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There are two main phases in lactic acid fermentation which are the conversion of glucose to
pyruvate and the conversion of pyruvate to lactic acid.
C6H12O6 + 2 NAD+ + 2 ADP + 2 P -----> 2 pyruvic acid, (CH3(C=O) COOH + 2 ATP
+ 2NADH + 2 H+
Equation 1: Chemical equation of glucose to pyruvate (Ophardt, Glycolysis
Summary, 2003)
Cooling
Fermentation
During fermentation, lactose, milk proteins and microbial content, as well as several carbon
compounds, suffer major changes, whereas minor changes occur for vitamins and minerals.
Lactose is reduced by 30% and produces double the molar amount of lactic acid. Proteins
(caseins and whey) aggregate, increasing the consistency of yogurt. Due to proteolysis caused by
starter culture, amino acids (mainly proline and glycine) are released into the yogurt, even during
storage at 4 C [20]. The carbonyl compounds formed during fermentation are mostly lactic acid,
acetaldehyde, dimethyl sulfide, 2,3-butanedione, 2,3-pentanedione, 2-methylthiophene, 3-methyl2-butenal, 1-octen-3-one, dimethyl trisulfide, 1-nonen-3-one, acetic acid, methional, (cis,cis)nonenal, 2-methyl tetrahydrothiophen-3-one, 2-phenyacetaldehyde, 3-methylbutyric acid, caproic
acid, guaiacol and benzothiozole. These compounds contribute to the distinctive flavor of yogurt.
As far as the lipids are concerned, several free fatty acid molecules are liberated due to lipase
activity, mostly stearic and oleic acid. The only change in vitamin content is an increase in
Vitamin B, throughout the fermentation process and storage. Finally, the quantity of minerals in
yogurt remain the same as in milk, the only change is that, due to pH lowering, these minerals are
in ionic rather than colloidal form [5,18].
The latic acid lelvel is used to determind when yogurt is ready. The acid level is measure by
taking sample of product and titrating it with sodium hydroxide. A value of at lease 0.9% acidity
and pH of about 4.4 are the current minimum standards for yogurt manufacture. To stop the
activity of the live culture after the fermentation, the product which is the raw
yogurt will be cooled down to 4 C. This is crucial as further fermentation will
give the yogurt extra sour taste due to excessive accumulation of the lactic
acid. If this occurs, the yogurt taste is spoiled and might be off from
marketed.
Cooling
After the pH of yogurt reaches the value of 4.74.3, the yogurt is cooled to
around 5 C. This inhibits the growth and metabolic reaction of the starter
culture and prevents the rise in acidity. Cooling of yogurt can be in one or two
phases. One-phase cooling involves the rapid decrease of the coagulum
temperature to less than 10 C, where the fermentation process is inhibited
leading to yogurt with low viscosity. Two-phase cooling is initiated by rapidly
decreasing the temperature to less than 20 C and then gradually reaching
the storage temperature of 5 C leading to yogurt with an increased viscosity
and limited syneresis. This is quite common in the yogurt manufacture
process, especially when fruits are to be added [3,24].
ref
Panagiotis Sfakianakis and Constatnina Tzia, (2014)Conventional and Innovative
Processing of Milk for Yogurt Manufacture; Development of Texture and Flavor .
Foods 2014, 3, 176-193; doi:10.3390/foods3010176
Walstra, P.; Wouters, J.T.M.; Geurts, T.J. Chapter 22 Fermented milks. In Dairy Science and
Technology; Taylor & Francis Group, LLC: Boca Raton, FL, USA, 2006; pp. 551573.
Equipment fermenter
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http://www.terlet.com/products/processing_vessels/fermentation_tank.a
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