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CTS electronics

SERVICE MANUAL

LS100
Image Scanning System

LS100 - Service Manual

1-1

CTS electronics

PUBLISHED BY:

CTS

electronics

CTS electronics
Corso Vercelli, 332 - 10015 IVREA - ITALY
Tel. (0125) 235611 - Telefax (0125) 235623
http://www.ctsgroup.it
Technical characteristics are subject to change without notice
All rights reserved
This document may not be reproduced, adapted or translated without prior authorization.
CTS electronics may not be held liable for direct, indirect, accidental, consequential or other
damages relating to the provision and use of this information.
Edition: 01 June 2007
Code: MAN 1168

Previous Issue

Sujects covered in the new issue

New pages
Introduced or amended

19 January 2005

Add. LS100/5 and general modification

all

22 February 2005

Add. Ink-jet t 12 Nozzles

all

10 June 2005

feature and characteristics

7-4

12 July 2005

TAV. Nr 7

8-16

20 July 2005

Scanner

6-51; 6-52

27 July 2005

Measure of Ink jet character / TAV. 5

4-12; 7-5 / 8-12

01 August 2005

Supply / Spares TAV. 3

7-6; 8-9

15 September 2005 Add. LS100/5 CIS flat cable, Add Spare codes

6-30; 8-7/8-12

03 November 2005 Information to the user

1-6

15 September 2006 Table N6

8-14

27 October 2006

Table N7

8-16; 8-17

17 November 2006 LS100/3 board; Table N3; Table N7

5-6; 8-9; 8-16

13 April 2007

all

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General revision

LS100 - Service Manual

CTS electronics

FOREWORD

This manual is meant for technicians servicing the LS 100 Scanning System.

NOTE!

This machine must be used solely for the purposes for which it was
designed. Any intervention modifying its original operating configuration
must be authorized and certified beforehand by the manufacturer.
CTS electronics is not liable for any damages caused by the use of
non-original spare parts.

LS100 - Service Manual

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CTS electronics

SYMBOLS

The LS 100 Service Manual uses the following convention symbols:

NOTE!

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The notes contain important information for the operator.

WARNING!

The Warning messages warn the operator that the procedure


being undergone could, if carried out incorrectly, result in
injury or damage to the machine.

LS100 - Service Manual

CTS electronics

DECLARATION CE of CONFORMITY
The manufactured:

C.T.S. electronics S.p.A.


Corso Vercelli, 332 - 10015 Ivrea (To) Italy

Declares under its sole responsability that the product:


Equipment category:

Information Technology Equipment

Product type:

Reader and Document Scanning System

Commercial name:

LS100/1, LS100/2, LS100/3, LS100/5

Fulfils the essential requirements of Electromagnetic Compatibility and of Electrical Safety as prescribed by the Directives:
th
th
89/336/EEC dated 3
May 1989 with subsequent amendments (Directive 92/31/EEC dated 28 April 1992 and Directive
nd
93/68/EEC dated 22 July 1993);
th
nd
73/23/EEC dated 19 February 1973 with subsequent amendments (Directive 93/68/EEC dated 22 July 1993);
since designed and manufactured in compliance with the following European Harmonised Standards:
EN 55022:

(Limits and method of measurements of radio interference characteristics of Information Technology


Equipment)

EN 61000-3-2:

(Electromagnetic Compatibility Part 3: Limit Section 2: Limits for harmonic current emission (equipment
input current 16 A per phase))

EN 61000-3-3:

(Electromagnetic Compatibility Part 3: Limit Section 3: Limitation of voltage fluctuations and flicker in
low-voltage supply system for equipment with rated current 16A)

EN 55024:

(Limits and method of measurements of Immunity characteristics of Information Technology Equipment)

EN 60950-1:

(Safety of Information Technology Equipment, including electrical business equipment)

Compliance with the above mentioned essential requirements is shown by affixing the CE marking on the product.
U.S.A.
U.S. FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT
INFORMATION TO THE USER
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial enviroment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Change or modification not expressly approved by the party responsible for compliance could void the users aulhority to operate
the equipment. Connecting of peripherals required the use of grounded shielded signal cables.
CANADA
EMI REQUIREMENTS FOR CANADIAN MARKET
This digital apparatus does not exceed the class A limits for radio noise emissions from digital apparatus as set out in the
interference-causing equipment standard entitled Digital Apparatus, ICES-003 of the industry of Canada.
SPECIFICATIONS EMI POUR LE MARCH CANADIEN
Cet appareil numrique respecte les limites de bruits radiolectriques applicables aux appareils numriques de Classe A prescrites
dans la norme sur le matriel prouilleur: Appareils Numriques, NMB-003 dicte par le Ministre des Communications.

LS100 - Service Manual

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CTS electronics

INFORMATION TO THE USER


SUPPLIED BY PARTNERS

The
symbol, affixed on the equipment, means that the refuse of this equipment must be collected
separately.
Therefore the user shall deliver the related refuse to one of the special centres predisposed by the local
administrations for the separate refuse collection.
In alternative the user shall give the equipment back to the retailer in exchange for a new equivalent
equipment.
The separate collection of the refuse and the related operations for the treatment, recycling and waste
disposal, promote the manufacturing of new equipment using recycled materials thus limiting the
damages to the environment and the negative effects to the health due to an inadequate waste
management.
The unauthorized waste disposing of the product will be submitted to the administrative penalties in
conformity to the article 50 and subsequent articles of the D.lgs number 22/1997.

According to the article 13, D.Lgs dated 25 July 2005 n 151 Enforcing of the directives : 2002/95/CE,
2002/96/CE e 2003/108/CE), related to reduce the use of dangerous substances in electric and
electronic equipment and to the refuse disposal.

For more information visit www.ctsgroup.it

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LS100 - Service Manual

CTS electronics

TABLE OF CONTENTS

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
DECLARATION CE of CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INFORMATION TO THE USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

INTRODUCTION and DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 2-1


INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
FUNCTIONAL GROUPS AND THEIR POSITIONS . . . . . . . . . . . . . . . . . . 2-7
POSITION OF PHOTOSENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
COMMANDS, EXTERNAL INDICATORS AND LABELS . . . . . . . . . . . . . . . 2-9
LS100/1 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
LS100/2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
LS100/3, LS100/4 AND LS100/5 BLOCK DIAGRAM . . . . . . . . . . . . . . . . 2-12

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
LS100 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

USE and MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Turning on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Procedure for the reading of documents . . . . . . . . . . . . . . . . . . . . . . . 4-3
Document adjustable stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Magnetic BADGE reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Personalisation of the SELF- INKING STAMP . . . . . . . . . . . . . . . . . . . . 4-11

MAIN ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
BADGE Reader Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
OCR board (LS100-EP code 10826) only for LS100/3 and LS100/4 . . . . . . . . . 5-3
LS100/1 board (LS100-2 code 10706) . . . . . . . . . . . . . . . . . . . . . . . . 5-4
LS100/2 board (LS100-3 code 10743) . . . . . . . . . . . . . . . . . . . . . . . . 5-5
LS100/3 board (LS100-4 code 10805) . . . . . . . . . . . . . . . . . . . . . . . . 5-6

LS100 - Service Manual

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CTS electronics

LS100/4 board (LS100-4 code 10781) . . . . . . . . . . . . . . . . . . . . . . . . 5-7


LS100/5 board (LS100-5 code 10834) . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Ink-Jet board (Bubble- jet 50 Nozzles) . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Ink-Jet board (Ink-jet 12 \Nozzles) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

CALIBRATION NORMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


REPLACEMENT AND MECHANICAL ADJUSTMENT SPECIFICATIONS . . . . . 6-3
ASSEMBLY AND DISASSEMBLY OF THE BODY . . . . . . . . . . . . . . . . . . 6-3
1- Disassembly of extractable document plane . . . . . . . . . . . . . . . . . . . . 6-3
2- Removal of the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
3- Removal of the internal cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
4- Removal of the external cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
5- Accessing the Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
REPLACEMENT AND ADJUSTMENT OF THE MOTOR GROUP . . . . . . . . . . 6-7
1- Replacement of the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
2- Replacement of the drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
3- Adjustment of the drive belt and the motor unit . .
REPLACEMENT OF THE PINCH ROLLER GROUP
1- Electromagnet . . . . . . . . . . . . . . . . . . .
2- O-Ring . . . . . . . . . . . . . . . . . . . . . . .

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. 6-10
. 6-12
. 6-12
. 6-13

REPLACEMENT OF THE SCANNER GROUP PARTS . . . . . . . . . . . . . . . 6-14


1- Contrast roller on the front scanner (C1) . . . . . . . . . . . . . . . . . . . . . 6-15
2- Contrast roller on the rear scanner (C2 - Module front/rear scanner). . . . . . . 6-17
3- Contrast plad on the dummy rear scanner (C3 - Module only front scanner) . . . 6-18
4- Front scanner (C4 - Module only front scanner) . . . . . . . . . . . . . . . . . 6-19

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5- Front scanner (C4 - Module front/rear scanner) . . . . . . . . . . . .


6- Dummy rear scanner (C5 - Module only front scanner) . . . . . . .
7- Rear scanner (C6 - Module front / rear scanner) . . . . . . . . . . .
ADJUSTMENT OF THE SCANNER GROUP PARTS . . . . . . . . . .
1- Scanners proximity . . . . . . . . . . . . . . . . . . . . . . . . . .
2- Scanner contrast roller (Front/Rear). . . . . . . . . . . . . . . . . .
- Front scanner contrast roller . . . . . . . . . . . . . . . . . . . . . .
- Rear scanner contrast roller (Module front/rear scanner) . . . . . . .
REPLACEMENT OF THE CIS FLAT CABLE SPECIFIC FOR LS100/5
REPLACEMENT OF THE INK-JET GROUP (Bubble- jet 50 Nozzles) .
1- Bubble-Jet printhead . . . . . . . . . . . . . . . . . . . . . . . . .

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. 6-19
. 6-22
. 6-23
. 6-25
. 6-25
. 6-26
. 6-26
. 6-28
. 6-30
. 6-31
. 6-31

2- Felt pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3- Printhead support . . . . . . . . . . . . . . . . . . . . . . . .
4- Ink-Jet board (Bubble- jet 50 Nozzles) . . . . . . . . . . . .
REPLACEMENT THE INK-JET GROUP (Ink-jet 12 Nozzles). . .
1- Ink-Jet printhead. . . . . . . . . . . . . . . . . . . . . . . . .
2- Felt pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3- Printhead support . . . . . . . . . . . . . . . . . . . . . . . .
4- Ink-Jet board (Ink-jet 12 Nozzles) . . . . . . . . . . . . . . .
REPLACEMENT AND ADJUSTMENT OF THE STAMP GROUP .

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. 6-32
. 6-32
. 6-33
. 6-34
. 6-34
. 6-35
. 6-35
. 6-36
. 6-37

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LS100 - Service Manual

CTS electronics

1- Replacement of the Stamp group electromagnet . . . . . . . . . . . . . . . . . 6-37


2- Adjustment of the electromagnet . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
3- Adjustment of the arm on the stamp group . . . . . . . . . . . . . . . . . . . . 6-38
4- Replacement of the stamp support . . . . . . . . . . . . . . . . . . . . . . . . 6-39
REPLACEMENT THE FEEDER GROUP . . . . . . . . . . . . . . . . . . . . . . 6-40
1- Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
2- O-ring and feeder roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
3- Pinch roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
4- Electromagnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
5- Reject sliding block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
REPLACEMENT AND ADJUSTMENT OF THE MICR READHEAD GROUP. . . . 6-45
1- Replacement of the MICR readhead . . . . . . . . . . . . . . . . . . . . . . . 6-45
2- Regulation of the MICR readhead . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
REPLACEMENT OF THE BADGE READER GROUP. . . . . . . . . . . . . . . . 6-46
REPLACEMENT OF THE OCR BOARD. . . . . . . . . . . . . . . . . . . . . . . 6-47
ELECTRICAL ADJUSTMENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . 6-49
SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
ELECTRICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
PHOTOSENSOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
SCANNER . . . . . . . . . . . . . . . . . . .
LENGTH OF THE IMAGE . . . . . . . . . . .
AMPLIFIER GAIN E13B . . . . . . . . . . . .
DOWNLOAD NEW FIRMWARE FROM A PC .
FIRMWARE UPDATE PROGRAM . . . . . . .
PARTIAL DOWNLOADING OF FIRMWARE . .

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. 6-52
. 6-54
. 6-55
. 6-59
. 6-59
. 6-60

GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1


SPARE PARTS LIST . . . . . . . . . .
TAV. Nr 1
SCOCCA PER MECCANICA Liv.01
COVER FOR MECHANICAL Lev.01 . .
TAV. Nr 1/A
SCOCCA PER MECCANICA Liv.02 / 03
COVER FOR MECHANICAL Lev.02 / 03
TAV. Nr 1/B
SCOCCA PER MECCANICA Liv.04
COVER FOR MECHANICAL Lev.04 . .
TAV. Nr 1/C
SCOCCA PER MECCANICA Liv.05
COVER FOR MECHANICAL Lev.05 . .
TAV. Nr 2

LS100 - Service Manual

. . . . . . . . . . . . . . . . . . . . . . . 8-3

. . . . . . . . . . . . . . . . . . . . . . . 8-4

. . . . . . . . . . . . . . . . . . . . . . . 8-5

. . . . . . . . . . . . . . . . . . . . . . . 8-6

. . . . . . . . . . . . . . . . . . . . . . . 8-7

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CTS electronics

GRUPPO BADGE e ALIMENTAZIONE


BADGE GROUP AND MAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
TAV. Nr 3
PIASTRE ELETTRICHE
ELECTRONIC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
TAV. Nr 4
GRUPPO INK-JET (Bubble- jet 50 Nozzles)
INK-JET GROUP (Bubble- jet 50 Nozzles) . . . . . . . . . . . . . . . . . . . . . 8-10
TAV. Nr 4
GRUPPO INK-JET (Ink- jet 12 Nozzles)
INK-JET GROUP (Ink- jet 12 Nozzles) . . . . . . . . . . . . . . . . . . . . . . . 8-11
TAV. Nr 5
GRUPPI ELETTROMECCANICI
ELECTROMECHANICAL GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
TAV. Nr 6
RULLI, MOLLE E TIMBRO
ROLLERS, SPRING AND STAMPS . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
TAV. Nr 7
GRUPPO SFOGLIATORE
FEEDER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
TAV. Nr 8
CINGHIE, O-RING E RUOTE DENTATE
BELT, O-RING AND GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

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LS100 - Service Manual

CTS electronics

Chapter

INTRODUCTION and
DESCRIPTION

LS100 - Service Manual

2-1

CTS electronics

2-2

LS100 - Service Manual

CTS electronics

INTRODUCTION
LS100 is a reader/scanner created to operate easily and silently, with a modern design and of a compact size.
This product has been produced especially for banking and financial institution where it must be installed at cashier
front desks and thus must be able to carry out all necessary functions easily and without taking up too much space.
LS100 can process a single document at a time introduced in the manual drop feeder or until 15 document if optional
motorized feeder is present. It can read the codeline MICR, CMC7 / E13B or OCR imprint void stamp, print a
message on the back of the document for completing endorsement stamp and scan both sides of the document.
The processed document is deposited into the output tray that can collect about 5 documents. Connection to the
system is by USB 1.1, USB2.0 or serial RS232.
The peripheral can retain the document after it has read the codeline and scanned the front image, return it in the
input slot for imprinting or endorsing the document on the base of the results of the read codeline or of the data
extracted from the image.
In applications where the need is first to process the code line and to archive the document image in a second time,
the LS100 can read the code line and send it in the real time, store the image in his memory and send it afterwards in
background.
The peripheral can convert the image of the document in B\W but only the model that use serial RS232 can
compress it in TIFF before the transfer.
The base model are the follows:
LS100/1 interface: USB 1.1
LS100/2 interface: USB 1.1/serial RS232
LS100/3 interface: USB 2.0
LS100/4 interface: USB 2.0
LS100/5 interface: USB 2.0

LS100 - Service Manual

image features:
image features:
image features:
image features:
threshold
Image features:

gray level and black/white fixed threshold


gray level and black/white adaptive threshold
gray level
colour, gray level and black/white adaptive
colour and gray level

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LS100 - Service Manual

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GENERAL FEATURES

Manual document feeding system


The LS 100 has an in-built manual feeding system for documents. There is a special slot which
the document can just fall into thus activating the work cycle.

Reading of MICR characters


The LS 100 has a readhead for reading magnetic characters of up to 11mm in height and can
automatically decode CMC7 or E13B characters. It has the latest algorithms thus guaranteeing
low error and misreading rates even on the most critical documents.
In order to ensure reader reliability, the paper driving mechanism can guarantee a maximum
speed error of +/- 2%.

Image acquisition
The used scanner module is a new CIS which is a compact size. It is able to acquire images with
a resolution of 100/200 dpi,16/256 shades of grey, by using an illumination system RGB.
The protective glass slide at the rear of the scanner is placed at the printing height of the ink-jet
printhead and at the front of the scanner at the height of the stamp.

Document collecting tray


It is possible to collect up to 5 documents in the exit tray. These are in the same order in which
they were originally placed in the machine.

Paper detection sensors


The sensors are both reliable and safe. They are auto-setting type and positioned so that they
can eliminate false signals.
There are three sensors in all: 1) document presence in the entrance tray, 2) synchronised for
MICR reading, inkjet printing and image acquisition, 3) document completed out from the paper
path and in the collecting tray.

Autodiagnostics
The LS 100 has an internal log which records all the data needed for normal and extra
maintenance of the machine.

Data interface
The LS 100 interacts with the PC via a USB or RS232c data interface

LS100 - Service Manual

2-5

CTS electronics

Power system
The LS 100 has an external switching power system. This system can accept input at 110 - 230
vac. and provide the 24 volt DC needed. The LS 100 has also a switch to interrupt the power.

The peripheral can be provided by CTS Electronics with these additional functional parts:

Automatic Feeder (Features available on LS100/3, LS100/4 and LS100/5 in alternative to stamp)
The feeder can hold up to 15 documents at the time. The feeding system permit insert one or more
documents at a time as even when stopped the document presser remains open.
Double feeding check (Features available on LS100/3 and LS100/5)
The double feeding check measures the thickness of the document for transparency with infra red
light. It has got two separate sensors. This, in addition to a specific algorithm, allows a more
accurate checking of the feeding of two or more documents.
The LS100, when two documents are fed in, may react in two different ways depending on two
different settings available when the machine is turned on. There is a special warning signal or else
the machine stops.
Stamping mechanism (in alternative to feeder)
The LS 100 has a stamping system with an automatic inking pad. The stamp module is located in
the feeder slot and positioned in such a way as to avoid covering the signature on the front of the
cheques. Stamping is carried out on the front of the document. There is no indicator for when the ink
runs out.
The pad may be personalized by the end user in accordance with the guidelines given by CTS.
Ink-jet printing
The printhead used is high quality, has 50 nozzles and can write a whole series of alphanumerical
characters on the back of the document. The vertical working position of the printhead is fixed.
Magnetic badge reader
As an option the LS 100 can include a module for reading badges with a magnetic strip.
The Badge reader group can accept plastic cards with magnetic strips in compliance with the ISO
7810 and ISO 7811 standards. It can decode two tracks simultaneously 1&2 or 2&3 (on LS100/3
and LS100/4 also 1&2&3 available) and bidirectionally with a speed of between 10 e 90 cm/s.
OCR reading (Features available on LS100/3 and LS100/4)
The LS100 has got an optional electronic board (DSP) which, analysing a section of the front
image, provides the reading of OCR numerical and/or alphanumerical typed writing. For this
features, it uses neuron technology.

2-6

LS100 - Service Manual

CTS electronics

FUNCTIONAL GROUPS AND THEIR POSITIONS

1
2
3
4
5
6

Badge system (Optional)


Stamping system (Optional)
Image Scanning system
MICR read head system
Ink-Jet system (Optional)
Pinch roller system (Optional) or automatic feeder

- Feeder

LS100 - Service Manual

2-7

CTS electronics

POSITION OF PHOTOSENSORS

5a
5b

- MICR reading photosensor


- Feeder photosensor

5c

- Sorter photosensor

5a

5b

5c

2-8

LS100 - Service Manual

CTS electronics

COMMANDS, EXTERNAL INDICATORS AND LABELS

1 - Badge reader
2 - Led
3 - Entrance-way for document
4 - Extractible document plane
5 - Document recovery bin

6 - Keyboard connector/RS232
connector
7 - USB connector
8 - Power conector
9 - ON/OFF Switch
10 - Label (Product details)

10

LS100 - Service Manual

2-9

CTS electronics

LS100/1 BLOCK DIAGRAM

MICR head

Scanner

MICR reading
Photosensor

Badge Reader
(Option)

USB
Connector

Step motor

Keyboard Interface*

Sorter Photosensor
Electromagnet
Stamp
Feeder pinch roller
electromagnet
(Option)

LS 100
Mother board

Feeder Photosensor

Ink-jet
expansion
(option)

Serial interface for


Firmware
HOST serial
Download
Connection
(Special cable)

SW Power supply
24 Vdc

*Future enchancement

2-10

LS100 - Service Manual

CTS electronics

LS100/2 BLOCK DIAGRAM

MICR head

Scanner

MICR reading
Photosensor

Badge Reader
(Option)

USB
Connector

Step motor

Keyboard Interface*
RS232 interface

Sorter Photosensor
Electromagnet
Stamp
Feeder pinch roller
electromagnet
(Option)

LS 100
Mother board

Feeder Photosensor

Ink-jet
expansion
(option)

Serial interface for


Firmware
HOST serial
Download
Connection
(Special cable)

SW Power supply
24 Vdc

*Future enchancement

LS100 - Service Manual

2-11

CTS electronics

LS100/3, LS100/4 AND LS100/5 BLOCK DIAGRAM

Scanner

MICR head

Badge Reader
(Option)

MICR reading
Photosensor

Double feeding **
check

Step motor
USB
Connector

Feeder Photosensor

Sorter Photosensor
Feeder (option)
Or

Electromagnet
Stamp (option)
Pinch roller
electromagnet
(option)
Ocr
expansion
(option)

LS 100
Mother board

Keyboard Interface*
RS232 interface

Ink-jet
expansion
(option)

Serial interface for


Firmware
Download

HOST serial
Connection
(Special cable)

SW Power supply
24 Vdc

*Future enchancement
**Only when the feeder is present

2-12

LS100 - Service Manual

CTS electronics

Chapter

INSTALLATION

LS100 - Service Manual

3-1

CTS electronics

3-2

LS100 - Service Manual

CTS electronics

LS100 INSTALLATION

Foreword
The LS 100 is normally programmed according to Client needs in the factory. Any modifications
to the programming should be carried out by qualified person.

Before placing the machine in the desired location, insert the power supply cable (A) into the

socket at the back;


Now place the LS 100 in the desired location and ensure that (for greater ease of use)the input
and output slots are facing the front and that the Badge will be easily accessible.
Press the ON/OFF Switch in I position;

WARNING!

LS100 - Service Manual

Before to start LS100/2, setting in serial modality, connect the


scanner to the PC, to guarantee the programms recognition.

3-3

CTS electronics

USB
The LS100/1 and LS100/2 uses the USB Release 1.1 while Ls100/3 and LS100/4 uses USB 2.0 as
interface. The USB connection system is versatile and allows a point-to-point connection between the
host (or a hub ) and the peripheral.
The user can connect or disconnect the LS100 even when the system is being fed. The operating system
can automatically sense when the reader is connected and ready for use.

USB connection

LS100
PC/CONTROLLER

USB
peripheral

B
Insert the connection cable (B) into the
USB connector, situated in the side,
and connect the machine to a PC (A).

USB connector diagram

Contact Number

Signal Name

VBUS

D-

D+

GND

3-4

WARNING!

The LS100/2 board configuration, in USB mode, is


programmed according to client needs in the factory, any
modifications should be carried out by qualified personnel

LS100 - Service Manual

CTS electronics

RS232
The serial connection modality is feasible in exclusive with LS100/2. RS232 interface is configured fixed
as follow :
Baud rate
115200
Parity
No parity
Data bit
8
Stop bit
1

LS100
PC/CONTROLLER

Serial
peripheral

Insert the connection cable (B) into the


keyboard connector, situated in the side,
and connect the machine to a PC (A).

B
A

Turn ON the LS100/2

RS232 cable diagram (code: CAB0870)

WARNING!

LS100 - Service Manual

The LS100/2 board configuration, in serial mode, is


programmed according to client needs in the factory, any
modifications should be carried out by qualified personnel

3-5

CTS electronics

3-6

LS100 - Service Manual

CTS electronics

Chapter

USE and
MAINTENANCE

LS100 - Service Manual

4-1

CTS electronics

4-2

LS100 - Service Manual

CTS electronics

USE

Turning on the machine


Once the LS100 has been installed correctly, position the switch to ON.
The reader will carry out an internal self-diagnosis and a cycle for clearing the document path ; in
order to ensure that everything is carried out correctly it is necessary to check that:
A)
B)
C)
D)

the motors are functioning correctly;


the LEDs on the console light up;
the Beeper makes a sound, only when the interface cable is connect;
the LEDs continue to blink to indicate that is ready to work.

CTS electronics provides a software for test the LS100 reader and make all necessary software
calibration LS100 demo test LSW1.exe

Procedure for the reading of documents


When a document is inserted it is important that:

the CODE LINE is positioned below and facing the outer side of the machine. (A)
the documents are aligned correctly and inserted so that the upper part reaches the raised
marks seen on the top of the machine (B);

all the documents are correctly placed on the tray (for longer documents use the extension).
A

Only for LS100/3/4/5

With feeder

NOTE!

Without feeeder

If the Pinch-Roller unit is not present on the LS100, push the document
manually until it is automatically picked up.
If the feeder is present introduce one or more documents (up to 15
documents maximum, depending on paper weight in grams).
If a bourrage occours please slide out the document towards the top;

LS100 - Service Manual

4-3

CTS electronics

In order to read any Documents it is necessary to

Execute the program and select the DOCUMENT HANDLE menu. In this way it is possible
to access the menu regarding document management. Select MANUAL ... or press the F5
key and a dialogue window will open up.

Once the correct configuration for reading is found and the number of documents placed in the
input slot has finished, it is possible to save the settings used previously by selecting
REPEAT MANUAL from the DOCUMENT HANDLE menu or by pressing the F6 key.

4-4

LS100 - Service Manual

CTS electronics

1- SCAN MODE :

It permits to specify if capturing the image of the document in black


and white or shades of grays scale or color.
If the image is captured in black and white it can be trasfered to the
PC in TIFF group 2 or BMP.
If the image is captured in grays scale it is possible to specify the
resolution 100/200 dpi and the number of gray levels.

2- FRONT STAMP:

If this is selected, it enables the stamping of the document)

LS100 - Service Manual

4-5

CTS electronics

3- CODELINE TYPE :

It permits to specify which informations decode inside LS100 (MICR or


OCR fw) or by software.
Press SET button to open the following windows:

B- Insert coordinate
C- Select the measure unit
D- Select Barcode type:
interleaved 2 of 5

code 39
code 128
C
D

B- Insert coordinate
C- Select the measure unit
D- Select Read type
B

C
D

Press VIEW button to see the activate optical windows parameters:

height

Optical Windows
Y
width

4-6

LS100 - Service Manual

CTS electronics

NOTE!

The OCR Sw and Barcode Sw are features controlled by proprietary DLL


starting from the image read by the peripheral.

5- CHECK CODELINE :

it permits a comparison of the read codeline with the base

codeline. If these are different, the LS100 interrrupts reading.


DO CHECK :
(Enable the check )
CODELINE BASE :
(Codeline used for checking)
INSERT LAST CODELINE : (This uses the last codeline read as a checking string)
6- SAVE CODELINE :
SAVE ON FILE:
RESET FILE :

It permit to save the codeline on codelinels100.TXT text file


(Enable save on file)
(This eliminates the old File and creates a new one when a new read
command is given)

7- SET PRINT STRING :

(String for document endorsing)


(a dialogue window will open up where digit a string)

8- READ IMAGE :
SIDE :
CLEAR IMAGE :

It permits to specify how to read the image


(This defines the side of the document scanned)

9- SAVE ON FILE :
JPG QUALITY :

This saves the scanned images in a 3 different extension File


(This indicates the level of compression of the JPG images which
have been saved )

10- TIFF TYPE:

If selected the estension TIFF in the point 10 enables the window when
select the TIFF Type

11- OVERLAPPED MODE:

In this mode LS100 can read codeline, send it immediately to PC


and store the image in the internal memory and transfer the data in a
second time in background mode.

12- WAIT TIMEOUT :

(If selected, when the read command is given, it waits 5 seconds


before indicating Feeder empty thus allowing the insertion of
documents)

LS100 - Service Manual

(This does not visualise the the back part of the scanned image )

4-7

CTS electronics

13- DOCUMENTS :
ALL DOCUMENTS :
NUM ;
DOC. RETAIN:

Document control
(This reads all the documents present in the leafer)
(This only reads the selected number of documents)
(Enable to retain the document after it has overcome the full front
scanner. The following window appears:

1a
2a
3a

1a- SET PRINT STRING :


2a3a-

FRONT STAMP:
SIDE :

String for document endorsing


(a dialogue window will open up when digit a string)
If this is selected, it enables the stamping of the document
This defines the side of the document scanned)

To conclude the document process press the SORT button.

Document adjustable stop


When the document reading is finish

you can take the document inside the


recovery bin. For the long document
extract the adjustable stop (1) .

4-8

LS100 - Service Manual

CTS electronics

Magnetic BADGE reading


In order to read the Badge, it is necessary to

Load the program and select the DOCUMENT HANDLE menu. In this way you access the
the document management menu. Select READ BADGE and a dialog window will open up.

Select the track to be read (A) and confirm selecting READ;

NOTE!

Select the track of badge 2 or 3 or 1 to read or 2&3 or 2&1 or 1&2&3 (depending


on setup configuration) and pass the badge as explaned later on.
The read data appear in the item related to the track selected.

LS100 - Service Manual

4-9

CTS electronics

Pass the badge through the reading slot with the magnetic band in the correct direction;

NOTE!

4-10

The Badge reader functions correctly even when the magnetic card is
passed through in the opposite direction to the one indicated.

LS100 - Service Manual

CTS electronics

Personalisation of the SELF- INKING STAMP

0,512 in

-50

13-150;

The optional Stamp module is supplied without an ink-pad. This means that the client can personalise the
machine by placing its own pad in the area dedicated for stamping;

-50;

39.6-150;
1,559 in

5.5 mm
0,217 in

0
0.5 mm
0,020 in

NOTE!

The writing must be evenly distributed over the surface in


order to ensure a correct and even pressure on the document.

The center of the image that stamp can


imprint can be located between 18 -55
mm (0,71 - 2,165 in) depending on how
the document fall in the feeder.

with feeder

without feeder

Only for LS100/3/4/5

LS100 - Service Manual

4-11

CTS electronics

Measure of the Ink-Jet characters printing respect the document


Maximun number of characters per printing: 90 (80 characters on a 225 mm (8,858 in) cheque)

72 mm (2,835
(2,835 in)
in)

Bubble jet (50 Nozzles)

20 mm (0,787 in)
abcdefghilmnopqrstuvz 1234567890

40 mm (1,575 in)
181 mm (7,126 in)

72 mm (2,835 in)

Ink jet (12 Nozzles)

10 mm (0,394 in)
abcdefghilmnopqrstuvz 1234567890

50 mm (1,969 in)

181 mm (7,126 in)

4-12

LS100 - Service Manual

CTS electronics

Chapter

MAIN ELECTRONICS

LS100 - Service Manual

5-1

CTS electronics

5-2

LS100 - Service Manual

CTS electronics

BOARDS

BADGE Reader Board


J1

J1

J2

J2

J1

Badge readhead connector

J2

Mother Board Connector

OCR board (LS100-EP code 10826) only for LS100/3 and LS100/4

C10

U10

U3
U4

C11

C13

U2

U5

R19
R18
U1

R1 R9
R2
PT1

X1

Mother Board Connector

LS100 - Service Manual

J1

R20
R21
R22

C6
1

C8

U9

U8

J1

C7

U7

C4

C1

C2

J1

C5

U6

R5

J2

R8

R7 R6 R13 R14

R4

C14
+
C3

C9

C12

R12 R11 R10 R15 R16

R17

J2

Not used

5-3

CTS electronics

LS100/1 board (LS100-2 code 10706)

VITE3

J15
J7

J15
L3

J9

INT.
S1

C73

J9

R105
R106

J7

F1

D4

C74

U16

C84

J14
J14

J6

R119
R118

U17

J6

C77

PT3

R115
R116
U18

FOT1

E
9
10

J8

TP4

U4

C18

TP5

U27

31

C94

J8

VITE5

U20

J2

U7

U9

C4

U19

X1

1
2

PT1

U3

+ C7

J1

LED1

C91

U8

J1

L2

D5

VITE2

D2

PFMA

T1 T2

D1

J5

U2

J3

U5

U6

81

51

J10

J17
1

K
A

FOT2

C8

U26

U25

+
+

TR1

U24

PFMA_1

T8

U21

T7 T6 T9
VITE1

C103

L4

T10 T11

C101

C62

J12

73

TP2

TP1

U15

U22

U1

J10

37

J13

C67

L1

U14

C33

U10

INT.

C66

C37
C38

PT2 C34

J12

U23

U12

U11
PT4
J11

U13

C46

J11

T5 T4 T3

FOT3

D3

TP3 109

J4

J16

VITE4

1
1

J16

J13

ON/OFF Switch

J11

MICR Head

J1

Download connector

J12

Front Scanner

J6

USB connector

J13

Rear Scanner

J7

Pinch-Roller Electromagnet

J14

Power Supply

J8

Keyboard connector

J15

Motor

J9

Stamp Electromagnet

J16

Badge connector

J10

INK-JET expansion board

5-4

LS100 - Service Manual

CTS electronics

LS100/2 board (LS100-3 code 10743)

VITE3

J15
J7

J15
L3

J9

INT.
S1

C73

J9

R105
R106

J7

F1

D4

C74

U16

C84

J14
J14

J6

R119
R118

U17

J6

C77

PT3

R115
R116
U18

FOT1

E
9
10

J1

L2

D5

VITE2

D2

PFMA

T1 T2

D1

J8

PT1

U3

U20
C18

TP4

J2

U7

U9

C4

U19

X1

PT6

1
2

1
1

U27

TP5

C94

PT5

VITE5

+ C7

LED1

C91

U8

J1

J8

U4

31

U5

J5

U2

J3

U6
TP7

TP8

81

51

1
105

K
A

U15

C67

U26

U25

+
+

TR1

U24

PFMA_1

T8

U21

T7 T6 T9
VITE1

C103

L4

C101

T10 T11

C62

J10

FOT2

C8

3
TP

TP2

J13

TP6
TP1

53

J17

157

U1

J10

U23

L1

U14

C33

J12

U10

INT.

C66

C37
C38

PT2 C34

J12

C113

U12

U11
PT4
J11

U13

C46

J11

T5 T4 T3

D3

U22

J4
FOT3

J16

VITE4

1
1

J16

ON/OFF Switch

J11

MICR Head

J1

Download connector

J12

Front Scanner

J6

USB connector

J13

Rear Scanner

J7

Pinch-Roller Electromagnet

J14

Power Supply

J8

Keyboard RS232 interface connector

J15

Motor

J9

Stamp Electromagnet

J16

Badge connector

J10

INK-JET expansion board

LS100 - Service Manual

J13

5-5

CTS electronics

LS100/3 board (LS100-4 code 10805)


J18

J15

VITE3

J15
J7

L3
1

J7

INT.

R105
R106

J9

S1

C73

J9

F1

D4

C74

U16

L2
+

14

J8

C18

U3

LED1

C91

U8

X2
U19

C94

U7

TP2
TP3

U27

31

U4

U5

J5
1

U2
81

U6

J3

J8

VITE5

TP5

U9

C4

J2

U20

C7

X1

PT6

PT1

C124
C123

10

J1
4

J6

J6

C77

PT3

R119
R118

U17

U18

FOT1

J1

J14

C84
R115
R116

T2

D2

D5

VITE2

T1

PFMA

D1

J14

51

J17

157

T5

U23

TP8

U1

J10
J10

U22

MF3

J13

U26

U25

U24

+
+

VITE1

U21

MF2 MF1 MF4

C103

L4

MF5 MF6

C101

C62

J12

U10

U15

C67

L1

FOT2

TP1

J13

C8

TP4

105

+
53

C66

TP7

+
+

U14

C33

C38

C34
U21A

C113

C113A

C37

PT2

PT4

J12

T4 T3

U13

U12

U11

PT5

J11

FOT3

C46

J16

J11

C
+

J17

VITE4

J4

D3

J16

(onto mechanics 5)
INT.

ON/OFF Switch

J11

MICR Head

J1

Download connector

J12

Front Scanner

J6

USB connector

J13

Rear Scanner

J7

Pinch-Roller Electromagnet

J14

Power Supply

J8

Keyboard connector

J15

Motor

J9

Stamp Electromagnet

J16

Badge connector

J10

INK-JET expansion board

J17

OCR board connector

Differences for Feeder version (from mechanics 6)


J7

Feeder motor

J9

Pinch-Roller Electromagnet

5-6

LS100 - Service Manual

CTS electronics

LS100/4 board (LS100-4 code 10781)

J18

J15

VITE3

J15
J7

L3
1

J7

INT.

R105
R106

J9

S1

C73

J9

F1

D4

C74

U16

L2
+

14

J8

C18

U3

LED1

C91

U8

X2
U19

TP2
TP3

U27

C94

U7

J2

31

U4

U5

J5
1

U2
81

U6

J3

J8

VITE5

TP5

U9

C4

U20

C7

X1

J6

PT1

C124
C123

10

J1
4

PT6

J6

C77

PT3

R119
R118

U17

U18

FOT1

J1

J14

C84
R115
R116

T2

D2

D5

VITE2

T1

PFMA

D1

J14

51

J17

157

T5

U23

TP8

U1

J10
J10

U22

MF3

U26

U25

U24

+
+

VITE1

U21

MF2 MF1 MF4

C103

L4

MF5 MF6

C101

C62

J12

U10

U15

C67

L1

FOT2

TP1

J13

C8

TP4

105

+
53

C66

U14

C33

C38

C34

TP7

C113

C113A

C37

PT2

PT4

U21A

T4 T3

U12

U11

PT5

J12

INT.

U13

FOT3

C46

J16
J11

J17

VITE4

J4

J11

D3

J16

J13

ON/OFF Switch

J11

MICR Head

J1

Download connector

J12

Front Scanner

J6

USB connector

J13

Rear Scanner

J7

Pinch-Roller Electromagnet

J14

Power Supply

J8

Keyboard connector

J15

Motor

J9

Stamp Electromagnet

J16

Badge connector

J10

INK-JET expansion board

J17

OCR board connector

LS100 - Service Manual

5-7

CTS electronics

LS100/5 board (LS100-5 code 10834)


J15
J18
1

L3

J7
1

INT.

J9

R105
R106

S1

C73

D4

J9

F1

C74

U16

J14

J14

L2

D5
+

VITE2

J6

J6

C77

PT3

C152

K
A

FOT1

U18

T2

D1 D2

T1

J19

PFMA

R186
R187

14

LED1

J8

PT1

J8

U20

X2

U7

TP4

VITE5

TP5

U9

C4

C7

X1

U19

TP6

J2

C94

C124
C123

J1
4

PT2

C18

U8

R191
R192

U3

J1

VITE3

J15

J7

U4

31

U5

U27

J5

U2

TP8

81

U6
1

VITE4

TP7

TP3

TP9

157

J3
51

J4
T5

K
A

105

FOT2

+
+

+
+

J10

TP1

U15

U31

L1

U22

MF3

MF6 MF5

C144

U26

U25

U24

VITE1

U21

MF2 MF1 MF4

C67

C8

J13

C66

J12

U10

TP2

C103

U14

C62

C33

D3

U23
53

C113

L4

C46

J11

INT.

T3

U13
U12

C34 C101

U11

J10

U1

T4

C37 C38

U35
1

J12

J16

J11

FOT3

C
1

J16

J13

ON/OFF Switch

J11

MICR Head

J1

Download connector

J12

Front Scanner

J6

USB connector

J13

Rear Scanner

J7

Pinch-Roller Electromagnet

J14

Power Supply

J8

Keyboard connector

J15

Motor

J9

Stamp Electromagnet

J16

Badge connector

J10

INK-JET expansion board

5-8

LS100 - Service Manual

CTS electronics

Ink-Jet board (Bubble- jet 50 Nozzles)


J1

J1

21

1
14
5
18

29

J2

7
40

J3

J2

J3
18
29

R16

R15

+
7
40

14

1
9

J1

Mother board connector

J3

Ink-Jet head printer connector

J2

Ink-Jet head printer connector

Ink-Jet board (Ink-jet 12 \Nozzles)


J2

J3

J2

J3
1

J1
J1
1

LS100 - Service Manual

J1

Ink-Jet head printer connector

J3

Download connector

J2

Mother board connector

5-9

CTS electronics

5-10

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CTS electronics

Chapter

CALIBRATION NORMS

LS100 - Service Manual

6-1

CTS electronics

6-2

LS100 - Service Manual

CTS electronics

REPLACEMENT AND MECHANICAL


ADJUSTMENT SPECIFICATIONS

ASSEMBLY AND DISASSEMBLY OF THE BODY


In order to ensure a correct final result, it is essential to remove part of the body to carry out mechanical
adjustments . Each adjustment refers to one or more adjustment phases. The procedure for disassembly
is detailed below and if carried out in reverse order apply for the reassembly of the body.

1- Disassembly of extractable document plane

Slide out the document support towards


the top;

2- Removal of the Base

C
B

Unscrew the four fixing screws (B)


Extract the base (C)

LS100 - Service Manual

6-3

CTS electronics

3- Removal of the internal cover


Much maintenance intervention can be carried out by removing the internal cover, for example, the
replacement of the INK-JET cartridge (optional ), accessing the stamp (optional ) or even just the simple
removal of a jammed document.

Slide the internal cover (D) out towards the


top, holding it in its central position

NOTE!

6-4

It is advisable to replace the central cover when you need to use the
lower part of the LS100. In this way the cover is placed on the work top and
does not damage the internal parts.

LS100 - Service Manual

CTS electronics

4- Removal of the external cover


The removal of the external cover should be carried out only once the base has been removed.
This procedure must be carried out to easily access the internal modules and to carry out adjustments to
them, for example, replacing the felt (optional), replacing the badge (optional), regulating and replacing
the front scanner etc

Procedure (if the Badge is present)


E

Disconnect the badge connector pulling it


upwards (E);

Turn the Badge connector (E) in order to


facilitate the exit;

Manually remove the external cover (F);

LS100 - Service Manual

6-5

CTS electronics

5- Accessing the Board


In order to carry out some adjustments, it is necessary to take the motherboard out so as to reach the
lower part of the LS100.

Once the base has been removed turn

the LS100 on the worktop and unscrew


the 4 fixing screws (G);

Take out the protection plate (H);

Unscrewing the 4 screws (G) means you


can access the board (I) in addition to
freeing the protection plate

Bring it away slowly from the LS100

pulling it towards the outside so that all


the connectors can be disconnected

6-6

LS100 - Service Manual

CTS electronics

REPLACEMENT AND ADJUSTMENT OF THE MOTOR GROUP


The motor group is made of two main parts, the motor and the drive belt. These two elements are
fundamental to allow the LS100 correct functioning. Regular maintenance on these means that most of
the reader functions can be fully exploited.
Position of Intervention: see Fig. A

Basic procedure:

1- Disassembly of extractable document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;
5- Access to the board.

1- Replacement of the motor

Disassembly

Unscrew the three motor fixing screws


from the lower part of the base (1);

Slide the connector from its slot in the base;


Slide the motor out moving it upwards paying attention to not

damage the drive belt (3) and the O-Ring of the Pinch Roller
unit (2);

LS100 - Service Manual

6-7

CTS electronics

Unscrew the fixing screws (5);


Take out the plate for adjustment (6) and screw it
into the correct position on the new one

Reassembly

Assemble the LS100 motor following a reverse procedure and paying particular attention to the
following:

Insert the pinch roller O-Ring and the drive belt into their correct places
Pass the connector through the correct space without blocking any other components

6-8

WARNING!

After replacing the motor it is important to carry out the mechanical


setting of the drive belt. Once the adjustments have been
completed the LS100 can be reassembled following the usual
basic procedures in reverse order.

LS100 - Service Manual

CTS electronics

2- Replacement of the drive belt

Disassembly

Remove the motor;


Remove the ink-jet print head support;
Remove the front scanner contrast roller;
Take out the used belt following the same

sequence as that used when in operation;

NOTE!

Take out the drive belt


following the points
(10AN10I) very carefully

Reassembly

Assemble the new drive belt on the LS100 following the same procedure in reverse and paying
particular attention to

Insert the drive belt taking care to place it correctly;


Insert the drive belt into its correct position (eg rollers, scanner pulley and MICR readhead)

WARNING!

It is important to manually carry out a few cycles with the


drive belt in order to check that there are no errors of position
for the belt or its components (eg. Point 10G).

10G

LS100 - Service Manual

10G

6-9

CTS electronics

WARNING!

Once the drive belt has been replaced it is important to carry out
the mechanical setting for the belt itself and for all its associated
parts:
- the regulation of the front scanner contrast roller;
- MICR readhead regulation.

Once the adjustments have been completed the LS100 may be reassembled following the basic
procedure in reverse order.

3- Adjustment of the drive belt and the motor unit


The adjustment of the dragging belt and of the motor unit should be carried out using a tool (cod.
A-01511) which automatically provides the correct tension.

Check that the fixing screws on the motor unit


have been loosened and that the unit may be
moved in position ;

7A

7B

8A
7C

8C

8B

6-10

LS100 - Service Manual

CTS electronics

Manually hook the pin situated on the

A-01511(8) implemented into the hole in the


plate which is screwed on to the motor (9);
9

The implement spring will automatically tighten


the tension belt ;

While this is happening and keeping the tool in


the position, turn the LS100 around and screw
on the 3 fixing screws (1).

Once the drive belt has been set, it is a good idea to


mechanically adjust the following:

WARNING!

the MICR readhead;


the front scanner contrast roller.

Checking adjustment
It is possible to check that the tension corresponds to the required value (15025 gr) (5,29088 oz)

Using a dynamometer bring the belt into contact with the corner of the base panel ( see Zone A);
Check that the force applied is equivalent to 15025 gr (5,29088 oz)

Zone A

15025 gr

LS100 - Service Manual

6-11

CTS electronics

REPLACEMENT OF THE PINCH ROLLER GROUP


In order to correctly carry out maintenance on the parts that make up the PINCH ROLLER group it is
necessary to observe the following:
Intervention position: see Fig. B

Basic procedure:

1- Disassembly of extractible document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;
5- Access to Board.

1- Electromagne

Disassembly

Unscrew the fixing screws (1);


Manually take out the elctromagnet (3)

while at the same time keeping the anchor


connected to the spring (2);

2
3

Reassembly

Insert the anchor (2) into the new


electromagnet (3);

Fit on the screw (1);


Manually bring the electromagnet into
contact with the side (4) and fix the
screw (1);

Reassemble the LS100 following the


basic procedure in reverse mode.

6-12

LS100 - Service Manual

CTS electronics

2- O-Ring
The O-Rings in the Pinch Roller contrast roller can with time become worn or damaged. It is possible to
replace these using the following procedure:

NOTE!

In order to replace the O-Rings it is necessary to follow the basic


procedure and after that disassemble the motor.

Disassembly

After removing the motor, manually remove the O-Ring (5)(phase 1);
Take out the roller-blocking seger (6) (phase 2);
Slide out the Pinch Roller contrast roller including the O-Rings (7) (phase 2).

Reassembly

Reassemble the O-Rings of the PINCH ROLLER group following the points listed in Disassembly.
Ensure that the seger, once it has been put back, does not block the roller.

WARNING!

After reassembling the O-Rings it is important to carry out the


mechanical setting of the drive belt and all the parts associated with
this:
- Adjustment of the front scanner contrast roller;
- Adjustment of the MICR readhead.

Once the adjustments have been carried out the LS100 can be reassembled by following the basic
procedure in reverse order.

LS100 - Service Manual

6-13

CTS electronics

REPLACEMENT OF THE SCANNER GROUP PARTS


In order to replace or carry out mechancial adjustments to the scanner unit it is necessary to follow the
basic procedure described below, at the end of which it will then be possible to perform the activity
described correctly and easily .
The scanner unit can have two different configurations:
FRONT SCANNER is made up of a front scanner (C4) with a contrast roller (C1), dummy rear scanner
(C5) and contrast plad (C3)
FRONT/REAR SCANNER is made up of front scanner (C4) with a contrast roller (C1), Rear scanner (C6)
with its relative contrast roller (C2)

Basic procedure:

1- Disassembly extractable document plane;


2- Removal of the base;
3- Removal of the internal cover;
4- Removal of the external cover;
5- Access to the Board.

6-14

LS100 - Service Manual

CTS electronics

1- Contrast roller on the front scanner (C1)

WARNING!

ONLY FOR FRONT /REAR SCANNER

Remove the toothed wheel on the contrast


roller of the front scanner (1);

Loosen the drive belt by unscrewing the motor fixing


screws;

Unscrew the two fixing screws (2) and slide off the

roller and its relative support (3).

WARNING!

LS100 - Service Manual

While taking out the roller and its support, be careful not to
damage the drive belt.

6-15

CTS electronics

In order to take the roller away from its support (4), remove the seger (5);
Unscrew the two fixing dowels (6) on the pulley (7) and slide it away from the shaft.

8
6
7

A-08028
1,5mm

Reassembly

Insert the pulley (7), previously removed, onto the shaft of the new roller;
Insert a A-08028 probe which is 1,5mm (8) between the roller and the pulley and fix it by screwing

the two fixing dowels (6);


Insert the upper part of the new roller in the space where the bearing is attached to the support and
insert the fixing seger (5).

Assemble the contrast roller with its relative LS100 support following the basic procedure in

reverse order and taking care to :


- Check that the drive belt is positioned correctly on the pulley, located on the lower part, by
making the belt itself turn ;
- Check that the toothed wheels slot in correctly.

WARNING!

After replacing the contrast roller on the front scanner it is


important to carry out the mechanical setting.
Once all adjustments have been carried out, the LS100 can be
reassembled by following the basic procedure in reverse order.

Once all adjustments to the scanner group have been carried out it is necessary to :
- regulate the drive belt and the motor unit;
- regulate the MICR readhead.

6-16

LS100 - Service Manual

CTS electronics

2- Contrast roller on the rear scanner (C2 - Module front/rear scanner)

Remove the toothed wheel from the contrast


roller on the rear scanner (9);

Unscrew the two fixing screws (10) and slide off the
roller with its relative support (11);

11

In order to remove the roller from the support (13),


also remove the seger (14);

10

Take out the bearing (23) from the shaft.

12

13

14
15

LS100 - Service Manual

6-17

CTS electronics

Reassembly

Insert the bearing (12), which was previously removed, in its correct position (15);
Insert the upper part of the new roller in the space in the bearing attached to the support and insert the
fixing seger (14).

Assemble the contrast roller with its relative LS100 support following the basic procedure in reverse order
and paying particular attention to :
- Check that the shaft has been correctly applied to the bearing (15);
- Ensure that the toothed wheels slot in correctly.

WARNING!

After replacing the contrast roller on the front scanner it is


important to carry out the mechanical setting.
Once all adjustments have been carried out, the LS100 can be
reassembled by following the basic procedure in reverse order.

3- Contrast plad on the dummy rear scanner (C3 - Module only front scanner)

Unscrew the two fixing screws (16) and slide off the
contrast plad (17);

17
16

6-18

LS100 - Service Manual

CTS electronics

4- Front scanner (C4 - Module only front scanner)

18

Unscrew the two fixing screws (18)(the


lower part)

Loosen the screw (19)(the side part)

and slide out the scanner group


including the roller taking care to also
take out the cable with the connector.

19

Take off the protective glass the


scanner;

20

Unscrew the two fixing screws (20);


21

Remove the old scanner (21) and insert


the new scanner in the correct position.

5- Front scanner (C4 - Module front/rear scanner)

Disassembly

Extract the contrast roller on the front

22

scanner (C1)

Turn the LS100 on the work surface

and slide off the two toothed wheels


(22) loosening the two fixing dowels.

LS100 - Service Manual

6-19

CTS electronics

23

Unscrew the two fixing screws (23)(the


lower part)

Loosen the screw (24)( the side part )


and slide out the scanner group
including the roller taking care to also
take out the cable with the connector.

24

Take the protective glass off the scanner;


Unscrew the two fixing screws (25);

25
26

Remove the old scanner (5) and insert the


new scanner in the correct position.

Reassambly

Assemble the scanner group following the basic procedure in reverse order;
Place the scanner group back on to the LS100 paying particular attention to:

- Correctly insert in the correct spaces the roller shaft and the side fixing plate (24)
- Pass the connector through the correct slot without blocking other components.

Take off both protective glass panel from the


front scanner;

Keep the screw (24) loosen;


Hook the triangle (codeA-08030-01) at the
scanner and lean it on the base;

When you find a right angle, fix the


regulation with the screw (24).

6-20

LS100 - Service Manual

CTS electronics

Checking the correct position of the


scanners

Put the square tool code A-08030-02 as

showen in figure, the scanner must be


perpendicular to the base and there must
be no port between the scanner cover
surface and the tool.

Assembly the contrast roller on the front


scanner

Take off the two both protective glass


panels from the scanners;

27

Insert the checking implement (27)

(code. A-08031) using the turnig roller


shafts (28) as a guide;

You should sure that the tool A-8031 is

against the roller shafts., otherwise you


should repeat the operation to adjust the
scanner position;

Ensure that the toothed wheels slot in

correctly, and if not check the


adjustments that have been made to the
rollers.

WARNING!

28

After replacing the scanner it is important to carry out the mechanical


setting and any electrical adjustments. Once all adjustments have
been made it is possible to reassemble the LS100 following the
basic procedure in reverse order.

Once all adjustments to the scanner group have been completed it is then necessary to:
- to regulate the drive belt and the motor group;

LS100 - Service Manual

6-21

CTS electronics

6- Dummy rear scanner (C5 - Module only front scanner)

WARNING!

The dummy scanner uniquely composite by plastic support used,


normally, like to accommodate for the scanners.
This is disassembled when you desire upgrade LS100 from base
configuration (only front scanner ) to the optional configuration
(front/rear scanner).

Unscrew the two fixing screws (29)


(A - the lower part)

29

(Old version)

Loosen the screws (30)( B - the


upper part ) and take away the
scanner group including the roller
and taking care to also take out
the cable with the connector.

(New Version)
Remove the screw (31) and
loosen the screws (32)( B - the
upper part ) and take away the
scanner group including the roller
and taking care to also take out
the cable with the connector

30

32

Slide off the protective glass on the scanner;

31

33

Unscrew the two fixing screws (33);


Remove the dummy rear scanner (34).

6-22

34

LS100 - Service Manual

CTS electronics

7- Rear scanner (C6 - Module front / rear scanner)

Disassembly

35

Remove the tray supporting the ink-jet


printhead;

Loosen the drive belt by unscrewing


the fixing screws on the motor;

Turn the LS100 on the work surface

and slide off the two toothed wheels


(35) by loosening the two fixing
dowels.

Unscrew the two fixing screws (36)


(A - the lower part)

(Old version)

36

Loosen the screws (37)( B - the


upper part ) and take away the
scanner group including the roller
and taking care to also take out the
cable with the connector.

(New Version)

Remove the screw (38) and loosen


the screws (39)( B - the upper part)
and take away the scanner group
including the roller and taking care to
also take out the cable with the
connector

37

39

Slide off the protective glass on the scanner;

38

40

Unscrew the two fixing screws (40);


Remove the old scanner (41) and insert the

41

new scanner in the correct position.

LS100 - Service Manual

6-23

CTS electronics

Reassembly

Assemble the scanner group following the basic procedure in reverse order;
Put the scanner unit back onto the LS100 taking care to:
- Insert carefully in the correct spaces the roller shaft and the side fixing plate;
- Check that the drive belt is placed correctly on the pulley, positioned in the lower part, by
checking that the belt turns correctly ;
- Pass the connector through its slot without blocking any other components;
- Ensure that the toothed wheels slot in correctly, if not check that the rollers have been regulated
correctly.

Checking the correct positioning of the


scanner

27

Take both the glass protective slides off the


scanner;

Insert the checking implement (27)(cod.

A-08031) using the roller shafts as a guide


(28)

You should sure that the tool A-8031 is

against the roller shafts., otherwise you


should repeat the operation to adjust the
scanner position.

WARNING!

28

After replacing the scanner it is important to carry out the mechanical


setting and the electrical adjustments. Once all adjustments have been
made the LS100 can be reassembled following the basic procedure in
reverse order.

After carrying out all necessary adjustments on the scanner group it is necessary to :
- regulate the drive belt and the motor unit;
- regulate the MICR readhead.

6-24

LS100 - Service Manual

CTS electronics

ADJUSTMENT OF THE SCANNER GROUP PARTS


1- Scanners proximity

NOTE!

In order to carry out these adjustments without replacing either of the


scanners it is necessary to follow the basic procedure (except for point 5)
so that it is then possible to use the machine without any difficulty.

The scanner group needs only simple adjustments. The assembly of the parts with the basic structure
means that the mechanical calibration of the two scanners is reduced to the defining of a distance of
1,5mm between the respective protective glass slides.

Loosen the four fixing screws on the two scanners (42);


Insert the A-08028 probe which is 1,5mm (0,059 in) thick (8) between the two pieces of glass;
With the probe bring the two scanners into contact by pressing on the respective supports;
Keeping this position, adjust by screwing the four screws (42).

42

42

42

42

A-08028

LS100 - Service Manual

1,5mm

6-25

CTS electronics

2- Scanner contrast roller (Front/Rear)


Any adjustments made to the two contrast rollers should only be carried out after adjustments to the
scanner. This latter must be correctly calibrated so that the relative contrast roller may be regulated
correctly.
The two contrast rollers must be regulated in two different ways :

- Front scanner contrast roller

NOTE!

In order to carry out adjustments to this without replacing the front scanner
contrast roller, it is necessary to carry out the basic procedure (with the
exception of point 5) so that you can then operate properly

The front scanner contrast roller needs to be regulated at two levels:


- Above, where the distance from the scanner glass plate must be adjusted ;
- Below, where the position of the drive belt on the roller in relation to the scanner glass must be
regulated.
Below

Remove the INK-JET printhead support in order to access the two screws (45);

WARNING!

ONLY FOR FRONT /REAR SCANNER

Loosen the two screws (45) and insert an A-08023 implement (44) into the lower part of the LS100
so that the contrast roller shafts are blocked.

43

6-26

44

LS100 - Service Manual

CTS electronics

Insert the A-08020-01 probe (46) between the front scanner glass plate and the relative contrast roller;
Bring the roller into contact manually with the probe and the scanner glass and tighten the two screws.

45

46

46

Use the A-08028-02 regulation probe (8) inserting the upper part of the roller shaft (47) and position it
parallel to the scanner glass;

Use the regulating pin to bring the A-08028-02 probe (8) applied to the upper roller support group (48)

into contact with the scanner glass:


Following the directions:
A - anticlockwise - the upper roller support group moves nearer to the glass;
B - clockwise - the upper scanner support group moves away from the glass.

47

48

0,295 in

LS100 - Service Manual

6-27

CTS electronics

NOTE!

6-28

LS100 - Service Manual

CTS electronics

Above

Use the A-08028-02 regulation probe (8) inserting the upper part of the roller shaft in the space

and positioning it parallel to the scanner glass;


Use the regulating pin to bring the A-08028-02 probe (8) applied to the upper roller support group
(51) into contact with the scanner glass:
Following the directions:
A - anticlockwise - the upper roller support group moves nearer to the glass;
B - clockwise - the upper scanner support group moves away from the glass.

50

51

LS100 - Service Manual

6-29

CTS electronics

REPLACEMENT OF THE CIS FLAT CABLE SPECIFIC FOR LS100/5


FRONT CIS CABLE BENDING
=

Bend the cable as shown in the figure


Remove the protective pellicle from the
bi-adhesive

Bi-adhesive

BEND TO 90

BEND TO 90

14 mm

REAR CIS CABLE BENDING


26 mm

Bend the cable as shown in figure


Remove the protective pellicle from the
bi-adhesive

BEND TO 90

BEND TO 90

Bi-adhesive

6-30

LS100 - Service Manual

CTS electronics

REPLACEMENT OF THE INK-JET GROUP (Bubble- jet 50 Nozzles)


The INK-JET printhead group does not need adjusting but only maintenance of the main printing
components, for example the replacement of the printhead or of the absorbing felt pad. In addition, to
carry out some adjustments on other LS100 components it is necessary to remove the printhead support.

Intervention position : see Fig. D1

D1

Basic procedure:

1- Disassembly of extractable document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;
5- Access to the Board.

1- Bubble-Jet printhead
When the BUBBLE-JET printhead no longer has satisfactory printing characteristics it is necessary to
replace the worn one with a new one.

NOTE!

It is possible to replace the Bubble-Jet printhead by just taking out the


internal cover.

Unblock the printhead (2) by lightly flexing the closing lever (1);
Take out the old printhead and insert the new one.

LS100 - Service Manual

6-31

CTS electronics

2- Felt pad
When the felt pad no longer absorbs correctly it is necessary to replace the old one with a new one.

Take the old felt pad out with a pincers (3) and slide it upwards;
Insert the new felt pad in the correct position.

3- Printhead support
It is possible to remove the Bubble-Jet printhead support in order to replace it or to make some
adjustments.
Disassembly

Disconnect the Flat cable from the bubble-Jet board and extract ferrite ring (7);
Unblock the Bubble-Jet printhead support (4) flexing the fixing lever (5);
Extract the Bubble-Jet printhead support .
Reassembly

Insert the new flat cable in the ferrite ring;


Insert the Flat cable in the slot on the base and connect it correctly to the Ink-Jet board;
Insert the positioning cog in its correct place (6);
Carry out the movements in the A-B order described in order to fix the tray to the catch(5).

6-32

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CTS electronics

4- Ink-Jet board (Bubble- jet 50 Nozzles)


Disassembly

Unscrew the four mother board


screws and slip it out;

Unscrew the screw (A), slip out


the Ink-Jet board, disconnect
and replace it.

NOTE!
The spacer (B) remain fixed at
the mother board.
A

Reassembly

Connect new Ink-Jet board (1)


on the mother board (2);

Check the spacer (B) is centred


respect the ink-jet board hole;
Fix new board at the mother
board screwing the screw (A)
and check the screw (C) is
tightened.

Connect the cables and fix the


mother board.

NOTE!

To disassembly and reassembly the LS100 version with OCR board, follow
this indication and see the picture in the paragraph " REPLACEMENT OF
THE OCR BOARD (with Ink-Jet board).

Once the adjustments have been carried out, the LS100 can be reassembled by following the basic
procedure in reverse order.

LS100 - Service Manual

6-33

CTS electronics

REPLACEMENT THE INK-JET GROUP (Ink-jet 12 Nozzles)


The INK-JET printhead group does not need adjusting but just maintenance of the main printing
components, for example the replacement of the printhead or the absorbing felt pad . In addition in order
to carry out some adjustments on other LS100 components it is necessary to remove the printhead
support.
Intervention position : see Fig. D2

D2

Basic procedure:

1- Disassembly of extractable document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;
5- Access to the Board.

1- Ink-Jet printhead
When the INK-JET printhead no longer has satisfactory printing characteristics it is necessary to replace
the worn one with a new one.

NOTE!

It is possible to replace the Ink-Jet printhead by just taking out the


internal cover.

Push plastic bridge 1 in the direction indicated by the arrow, until it stops on the base;
Hold wing A on the Ink-Jet cartridge and pull it gently away from the document guide;
Raise the cartridge to remove it;
Insert a new INK-JET cartridge making sure that it rests flat on the guide;
Reise plastic bridge 2 until the cartridge is blocked into place.

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CTS electronics

2- Felt pad
When the felt pad no longer absorbs correctly it is necessary to replace the old one with a new one.

Take the old felt pad out with a pincers (3) and slide it upwards;
Insert the new felt pad in the correct position.

3- Printhead support
It is possible to remove the Ink-Jet printhead support in order to replace it or to make some adjustments.
Disassembly

Disconnect the Flat cable from the Ink-Jet board (below side);
Unscrew the two printhead support fixing screws (4);
Extract the Ink-Jet printhead support.
Reassembly

Insert the Flat cable in the slot on the base and connect it correctly to the Ink-Jet board;
Bring the support into contact manually with the metal plate
Fix the tray with the screws (4).

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CTS electronics

4- Ink-Jet board (Ink-jet 12 Nozzles)


Disassembly

Unscrew the four mother board


screws and slip it out;

Unscrew the screw (A), slip out


the Ink-Jet board, disconnect
and replace it.

NOTE!
The spacer (B) remain fixed at
the mother board.
A

Reassembly

Connect new Ink-Jet board (1)


on the mother board (2);

Check the spacer (B) is centred


respect the ink-jet board hole;
Fix new board at the mother
board screwing the screw (A)
and check the screw (C) is
tightened.

Connect the cables and fix the


mother board.

NOTE!

To disassembly and reassembly the LS100 version with OCR board, follow
this indication and see the picture in the paragraph " REPLACEMENT OF
THE OCR BOARD (with Ink-Jet board).

Once the adjustments have been carried out, the LS100 can be reassembled by following the basic
procedure in reverse order.

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REPLACEMENT AND ADJUSTMENT OF THE STAMP GROUP


The stamp group needs adjustment so that the documents are stamped correctly.

Intervention position: see Fig. E

Basic procdure:

1- Disassembly of extractable document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;
5- Access to the Board.

1- Replacement of the Stamp group electromagnet

Disassembly

Unscrew the two screws (1);


Turn the LS100 on the work surface

inserting the internal cover;

Manually extract the electromagnet (2) keeping the


anchor attached to the spring (3).

Reassembly

Insert the anchor (3) into the new electromagnet (2);

FIt the screws (1) and regulate the electromagnet.

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CTS electronics

2- Adjustment of the electromagnet

Once the fixing screws(1) are loosened

insert the A-08010 spacer (4) between the


plastic base and the electromagnet (A);

Bring the electromagnet into contact with


the spacer and the plastic base (B);

Keeping this position turn the LS100 and fix


the screws (1);

Take out the A-08010 spacer.


A-08010

4,3mm

3- Adjustment of the arm on the stamp group


Hook the A-01511 implement between the points indicated (5A-5A-7B) in those hooking areas
present on the LS100 (6A-6A-8C);

A-01511
5A

5A

6A
7B

8B

6A

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Place the LS100 on one side and loosen the two screws (10);
With the Stamp arm fixed between the hook and the A-01511 implement (see zone A) bring the
lever (9) up against the plastic base;

Fix the adjustment by tightening the screws (10);


Remove the adjustment tool (A-01511).

Zone A

9
10

4- Replacement of the stamp support


Remove the central cover;
Manually move the pin (11)(Zone B) following the direction indicated;
Keeping this position take out the stamp support pulling it upwards(Zone C)

11

NOTE!

LS100 - Service Manual

In order to carry out the replacement of the print rubber see the page the
page relative to use and maintenance.

6-39

CTS electronics

REPLACEMENT THE FEEDER GROUP


Intervention position: see Fig. F

Basic procdure:

1- Disassembly of extractable document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;

WARNING!

onto mechanics 5
from mecahanics 6

The motor and the pinch roller operate to the leafing.


The feeder group operates the leafing motor and the pinch roller through two
different movements, and this way it limits the noise during the leafing.

Disassembly

Remove the two screws (1 and 1a);


Disconnect the cable connector (2)

from the cable extension (A) / (from


the mechanics 6 the cable extension
is connect to the mother board J7);
Slide out O-Ring from the Pinch
Roller (3)

Extract the Feeder group sliding it

upwards.

Reassembly

Reassemble the feeder group following


disassembly and basic procedure in
reverse order.

6-40

WARNING!

1a

When remove the screw (1a) the electromagnet will get free.

LS100 - Service Manual

CTS electronics

1- Motor
Disassembly

Unscrew the screw (4) and slide out the plastic


part (5).

Unscrew the two motor fixing screw (6);


Cut the clamp (7);
Extract the motor (8).

Extract the pulley (9);


Unscrew the two fixing screw (10);
Slide out the metal plate (11)

10

11

Reassembly

Reassemble the motor following disassembly and basic procedure in reverse order and ensure that the
toothed wheel and pulley slot correctly.

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CTS electronics

2- O-ring and feeder roller


Disassembly
12

After you have slid out the plastic part (5),

13

12

unscrew two screws (12);

Pull up the fixing ring an remove it (13);


Remove the feeder roller(14) with O-ring (15);
Loosen the two grub screws (16) and extract the

toothed wheel (17);


Now, extract the feeder roller (18) and replace it.

14
15

17

16
18

Reassembly
Reassemble the feeder roller group following disassembly and basic procedure in reverse order and
ensure that the toothed wheel and pulley slot correctly.

3- Pinch roller
Disassembly

With the feeder group out of the LS100, extract the pin (19);
Remove the pinch roller (20).

19

Reassembly
Reassemble the pinch roller following disassembly and basic
procedure in reverse order.

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CTS electronics

4- Electromagnet
Disassembly

Unscrew the fixing screw (21);


(onto mechanics 5) Disconnect the cable (22);
(from the mechanics 6) Disconnect from the mother board (J9) the electromagnet cable;

Manually take out the electromagnet (25) while at the same time keeping the anchor connected to
the spring (23);
Substitude the old anchor with a new one;
Disconnect the cable (24) from the mother board;

22

21

23

Reassembly
Replace the old electromagnet with a
new one and reassemble following
disassembly and basic procedure in
reverse order.

24
25

5- Reject sliding block


The sliding block may become less efficient as a result of wear and tear. When this happens it is possible
to restore the surface by putting it in a new position.

Unscrew the fixing screw (27);


Extract the reject sliding support (26)
and turn it to two position further on
(see "Note");
Replace the sliding support in the
correct position.

27

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26

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CTS electronics

NOTE!
Given its hexagonal shape, the block can be
placed in six different positions but only three
are the correct ones. The correct positions may
be obtained when the part indicated are in
contact with feeder roller.

Ensure that the support returns in contact with


feeder roller .

When all position may become less efficient it is necessary to replace it.

Unscrew the fixing screw (27);


Extract the reject sliding support and
replace the contrast ring (28);
Fix the support with the screw.

28
27

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CTS electronics

REPLACEMENT AND ADJUSTMENT OF THE MICR READHEAD GROUP


The MICR readhead does not need specific mechanical adjustment due to the fact that once it is applied ,
the fixing spring controls the correct pressure of the readhead on the drive belt.
Intervention position: see Fig. G

Basic procedure:

1- Disassembly of extractible document plane;


2- Removal of base;
3- Removal of internal cover;
4- Removal of external cover;

1- Replacement of the MICR readhead


Disassembly

Disconnect the MICR readhead

connector from the motherboard ;

Unscrew the two fixing screws (1) and

remove the plate (2);

Lightly press the spring (4) and extract


the MICR readhead (3).

Reassembly

Insert the MICR readhead, the spring

and the plate in their correct position.


Insert the connector into the slot on the
base and connect it to the board.

3
4

2- Regulation of the MICR readhead


Loosen the two fixing screws (1);
The spring will (4) act on the MICR readhead imposing the necessary force for the appropriate
regulation.

WARNING!

LS100 - Service Manual

After replacing the MICR readhead it is important to carry out


electrical adjustment. Once these adjustments have been carried
out the LS100 can be reassembled following the basic
procedure in reverse order.

6-45

CTS electronics

REPLACEMENT OF THE BADGE READER GROUP


The Badge reader group does not need specific maintenance or adjustment but just needs to be replaced
when it no longer functions properly.
Intervention position: see Fig. H

Basic procedure:
1- Disassembly extractable document plane;
2- Removal of the base;
4- Removal of the external cover;

Unscrew the two fixing screws from the

inside of the external cover (2) and take out


the damaged badge group (1);

Insert the new badge group in its correct

position and fix it with the two fixing screws


(2).

BADGE HEAD

BADGE BOARD

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REPLACEMENT OF THE OCR BOARD


The OCR board can be assembled in two different LS100 configurations, with/without Ink-Jet board.
Basic procedure:

1- Disassembly of extractible document plane;


2- Removal of base;
WITHOUT INK-JET BOARD
Disassembly

Unscrew the four mother board

screws
Remove the metal plate (5) and
the Mylar sheet (4);

Unscrew the screw (C) and pull


down the OCR board (2),
disconnect and replace it.

NOTE!
The spacer (B) remain fixed at
the mother board.

Reassembly

Connect new OCR board (2)

with mother board (1);


Check the spacer (B) is close
and centred respect to the OCR
board hole;
Fix new OCR board at the
mother board screwing the
screw (C) and check the screw
(A) is close;

4
5

Put the mylar sheet (4) inside

the niche on the metal plate (5);


Connect the cables and fix the
mother board through the metal
plate (5) ;

Once the adjustments have been


carried out the LS100 can be
reassembled by following the basic
procedure in reverse order.

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6-47

CTS electronics

WITH INK-JET BOARD


Disassembly

Unscrew the four mother board


screws

Remove the metal plate (5) and


the Mylar sheet (4);
Unscrew the screw (C) and pull
down the OCR board (2),
disconnect and replace it.

NOTE!

The spacer (B) and (D) remain


fixed at the mother board.
1
B

Reassembly
D

Connect new OCR board (2)

with mother board (1);


Check the spacer (D) is close
and centred respect to the OCR
board hole;
Fix new OCR board at the
mother board screwing the
screw (C) and check the screw
(A) is close;
Put the mylar sheet (4) inside
the niche on the metal plate (5);
Connect the cables and fix the
mother board through the metal
plate (5);

4
C

Once the adjustments have been


carried out the LS100 can be
reassembled by following the basic
procedure in reverse order.

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CTS electronics

ELECTRICAL ADJUSTMENTS
SPECIFICATIONS

SETUP
In order to carry out the setting up of the peripheral it is possible to access a function in the LS100 demo
test diagnostic software. This function allows you to set the LS100 excluding the absent or unused
modules.

Load the program and on the command bar select SETTING, then select PERIPHERAL
SETUP from the pull-down menu;

With this command, the program will open up a window which allows you to note the latest
configuration that has been carried out (clicking on READ) or to carry out a new one;

Select a setting for each item among those listed and memorise the configuration on the LS100
memory by pressing WRITE.

NOTE!

Clicking on READ, the LS100 will load the latest configuration carried out
from the memory.

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6-49

CTS electronics

ELECTRICAL ADJUSTMENT
Some parts of the LS100 need electrical adjustment in addition to mechanical adjustment. These
adjustments may be carried out using the LS100 demo test diagnostic program and some documents
which have been created especially for the adjustment scenario.

PHOTOSENSOR GROUP
This group is made up of three photosensors, a transmitter and a receiver mounted on the same print
circuit and located along the path that the document travels inside the LS100.
The setting of these three sensors is carried out in parallel using a softward command. The software used
is the LS100 demo test diagnostic program.

Check that LS100 :

-has been assembled correctly ;


- that it is on and has been connected to a PC;
- that there are no documents inside.

Load the program and and on the command bar choose SETTING on the pull-down menu. In
this way it is possible to access the menu for calibration. Choose PHOTO CALIBRATION ;
With this command the LS100 will automatically set the three photosensors at the same time :
- the Feeder photosensor;
- the MICR photosensor;
- the Sorter photosensor.

If the setting is successful, the LS100 will emit an acoustic confirmation signal and at the same time
a led located in the centre of the central cover will light up;

If the setting is not successful, the LS100 will emit a double acoustic signal and at the same time
the led in the centre of the central cover will light up twice. In this case it is possible to identify the
faulty photosensor by accessing the PHOTOSENSOR GROUP DIAGNOSTICS
600 msec

CORRECT

BUZZER
LED

300 msec

ERROR

BUZZER
LED

6-50

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CTS electronics

PHOTOSENSOR GROUP DIAGNOSTICS


In order to have a diagnosis of the photosensor group, it is possible to access a function in the LS100
demo test software diagnostics. This function allows you to check the functioning of the three
photosensors and to control the values obtained from these.

Load the program and choose OPTION on the command bar. Then choose PHOTO SENSOR
VALUES from the pull-down menu;

With this command the program will open up a window which will allow you to check the calibration
values for the three photosensors.

!
!

WARNING!

When an error is signalled during setting it is possible to identify


the damaged photosensor by checking the 0xff value in the
window summarising the values.

WARNING!

Carry out the diagnostic procedure on the various photosensor


groups immediately after carrying out the settings on the
photosensors described previously.

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6-51

CTS electronics

SCANNER
The setting of this group is carried out via a software command on the LS100 demo test diagnostic
program.

Check that the LS100 :

- has been correctly assembled ;


- has been turned on and is connected to a PC;
- that there are no documents inside.

Load the program and on the command bar choose SETTING on the pull-down menu. In this

way you can access the setting menu. Choose SCANNER CALIBRATION, where you are told
which scanners to regulate.
Fig. 6.61

FRONT

Insert the setting document DOCUTEST 020-04 in the input slot positioning it so that the black
part goes first and so that it is facing the outside of the LS100;

Entrance-way plane

Select FRONT from the pull-down menu on the diagnostic program;


The LS100 will automatically set the front scanner bringing along the DOCUTEST 020-04 document
first showing the black part then the white part.
If the setting is successful the LS100 will emit an acousitc confirmation signal and at the same time
a led in the centre of the central cover will light up. The DOCUTEST 020-04 will end up in the
output bay;

If the setting is not successful the LS100 will emit a double acoustic signal and the led in the

centre of the central cover will light up twice . In this case the DOCUTEST 020-04 document will
be brought back to the input bay.
600 msec

CORRECT

BUZZER
LED

300 msec

ERROR

BUZZER
LED

6-52

LS100 - Service Manual

CTS electronics

REAR

Load the program and choose SETTING from the pull-down menu. In this way you can access

the setting menu. Choose SCANNER CALIBRATION, and you are shown which scanner needs to
be adjusted.

Insert the DOCUTEST 020-04 setting document in the input slot positioning it so that the black
part is first and facing the inside of the LS100;

Entrance-way plane

Select BACK from the pull-down menu on the diagnostic program;

The LS100 will automatically set the back scanner bringing the DOCUTEST 020-04 forward , first the
black part then the white part.

If the setting is sucessful the LS100 will emit an acoustic confirmation signal and at the same time
a led located in the centre of the central cover will light up and the DOCUTEST 020-04 will
appear in the exit bay;

If the setting is not sucessful the LS100 will emit a double acoustic signal and at the same time the
led in the centre of the central cover will light up twice. In this case the DOCUTEST 020-04
document will be brought back to the entrance bay.
600 msec

CORRECT

BUZZER
LED

300 msec

ERROR

BUZZER
LED

The calibration data will remain unchanged until the next setting.

NOTE!

LS100 - Service Manual

6-53

CTS electronics

LENGTH OF THE IMAGE


This adjustment ensure the relation between a theoretical number of pixels (obtained from the length in
millimetres of a document) and the number of pixel related to the image digitalized by the peripheral.

Check that the LS100:

- has been correctly assembled ;


- has been turned on and is connected to a PC;
- that there are no documents inside.

Load the program and on the command bar choose SETTING on the pull-down menu. In this

way you can access the setting menu. Choose IMAGE CALIBRATION, a dialogue window will
open up.

DOCUTEST032 (90grm2)

(8,268 in)

Verify manually the length of docutest 032 and digit


the value of thids misure in the item 1;

Insert the document in the feeder and press


calibration

Reintroduce the document until calibration is OK


(point 2).

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CTS electronics

AMPLIFIER GAIN E13B


FOR LS100/1 OR LS100/2
Using the LS100 demo test diagnostic program, it is possible to carry out the adjustment to the
amplification of the MICR readhead:

Check that the LS100 is:

- without a base and board cover;


- turned on and connected to a PC;
- that there are no documents inside.

Choose OPTIONS from the command bar, then select READ E13B SIGNAL from the
pull-down menu and click on CALIBRATION MICR located in the sub-menu;

A dialogue window will open so that the MICR readhead can be set;

LS100 - Service Manual

6-55

CTS electronics

1. OPTION :
SIGNAL VALUE :

This allows you to insert the value shown on the test


document DOCUTEST 32(point 2)
NUMBER MEASURES: This allows you to insert the number of steps you may
wish the document to carry out.
2. RESULT:
RESULT:

There is a light which will indicate when the setting of the


amplification of the magnetic signal has occurred (green light).

Proceed as follows

Insert the DOCUTEST 32 setting document with the 2 magnetic lines turned downwards (point 1)
Put the number 1 in the NUMBER MEASURES box;
Click on the MEASURES key to start up the setting process;
Check the colour of the light under RESULT:
- If the light is GREEN, put the number 10 in the NUMBER MEASURES box and
start up the setting on ten steps of theDOCUTEST 32
- If the light is RED, manually intervene on theTrimmer, having removed the base, and
repeat the steps from the beginning until the correct setting can be found.

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LS100 - Service Manual

CTS electronics

+
+

Trimmer

Calibration data remain until the next adjustment is carried out.

NOTE!

LS100/3, LS100/4 OR LS100/5


Using the LS100 demo test" diagnostic program, the regulation of the amplification of the MICR
printhead is carried out:

Check that the LS100 is:

- turned on and connected to a PC;


- that there are no documents inside.

Load the program and select OPTIONS". Select READ E13B SIGNAL and click on
CALIBRATION MICR in the submenu.

LS100 - Service Manual

6-57

CTS electronics

A dialogue window will open so that the MICR


readhead can be set;

1. OPTION:
Signal Value :
Check Speed Colour:

this allows you to insert the value shown in brackets on the


DOCUTEST 32 test document.
If this is select, enable the check colour

2. RESULT:
Result:

a light will signal the calibration of the amplification of the


magnetic signal that has taken place (green light).

Insert the DOCUTEST 32 adjustment document with the 2 magnetic lines facing downwards (1).
Click on the Calibration button;
Insert again the "DOCUTEST 32" in the insertion zone till the traffic-lights will be green or red;
Check RESULT for the colour of the light:
- If the light is GREEN the calibration procedure is complete.
- If the light is RED repeat the steps from the beginning until the correct calibration is found.

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CTS electronics

DOWNLOAD NEW FIRMWARE FROM A PC

To download the FW, you have to connect LS100 to the PC via the serial connector. Connect J1 to the
PCs serial port, using the cable code CAB-0767.
Load the CTS electronics Download utility and set the dialog window, after the selections press the button
Execute for download start .

FIRMWARE UPDATE PROGRAM

2
2

3
3

123456-

Where to connect the peripheral


Browse to select the file that must be downloaded
File that must be dowloaded
Select the flash that must be upgraded
Select the type of peripheral
After the selections press the button Execute

LS100 - Service Manual

6-59

CTS electronics

PARTIAL DOWNLOADING OF FIRMWARE


Using the CTS DWL downloading program it is possible to partially update the Firmware , that is the
firmware basis is maintained and the varibale parts are updated only . With this method it is not necessary
to connect the machine to a PC with a download cable. The connection used is already sufficient.

Load the Download program and provide all the information requested. Then select OK to start
the Downloading

1- This allows you to look for and select


the Download files and to control the
start. (it opens the window below)
2- Selects the peripheral;
3- Selects the type of connection.

5- File used for Download;


6- Search File for Download
7- Press to start Download

6-60

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CTS electronics

Chapter

GENERAL FEATURES

LS100 - Service Manual

7-1

CTS electronics

7-2

LS100 - Service Manual

CTS electronics

Environmental conditions:
Temperature:
Humidity (without condensation):

from 10C to 40C (50 - 104 F)


from 20% to 80%

Electromagnetic immunity:
The product will function correctly if positioned at an adeguate distance distance of an
electromagnetic emission source (video, PC, etc..)

Power supply:
Machine:
- In:

24 V d.c.

External power supply:


- In:
- Out:

from 100 to 240 V 50/60 Hz


24 V d.c.

- Power:

24 W

The power supply is switching and can therefore be used if a specific mains cable is included,
in all the differnet countries for which it is destined.

Interface:
USB:
Serial RS232:

Baud rate
Parity
Data bit
Stop bit

1.1 or 2.0
115200
No parity
8
1

Product size:
Width:
Depth:
Max. Height.

215 mm (8,47 in)


125 mm (4,92 in)
160 mm (6,30 in)

Macchine:
Power supply:

2 Kg for maximum configuration (4,4 lb)


0,3 Kg (0,661 lb)

Weight:

LS100 - Service Manual

7-3

CTS electronics

Feeder slot size:


Capacity:

From a single sheet up to 15 doc.

Reading speed:
Reading speed :

500 mm/s (gray scale all models) 19,7 in/s


335 mm/s (LS100/4 colour mode) 13,20 in/s
425 mm/s (LS100/5 coluor mode) 16,7 in/s

Productivity:
Productivity:

up to 3120 doc./h

Document features:
Height:
Length:
Thickness:
Weight:

from 50 mm to 105 mm (1,97 - 4,13 in)


from 100 mm to 216 mm (3,94 - 8,50 in)
from 0.07 mm to 0.10 mm (0,003 - 0,004 in)
from 70 g/mq to 110 g/mq (0.010.02 lb/sqf)

Image features:
Resolution:
Grey scale:
Illumination:

Black/white:
Color:

(100 dpi x 100 dpi) (3.93 X 3.93 ppmm)


(200 dpi x 200 dpi) (7.87 X 7.87 ppmm)
256 or 16 grey levels
RGB illumination
Red = 630 nm
Green = 520 nm
Blue = 465 nm
LS100/1
- fix threshold
LS100/2
- tracking threshold
LS100/5
- 16Ml colours (24 bits)

MICR reading:
Reading height:
Centre line reading:

11 mm (0,443 in)
8 mm (0,315 in)

CMC7 - Optional ModuleIn accordance with ISO 1004 standards


Rejection rate:
Substitution rate:

<1 crt / 25000


<1 crt / 250000

E13B - Optional ModuleIn accordance with ISO 1004 standards


Rejection rate:
Substitution rate:

7-4

<5 crt / 25000


<5 crt / 250000

LS100 - Service Manual

CTS electronics

STAMP - Optional Module Stamp autonomy:

20.000 Stamps

MAGNETIC BADGE - Optional Module Reading according to ISO 7810


and ISO 7811 standards:

tracks 1+2 or 2+3 or 1+2+3

INK-JET - Optional ModulePrinting height (50 Nozzles):


Printing height (12 Nozzles):

40 mm (center of character) (1,575 in)


50 mm (center of character) (1,969 in)

Font: Owner CTS; numerical, alfabetical upper case and lower case , ( from n32 to n 126 of the
standard ASCII table )

(Space) ! # $ % & ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H


IJKLMNOPQRSTUVWXYZ[\]^_abcdefghijklmnopqrstu
vwxyz{|}~
Spacing (50 or 12 nozzles):

10 characters per inch

Maximum number of characters per printing


(50 or 12 Nozzles):

90 ( 80 characters on a 225mm (8,85 in)cheque)

Printing start from left (50 Nozzles):


Printing start from left (12 Nozzles):

20 mm (0,787 in)
10 mm (0,394 in)

Printhead autonomy (50 Nozzles):

50.000.000 points, equivalent to 450.000


average characters (105 average points on
the complete set of characters )
600000 normal characters
250000 boldface characters

Printhead autonomy (12 Nozzles):

Workload:
Documents per day:
Number of working days per year:
Life of product:
Number of times turned on during day:

200
250
5 years
2

Reliability:
MTBF:
MCBF:

150.000 hours (Estimate)


200.000 cycles, (equivalenti of 0.25
intervention procedures per year)

MTTR:

15 minutes

LS100 - Service Manual

7-5

CTS electronics

SUPPLIES

Neutral mono printhead for JP90 (Bubble-jet 50 Nozzles)


INK-JET print cartridge (Ink-jet 12 Nozzles)
Absorbing felt (10 pcs. Pack)
Stamp's case (empty)
Customized stamp
(requires the client logo)

7-6

Code
Code
Code
Code
Code

TEST-CART--02
TEST-CART--01
09598
09422
09398

LS100 - Service Manual

CTS electronics

Chapter

SPARE PARTS LIST

LS100 - Service Manual

8-1

CTS electronics

8-2

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CTS electronics

SPARE PARTS LIST

SPARE PARTS LIST

LS 100
Image Scanning System

LS100 - Service Manual

8-3

CTS electronics

TAV. Nr 1

SCOCCA PER MECCANICA Liv.01


COVER FOR MECHANICAL Lev.01

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
08003
Fondello / Floor pan LS100
1
1
1
1
1

2
3
4
5
6

08001
08002
08033
08026
08021

Copertura esterna / External cover


Copertura interna / Internal cover
Appoggio documento / Document holder
Supporto lettore badge / Badge reader holder
Tappo schermo scanner / Scanner plastic cover stopper

2
4
3
5

8-4

LS100 - Service Manual

CTS electronics

TAV. Nr 1/A

SCOCCA PER MECCANICA Liv.02 / 03


COVER FOR MECHANICAL Lev.02 / 03

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
08003
Fondello / Floor pan LS100
1
2/3/6
08077
Kit carrozzeria + ferma doc. / Cover kit + Doc. stopper *
1
4
08033
Appoggio documento / Document holder
1
5
08026
Supporto lettore badge / Badge reader holder
1
6
08021
Tappo schermo scanner / Scanner plastic cover stopper
1
7
08043
Parete chiusura esterna / External closing flap
1
8
08044
Parete chiusura interna / Internal closing flap

*08077
6

- Copertura esterna / External cover


- Copertura interna / Internal cover
- Coperchio arresto Doc. / Cover doc. stopper
- Arresto Doc. LS100 / Document stopper LS100
- Tappo schermo scanner / Scanner plastic cover stopper

2
3

5
8

LS100 - Service Manual

8-5

CTS electronics

TAV. Nr 1/B

SCOCCA PER MECCANICA Liv.04


COVER FOR MECHANICAL Lev.04

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
08003
Fondello / Floor pan LS100
1
2
08001-03
Copertura esterna / External cover
1
3
08002-02
Copertura interna / Internal cover
1
4
08033
Appoggio documento / Document holder
1
5
08026
Supporto lettore badge / Badge reader holder
1
6
08021
Tappo schermo scanner / Scanner plastic cover stopper
1
7
08043
Parete chiusura esterna / External closing flap
1
8
08044
Parete chiusura interna / Internal closing flap
1
9
08076
Coperchio arresto Doc. / Cover doc. stopper
1
10
08075
Arresto Doc. LS100 / Document stopper LS100
6

3
9

10

4
7

5
8

8-6

LS100 - Service Manual

CTS electronics

TAV. Nr 1/C

SCOCCA PER MECCANICA Liv.05


COVER FOR MECHANICAL Lev.05

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
08003
Fondello / Floor pan LS100
1

1
1
1
1
1
1
1
1
1
1

2
3
4
4
5
6
7
8
9
10

08091

Fondello per versione OCR con scarico


Floor pan for OCR version with relief
Copertura esterna / External cover
Copertura interna / Internal cover
Appoggio documento / Document holder
Appoggio documento lungo/ Long document holder
Supporto lettore badge / Badge reader holder
Tappo schermo scanner / Scanner plastic cover stopper
Parete chiusura esterna / External closing flap
Parete chiusura interna / Internal closing flap
Coperchio arresto Doc. / Cover doc. stopper
Arresto Doc. LS100 / Document stopper LS100

08001-04
08002-04
08033
08087
08026
08021
08043
08044
08076
08075
6

3
9

10

4
4
7

1
1
(with relief)

LS100 - Service Manual

8-7

CTS electronics

TAV. Nr 2

GRUPPO BADGE e ALIMENTAZIONE


BADGE GROUP AND MAINS

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
10705
Gruppo Testina Badge TRK 2-3 + cavo
1

10727

TR-0082

CAB-0641

1
1
1
1

4
4
4
4

SPINA-PLUG01
SPINA-PLUG03
SPINA-PLUG04
SPINA-PLUG05

Badge head group TRK 2-3 + cable


Gruppo Testina Badge TRK 1-2 + cavo
Badge head group TRK 1-2 + cable
Ac/Dc SW 24V 1,25 A
Ac/Dc SW 24V 1,25 A
Cavo per gruppo testina badge
Cable for Badge head group
Spina volante "Plug Australia"
Spina volante "Plug UK"
Spina volante "Plug USA"
Spina volante "Plug Europe"

4
2

8-8

LS100 - Service Manual

CTS electronics

TAV. Nr 3

PIASTRE ELETTRICHE
ELECTRONIC BOARD

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1

10706

10743

10839

10858

10781

10834

10859

10804

Piastra LS100/1
LS100/1 board
Piastra LS100/2
LS100/2 board
Piastra LS100/2R
LS100/2R Board
Piastra LS100/3 (Solo con piastra OCR cod.10804)
LS100/3 board (Only with OCR board code 10804)
Piastra LS100/4 (Colore)
LS100/4 board (Color)
Piastra LS100/5
LS100/5 board
Piastra LS100/5 (Solo con piastra OCR cod.10804)
LS100/5 board (Only with OCR board code 10804)
Piastra OCR (solo per LS100/3 e LS100/5)
OCR board (only for LS100/3 and LS100/5)
J10

J14

J8

J6

157

+
+

105

S1

53

J13

J16

C10
C5
1

U6

R1 R9
R2
PT1

X1

C6
1

U9

J1

R20
R21
R22

C8

U8

C7

U7

C4

C1

J1

R19
R18
U1

C2

51

J11

31

1
2

9
10

R8

R7 R6 R13 R14

R4

TR1

R5

J12

C9

U5

C14
+
C3

U4

U10

U3
C11

U2

81

C13

C12

R12 R11 R10 R15 R16 R17

Feeder version
Qty Ref.
CODE
DESCRIPTION
1
1
10805
Piastra LS100/3 senza feeder
LS100/3 board without feeder
1
1
10805-C
Piastra LS100/3 fino a meccanica 5 usare elettronica C
LS100/3 board unto mechanics 5 use electronics C
1
1
10805-D
Piastra LS100/3 da meccanica 6 usare elettronica D
LS100/3 board from mechanics 6 use electronics D

LS100 - Service Manual

8-9

CTS electronics

TAV. Nr 4

GRUPPO INK-JET (Bubble- jet 50 Nozzles)


INK-JET GROUP (Bubble- jet 50 Nozzles)

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1
1
10718
Piastra LS100 ink-jet
LS100 Ink-jet board
1
2
10675
Carrello completo INK-JET + cavo (Jp90)
INK-JET holder + cable (Jp90)

Top side

J2

J3
1

8-10

LS100 - Service Manual

CTS electronics

TAV. Nr 4

GRUPPO INK-JET (Ink- jet 12 Nozzles)


INK-JET GROUP (Ink- jet 12 Nozzles)

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1

10845

10186

Piastra LS100-I-2
LS100-I-2 board
Carrello completo INK-JET + cavo
INK-JET holder + cable

Top side

1
J1 1

J3

LS100 - Service Manual

8-11

CTS electronics

TAV. Nr 5

GRUPPI ELETTROMECCANICI
ELECTROMECHANICAL GROUP

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1

10720

ICCCD-CIS--01

ICCCD-CIS--06

08027

ICCCD-CIS--01

ICCCD-CIS--06

08019

08018

10363

10666

10721

10

CAB-0764

10

10851

Gruppo Motore (motore+puleggia+cavo)


Motor group (motor+pulley+cable)
Scanner retro (1 OUT CIS 500mm/sec) per LS100/1/2/3/4
Rear Scanner (1 OUT CIS 500mm/sec) for LS100/1/2/3/4
Scanner retro (CIS 3 OUT 1LG RGB) per LS100/5
Rear Scanner (CIS 3 OUT 1LG RGB) for LS100/5
Gruppo scanner retro finto
Dummy rear scanner
Scanner Fronte (1 OUT CIS 500mm/sec) per LS100/1/2/3/4
Front Scanner (1 OUT CIS 500mm/sec) for LS100/1/2/3/4
Scanner fronte (CIS 3 OUT 1LG RGB) per LS100/5
Front Scanner (CIS 3 OUT 1LG RGB) for LS100/5
Schermo per scanner retro
Rear scanner plastic cover
Schermo per scanner fronte
Front scanner plastic cover
Gruppo testina MICR
MICR head reader
E-Magn E34110 110 Ohm + cavo L= 70mm
E-Magn E34110 110 Ohm + cable L= 70mm
E-Magn E3499 + Cavo L= 100mm
E-Magn E3499 + Cable L= 100mm
Cavo 12 vie per scanner GS LS100
Cable 12 way for scanner GS LS100
Gr. Cavo flat FPC18 per LS100/5 (*)
Flat cable group FPC18 for LS100/5

(*) Per la sostotuzione vedere le istruszioni a pag. 6-30


See page 6-30 for replacement instructions

8-12

LS100 - Service Manual

CTS electronics

TAV. Nr 5

10

Top side
4 10

6
8
7

Bottom side

LS100 - Service Manual

8-13

CTS electronics

TAV. Nr 6

RULLI, MOLLE E TIMBRO


ROLLERS, SPRING AND STAMPS

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
-

8-14

06773

08017

01385

01388

08035

08023

01348

08042

09422

10

01384

11

01311

12

01363

13

01349

Paletta deviatrice
Deviator flap
Gruppo controrullino
Roller contrast group
Molla
Spring
Molla
Spring
Rullo scanner retro
Rear scanner contrast roller
Rullo scanner fronte
Front scanner contrast roller
Molla testina MICR
MICR head spring
Gruppo rullino pinch roller
Roller + o-ring pinch-roller
Supporto Timbro
Stamp holder
Molla pinch-roller
Spring pinch-roller
Molla
Extension spring
Molla
Extension spring
Molla
Entrance roller spring

LS100 - Service Manual

CTS electronics

TAV. Nr 6

Top side

2
3
8

9
10

3
11

2
12

7
13

6
8
7

Bottom side

LS100 - Service Manual

8-15

CTS electronics

TAV. Nr 7

GRUPPO SFOGLIATORE
FEEDER GROUP

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1

08057

01206

08045

08046

08067

01379

10822

10721

08052

20856

10

01349

Puleggia Pinch-Roller
Pinch-Roller pulley
O-ring (conf.10Pz)
O-ring (10Pcs pack)
Presfogliatore + o-ring
Prefeeder + o-ring
Gr. supporto + cellasto
Gr. support + rejent sliding
Molla (conf.10Pz)
Spring (10Pcs pack)
Molla (conf.10Pz)
Spring (10Pcs pack)
Gr. E-Magn. 12V 48ohm+cavo - fino ad elettronica liv. C (*)
E-Magn. group 12V 48ohm+cable - into electronics lev. C (*)
Gr. E-Magn. 12V 48ohm+cavo - da elettronica liv. D (*)
E-Magn. group 12V 48ohm+cable - from electronics lev. D (*)
Molla (conf.10Pz)
Spring (10Pcs pack)
Gr. Feeder
Feeder Group
Molla
Spring

(*) fino a meccanica 5 usare elettronica C / unto mechanics 5 use electronics C


da meccanica 6 usare elettronica D / from mechanics 6 use electronics D

8-16

LS100 - Service Manual

CTS electronics

TAV. Nr 7

3
5

4
6

10

LS100 - Service Manual

8-17

CTS electronics

TAV. Nr 8

CINGHIE, O-RING E RUOTE DENTATE


BELT, O-RING AND GEARS

Q
RIF
CODICE
DESCRIZIONE
Qty Ref.
CODE
DESCRIPTION
1

01511

01300

08036

Top side

Bottom side

8-18

Cinghia traino
Transport belt
O-Ring EPDM F27 x 2,5
O-Ring EPDM F27 x 2,5
Ruote dentate Z=34 mm 0,75
Gears Z=34 m=0,75 C04 wheel z=34 mm 0,75
2

LS100 - Service Manual