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Internals
for packed columns
0699 2501
Table of contents
Page
Introduction
Column types
Liquid distributors
Selection of liquid distributors
Splash-plate distributor VEP
Channel-type distributors VKG and VKR
Collector / distributor VS
4
4
5
67
8
9 10
11 13
14
15 16
17
18 19
Introduction
This brochure provides an overview of Sulzer Chemtech Column Internals, which have be developed in Sulzer Chemtechs extensive test
facility and used in commercial applications for many years. The following pages will provide you with detailed information on our internals for structured and random packings.
At Sulzer Chemtech, decades of design, construction and manufacturing experience are combined with on-going development and state-of-the-art production methods to guarantee you products of the
highest possible quality.
In order to comply with your specific requirements, our sales engineers and specialists will always be ready to discuss detail inquiries
with you personally.
We look forward to working with you to develop a customized
packed tower solution that will exceed your expectations.
Column type
When preparing column internals
specifications, you must know
whether you will be using a flanged
column or a welded vessel. If your
column is a welded vessel, then you
must know the inside diameter of
the manhole.
Prior to beginning engineering of
your column and internals, Sulzer
Chemtech will verify with you the
overall column height, and the manhole inside diameter.
0600 2508-2
0600 2508-4
Flanged columns
Liquid distributors
experience and well-founded expertise make your distributor selection decisions easy.
Peak performance of your column
is achievable only if you precisely match your column internals to
both your packings and their specific process application.
200
Collector/distributor, VS
0600 2512-3
100
High-liquid
load distributor, VKH/VEH
50
:
20
0600 2507-6
0600 2503-3
Channel-type distributor
VKG1)
VKR1)
1.0
fi
0.25
1)
0600 2507-2
4.0
8.0
These distributors are suitable for most applications. For very difficult applications, Sulzer Chemtech can provide
customdesigned distributors that will fit your specific requirements.
4
Liquid distributors
0600 2503-3
0600 2514
Specifications
Diameter
> 0.8 m
Liquid load
Drip-point density
Turndown ratio
3:1 max.
Gas load
Sensitivity to contamination
Slight
Construction details
Special note
Liquid distributors
0600 2507-6
0600 2507-7
Specifications
Diameter
Liquid load
1 to 100 m3/m2h
Drip-point density
Turndown ratio
3:1 max.
Gas load
Sensitivity to contamination
Construction details
Special note
Liquid distributors
0601 2501
VKR
0600 2507-10
Specifications
Diameter
> 0.25 m
Liquid load
Drip-point density
Turndown ratio
Gas load
Sensitivity to contamination
Slight
Construction details
Special note
Liquid distributors
Collector / distributor VS
The collector/distributor VS is used
whenever collection and redistribution of liquid is required at very high
liquid loads. It resembles a chimney
tray; however the chimney arrangement is custom designed for your
applications liquid distribution and
pressure drop requirements.
For moderate liquid loads applications, where liquid mixing is important, a separate accumulator tray
must collect the liquid and feed it to
a liquid distributor located below it.
0600 2512-3
Specifications
Diameter
0.25 - 8.0 m
Liquid load
>30 m3/m2h
Drip-point density
Turndown ratio
3:1 max.
Gas load
F-factor up to 3 Pa1/2
Sensitivity to contamination
Slight
Construction details
Special note
Plastic distributor
The bottom-hole distributor VEG
and the channel-type distributor
VKR are available in PP, PVDF, PVC,
and other plastic materials.
The maximum operating temperature is 60 to 100 oC depending on
plastic material.
0600 2503-7
Specifications
Diameter
0.25 - 6 m
Liquid load
1 - 20 m3/m2h
Drip-point density
Turndown ratio
Gas load
Sensitivity to contamination
Construction details
Specifications
Diameter
Liquid load
Drip-point density
0.25 - 1.6 m
1 to 20 m3/m2h
40 to 160 drip points per m2
Turndown ratio
Gas load
Sensitivity to contamination
Construction details
0600 2511-3
Specifications
10
Diameter
0.25 - 1.2 m
Liquid load
1 to 20 m3/m2h
Drip-point density
Turndown ratio
3:1 max.
Gas load
Sensitivity to contamination
High
Construction details
0609 2500-3
High-liquid load
distributor VKH/VEH
The distributor VKH is used for
high liquid loads, e.g. greater than
20 m3/m2h. This is an excellent nonplugging distributor. The liquid is
discharged laterally from rectangular channels onto the packing.
0609 2500-5
11
0600 2503-6
0609 2500-3
0600 2511-5
12
0600 2511-1
0600 2502-1
0600 2503-8
13
Liquid distributors
The hole size can be roughly determined in relation to the liquid load
and the required drip-point density. The choice of drip-point density
must be made in accordance with
the specific surface area of the packing used. Exact hole sizes will be
Drip point density (VD) figures consider the distribution effect of the
splash-plate.
VEP splash-plate
4
6
8
10
12
5
VD 80
10
15
L (m3/m2h)
VD 160
20
25
VD 200
30
VD 330
0
hole size (mm)
4
8
12
16
20
20
40
60
L (m3/m2h)
80
100
120
14
0600 2511-3
0600 2566-1
Liquid collectors
Vane collector SL
The collector SL is used as a separate unit to accumulate liquids from
packed sections within a column.
This collector requires a ring channel welded to the column wall.
The pressure drop of this collector
is negligible.
0600 2509-2
0600 2509-4
Collector SLF
The collector SLF is designed to be
installed between the column flanges
in smaller flanged columns.
0600 2509-1
15
Liquid collectors
0600 2506-1
16
0600 2506-3
0600 2506-2
0600 2513-4
Support grids TE / TS
TE and TS are intended for structured packings with surface area
over 350m2/m3 packing volume.
They are designed with drip plates
to prevent premature flooding of the
packing.
These support grids rest on support
rings or gussets welded to the column shell. For columns over 3 m
ID, additional supports and major
beams may be required.
0600 2513-2
17
GITV
0600 2505-1
0600 2505-3
Cyclon inlet
GD
Open inlet
0600 2505-4
GIG
0600 2505-2
Tube inlet
GDP
Splash plate inlet
GIV
Vane inlet
18
0600 2505-5
LV inlet
0600 2504-2
0600 2504-4
LV (2) inlet
0600 2504-1
LRP inlet
0600 2504-3
19
www.sulzer.com
Please check for your local contact
Sulzer Chemtech Ltd, a member of the Sulzer Corporation, with headquarters in Winterthur, Switzerland, is active in the field of process engineering
and employs some 4000 persons worldwide.
Sulzer Chemtech is represented in all important industrial countries and
sets standards in the field of mass transfer and static mixing with its advanced and economical solutions.
Distributed by:
Legal Notice: The information contained in this publication is believed to be accurate and reliable, but is not to be construed as implying any
warranty or guarantee of performance. Sulzer Chemtech waives any liability and indemnity for effects resulting from its application.