer Engineering

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Symbols and Standards

Department of Electrical & Computer Engineering

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Symbols and Standards

Department of Electrical & Computer Engineering

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Symbols and Standards

Department of Electrical & Computer Engineering

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Symbols and Standards


Direction Control
Valves

Department of Electrical & Computer Engineering

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Symbols and Standards


Direction Control
Valves: ports and
positions

Department of Electrical & Computer Engineering

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Symbols and Standards


Port Numbering

Department of Electrical & Computer Engineering

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Symbols and Standards


Port Numbering
Examples

Department of Electrical & Computer Engineering

29

Symbols and Standards


Actuation of Valves

Department of Electrical & Computer Engineering

30

Symbols and Standards


Actuation of Valves

Department of Electrical & Computer Engineering

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Symbols and Standards


Actuation of Valves

Department of Electrical & Computer Engineering

32

Symbols and Standards


Non-return Valves
and Flow
Controllers

Department of Electrical & Computer Engineering

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Symbols and Standards


Pressure Valves

Department of Electrical & Computer Engineering

34

Cylinders

Department of Electrical & Computer Engineering

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Symbols and Standards


Rotary Actuators

Department of Electrical & Computer Engineering

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Symbols and Standards


Auxiliary Symbols

Department of Electrical & Computer Engineering

37

Simulating Pneumatic Control


Circuits
Festo

Fluid Sim Pneumatics

Basic pneumatic simulations


Electro-pneumatic simulations

Department of Electrical & Computer Engineering

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