Heat Transfer in Jacketed Vessels

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Content Based
Chemical Engineering
Heat Transfer in Jacketed Vessels

Version 2.03a
by Stephen M. Hall, PE
Copyright 2001
smh2002@comcast.net
All cells are locked except user-defined data; unlock sheet from Tools menu (no password required)
VIEW-COMMENTS to see some additional explanations.
Scroll down and to the right to enter data.
Project Data
Temperature Conversion
To restore a saved calculation, select it from the drop-down box below,
Prepared by
xx
Client
xx
Date
xx
W.O.
xx
550 F
287.78 C
Unit
xx
270 C
518.00 F
Area
xx
Equip No
xx
Customary US
SI
then click the "Restore Saved Calculation" button
Vessel Data
Calc Title or Description
Enter value to convert:
Jacket Fluid Data
Vessel Fluid Data
Pfaudler RT-32-100 Glass-Lined Reactor
Orientation
vertical vol to tangent
Total working volume
gallons
116.9
Inside diameter
inches
32
Tangent-to-tangent
inches
22.75
Heads
Hemispherical Dished
Material of construction
carbon steel
Thickness
0.63
Glass
Thickness
Dowtherm SR-1, 20 vol%
Name
Temperature at jacket inlet
40.0
Bulk Temp
Thermal Conductivity
Btu/h-ft-F
0.28
Btu/h-ft-F
Specific Heat
Btu/lb-F
0.90
Specific Heat
Btu/lb-F
Density
lb/ft
Density
lb/ft
Viscosity
cP
2.60
Viscosity
cP
lb/ft-h
6.29
Water
F
100.0
Properties from data table:
inches
Lining
Fluid name
116.34
inches
0.06
Internal surface roughness
inches
0.000005
Outside surface roughness
inches
0.007
Internal fouling factor
ft-hr-F/Btu
Outside fouling factor (jacket)
ft-hr-F/Btu
0.001
Prandtl Number
dimensionless
64.79
20.44
lb/ft-h
Viscosity at wall
cP
lb/ft-h
0.36
0.99
62.12
0.68000
1.65
0.77833
1.88
Tank is Baffled
Side-Wall Jacket
Flow Rate in Side-Wall Jacket
No Jacket
Conventional
Specify flow rate per zone
Half-Pipe Coil
Dimple
Target velocity in jacket
Target pressure drop
Inlet/Outlet Nozzle Size
inches
Number of Zones
Percentage of side-wall covered by jacket
Target velocity
Agitator Data
Use Experimental
Impeller Type
Glass-steel retreating
Pressure Drop Data
ft/sec
Sidewall
Impeller Diameter
inches
Bottom Head
Blade Height or Flight Pitch
inches
Blade Pitch (90 deg = upright)
degress
90
rpm
15
10
Number of blades
Agitator Rotational Speed
Page 1
24
2
3
Half-Pipe Coil Jacket Data

Not Applicable
Nominal Pipe Diameter
inches
Quick Results
Cross section angle (180 or 120 deg)

Spacing between Coils
120
inches
Heat Transfer Coefficients
0.9843
hi
ho
From Vessel to Sidewall Jacket
198
76
33 Btu/ft-hr-F
From Vessel to Bottom Jacket
198
76
33 Btu/ft-hr-F
--
--
-- Btu/ft-hr-F
From Vessel to Coil
Overall U
Conventional Jacket Data

Fluid Flow
Annular space dimension
Standard
inches
1.37
Baffled
Agit. Nozzles
Number of agitation nozzles per zone

Throat diameter for each nozzle
inches
Velocity
10.0 ft/sec
1.6 psi
Sidewall Jacket (combined)
9.6 gal/min
10.0 ft/sec
1.6 psi
Bottom Jacket Nozzle
0.0 gal/min
10.0 ft/sec
1.6 psi
-- gal/min
-- ft/sec
-- psi
0.625
2.36
Temperature Effects
Dimple Jacket Data
Inlet
Heat Transferred
40.0
47.0 F
Bottom Jacket
40.0
0.0 F
Btu/hr
--
-- F
-- Btu/hr
100.0
Btu/hr
Vessel Contents
inches
Outlet
Sidewall Jacket
Internal Coil
Not Applicable
0.1969
-31,296 Btu/hr
Vessel contents will cool at a rate of 0.55 F/minute
Center-to-center distance between adjacent dimples

Longitudinal
inches
3.94
Transverse
inches
3.94
Mean dimple diameter
inches
Triangular
Dimple pitch
3.54
Square
Bottom Head Jacket
Use this section when you have experimental pressure drop data
No Jacket
Conventional
Half-Pipe Coil
Dimple
Input the known conditions

Flowrate
Density
Pressure Drop
gal/min
lb/ft
psi
Sidewall (one zone)
Same type as Side-Wall Jacket

Series Flow
Number of agitation nozzles on bottom
Bottom Head
0
See the instruction manual for further information about the use of this pressure drop technique.
Internal Coil
No Coil
Helical
Coil pipe size
inches
Length of coil
inches
Pressure Drop
9.6 gal/min
Internal Coil
Aiding flow (upflow during cooling/downflow during heating)
Annular space dimension
Flow Rate
Sidewall Jacket (each nozzle)
Hairpin
2
672.1
Page 2
JACKETED VESSEL HEAT TRANSFER

CLIENT
xx
REV PREPARED BY
0
xx
xx
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
DATE
APPROVAL
W.O.
EQUIP. NO
xx
REQUISITION NO.
xx
UNIT
AREA
PROCURED BY
xx
xx
Orientation
Inside diameter
Tangent-to-tangent
Heads
Thickness
Lining
Thickness
Vessel is baffled
Vessel Data
vertical, cylindrical
Contents
116 gallons
Bulk Temperature
32 inches
22.75 inches
Specific Heat
Density
carbon steel
Viscosity
0.63 inches
Glass
Viscosity at wall
0.06 inches
0.0000 inches
Agitator Type
0.0070 inches
Impeller Diameter
0 ft-hr-F/Btu
Speed
0.001 ft-hr-F/Btu
Method for determining flow rate in jacket or coil:

Target Velocity
Value
10 ft/sec
Pressure drop in sidewall determines flow in bottom jacket
Dow Chemical Co.
Ethylene Glycol, water, and inhibitors
Estimated vessel wall temp.
83 F
Sidewall Jacket Type
Conventional
Bottom Jacket Type
Conventional
Internal Coil Type
No Coil
Heat Transfer Coefficients

From Vessel to Sidewall Jacket
From Vessel to Bottom Jacket
From Vessel to Coil
Fluid Flow
Sidewall Jacket (each nozzle)
Sidewall Jacket (combined)
Bottom Jacket Nozzle
Internal Coil
PAGE
SPECIFICATION NO.
INSTALLED BY
Water
100 F
0.36 Btu/h-ft-F
0.99 Btu/lb-F
62.12 lb/ft
0.68 cP
1.645 lb/ft-h
0.78 cP
1.883 lb/ft-h
24 inches
15 rpm
Jacket Fluid
Fluid Name
40 F
0.28 Btu/h-ft-F
Specific Heat
0.90 Btu/lb-F
Density
64.79 lb/ft
Viscosity
2.60 cP
6.29 lb/ft-h
Prandtl Number
20.44 dimensionless
Jacket and Coil Data

Annular space: 1.4 inches; 1 zones; opposing flow
agitating nozzles
Annular space: 1.4
Calculated Results
hi
hw
198
94
198
94
--Flow Rate
9.6
9.6
0.0
--
gal/min
gal/min
gal/min
gal/min
Temperature Effects
Inlet
Outlet
Sidewall Jacket
40.0
47.0 F
Bottom Jacket
40.0
0.0 F
Internal Coil
--- F
Vessel Contents
100.0
F
Vessel contents will cool at a rate of 0.55 F/minute
ho
76
76
-Velocity
10.0
10.0
10.0
--
Overall U
33 Btu/ft-hr-F
33 Btu/ft-hr-F
-- Btu/ft-hr-F
ft/sec
ft/sec
ft/sec
ft/sec
Heat Transferred
-31,296 Btu/hr
Btu/hr
-- Btu/hr
-31,296 Btu/hr
Pressure Drop
1.6 psi
1.6 psi
1.6 psi
-- psi
JACKETED VESSEL HEAT TRANSFER

CLIENT
xx
REV PREPARED BY
0
xx
xx
1
2
APPROVAL
W.O.
xx
UNIT
AREA
PROCURED BY
xx
xx
Vessel Data
vertical, cylindrical
Contents
116.9 gallons
Initial Temperature
32 inches
22.75 inches
Specific Heat
Density
carbon steel
Viscosity
0.63 inches
Glass
Viscosity at wall
0.06 inches
0.0000 inches
Agitator Type
0.0070 inches
Impeller Diameter
0 ft-hr-F/Btu
Speed
0.001 ft-hr-F/Btu
Orientation
Inside diameter
Tangent-to-tangent
Heads
Thickness
Lining
Thickness
Vessel is baffled
PAGE
SPECIFICATION NO.
INSTALLED BY
Water
100 F
0.36 Btu/h-ft-F
0.99 Btu/lb-F
62.12 lb/ft
0.68 cP
1.645 lb/ft-h
0.78 cP
1.883 lb/ft-h
24 inches
15 rpm
Jacket Fluid
Fluid Name
40 F
0.28 Btu/h-ft-F
Specific Heat
0.90 Btu/lb-F
Pressure drop in sidewall determines flow in bottom jacket
Density
64.79 lb/ft
Viscosity
2.60 cP
6.29 lb/ft-h
Estimated vessel wall temp.
83 F
Prandtl Number
20.44 dimensionless
Method for determining flow rate in jacket or coil:

Target Velocity
Value
10 ft/sec
Sidewall Jacket Type
Conventional
Bottom Jacket Type
Conventional
Internal Coil Type
No Coil
Jacket and Coil Data

Annular space: 1.4 inches; 1 zones; opposing flow
agitating nozzles
Annular space: 1.4
Timeline (calculated at 5-minute intervals)
120
100
Temperature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
DATE
EQUIP. NO
xx
REQUISITION NO.
80
60
40
20
0
0
25
50
75
100
125
150
175
Time (minutes)
200
225
250
275
300

Heat Transfer in Jacketed Vessels

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Heat Transfer in Jacketed Vessels

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About this document

This document contains screenshots of software available from Cheresources.com.

COPYRIGHT, 2005. CHERESOURCES, INC.

1422 Goswick Ridge Road

Heat Transfer in Jacketed Vessels

To restore a saved calculation, select it from the drop-down box below,

then click the "Restore Saved Calculation" button

Enter value to convert:

Jacket Fluid Data

Vessel Fluid Data

Pfaudler RT-32-100 Glass-Lined Reactor

vertical vol to tangent

Total working volume

Dowtherm SR-1, 20 vol%

Temperature at jacket inlet

Properties from data table:

Internal surface roughness

Outside surface roughness

Internal fouling factor

Outside fouling factor (jacket)

Flow Rate in Side-Wall Jacket

Specify flow rate per zone

Target velocity in jacket

Target pressure drop

Inlet/Outlet Nozzle Size

Percentage of side-wall covered by jacket

Pressure Drop Data

Blade Height or Flight Pitch

Blade Pitch (90 deg = upright)

Half-Pipe Coil Jacket Data

Cross section angle (180 or 120 deg)

Heat Transfer Coefficients

From Vessel to Sidewall Jacket

From Vessel to Bottom Jacket

From Vessel to Coil

Conventional Jacket Data

Number of agitation nozzles per zone

Sidewall Jacket (combined)

Bottom Jacket Nozzle

Dimple Jacket Data

Vessel contents will cool at a rate of 0.55 F/minute

Center-to-center distance between adjacent dimples

Mean dimple diameter

Bottom Head Jacket

Input the known conditions

Sidewall (one zone)

Same type as Side-Wall Jacket

Coil pipe size

Aiding flow (upflow during cooling/downflow during heating)

Annular space dimension

Sidewall Jacket (each nozzle)

JACKETED VESSEL HEAT TRANSFER

Method for determining flow rate in jacket or coil:

Sidewall Jacket Type

Bottom Jacket Type

Internal Coil Type

Heat Transfer Coefficients

Jacket and Coil Data

JACKETED VESSEL HEAT TRANSFER

Method for determining flow rate in jacket or coil:

Sidewall Jacket Type

Bottom Jacket Type

Internal Coil Type

Jacket and Coil Data