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1HDB050016-YN

Two-Column Rotary Disconnector


Type SGF
Instruction Manual
Optionally with built on
Earthing Switch Type TEC
Rated Voltages : 36 - 362kV
Rated Current : 1600 - 4000 A

1HDB050016-YN

Contents
1.

Please Read First............................................................................. 1


1.1
1.2
1.3

Copyright ................................................................................ 1
Guarantee............................................................................... 1
Conventions............................................................................ 1

2.

Function ..........................................................................................
2.1 Disconnector ..........................................................................
2.2 Earthing Switch ......................................................................
2.3 Variants.. ................................................................................

2
2
2
2

3.

Mounting Alternatives .................................................................... 3


3.1 Parallel Arrangement of Disconnector Poles ........................... 3
3.2 Series Arrangement of Disconnector Poles ............................ 3

4.

Basic Design ..................................................................................


4.1 Disconnector .........................................................................
4.2 Earthing Switch .....................................................................

4
4
5

5.

Mode of Operating .........................................................................


5.1 General .................................................................................
5.2 Disconnector .........................................................................
5.3 Earthing Switch .....................................................................
5.4 Interlocking ............................................................................

6
6
6
7
7

6.

Technical Data ................................................................................ 8


6.1 General Electrical Data .......................................................... 8
6.2 General Mechanical Data ...................................................... 8
6.3 General Main Dimensions ..................................................... 9
6.4 Minimum Distances between Disconnector Poles ................. 10

7.

Scope of Supply ............................................................................. 11


7.1 Disconnector ......................................................................... 11
7.2 Earthing Switch ...................................................................... 12

8.

Shipping and Storage ..................................................................... 13


8.1 Shipping ................................................................................. 13
8.2 Storage .................................................................................. 13

9.

Mounting, General .......................................................................... 14


9.1 Tools and Materials ................................................................. 14
9.2 Treatment of Contact Surface and Intersection Surface ......... 15

10.

Mounting of Disconnector ............................................................. 16

11.

Mounting of Operating Mechanism for Disconnector ............... 22


11.1 Direct Mounting ..................................................................... 22
11.2 Separate Mounting ................................................................ 26

12.

Mounting of Coupling of Disconnectors, Cabling ........................ 34

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ii

13.

14.

15.
16.

17.

18.

19.

20.
21.

Mounting of Operating Mechanism


For Earthing Switch ...................................................................... 44
13.1 Direct Mounting .................................................................... 44
13.2 Separate Mounting ............................................................... 46
Mounting of Earthing Switch ........................................................ 54
14.1 Earthing Switch Poles in Parallel ........................................... 54
14.2 Earthing Switch Poles in Series
And Mounting on Individual Disconnector Poles ................... 64
Mounting of Mechanical Interlocking .......................................... 76
Commissioning and De-commissioning ................................... 78
16.1 Commissioning of Disconnector ........................................... 78
16.2 Commissioning of Earthing Switch ....................................... 78
16.3 Commissioning of Operating Mechanism
Of Disconnector .................................................................. 78
16.4 Commissioning of Operating Mechanism
For Earthing Switch ............................................................. 78
16.5 De-commissioning .............................................................
79
Maintenance ................................................................................ 80
17.1 Treatment of Contact Surface and Intersection Surface ....... 81
17.2 Disconnector ....................................................................... 82
17.3 Earthing Switch ................................................................... 84
Spare Parts .................................................................................. 92
18.1 Order Information ............................................................... 92
18.2 Disconnector ...................................................................... 93
18.3 Earthing Switch ..................................................................
93
Lists of Item Numbers ................................................................
94
19.1 Item Numbers ....................................................................
94
19.2 Connecting Sets ................................................................
96
Index ........................................................................................... 101
Clients Comments ..................................................................... 105

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iii

Contents of Figures
Figure 1 : 3-pole type SGF two-column rotary disconnector
in parallel arrangement (basic design) .................................... 3
Figure 2 : 3-pole type SGF two-column rotary disconnector
In series arrangement (basic design) ...................................... 3
Figure 3 : Basic design of type SGF two-column rotary disconnector ...... 4
Figure 4 : Basic design of earthing switch ............................................... 5
Figure 5 : Mode of operation
Of type SGF two-column rotary disconnector
(Example : 3-pole in parallel arrangement) .............................. 6
Figure 6 : Mode of operation of earthing switch
(Example : 3-pole in parallel arrangement).............................. 7
Figure 7 : General main dimensions
Of type SGF two-column rotary disconnector .......................... 9
Figure 8 : Minimum distances Pmin
Between poles of disconnector in parallel arrangement ........... 10
Figure 9 : Minimum distances Pmin
Between poles of disconnector in series arrangement ............ 10
Figure 10 : Scope of supply, disconnector ................................................ 11
Figure 11 : Scope of supply, earthing switch ............................................. 12
Figure 12 : Mounting of disconnector :
Shipping of disconnecetor base (2)
If mounting on supporting structure ......................................... 17
Figure 13 : Mounting of disconnector:
Shipping of premounted disconnector pole
If mounting in front of supporting structure
(Example : Version for rated normal current 1 600 A) ............... 17
Figure 14 : Mounting of disconnector ....................................................... 18
Figure 15 : Mounting of disconnector :
Mounting of corona-protection fittings (87) on rotary heads
(Only for rated voltage 362 & 362 kV) ..................................... 19
Figure 16 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on finger side
(Only for rated voltages 245......362 kV) .................................. 20
Figure 17 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on contact side
(Only for rated voltages 245 ... 362 kV) .................................... 21
Figure 18 : Mounting of operating mechanism for disconnector :
Direct mounting ...................................................................... 23
Figure 19 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
At opening side ..................................................................... 24
Figure 20 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
at opposite opening side ......................................................... 25
Figure 21 : Mounting of operating mechanism for disconnector,
Separate mounting : Measurement m3 < 6 m .......................... 27
Figure 22 : Mounting of operating mechanism for disconnector
Separate mounting if measurement m3 <, 6 m :
Mounting dimensions ............................................................. 28
Figure 23 : Mounting of operating mechanism for disconnector,
Separate mounting if measurement m3 = 6 .. 12 m :
Mounting dimensions ............................................................. 29

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iv

Figure 24 :

Figure 25 :
Figure 26 :

Figure 27 :

Figure 28 :
Figure 29 :
Figure 30 :
Figure 31 :

Figure 32 :

Figure 33 :

Figure 34 :

Figure 35 :
Figure 36 :
Figure 37 :
Figure 38 :
Figure 39 :

Figure 40 :

Figure 41 :

Figure 42 :
Figure 43 :

Figure 44 :

Mounting of operating mechanism for disconnector,


Separate mounting if measurement m3 = 6 ... 12 m :
Details A and detail B .............................................................. 30
Mounting of operating mechanism for disconnector,
Separate mounting : Laterally offset operating mechanism ..... 31
Mounting of operating mechanism for disconnector,
Separate mounting : Mounting of operating lever (74)
If operating mechanism for disconnector at opening side ........ 32
Mounting of operating mechanism for disconnector,
Separate mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
At opposite opening side ......................................................... 33
Mounting of coupling of disconnectors :
Overview ................................................................................ 35
Mounting of coupling of disconnectors :
Disconnector poles in parallel ................................................. 36
Mounting of coupling of disconnectors :
Disconnector poles in series ................................................... 37
Mounting of coupling of disconnectors :
Mounting of operating rod (37) if operating mechanism
For disconnector at opening side ............................................ 38
Mounting of coupling of disconnectors :
Mounting of operating rod (37) if operating mechanism
For disconnector at opposite opening side .............................. 39
Mounting of coupling of disconnectors :
Adjustment of operating mechanism for disconnector
If operating mechanism for disconnector at opening side ........ 40
Mounting of coupling of disconnectors :
Adjustment of operating mechanism for disconnector
If operating mechanism for disconnector
At opposite opening side ......................................................... 41
Mounting of coupling of disconnectors :
Disconnector main contacts, engagement .............................. 42
Mounting of coupling of disconnectors :
Disconnector main contacts, adjusting measurements ........... 43
Mounting of operating mechanism for earthing switch :
Direct mounting ...................................................................... 45
Mounting of operating mechanism for earthing switch,
Separate mounting Measurement m3 < 6 m ............................ 47
Mounting of operating mechanism for earthing switch,
Separate mounting if measurement m3 < 6 m :
Mounting dimensions ............................................................. 48
Mounting of operating mechanism for earthing switch,
Separate mounting if measurement m3 = 6 ... 12 m :
Mounting dimensions ............................................................. 49
Mounting of operating mechanism for earthing switch,
Separate mounting if measurement m3 = 6 ... 12 m :
Detail A and detail B ................................................................ 50
Mounting of operating mechanism for earthing switch,
Separate mounting : Laterally offset operating mechanism ..... 51
Mounting of operating mechanism for earthing switch
Direct and separate mounting :
Mounting of operating lever (76) if operating mechanism
For earthing switch on contact side ......................................... 52
Mounting of operating mechanism for earthing switch,
Direct and separate mounting :
Mounting of operating lever (76) if operating mechanism
For earthing switch on finger side ............................................ 53

1HDB050016-YN

Figure 45 :

Figure 46 :

Figure 47 :
Figure 48 :

Figure 49 :

Figure 50 :

Figure 51 :

Figure 52 :

Figure 53 :

Figure 54 :

Figure 55 :

Figure 56 :

Figure 57 :

Figure 58 :

Mounting of earthing switch,


earthing switch poles in parallel :
Mounting of earthing switch link (336) ..................................... 56
Mounting of earthing switch,
earthing switch poles in parallel :
Mounting of earthing connections (79, 343),
detail 1 and detail 2 : Two earthing connections
for rated short-time currents > 40 kA, 1 s .................................. 57
Mounting of earthing switch,
earthing switch poles in parallel : Spacing dimensions ............. 58
Mounting of earthing switch,
earthing switch poles in parallel :
Mounting of coupling piece (342, 334)
for connection of earthing switch shafts (337)
for pole distances P > 2 500 mm .............................................. 59
Mounting of earthing switch,
earthing-switch poles in parallel :
Mounting of earthing-switch lever (19)
and operating rod (71) if operating mechanism
for earthing switch on contact side ........................................... 60
Mounting of earthing switch,
earthing-switch poles in parallel :
Mounting of earthing-switch lever (19)
and operating rod (71) if operating mechanism
for earthing switch on finger side .......................................... 61
Mounting of earthing switch,
earthing-switch poles in parallel :
Adjustment of operating mechanism for earthing switch
if operating mechanism for earthing switch on contact side ...... 62
Mounting of earthing switch,
earthing-switch poles in parallel :
Adjustment of operating mechanism for earthing switch
if operating mechanism for earthing switch on finger side ........ 63
Mounting of earthing switch,
earthing-switch poles in series :
Mounting of earthing-switch links (336) ................................... 66
Mounting of earthing switch,
earthing-switch poles in series :
Mounting of earthing connections (79, 343),
detail 1 and detail 2 : Two earthing connections
for rated short - time currents > 40 kA, 1 s ................................ 67
Mounting of earthing switch,
earthing - switch poles in series :
Mounting of coupling rods (15) ................................................ 68
Mounting of earthing switch,
earthing - switch poles in series :
Adjustment measurements for earthing - switch shaft (73)
and earthing - switch lever (339),
earthing switch on finger side .................................................. 69
Mounting of earthing switch,
earthing - switch poles in series :
Adjustment measurements for earthing - switch shaft (73)
and earthing - switch lever (339),
earthing switch on contact side ............................................... 69
Mounting of earthing switch,
earthing - switch poles in series :
Mounting of earthing - switch lever (19)
and operating rod (71) if operating mechanism
for earthing switch on contact side .......................................... 70

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vi

Figure 59 :

Figure 60 :

Figure 61 :

Figure 62 :

Figure 63 :

Figure 64 :
Figure 65 :

Figure 66 :
Figure 67 :

Figure 68 :

Figure 69 :

Figure 70 :

Figure 71 :
Figure 72 :
Figure 73 :
Figure 74:
Figure75 :

Mounting of earthing switch,


earthing -switch poles in series :
Mounting of earthing -switch lever (19)
and operating rod (71) if operating mechanism
for earthing switch on finger side ............................................. 71
Mounting of earthing switch,
earthing-switch poles in series :
Adjustment of operating mechanism for earthing switch
if operating mechanism for earthing switch on contact side ..... 72
Mounting of earthing switch,
earthing - switch poles in series :
Adjustment of operating mechanism for earthing switch
if operating mechanism for earthing switch on finger side ........ 73
Mounting of earthing switch :
Mounting of earthing contact (18)
for rated voltages 36 ... 170 kV
and rated peak-withstand currents < 100 kA ........................... 74
Mounting of earthing switch :
Mounting of earthing contact (18)
for rated voltages 245 ... 362kV
or rated peak-withstand currents > 100 kA
(corona-protection fitting
and for rated voltages 245 ... 362 kV) ...................................... 74
Mounting of earthing switch :
Earthing contact (18), adjusting measurements ..................... 75
Mounting of mechanical interlocking :
Adjusting measurement of mechanical interlocking
between disconnector and earthing switch ............................. 77
Maintenance of disconnector :
Replacement of contact fingers (66) and contact pieces (67) ... 83
Maintenance of earthing switch :
Replacement of earthing contact (18)
for rated voltage 36... 170 kV
and rated peak-withstand currents < 100 kA ............................ 85
Maintenance of earthing switch :
Replacement of earthing contact (18)
for rated voltage 245 ... 362 kV
or rated peak-withstand currents > 100 kA ............................... 86
Maintenance of earthing switch :
Contact finger dimensions
for rated voltages 36 ... 170 kV
and rated peak-withstnad currents < 100 kA ............................ 87
Maintenance of earthing switch :
Contact finger dimensions
for rated voltages 245 ... 362 kV
or rated peak - withstand currents > 100 kA .............................. 87
Instruction of assembly of adaptor plate................................... 88
Rotational alignment of contact fingers (66)
for perfect contact on contact Piece (67).................................. 89
Tilting of column for alignment................................................. 90
Earthing Arm Support for Single Earth switch ...........................91
(Only for rated voltage 245 ... 362kV)
Earthing Arm Support for Double Earth switch ....................... 91
(Only for rated voltage 245 ... 362kV)

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1.

1/106

Please read first


To our clients
These service instructions have been carefully written. They are intended to allow the safe and reliable
operation of our products. However, should you be dissatisfied with these service instructions, please
let us know. At the end of these service instructions you will find a form you can use for this purpose.

1.1

Copyright
We reserve all rights in respect of this document and the product represented therein. The contents of
this document may not without our positive consent be reproduced, notified to third parties or otherwise
used.
ABB Limited

1.2

Guarantee
If these service instructions are followed, this will, in our experience, guarantee the safe and reliable
operation of our products.
Please contact us or our nearest representative if the safe and reliable operation of our products is no
longer guaranteed because of incorrect or missing information. Our address and telefax no. are given
on the left.
We accept no responsibility whatsoever in respect of any direct or indirect damage or loss arising
through the incorrect use of our products.
Subject to change without notice.

1.3

Conventions
Note: In our service instructions, particularly important texts are specially identified :
Caution : A thus identified text always contains information of particular importance.
Warning : A thus identified text always points out risks to plant and equipment.
A thus identified text always points out risk of physical injury and danger to life.
We expressly draw you attention to the fact that the thus identified texts must under all circumstances
be complied with. If the thus identified texts are not complied with, no guaranty claims will be
entertained.
In the illustrations in these service instructions, numbers are used to identify parts of equipment. These
numbers are item numbers. A list of all item numbers can be found at the end of these service
instructions. The same numbers are, wherever practical, also used in the text. Item numbers in the text
are always given in parentheses, e.g. (221).
In the illustrations in these service Instructions, the figures are based on the standard version of SGF
disconnector, there may be some items which may not be exactly same as shown in figures. These
may be incase of levers, Rotary pedestal bearing, pivot bearing, disconnector base, Current paths for
rated for 3150/4000A etc.

1HDB050016-YN

2.

Function

2.1

Disconnector

2/106

Electrical isolation of parts of networks


High-voltage disconnectors are used for the electrical isolation of electrical high-voltage networks.
When switched off, they form a visible isolation distance. High-voltage disconnectors are switched
under no-load conditions. Small capacitive or inductive currents, of the kind that occur during the
discharge of disconnected overhead-line or cable sections, are controlled.
Outdoor installation and formation of groups
The type SGF two column rotary disconnector described in these service instructions is a single - pole
disconnector for outdoor installation. Two or three poles can be coupled to form a group.
Standards
The type SGF two-column rotary disconnector conforms to the following standards :
lIEC 62271-102 (2001-12) & IEC 62271-1 (2007-10)
lDIN/VDE 0670 Part 2/Oct 1991 and Part 1 000/Aug 1984

2.2

Earthing Switch
Earthing and short-circuiting
In order to earth and short-circuit switched-off parts of plant, it is possible to mount one or two earthing
switches per pole.

2.3

Variants
Selection of variant of client
The type SGF two-column rotary disconnector is available in a wide range of variants. These service
instructions are valid for all variants. The information on the different variants is structured in such a
way that a clear distinction can be made.

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3.

3/106

Mounting Alternatives
The disconnector poles of a 2- or 3-pole group can be arranged in parallel or in series. The pole and
side for mounting of operating mechanism can be freely specified when ordering.
Note : The side for mounting the operating mechanism is finalized with the order. Later changes are not
possible.

3.1

Parallel Arrangement of Disconnector Poles


Figure 1 shows a 3-poles type SGF two-column rotary disconnector with two earthing switches in
parallel arrangement.

Figure 1 : 3-pole type SGF two-column rotary disconnector in parallel arrangement (basic design)

3.2

Series Arrangement of Disconnector Poles


Figure 2 shows the type SGF two-column rotary disconnector with one earthing switch in series
arrangement.

Figure 2 : 3-pole type SGF two-column rotary disconnector in series arrangement (basic design)

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4/106

4.

Basic Design

4.1

Disconnecetor
Figure 3 and Table 1 contain the most important components of the type SGF two-column rotary
disconnector.

Figure 3 : Basic design of type SGF two-column rotary disconnector

Table 1 : Basic design of type SGF two-column rotary disconnector


Designation
Disconnector base

Item No.

Remarks

Consisting of : Sectional steel base frame


(221),rotary pedestals (70),diagonal rod(68)

Rotary pedestals

70

Enclosed, maintenance-free, on stud bolt for


adjustment

Support insulator

201

Rotary heads

284

Enclosed, maintenance-free, swivelling


range 3600

Current paths

5, 6

Welded aluminium construction, corrosionresistant

Contact finger

66

Cu-Cr-Zr alloy, silver-faced

Contact pieces

67

Cu, silver-faced

High-voltage terminals

17

Flat terminal to DIN 46 203 with :


- 4 bore holes : For rated currents < 1 600 A
- 8 bore holes : For rated currents > 1 600 A
and NEMA

Operating mechanism

75

Optionally : Motor-operated or manual

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4.2

5/106

Earthing - Switch
Figure 4 and Table 2 contain the most important components of the earthing switch.

Figure 4 : Basic design of earthing switch

Table 2 : Basic design of earthing switch


Designation

Item No.

Remarks

Earthing connection

79

Cu, flexible

Earthing-switch shaft

337

Tubular contact arm

23

Aluminium

Contact finger

20

Cu-Cr-Zr alloy, silver-faced

Earthing contact

18

Cu, silver-faced

Operating mechanism

77

Optionally : Motor-operated or manual

Steel tube, hot-dip galvanized

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6/106

5.

Mode of Operation

5.1

General
The type SGF two-column rotary disconnector has separate operating mechanisms for the
disconnector and the earthing switch.
Prevention of automatic operating or closing
When the equipments switched on or off, a dead-center position is passed through just before the end
positions are reached. This prevents the automatic opening or closing of the disconnector or earthing
switch as a result of :
lShort-circuit
lExternal influence : (e.g. storm or earthquake)

5.2

Disconnector

Figure 5 : Mode of operation of type SGF two-column rotary disconnector


(example : 3-pole in parallel arrangement)

Operating mechanism :The operating mechanism (75) of the disconnector transfers the operating energy via the operating rod
(37) to the rotary pedestal (70). The diagonal rod (68) connects the two rotary pedestals of each pole.
Consequently, both pole halves are moved simultaneously.
The support insulators (201) transfer the torque to the two current-path halves (5, contact side) and (6,
finger side). These pass through an angle of rotation of 900 during switching.
Current transfer :During switching-on, the counter-contact (67) glides between the contact fingers (66). This establishes
the connection between the two current-path halves. The current is transferred via tulip-type contacts
in the rotary heads (284) to the high-voltage terminals (17).
Mechanical coupling inside a disconnector group :Via the coupling rods (15), the movement of the operated pole is transferred simultaneously to the
other poles of a disconnector group.

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5.3

7/106

Earthing Switch

Figure 6 : Mode of operation of earthing switch (example : 3-pole in parallel arrangement)

Operating mechanism :The operating mechanism (77) of the earthing switch transfers the operating energy via the operating
rod (71) to the earthing-switch shaft (337). The tubular contact arm (23) swivels up (ON) or down
(OFF). During switching-on, the contact fingers (20) glide over the earthing contact (18). In the ON end
position, they are in preloaded contact against the stop.
Earthing connection :The earthing connection (79) connects the tubular contact arm (23) to the earthed sectional-steel base
frame (221) of the disconnector.
5.4

Interlocking
The disconnector and the earthing switch can be interlocked according to the following principle :

Disconnector only ON when earthing switch OFF

Earthing switch only ON when disconnector OFF

Interlocking is mechanical and/or electrical, depending on the version

Note : Mechanical interlocks between disconnector and earthing switch are fitted at the factory.
Retrofitting is not possible.

1HDB050016-YN

6.

Technical Data

6.1

General Electrical Data

8/106

Note : The precise electrical data is contained in the data sheets supplied. The data in Table 3 contains
of standard values.
Table 3 : General electrical data of type SGF two-column rotary disconnector (standard values)
Rated voltage

kV

Rated normal current

Rated peak - withstand current


A
Rated short time current (1 sec)
kA
Rated Power frequency withstand
voltage (50Hz, 1min)
- against earth & between poles kVp
- over isolating distance
kVp
Rated Lightening-impulse withstand
voltage 1.2/50m
s
- against earth and between poles kVp
- over isolating distance
kVp
Rated Switching-impulse withstand
voltage 1.2/50m
s
- against earth and between poles kVp
- over isolating distance
kVp
Discharge-inception voltage
kV
Radio-interference voltage
kV

36

72.5

123

145

170

245

300

362

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

100
40

100
40

100
40

100
40

100 100/125 100/125 100/125


40 40/50 40/50 40/50

70
80

140
160

230
265

275
315

325
375

170
195

325
375

550
650

650
750

750
860

>27
<500

>46
<500

>80
<500

460
530

380
435

450
520

1050
1050
1175
1200 1050 (+170) 1175 (+205)

850
950
- 700 (+245) 800 (+295)
>95
>110
>160
>191 >230
<500 <1000 <1000 <1000 <2500

(at 23 kV) (at 46 kV) (at 78 kV) (at 92 kV) (at 108 kV) (at 156 kV) (at 191 kV) (at 230 kV)

3-phase switching capacity


inductive, capacitive
6.2

1.5

General Mechanical Data


Note : The precise mechanical data are contained in the data sheets supplied. The data in Table 4
contains of standard values.
Table 4 : General mechanical data of type SGF two-column rotary disconnector (standard values)

Minimum breaking load of support


instructors

4000

6000

8000

10000

- Static and dynamic

3000

4500

6000

6000

- Static portion

1200

1500

1500

1500

Permissible mechanical terminal load

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6.3

9/106

General Main Dimensions


Note : The precise dimensions are contained in the dimensions drawings supplied. The dimensions in
Table 5 are standard values.

Figure 7 : General main dimension of SFG two-column rotary disconnector

Table 5 : General main dimensions of type SGF two-column rotary disconnector (standard values)
Rated voltage

kV

36

72.5

123

145

170

245

300

362

Rated normal current

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

1600
2500
3150
4000

A Support-insulator distance
B Base-frame Length
C Disconnector Height
for 1650 A
for 2500 A
for 3150 A
for 4000 A
D Insulator Height
E Disconnector width (open)
F Isolating distance
G Length of mounting of Earthing
switch

mm
mm

1000
1300

1000
1300

1400
1700

1650
1950

1830
2130

2620
2920

2620
2920

3200
3500

mm
mm
mm
mm
mm
mm
mm

1093
1143
1193
1193
508
560
800

1325
1375
1425
1425
770
560
800

1775
1825
1875
1875
1220
760
1200

2055
2105
2155
2155
1500
925
1450

2255
2305
2355
2355
1700
1030
1630

2855
2905
2955
2955
2300
1370
2420

3205
3255
3305
3305
2650
1370
2300

3255
3255
3305
3305
2650
1725
2700

mm

450

450

450

450

450

450

450

450

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6.4

10/106

Minimum Distance between Disconnector Poles


Note : The precise dimensions are contained in the dimension drawing supplied. The dimensions in
Table 6 are standard values.

Table 8 : Minimum distances Pmin between poles of disconnector in parallel arrangement

Figure 9 : Minimum distances Pmin between poles of disconnector in series arrangement

Table 6 : Minimum distances Pmin between poles of disconnector in series and parallel arrangement
(standard values)
Rated voltage

kV

123

145

170

245

300

362

Parallel arrangement

mm

1 970

2 330

2 640

3 570

4 000

5350

+ Series arrangement

mm

2 700

3 150

3 530

4 920

5350

6925

1HDB050016-YN

7.

11/106

Scope of Supply
Note : The disconnector is supplied in components

7.1

Disconnector
The scope of supply does not include the fixing materials for mounting the disconnector on the
supporting structures.
The components supplied comprises :
lDisconnector

base (2) consisting of : Sectional-steel base frame (221), rotary pedestals (70),
diagonal rod (68), disconnector operating lever (69), connecting lever (3) and transportation
angle (328) A
Figure 13

lSupport insulators (201)


lCurrent-path half, contact side (5)
lCurrent-path half, finger side (6)
lOperating mechanism for disconnector (75)
lOperating rod (37)
lOperating lever (74) with clamping cover (334)
lCoupling rods (15)
lIf operating mechanism mounted separately : Vertical operating shaft (43) and pivot bearing (42)

A
Figure 21
lIf operating mechanism with lateral offset : Operating rod (83) A
Figure 25
lSmall parts

Figure 10 : Scope of supply, disconnector

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7.2

12/106

Earthing Switch
The supply of the earthing switch comprises.
lEarthing-switch links (336)
lTubular contact arms (23) with contact finger (20) and T-type clamp(329)
lEarthing contact (18)
lOperating mechanism for earthing switch (77)
lOperating rod (37)
lOperating lever (76) with clamping cover (334)
lEarthing connections (79)
lFor 2nd earthing switch : earthing connections (343)
lEarthing - switch shaft (337)
lIn

case of series arrangement : Earthing-switch shafts (73) with welded earthing - switch lever
(339) A
Figure 53

lEarthing-switch lever (19)


lIn case of series arrangement : Coupling rods (15) A
Figure 55
lIf

operating mechanism mounted separately : Vertical operating shaft (43) and pivot bearing
(42)A
Figure 38

lIf operating mechanism with lateral offset : Operating rod (83) and offset bearing (376) A
Figure

42
lSmall parts

Figure 11 : Scope of supply, earthing switch

1HDB050016-YN

Shipping and Storage

8.1

Shipping

13/106

The equipment is shipped on pallets, or in boxes.


Note : After unpacking, check all supplied equipment immediately for shipping damage. Report
shipping damage without delay to the forwarding agency.
8.2

Storage
Caution : In the case of inappropriate storage of the individual components, there is the risk of ingress
of water. For this reason, disconnector parts and operating mechanisms must always be stored in the
mounting position.
It is advisable to leave all assemblies in the shipping packing until the start of mounting in order to
protect against contamination and damage.
Special Note : Operating mechanisms are supplied in packed condition. This protects the operating
mechanisms against corrosion within a limited time and in a dry atmosphere. It is advisable not to open
this packing until just before the start of mounting.
Caution : In the case of lengthy storage and/or a damp atmosphere , there may be undesired formation
of condensation in the operating mechanisms. If the shipping time and storage time together amount to
more than 6 months or if operating mechanisms are stored in a damp atmosphere, the special packing
must be removed immediately and the electrical heating of the operating mechanisms must be started.
Before doing this, remove bags with desiccative from the operating mechanisms !

1HDB050016-YN

14/106

Mounting, General
The type SGF two-column rotary disconnector can be mounted in two positions
lHorizontal (standard)
lVertical

(must be expressly specified when ordering and is only possible for rated voltage
< 170 kV)

Note : For vertical mounting of the disconnector, you require the additionally supplied documents.
Should the documents not have been supplied, please send for them. Our address and telefax no. are
given on the left.
The internal parts of the operating mechanisms (e.g. alarm switches and contractors) are not resistant
to outdoor climates. For this reason, they must be protected against moisture during mounting.
9.1

Tools and Materials


Lifting tackle
The lifting tackle for lifting the disconnector poles must have a lifting capacity of at least 500 kg.
Special tools and material
lIn

addition to the standard tools, the following special tools and materials are required for
mounting.

lBrass-wire brush or treatment of copper surface


lSteel-wire brush for treatment of aluminium surfaces
lSteel-wire brush for treatment of zinc surfaces
lContact grease Molykote DC55
lCleaning

agent for silver faced surfaces (Volatile inorganic solution like acetone, carbon
tetrachloride or equivalent)

lLint-free cloths

Note : Unless special values for torques are specified in these service instructions, the standard values
according to Table 7 apply.
Table 7 : Admissible torque for bolts (standard values)
Thread

Torques in Nm
Steel, galvanized

Steel, rustproof

Thread in aluminium

Strength

8.8

A2-70, A4-70

M6

5.5

M8

16

14

M10

42

33

26

M12

72

56

45

M16

174

122

100

Note : In the following mounting steps, a distinction is made between MOUNTING and TIGHTENING.
MOUNTING means finger-tightening. Caution : Lightly grease all bolts before MOUNTING.
Note : In the following illustrations, often only one bolt is shown where two or more bolts are required.
This is done in the interests of clarity.

1HDB050016-YN

9.2

15/106

Treatment of contact Surfaces and Intersection Surfaces


Caution : Bolted or sliding contact surfaces that conduct current have an effect on the electrical
resistance of the current path. Dirty or oxidized contact surfaces increase the electrical resistance. This
may result in irreparable damage to equipment.,
The following regulations must be observed.
Bolted contact surfaces
Aluminium (bolted)
1.

Grease lightly

2.

Using a steel-wire brush, remove oxide film until surface is mat grey in appearance (do not use
emery paper)

3.

Wipe off contaminated grease immediately using a lint-free cloth.

4.

Grease immediately (approx. 1 mm)

5.

Bolt together treated surfaces and grease joints

Silver-faced contact surfaces (bolted)


1.

Clean with cold cleaning agent (do not destroy silver surface)

2.

Grease (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints

Galvanized contact surfaces (bolted)


1.

Clean using steel-wire brush

2.

Grease immediately (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints

Copper (bolted)
1.

Clean using brass-wire brush

2.

Grease immediately (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints


(If copper is bolted to aluminium, place copper-plated aluminium sheet between the surfaces,
ensuring that the sheet is the following way round : Cu-Cu, Al-Al)

Sliding contact surfaces


Silver - faced contact surfaces (sliding)
1.

Clean using cleaning agent (do not destroy silver surface)

2.

Grease (approx. 1 mm)

Copper (sliding)
1.

Clean using brass-wire brush

2.

Grease immediately (approx. 1 mm)

Intersection Surfaces
Steel parts
1.

Coat with cold zinc


(If part was previously painted, allow cold zinc to dry and recoat using appropriate paint,
observing the following mixing ratio : Paint : Hardener = 12 : 1 ; cold zinc, paint, hardener and
brush are included in the scope of supply)

1HDB050016-YN

10.

16/106

Mounting of Disconnector
Note : If you suspect shipping damage, check the spacing dimensions of the contact Figure (66)
A
Figure 66.
The disconnector pole can be mounted either on the supporting structure or in front of the supporting
structure. If mounting in front of the supporting structure, first lift the completely mounted disconnector
pole onto the supporting structure and then align and tighten it there.
Note : Remember that the materials for fixing the disconnector bases (2) on the supporting structure
are not included in the scope of supply.
Caution : The transportation angles (328) A
Figure 13 must be mounted in place and may under no
circumstances be removed during this mounting phase.
Caution : The diagonal rods (68) A
Figure 13 have been adjusted at the factory for the precise
engagement of the main contacts. The adjustment may only be changed by ABB-trained specialist
erectors.
Mounting steps :
1.

Unpack components

2.

If mounting on the supporting structure : Using lifting tackle, place disconnector base (2) on the
supporting structure A
Figure 12

3.

If mounting on the supporting structure : Align and tighten disconnector base on the supporting
structure.

4.

Mount support insulators (201) on the rotary pedestals (70)A


Figure 14,
Incase of insulator with adaptor plate refer A
Figure 71

5.

Wipe contact fingers (66) and contact pieces (67) with a cloth and grease A
Figure 14

6.

For rated voltages 245 ... 362 kV : Mount corona - protection fittings (7) on current paths (5, 6)
A
Figure 16, Figure 17

7.

Mount finger - side current path (6), in ON position, on support insulator (201)A
Figure 14 (for
rated voltage 362 kV, together with the corona-protection fitting A
Figure 15)

8.

Slide contact - side current path (5) with counter-contact (67) into contact fingers (66) and mount
on support insulator (201) A
Figure 14 (for rated voltage 362 kV, together with the coronaprotection fitting A
Figure 15)

9.

Align current paths (5, 6) longitudinally parallel with sectional-steel base frame (221) (use play in
holes in flanges) A
Figure 14,
(for rotational alignment of contact fingers refer A
Figure 72)

10.

If mounting in front of supporting structure : Using lifting tackle, place completely mounted
disconnector pole on support structure A
Figure 13, align and tighten

11.

Next step : A
Chapter 11 : Mounting of Operating Mechanism for Disconnector

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17/106

Finger side (FS)

Contact side (KS)

Figure 12 : Mounting of disconnector : Shipping of disconnector base (2) if mounting on supporting structure

Finger side (FS)

Contact side (KS)


Figure 13 : Mounting of disconnector : Shipping of premounted disconnector pole if mounting in front of
supporting structure (example : Version for rated normal current 1 600 A)

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18/106

Item numbers 400-... : IEC support insulators


Item numbers 401-... : DIN support insulators

Finger side (FS)

Contact side (KS)

Finger side (FS)

Rated voltage
kV

A
mm

36
72.5
123
145
170
245
300
362

1000
1000
1400
1650
1830
2620
2620
3200

Contact side (KS)


Figure 14 : Mounting of disconnector

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19/106

Item numbers 400-... : IEC support insulators


Item numbers 401-... : DIN support insulators

Finger side (FS)

Contact side (KS)


Figure 15 : Mounting of disconnector : Mounting of corona-protection fittings (87) on rotary heads
(only for rated voltages 300kV & 362 kV)

1HDB050016-YN

Figure 16 : Mounting of disconnector : Mounting of corona-protection fittings (7) on finger side


(only for rated voltages 245kV .... 362 kV)

20/106

1HDB050016-YN

Figure 17 : Mounting of disconnector : Mounting of corona-protection fittings (7) on contact side


(only for rated voltages 245kV .... 362 kV)

21/106

1HDB050016-YN

11

22/106

Mounting of Operating Mechanism for Disconnector


Note : The mounting side of the operating mechanism is apparent from the position of the disconnector
operating lever (69)A
Figure 18.The pole on which the operating mechanism is mounted can be freely
selected. In the case of mechanical interlocking, however, the operating mechanism must always be
mounted on the pole with the interlocking segments.
Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39)
Caution : In the case of a motor-operated mechanism, test operations may only be carried out using
the emergency hand crank (39). Do not use a drill.

11.1

Direct Mounting
Note : Make sure that the disconnector pole is in the ON position before mounting the operating
mechanism.
Mounting steps :
1.

Unpack operating mechanism (75)

2.

In case of rated voltages 245 ... 362 kV and mechanical interlocking to earthing switch on
contact side (KS) : Mount operating mechanism on the spacers supplied (U = 150 mm)

3.

Tighten operating mechanism, on the envisaged mounting side, to the disconnector base (2)
A
Figure 18

4.

Mount operating lever (74) on the shaft end of the operating mechanism according to the mount
sideA
Figure 19, Figure 20

5.

Next step :A
Chapter 12 : Mounting of coupling of disconnector.

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23/106

Figure 18 : Mounting of operating mechanism for disconnector : Direct mounting

1HDB050016-YN

Figure 19 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side.

24/106

1HDB050016-YN

Figure 20 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opposite opening side.

25/106

1HDB050016-YN

11.2

26/106

Separate Mounting
In case of separate mounting of the operating mechanism for the disconnector, the mounting steps are
dependent on measurement m3 of operating shaft (43) A
Figure 22, Figure 23 and on a possible
lateral offset of operating mechanism and disconnector A
Figure 25 :
Separate mounting if measurement m3 < 6 m
Separate mounting if measurement m3 = 6 ... 12 m
Separate mounting laterally offset with measurement m1 (max. 4 m)
Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39). the disconnector pole must be in the ON position.
Note : If a manual operating mechanism is envisaged for the disconnector, ensure when mounting that
there is sufficient clearance for the operating lever (367) of the operating mechanism A
Figure 21.
Mounting steps :
1.

Unpack operating mechanism (75)

2.

In case of rated voltage 245 ... 362 kV and mechanical interlocking to earthing switch on contact
side (KS):Mount operating mechanism and pivot bearing (42) on the spacers supplied (U = 150
mm)

3.

Mount pivot bearing (42) on the disconnector base (2) A


Figure 21

4.

If operating mechanism laterally offset : Mount pivot bearing (42) in the envisaged position

5.

If measurement m3 = 6 ... 12 m : Mount additional pivot bearing in the envisaged positions.

6.

Insert operating shaft (43) through the pivot bearing A


Figure 21

7.

If measurement m3 = 6 ... 12 m : Insert individual parts of the operating shaft (43) through the
pivot bearings

8.

Vertically align operating mechanism by operating shaft (43) and mount

9.

Calculate required length of operating shaft A


Figure 22, Figure 23.

10.

Remove operating shaft again and suitable shorten

11.

After shortening, coat intersection surface with the paint supplied

12.

Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease
A
Figure 21

13.

Repeat mounting steps 6, and 7., threading thrust bearing (330) and collared bush (331) in the
correct sequence onto the operating shaft A
Figure 21

14.

If measurement m3 = 6 ... 12 m : Connect individual parts of operating shaft to coupling parts


(334, 335) A
Figure 21

15.

Tighten operating mechanism and all pivot bearings

16.

Connect shaft end of operating mechanism and operating shaft to coupling parts (334, 335)
A
Figure 21

17.

Operating lever (74) on the upper end of operating shaft (43) A


Figure 26, Figure 27

18.

If operating mechanism laterally offset : Calculate required length of operating rod (83) and
suitable shorten operating rod A
Figure 25 (Detail)

19.

If operating mechanism laterally offset : Connect operating rod (83) to operating lever (74) and
coupling lever (3) of disconnector A
Figure 25

20.

If operating mechanism laterally offset : Drill hole through operating rod (83) (
13 mm H12)
A
Figure 25 (Detail)

21.

If operating mechanism laterally offset : Grease bore hole with silicone grease and drive home
stainless clamp sleeve (152) A
Figure 25 (Detail)

22.

Next step : A
Chapter 12 : Mounting of coupling of disconnectors.

1HDB050016-YN

27/106

Motor-operated mechanism

Manual operating mechanism


Figure 21 : Mounting of operating mechanism for disconnector, separate mounting : Measurement m3 < 6 m

1HDB050016-YN

28/106

90 mm

Figure 22 : Mounting of operating mechanism for disconnector, separate mounting if measurement m3 < 6 m :
Mounting dimensions

1HDB050016-YN

29/106

90 mm

Figure 23 : Mounting of operating mechanism for disconnector, separate mounting if measurement


m3 = 6 ... 12 m : Mounting dimensions (Details A And Detail B : Figure 24)

1HDB050016-YN

Figure 24 : Mounting of operating mechanism for disconnector, separate mounting if measurement


m3 = 6 ... 12 m : Detail A and Detail B

30/106

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Figure 25 : Mounting of operating mechanism for disconnector, separate mounting : Laterally offset
operating mechanism

31/106

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32/106

Figure 26 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side

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33/106

Figure 27 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating lever
(74) if operating mechanism for disconnector at opposite opening side

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12

34/106

Mounting of Coupling of Disconnectors, Cabling


Caution : For rated voltages 245 ... 362 kV : If the disconnector poles are arranged in parallel, the
coupling rods (15) must always be mounted on the same side on which the earthing switch is mounted
Note : Make sure that the disconnector poles are in the ON position before coupling and that the
transportation angles (328) are still mounted.
Mounting steps :
1.

Adjust coupling rods (15) A


Figure 29, Figure 30 to the required length

2.

Mount coupling rods free from distortion A


Figure 29, Figure 30

3.

Tighten lock nuts (338) (left-, right-hand thread) A


Figure 29, figure 30

4.

Remove transportation angles (328) from disconnector pole with operating mechanism
A
Figure 28

5.

Set operating mechanism (75) manually to the ON position

6.

Adjust operating lever (74) to measurements "R" and "X" A


Figure 33,Figure 34

7.

Mount operating rod (37) A


Figure 31, figure 32 and set to the required length (measurement
"n2") A
Figure 33, Figure 34

8.

Adjust operating rod to measurements "U" and "V" A


Figure 33, Figure 34

9.

Tighten operating rod (37) free from distortion with the lock nuts (direct mounting : 400-325,
separate mounting : 422-325) and tighten lock nuts (338) A
Figure 33

10.

Tighten operating lever (74)

11.

Remove transportation angles (328) from the other disconnector poles

12.

Carry out some test operations manually (our recommendation : 3 test operations)

13.

Pay attention to smooth engagement of the contacts (measurement "K") A


Figure 35 and to the
dead-center position of operating lever and operating rod A
Figure 33, Figure 34

14.

If the engagement of the contacts is not smooth (without jerks), then loosen current-path fixing
bolts (400-302, 401-301) in the ON position and tighten again A
Figure 28; then repeat 12.
mounting step

15.

Treat contact surfaces of high-voltage terminals (17) A


Figure 28

16.

Treat contact surfaces of high-voltage connectors (not included in scope of supply)

17.

Mount high-voltage connectors

18.

Cable disconnector (see sag tables)

Caution : Do not cut off cable at this stage


19.

Adjust distances, in contact zone (measurements "b" and "c") A


Figure 36, if necessary by
means of stud bolts (13) of the rotary pedestals (70)A
Figure 28

20.

Tighten all connections

21.

Carry out a test operation manually

22.

If contacts are engaging smoothly, cut off cable; otherwise repeat 14, mounting step

23.

Set disconnector manually to the OFF position

24.

In case of earthing switch : Next step : A


Chapter 13 : Mounting of Operating Mechanism for
Earthing Swtich : otherwise A
Chapter 16: Commissioning.

1HDB050016-YN

35/106

Item numbers 400-... : IEC support insulators


Item numbers 401-... : DIN support insulators

Figure 28 : Mounting of coupling of disconnectors : Overview

1HDB050016-YN

36/106

Figure 29 : Mounting of coupling of disconnectors : Disconnector poles in parallel

1HDB050016-YN

37/106

Figure 30 : Mounting of coupling of disconnectors : Disconnector poles in series

1HDB050016-YN

38/106

Item numbers 420-... : Direct mounting


Item numbers 422-... : Separate mounting

Figure 31 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opening side

1HDB050016-YN

39/106

Item numbers 420-... : Direct mounting


Item numbers 422-... : Separate mounting

Figure 32 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opposite opening side

1HDB050016-YN

40/106

Item numbers 420-... : Direct mounting


Item numbers 422-... : Separate mounting

Fw

U = 115 mm (for weldless disconnector base)

Rated voltage
kV
36
72.5
123
145
170
245
300
362

n2
mm
412
412
612
737
827
1 222
1 222
737

R (U = 100 mm) mm
With Fw = 230 mm
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1

R (U = 115 mm)
R (U = 150 mm)
With Fw = 200 mm With Fw = 230 mm
98 + 1
98 + 1
98 + 1
98 + 1
-

118
118
118
120
121
124
124
120

Figure 33 : Mounting of coupling of disconnectors : Adjustment of operating mechanism for disconnector if


operating mechanism for disconnector at opening side

1HDB050016-YN

41/106

Item numbers 420-... : Direct mounting


Item numbers 422-... : Separate mounting

Fw

U = 115 mm (for weldless disconnector base)

Rated voltage
kV
36
72.5
123
145
170
245
300
362

n2
mm
412
412
612
737
827
1 222
1 222
737

R (U = 100 mm) mm
With Fw = 230 mm
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1

R (U = 115 mm)
R (U = 150 mm)
With Fw = 200 mm With Fw = 230 mm
98 + 1
98 + 1
98 + 1
98 + 1
-

118
118
118
120
121
124
124
120

Figure 34 : Mounting of coupling of disconnectors : Adjustment of operating mechanism for disconnector if


operating mechanism for disconnector at opposite opening side

1HDB050016-YN

42/106

K=(55+5)mm for Disconnectors upto 300 kV


K=(95+5)mm for Disconnectors 362 kV & above
K

Figure 35 : Mounting of coupling of disconnectors : Disconnector main contacts, engagement

1HDB050016-YN

43/106

Figure 36 : Mounting of coupling of disconnectors : Disconnector main contacts, adjusting measurements

1HDB050016-YN

13

Mounting of Operating Mechanism for Earthing Switch

13.1

Direct Mounting

44/106

Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39).
Caution : In case of motor-operated mechanism, test operations may operations may only be carried
out using the emergency hand crank (39). Do not use a drill.
Note : Make sure that the disconnector poles is in the OFF position before mounting the operating
mechanism.
Mounting steps :
1.

Unpack operating mechanism (77)

2.

Tighten operating mechanism to disconnector base (2) A


Figure 37.

3.

Fit operating lever (76) on the shaft end of the operating mechanism according to mounting side
A
Figure 43, Figure 44.

4.

Next step : A
Chapter 14 : Mounting of Earthing Switch

1HDB050016-YN

Figure 37 : Mounting of operating mechanism for earthing switch : Direct mounting

45/106

1HDB050016-YN

13.2

46/106

Separate Mounting
In case of separate mounting of operating mechanism for earthing switch, the mounting steps are
dependent on measurement m3 of operating shaft (43) A
Figure 39, Figure 40 and on a possible
offset of operating mechanism and earthing switch A
Figure 42 :

Separate mounting if measurement m3 < 6 m

Separate mounting if measurement m3 = 6 ... 12 m

Separate mounting laterally offset with measurement m1 (max. 4 m)

Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39). The disconnector pole must be in the OFF position.
Note : If a manual operating mechanism is envisaged for the earthing switch, ensure when mounting
that there is sufficient clearance for the operating lever (367) of the operating mechanism A
Figure 38.
Mounting steps
1.

Unpack operating mechanism (77)

2.

Mount pivot bearing (42) on disconnector base (2) A


Figure 38

3.

In case of laterally offset operating mechanism : Mount pivot bearing (42) in the envisaged
position.

4.

If measurement m3 = 6 ... 12 m : Mount additional pivot bearing in the envisaged positions

5.

Insert operating shaft (43) through the pivot bearing A


Figure 38

6.

If measurement m3 = 6 ... 12 m : Insert individual parts of operating shaft (43) through the pivot
bearings

7.

Vertically align operating mechanism by operating shaft (43) and mount

8.

Calculate required length of operating shaft A


Figure 39, Figure 40

9.

Remove operating shaft agains and shorten to suitable length

10.

After shortening, coat intersection surface with the paint supplied

11.

Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease
A
Figure 38

12.

Repeat operating steps 5. and 6., threading thrust bearing (330) and collared bush (331) in
correct sequence onto the operating shaft A
Figure 38

13.

If measurement m3 = 6 ... 12 m : Connect individual parts of operating shaft to coupling parts


(334, 335) A
Figure 38

14.

Tighten operating mechanism and pivot bearing

15.

Connect shaft end of operating mechanism and operating shaft (43) to coupling parts (334,
335)A
Figure 38

16.

Mount operating lever (76) on upper end of operating shaft (43) A


Figure 43, Figure 44

17.

If operating mechanism laterally offset : Calculate required length of operating rod (83) and
suitably shorten operating rod A
Figure 42 (Detail)

18.

If operating mechanism laterally offset : Connect operating rod (83) to operating lever (76) and
offset bearing (376) A
Figure 42

19.

If operating mechanism laterally offset : Drill hole through operating rod (83) (
13 mm - H12)
A
Figure 42 (Detail)

20.

If operating mechanism laterally offset : Grease bore hole with silicone grease and drive home
stainless clamp sleeve (152) A
figure 42 (Detail)

21.

Next Ste p : A
Chapter 14 : Mounting of Earthing Switch

1HDB050016-YN

47/106

Figure 38 : Mounting of operating mechanism for earthing switch, separate mounting : Measurement m3 < 6 m

1HDB050016-YN

48/106

90 mm

Figure 39 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 < 6 m : Mounting dimensions

1HDB050016-YN

49/106

90 mm

Figure 40 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Mounting dimensions (Details A and Details B : Figure 41)

1HDB050016-YN

Figure 41 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Detail A and Detail B

50/106

1HDB050016-YN

Figure 42 : Mounting of operating mechanism for earthing switch, separate mounting : Laterally offset
operating mechanism

51/106

1HDB050016-YN

52/106

Figure 43 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on contact side.

1HDB050016-YN

53/106

Figure 44 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on finger side.

1HDB050016-YN

14

54/106

Mounting of Earthing Switch


Note : If you suspect shipping damage, check the spacing dimensions of contact fingers (20)
A
Figure 69, Figure 70.

14.1

Earthing Switch Poles in Parallel


Note : Make sure that the disconnector poles are in the OFF position before mounting the earthing
switches
Mounting steps
1.

Grease clamps sleeves (433-353, 434-353) A


Figure 45 with silicone grease

2.

Bring earthing-switch links (336) into mounting position by driving home the clamp sleeves on
sectional-steel base frame (221) : On the operating side on the operated disconnector pole
A
Figure 45, otherwise on the side of the tubular contact arm (23)A
Figure 46

3.

Tighten earthing connections (79, 343) A


Figure 46,

Caution : Use two earthing connections for rated short-time currents > 40 kA, 1 sec
4.

Tighten earthing-switch links (336)

5.

Grease thrust bearing (330), inside and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specificfed side
A
Figure 45

6.

Mount earthing-switch shaft (337) A


Figure 45.

7.

If pole distances P > 2 500 mm : Connect split earthing switch shaft to coupling piece (342)
A
Figure 47, Figure 48

8.

Tighten locking screw in collard bushes (331) and secure with lock nut A
Figure 45

9.

Set operating mechanism for earthing switch to the ON position

10.

Set premounted operating lever (76) to the correct position A


Figure 51, Figure 52

11.

Mount earthing-switch lever (19) on the earthing switch shaft A


Figure 49, Figure 50

12.

Mount operating rod (71) A


Figure 49, Figure 50 and adjust to the required length

13.

With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A
Figure 51, Figure 52

14.

Tighten operating lever (76) and earthing-switch lever (19)

15.

Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63

16.

Treat earthing contact (18) and mount on current path (5) or (6).

Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
17.

Wipe contact finger (20) with cloth and grease A


Figure 46

18.

Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shaft (337)

19.

Set tubular contact arms (23) manually to the ON position untill contact fingers (20) are up
against stop (21) A
Figure 64

20.

Align contact finger (20) and earthing contact (18) at right angles to each other and tighten
earthing contact (18) A
Figure 62 Figure 63

21.

Preset distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for torsion of earthing - switch shaft) A
Figure 64

22.

Tighten T-type clamps (329) on the earthing-switch shaft

23.

Set earthing switch to the OFF position.

1HDB050016-YN

55/106

Mounting steps (continued) :


24.

Shorten operating rod (71) so that, during a manual test operation, all the rear contact fingers are
up against the stop in the ON position.

25.

Check distance between contact finger (20) and stop (21). the distance on one pole of 3-pole
group must not be more than 5 mm A
Figure 64

26.

If necessary, correct the contact of the contact fingers by adjusting operating rod (71) and check
by means of test operation

27.

Tighten lock nuts (338) on the operating rod (left-, right-hand thread!) A
Figure 51, Figure 52

28.

Tighten locking screw in earthing-switch lever (19) and secure withlock nut

29.

Drill hole throught T-type clamp (329) and earthing - switch shaft (337) (
12 mm - H12)
A
Figure 46 (Detail 2)

30.

Grease bore hole with silicone grease and drive home stainless clamp sleeve (430-350)
A
Figure 46

31.

Set earthing switch to the ON position

32.

Loosen bolts (340) on the T-type clamp and re-tighten A


Figure 46, so that contact fingers (20)
are uniformly up against earthing contact (18) A
Figure 62

33.

Treat contact finger (20) A


Figure 46 and earthing contact (18) A
Figure 62

34.

For rated voltage 245 ... 362 kV : Mount support for tubular contact arm (23)

35.

In case of mechanical interlocking : Next step : A


Chapter 15 : Mounting of Mechanical
Interlocking

36.

Next step : A
Chapter 16 : Commissioning

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56/106

Item numbers 433-... : Poles Distance P < 2 500 mm


Item numbers 434-... : Pole distance P > 2 500 mm

Figure 45 : Mounting of earthing switch, earthing-switch poles in parallel :


Mounting of earthing-switch link (336)

1HDB050016-YN

57/106

Figure 46 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing connections
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec.

1HDB050016-YN

58/106

h1 = (250 + 5) mm

h2 = (410 + 5) mm

g = (500 + 5) mm

Figure 47 : Mounting of earthing switch, earthing-switch poles in parallel : Spacing dimensions

1HDB050016-YN

Figure 48 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of coupling piece
(342, 334) for connection of earthing-switch shafts (337) for pole distances P > 2 500 mm

59/106

1HDB050016-YN

60/106

Item numbers 421-... : Direct mounting


Item numbers 423-... : Separate mounting

Figure 49 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side

1HDB050016-YN

61/106

Item numbers 421-... : Direct mounting


Item numbers 423-... : Separate mounting

Figure 50 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side

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62/106

Fw

w
U = 115 (for weldless disconnector base)
W = 132 mm for Disconnector of 123,145,170,245,300 & 362 kV
W = 108 for 36 kV
W = 120 for 72.5 kV

Rated Voltage
kV

n
mm

36
72.5
123
145
170
245
300
362

662
662
862
987
1 077
1 472
1 472
987

S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm

90.5 + 1
89.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1

105.5 + 1
104.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1

140.5 + 1
139.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1

80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5

95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5

130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5

Figure 51 : Mounting of earthing switch, earthing-switch poles in parallel : Adjustment of operating


mechanism for earthing switch if operating mechanism for earthing switch on contact side.

1HDB050016-YN

63/106

Fw

U = 115 (for weldless disconnector base)

Rated Voltage
kV

n
mm

36
72.5
123
145
170
245
300
362

662
662
862
987
1 077
1 472
1 472
987

T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm

109.5 + 1
110.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1

124.5 + 1
125.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1

159.5 + 1
160.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1

50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5

65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5

100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5

Figure 52 : Mounting of earthing switch, earthing-switch poles in parallel : Adjustment of operating


mechanism for earthing switch if operating mechanism for earthing switch on finger side.

1HDB050016-YN

14.1

64/106

Earthing Switch Poles in Series and Mounting on Individual Disconnector Poles


Note : Make sure that the disconnector poles are in the OFF position before mounting the earthing
switches
Mounting steps
1.

Grease clamps sleeves (431-353, 436-353)with silicone grease A


Figure 53

2.

Place earthing-switch links (336) or base frame of earthing switch (336a) into mounting position
by driving home the clamp sleeves on sectional steel base frame (221) A
Figure 53, Figure 54

3.

Tighten earthing connections (79, 343) A


Figure 54,

Caution : Use two earthing connections if rated short-time currents > 40 kA, 1 sec
4.

Tighten earthing-switch links (336) or base frame of earthing switch (336a)

5.

Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specified side
A
Figure 53

6.

Mount earthing-switch shafts (73) A


Figure 53, Figure 55, Figure 56

7.

Tighten locking screw in collared bushes (331) and secure with lock nuts A
Figure 53

8.

Set operating mechanism for earthing switch to the ON position

9.

Adjust premounted operating lever (76) to the correct position A


Figure 60, figure 61

10.

Mount earthing-switch lever (19) on the earthing - switch shaft A


Figure 58, Figure 59

11.

Mount operating rod (71) and adjust to the required length A


Figure 60, figure 61

12.

With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A
Figure 60, figure 61

13.

Tighten operating lever (76) and earthing-switch lever (19)

14.

Set earthing - switch lever (339) to position A


Figure 56

15.

Mount coupling rods (15), aligning earthing-switch lever (339) to the required measurement
A
Figure 55

16.

Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63

17.

Treat earthing contact (18) and mount on current path (5) or (6).

Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
18.

Wipe contact finger (20) with cloth and grease A


Figure 54

19.

Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shafts (73)
A
Figure 54

20.

Set tubular contact arms (23) manually to the ON position until contact fingers (20) are up
against stop (21) A
Figure 64

21.

Align contact finger (20) and earthig contact (18) at right angles to each other and tighten earthing
contact (18) A
Figure 62, figure 63

22.

Press distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for play of coupling rods) A
Figure 64

23.

Tighten T-type clamps (329) on the earthing-switch shafts

24.

Set earthing switch to the OFF position

25.

Shorten operating rod (71) so that, in case of a manual test operation, all the rear contact fingers
are up against the stop in the ON position

1HDB050016-YN

65/106

Mounting steps (continued) :


26.

If necessary, correct the contact of all contact fingers on the operated pole by adjusting
operating rod (71) and check by means of test operation

27.

Tighten lock nuts on operating rod (left-, right-hand thread) A


Figure 60, Figure 61

28.

Correct the contact of the contact fingers on the coupled poles by adjusting coupling rods (15)
and check by means of test operation

29.

Check distance between contact finger (20) and stop (21). The distance on one pole of 3-pole
group must not be more than 5 mm A
Figure 64

30.

Tighten lock nuts on coupling rods (15) (left-, fight-hand thread!).

Caution : This mounting step is not applicable if the earthing switch is mounted on individual
disconnector poles
31.

Tighten locking screw in earthing-switch lever (19) and secure with lock nut A
Figure 58, figure
59

32.

Drill hole through T-type clamp (329) and earthing - switch shaft (73) (
12 mm - H12)
A
Figure 54 (Detail 2)

33.

Grease bore hole with silicone grease and drive home stainless clamp sleeve

34.

Set earthing switch to the ON position

35.

Loosen bolts (340) on the T-type clamp and re-tighten A


Figure 54, so that contact fingers (20)
are uniformly up against earthing contact (18)

36.

Treat contact finger (20) and earthing contact (18)

37.

For rated voltages 245 ... 362 kV : Mount support for tubular contact arm (23)

38.

In case of mechanical interlocking : Next step : A


Chapter 15 : Mounting of Mechanical
Interlocking

39.

Next step : A
Chapter 16 : Commissioning

1HDB050016-YN

Item numbers 433-... :


Item numbers 434-... :
Item numbers 431-... :
Item numbers 436-... :

66/106

3-pole version, pole distance P < 2 500 mm


3-pole version, pole distance P > 2 500 mm
1-pole version or 2-pole version in parallel
3-pole version in series

Figure 53 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing - switch
links (336)

1HDB050016-YN

Figure 54 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing connection
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec

67/106

1HDB050016-YN

Figure 55 : Mounting of earthing switch, earthing-switch poles in series : Mounting of coupling rods (15)

68/106

1HDB050016-YN

69/106

h1 = (250 + 5) mm

g2 = (405 + 5) mm

Figure 56 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73), and earthing-switch lever (339), earthing switch on finger side

h1 = (250 + 5) mm

g2 = (405 + 5) mm

Figure 57 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73) and earthing-switch lever (339), earthing switch on contact side

1HDB050016-YN

70/106

Item numbers 421-... : Direct mounting


Item numbers 423-... : Separate mounting

Figure 58 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side

1HDB050016-YN

71/106

Item numbers 421-... : Direct mounting


Item numbers 423-... : Separate mounting

Figure 59 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side

1HDB050016-YN

72/106

Fw

U = 115 (for weldless disconnector base)

Rated Voltage
kV

n
mm

36
72.5
123
145
170
245
300
362

662
662
862
987
1 077
1 472
1 472
987

S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm

90.5 + 1
89.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1

105.5 + 1
104.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1

140.5 + 1
139.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1

80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5

95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5

130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5

Figure 60 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on contact side.

1HDB050016-YN

73/106

Fw

U = 115 (for weldless disconnector base)

Rated Voltage
kV

n
mm

36
72.5
123
145
170
245
300
362

662
662
862
987
1 077
1 472
1 472
987

T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm

109.5 + 1
110.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1

124.5 + 1
125.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1

159.5 + 1
160.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1

50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5

65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5

100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5

Figure 61 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on finger side.

1HDB050016-YN

74/106

Figure 62 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 36 ... 170 kV
and rated peak-with-stand currents < 100 kA

Figure 63 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 245 ... 362 kV
or rated peak-with-stand currents > 100 kA (corona-protection fitting only for rated voltages 245 ... 362 kV)

1HDB050016-YN

75/106

I = distance between rear contact finger (20)


and stop (21) of earthing contact (18)

Rated voltage 245 ... 362 kV,


and rated peak - withstand current > 100 kA

Rated voltage 36 ... 170 kV,


and rated peak - withstand current < 100 kA

I (recommended presetting on poles a, b, c during mounting)


Pole distance

2 000 ... 2 999 mm

3 000 ... 3 999 mm

4 000 ... 4 999 mm

a
mm

b
mm

c
mm

a
mm

b
mm

c
mm

a
mm

b
mm

c
mm

Operated pole : a

20

10

30

15

40

20

Operated pole : b

10

15

20

Operated pole : c

10

20

15

30

20

40

Figure 64 : Mounting of earthing switch : Earthing contact (18), adjusting measurements

I (after
mounting)
mm
max. 5
(on one pole
of 3-pole
group)

1HDB050016-YN

15.

76/106

Mounting of Mechanical Interlocking


Caution : The interlocking segments, the operating mechanism for the disconnector and the operating
mechanism for the earthing switch must be mounted together on one pole.
For rated voltages 245 ... 362 kV : If the disconnector poles are arranged in parallel, the coupling rods
(15) must always be mounted on the same side on which the earthing switch is mounted.
Note : Mechanical interlocks between disconnector and earthing switch are mounted at the factory.
Retrofitting is not possible.
Note : Make sure that the disconnector is in the ON position before mounting the mechanical interlock
and that the earthing switch is in the OFF position.
Mounting steps :
1.

Mount interlocking segment (349) with clamping cover (334) on earthing-switch shaft (337 or 73)
in case of parallel arrangement or series arrangement of the disconnector poles A
Figure 65

2.

With the disconnector in the ON position and the earthing switch in the OFF position, try to set
the earthing switch manually to the ON position. The interlock must block.

3.

Set disconnector manually to the OFF position.

4.

Set earthing switch manually to the ON position, ensuring that there is sufficient distance
between interlocking lever (350, 351) and earthing-switch link (336) A
Figure 65

5.

Tighten locking screw in interlocking segment (349) and secure with lock nut A
Figure 65

6.

Next step : A
Chapter 16 : Commissioning

1HDB050016-YN

77/106

Item number 289 :


Only for rated voltage 245 ... 362 kV and
earthing switch on contact side (KS)

Switching state :
Disconnector ON
Earthing switch OFF

Switching state :
Disconnector OFF
Earthing switch ON

Detail 1

Figure 65 : Mounting of mechanical interlocking : Adjusting measurement of mechanical interlocking between


disconnector and earthing switch

1HDB050016-YN

16.

78/106

Commissioning and De-commissioning


Caution : In case of motor-operated mechanism, test operations may only be carried out using
emergency hand crank (39). Do not use a drill.

16.1

Commissioning of Disconnector
Caution : The diagonal rods (68) are adjusted at the factory for precise engagement of the main
contacts. The adjustment may only be changed by ABB-trained specialist erectors.
Commissioning Agent

16.2

1.

Carry out a test operation manually, checking that there is satisfactory contact engagement of
the disconnector A
Chapter 12

2.

If necessary, correct contact engagement

Commissioning of Earthing Switch


Commissioning steps :

16.3

1.

Carry out a test operation manually, checking that there is symmetrical engagement of contact
fingers (20) on earthing contact (18) A
Chapter 14

2.

If necessary, correct symmetrical engagement by loosening and re-tightening 4 bolts (340) on


T-type clamp (329)

Commissioning of Operating Mechanism for Disconnector


Commissioning steps :

16.4

1.

Check operating mechanism according to the service instructions supplied

2.

Check dead-center position of operating rods (37) in the ON and OFF position A
Chapter 12

3.

If necessary, correct dead-center position by adjusting operating lever (74) and/or operating rod
(37)

4.

Remove bag with desiccative from operating mechanism and start electric heating of operating
mechanism

Commissioning of Operating Mechanism for Earthing Switch


Commissioning steps :
1.

Check operating mechanism according to the service instructions supplied

2.

Check dead-center position of operating rods (7) in the ON and OFF position A
Chapter 14

3.

If necessary, correct dead-center position by adjusting operating lever (76) and/or operating rod
(71)

4.

Check contact of rear contact fingers against stop (21) of earthing contact (18) A
Chapter 14

5.

Remove bag with desiccative from operating mechanism and start electric heating of operating
mechanism.

Note : The switching time of disconnector and earthing switch should be between 3.5 ... 6 seconds.
However, compliance with a specific switching time is not required for the proper operation of the
equipment.

1HDB050016-YN

16.5

79/106

De-commissioning
The type SGF two-column rotary disconnector is an environmentally friendly product.
If the herein-described switching device is de-commissioned, the materials remove should be reused.
The switching device can be disposed of in an environmentally friendly manner on the basis of the
existing legal regulations.
Recycling is in the from of mixed scrap. The device contains the following materials.
lSteel
lCopper
lAluminium
lCast iron
lSynthetics
lRubber materials in the form of sealing materials
lCeramics
lLubricants

There are no hazardous materials within the meaning of the regulations for handling dangerous
material.
We shall be glad to advice you at all times regarding questions of disposal.

1HDB050016-YN

17.

80/106

Maintenance
Caution : We recommend that the inspection intervals given in Table 8 for normal and extreme ambient
conditions be complied with. They are essential to the trouble-free operation of the equipment.
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
Inspection intervals
Table : 8 Inspection intervals for normal and extreme ambient conditions
Ambient condition

Inspection intervals

Normal

After every 5 operating years or


After every 1 000 switching cycles

Extreme

After every 2.5 operating years or


After every 500 switching cycles

Year of
commissioning

Extreme ambient conditions


The examples given below for extreme ambient conditions are based on our experience :

Climate (tropical, arctic)

Heavy contamination (dust, salt, rust, sulphur)

Special tools and materials


The repair operations require the use of the following special tools and material in addition to the
standard tools :

Brass-wire brush for treatment of copper surfaces

Steel-wire brush for treatment of aluminium surfaces

Steel-wire brush for treatment of zinc surfaces

Contact grease DC55

Cold cleaning agent for silver-faced surfaces

Lint-free cloths

Admissible torques for bolts


Unless these service instructions specify special values for torques, the standard values given in Table
9 shall apply.
Table 9 : Permissible torques for bolts (standard values)
Thread

Torques in Nm
Thread in aluminium

Steel, galvanized

Steel, rustproof

8.8

A-270, A4-70

M6

5.5

M8

16

14

M10

42

33

26

M12

72

56

45

M16

174

122

100

Strength

1HDB050016-YN

17.1

81/106

Treatment of Contact Surfaces and Intersection Sufaces


Caution : Bolted or sliding contact surfaces that conduct current have an effect on the electrical
resistance of the current path. Dirty or oxidized contact surfaces increase the electrical resistance.
This may result in irreparable damage to equipment.
The following regulations must be observed :
Bolted contact surfaces
Aluminium (bolted)
1.

Grease lightly

2.

Remove oxide film using steel-wire brush until surface is mat grey in appearance (do not use
emery paper)

3.

Wipe off contaminated grease immediately using lint-free cloth.

4.

Grease immediately (approx 1 mm)

5.

Bolt together treated surfaces and grease joints.

Silver-faced contact surfaces (bolted)


1.

Clear with cold cleaning agent (do not destroy silver surface)

2.

Grease (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints

Galvanized contact surfaces (bolted)


1.

Clean using steel-wire brush

2.

Grease immediately (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints

Copper (bolted)
1.

Clean using brass-wire brush

2.

Grease immediately (approx. 1 mm)

3.

Bolt together treated surfaces and grease joints

(If copper is bolted to aluminium, place copper-plated aluminium sheet between the surfaces,
ensuring that the sheet is the following way round : Cu-Cu, Al-Al)
Sliding contact surfaces
Silver-faced contact surfaces (sliding)
1.

Clean with cleaning agent (do not destroy silver surface)

2.

Grease (approx. 1mm)

Copper (sliding)
1.

Clean using brass-wire brush

2.

Grease immediately (approx. 1mm)

Intersection surfaces
Steel parts
1.

Coat with with cold zinc


(If surface previously painted, allow cold zinc to dry and re-coat with appropriate paint, observing
the following mixing ratio: Paint: Hardener = 12 : 1; cold zinc, paint, hardener and brush are
included in the scope of supply)

1HDB050016-YN

17.2

82/106

Disconnector
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1
The five safety rules according to DIN/VDE
1.

Disconnection

2.

Safeguard against reconnection

3.

Establish potential isolation

4.

Earth and short-circuit

5.

Cover or partition off adjacent live parts

Note : The following operations must be carried out at each inspection interval.
Operating steps :
1.

Observe safety rules for work on high-voltage equipment and take suitable measurement
(including the five safety rules according to DIN/VDE)

2.

Switch off electrical power supplies and control voltages and safeguard against reconnection

3.

Clean contact fingers (66) and contact pieces (67) A


Figure 66; check for irreparable damage to
silver layer and, if necessary, replace.

4.

Grease contact fingers (66) and contact pieces (67)

5.

Clean support insulators; check for damage and, if necessary, replace

6.

Check maintenance-free rod ends and supporting points of all operating linkages and coupling
rods

7.

Check all bolt connections for security

8.

Carry out some test operations manually (our recommendation : Three test operations)

9.

Reconnect electrical power supplies and control voltages

10.

Carry out some test operations using the motor-operated mechanism (our recommendation :
three test operations)

11.

The maintenance of the operating mechanism for the disconnector should be carried out
according to the maintenance instructions separately supplied for the operating mechanism

12.

In case of earthing switch : Next step A


Chapter 17.3 Maintenance of Earthing Switch.

1HDB050016-YN

Figure 66 : Maintenance of disconnector : Replacement of contact fingers (66) and contact pieces (67)

83/106

1HDB050016-YN

17.3

84/106

Earthing Switch
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1
The five safety rules according to DIN/VDE
1.
Disconnection
2.
Safeguard against reconnection
3.
Establish potential isolation
4.
Earth and short-circuit
5.
Cover or partition off adjacent live parts
Note : The following operations must be carried out at each inspection interval.
Operating steps :
1.
Observe safety rules for work on high-voltage equipment and take suitable measurement
(including the five safety rules according to DIN/VDE)
2.
Switch off electrical power supplies and control voltages and safeguard against reconnection
3.
Clean earthing contacts (18) A
Figure 67; Figure 68 and contact fingers (20) A
Figure 69,
Figure 70; check for erosion in area of silver layer > 0.5 mm and, if necessary, replace
4.
Grease earthing contact (18) and contact fingers (20)
5.
Check for damage to earthing connections between earthing switch and disconnector base and,
if necessary, replace
6.
Check maintenance-free rod ends and supporting points of all operating linkages and coupling
rods
7.
Check all bolt connections for security
8.
Carry out some test operations manually (our recommendation : Three test operations)
9.
Reconnect electrical power supplies and control voltages
10. Carry out some test operations using the motor-operated mechanism (our recommendation :
Three test operations)
11. The maintenance of the operating mechanism for the earthing switch should be carried out
according to the maintenance instructions separately supplied for the operating mechanism

1HDB050016-YN

Figure 67 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltages
36 ... 170 kV and rated peak-withstand currents < 100 kA.

85/106

1HDB050016-YN

Figure 68 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltage
245 ... 362 kV or rated peak-withstand currents > 100 kA.

86/106

1HDB050016-YN

Figure 69 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 123 ... 170 kV
and rated peak-withstnad currents < 100 kA

Figure 70 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 245 ... 362 kV
or rated peak-withstand currents > 100 kA

87/106

1HDB050016-YN

88/106

Instructions for Assembling Adapter Plate


(Reference : Service Instruction Manual HDB050016-YN Rev. C, Fig. 14, page : 18)
1)

Remove adapter, which is assembled with rotating flange (70) on the frame assembly(221)

2)

Remove fasteners from the adapter plate supplied.

3)

Insert M16 screw (discard M16 nuts supplied) along with washers into adopter plate hole and
engage in the hole of bottom flange of insulator as shown in Fig : 1

4)

Tighten all screws with torque of 174Nm.

5)

Mount insulator on rotary pedestal as shown in Service Instruction Manual.

Bottom flange of Insulator

Adapter Plate
(Article No. : 1HYN 450114 P1)
or 1HYD 300022 P1, etc.
Plain washer

M16 Screw

Fig. : 71 : Instruction for Assembly of Adapter Plate

1HDB050016-YN

89/106

Fig. 72 : Rotational Alignment of contact fingers (66) for Perfect Contact on Contact Piece (67)

In case Fingers are found to be not getting properly alignment with the conhtact Piece (67), Then
following steps are to be followed.
l

Loosen the Fasteners

Allow the Complete finger assembly to rotate the extent required to take its self aligned position
with respect to Contact Piece (67)

Contact are should be cleaned & greased with DC 55 Grease.

Tighten the Fasteners.

1HDB050016-YN

90/106

Figure 73 : Tilting of Column for alignment

When it is required to tilt the complete pole columns any direction for proper clearances, alignment
etc. follow the following steps.
l

Just Loosen the check nuts,

Tilt the Pole in the direction needed by rotating these nuts either in clockwise or anti-clockwise
direction.

After Alignment tighten these nuts.

During this alignment ensure that excessive stress is not imposed on the castings.

1HDB050016-YN

91/106

Earth Switch
Arm Support

Figure 74: Earthing Arm support for single Earth Switch


(Only for rated Voltages 245362 kV)

Earth Switch
Arm Support

Figure 75 : Earthing Arm support for double Earth Switch


(Only for rated Voltages 245362 kV)

1HDB050016-YN

18

Spare Parts

18.1

Order Information

92/106

We advise you constant to keep a stock of the following spare parts for your version of disconnector.
This will enable you, should the need arise, to re-commission your disconnector quickly.
You can order or re-roder the spare parts at any time. Please send your order to the address given on
the left.
Order information
To ensure the speedy processing of your order, we require the following information from you.

Type and order number of the disconnector and of the operating mechanism as shown on the
rating plate.

Designation of spare part, item number and order number from Table 10 and/or Table 11

Type and order number


The type and order number of your disconnector can be found on the rating plate on the disconnector.
For your information, the following example explains the type designation and the order numbers.
Example of a type designation
An example of the type designation on the rating plate of a type SGF two-column rotary disconnector is
SGF 245 p 100 + 1E. The individual parts of this designation have the following significance :

SGF ........................ Disconnector type

245 .......................... Rated voltage in kV

p ............................ Rated current (n: 1 600 A, p: 2 500 A)

100 .......................... Rated peak-withstand current in kA

+ 1E ......................... Number of earthing switches per pole

Example of an order number


An example of the order number on the rating plate of a type SGF two-column rotary disconnector is GP
251 2130 04 c. The individual parts of this designation have the following significance :

GP 251 2130 ...........Internal order number

04 ...........................Group serial number (01 .....99)

c ............................. Pole designation (for 3-pole groups : a, b, c)

1HDB050016-YN

18.2

93/106

Disconnector
Note : The quantities given in the following tables apply to each pole. For two or more poles, increase
the quantity accordingly.
Table 10 : List of spare parts for type SGF two-column rotary disconnector.
Designation of spare part

Qty.

Item No. Order number

Contact piece
- for 36 & 72.5 kV
1+1
67
1HYN350053-P1, P2
- for 123, 145, 170, 245, 300 kV
2
67
1HYN350053-P1
- for 362 kV
2
67
1HYN350053-P3
Contact Finger
- upto 300 kV Disconnector
*
66
1HYN350039-P1
- for 362 kV Disconnector
*
66
1HYD300023-P1
(*Quantity : 4 Nos. for 1600 A, 6 Nos. for 2500 A & 10 Nos. for 3150A
Disconnector Pole)
Lubricants
1
1HYN350209-R20
Contact Grease Molycote DC55
580
SWT431339P1
Bearing Grease Longterm 2+
GON598000P521
Cleaning Agent Rivolta MTX 60
1 liter Can
-

18.3

Earthing Switch
Note : The quantities given in the following tables apply to each pole. For two or more problems,
increase the quantity accordingly.
Table 11 : List of spare parts for earthing switch

Designation of spare part


Earthing Contact
- for 36kV & 72.5kV
- for 123kV...170kV
- for 245kV...362kV
Contact Finger
- for 36kV...170kV
- for 245kV...362kV
Earthing Connection
Lubricants
Contact Grease Molycote DC55
Bearing Grease Longterm 2+
Cleaning Agent Rivolta MTX 60
1 liter can

Qty.

Item No. Order number

1
1
1

18
18
18

1HYN350044-P2
1HYN350044-P1
1HYN450160-P1

4
6
2
1

20
20
79,343
580
-

1HYN350039-P10
1HYN350039-P21
1HYN350168-P1
1HYN350209-R20
SWT431339P1
GON598000P521

GON 598 021 P313

1HDB050016-YN

19.

94/106

List of Item Numbers


19.1 Item Numbers
Note : The numbers in parentheses in the "Remarks" column are also item numbers. These numbers
also appear as item numbers in the first column in the list.
No. Description

Remarks

1
2
3
5
6
7
11
12
13
15
17
18
19
20
21
23
26
27
36
37
39
42
43
55
66
67
68
69

Onsite

70
71
73
74
75
76
77
79
81
83
87
101
152
153
201
221
228
284
289

Foundation, supporting structure, support


Disconnector base
Connecting lever
Contact-side current path
Finger-side current path
Corona-protection fittings
Catching hook
Fixing device for Corona-protection fittings
Stud bolt
Coupling rod
High-voltage terminal
Earthing contact
Earthing-switch lever
Contact finger
Stop
Tubular contact arm
Interlocking hook
Interlocking bolt
Motor-operated mechanism
Operating rod
Emergency hand crank
Pivot bearing
Operating shaft
Manual operating mechanism
Contact finger
Contact piece
Diagonal rod
Disconnector operating lever for operating
mechanism
Rotary pedestal
Operating rod
Earthing - switch shaft with Earthing-switch
lever (339)
Operating lever
Operating mechanism for disconnector
Operating lever
Operating mechanism for earthing switch
Earthing connection
Fixing bolt
Operating rod
Corona-protection fittings
Fixing bolt
Clamp sleeve 13 x 70
Threaded pin M10 x 20
Support insulator
Base frame
Earthing switch
Rotary head
Coupling / operating lever

328 Transportation angle

Coupling of disconnector
Only for rated voltages > 245 kV
Contact-finger holder
Only for rated voltages > 245 kV
Rotary pedestal (70)
Disconnector, earthing switch, series arrangement
Rotary pedestal (284)
Current path (5, 6)
Earthing-switch shaft (73)
Earthing-switch
Earthing contact (18)
Earthing switch
Finger side current path (6)
Contact-side current path (5)
Disconnector
Motor-operated mechanism (36)
Separate mounting of operating mechanism
Separate mounting of operating mechanism
Finger-side current path (6)
Contact-side current path (5)
Disconnector base (2)
Disconnector base (2)
Disconnector base (2)
Earthing switch
Earthing switch, series arrangement
Operating mechanism for disconnector (75)
Operating mechanism for earthing switch (77)
Earthing switch
Contact-finger holder, current path (6)
Laterally offset mounting of operating mechanism
Only for rated voltage = 300 kV
Current path (5, 6)
Operating rod (83)
Collared bush (390)
Disconnector base (2)
Current path (5, 6)
Earthing switch, contact side (CS), rat,
voltages 245 ... 300 kV
Base frame (221)

1HDB050016-YN

No.

Description

329
330
331
332
333
334

T-type clamp
Thrust bearing
Collared bush
Spacer
Disconnector pole assy
Clamping cover

95/106

Remarks

Tubular contact arm (23)


Earthing-switch link, earthing-switch shaft (73)
Earthing-switch link, earthing-switch shaft (73)
Earthing connection (79)
Only for deliveries in Germany
Operating lever (74, 76), earthing-switch lever (19),
separate mounting of operating mechanism
335 Coupling piece
Operating shaft (43), separate mounting of
operating mechanism
336 Earthing-switch link
Earthing switch (228)
336a Base frame of earthing switch
For single pole version and series arrangement
337 Earthing -switch shaft
Earthing switch, parallel arrangement
338 Lock nut
Coupling rod (15), operating rod (74, 76)
339 Earthing-switch lever
Earthing - switch shaft (73)
340 Fixing bolt
T-type clamp (329), tubular contact arm (23)
341 Fixing bolt
Contact piece (67), current path (5)
342 Coupling piece
Earthing switch, shaft (337), pole distance P > 2 500 mm
343 Earthing connection for 2 earthing switch Earthing switch
344 Insulating bushes (a, b)
Earthing contact (18)
345 Insulating plate
Earthing contact (18)
349 Interlocking segment
Earthing-switch shaft (73, 337)
350 Interlocking lever, finger side
Rotary pedestal (70)
351 Interlocking lever, contact side
Rotary pedestal (70)
357 Cover for earthing contact (18)
Only for rrated voltage > 245 kV or rated peakwithstand currents > 100 kA
372 Bolt M12 x 120
Earthing contact (18)
373 Bolt M12 x 110
Earthing contact (18)
374 Bolt M12 x 130
Earthing contact (18)
375 Washer A13
Earthing contact (18)
376 Offset bearing
Laterally offset mounting of operating mechanism
(earthingswitch)
387 Operating rod, slotted
Separate mounting, measurement m3 = 6 ... 12 m
388 Driving plate
Separate mounting, measurement m3 = 6 ... 12 m
389 Thrust bearing
Separate mounting, measurement m3 = 6 ... 12 m
390 Collared bush
Separate mounting, measurement m3 = 6 ... 12 m
400 Connecting set
Disconnector pole with IEC support insulators
401 Connecting set
Disconnector pole with DIN support insulators
410 Connecting set
Coupling, disconnector and earthing switch
420 Connecting set
(Motor-operated) mechanism, disconnector
421 Connecting set
(Motor-operated) mechanism, earthing switch
422 Connecting set
Pivot bearing, disconnector
423 Connecting set
Pivot bearing, earthing switch
430 Connecting set
Mounting, earthing switch
431 Connecting set
Mounting, earthing switch 1-pole, parallel
arrangement 2-pole
433 Connecting set
Earthing switch, parallel arrangement 3-pole, P<2
500 mm
434 Connecting set
Earthing switch, parallel arrangement 3-pole,P>2
500 mm
435 Connecting set
Earthing switch, series arrangement 2-pole
436 Connecting set
Earthing switch, series arrangement 3-pole
437 Connecting set
Coupling of disconnectors in series, 3-pole
438 Connecting set
Mechanical interlocking
439 Connecting set
Separate mounting of operating mechanism
440 Connecting set
Mounting of operating mechanism
580 Bundle of grease
Treatment of contact fingers (66, 20)
900 Service instructions
Disconnector and earthing switch
901 Service instructions
Operating mechanism of disconnector
902 Service instructions
Operating mechanism of earthing switch

1HDB050016-YN

19.2

96/106

Connecting Sets
Connecting sets are included in the scope of supply. If necessary, connecting sets can be re-ordered
from us.
Order Information
To ensure speedy processing of your order, we need to know the item number and the order number of
the connecting set you require. Please find below the scope and the necessary order information for
the individual connecting sets :
Item No. 400, Order No. : GPDT 06 0001 R3
Connecting set, disconnector pole with IEC support insulators
Items No. Description

Size

Qty.

Standard

400-302

Hexagon screw

M16x30

400-321

Hexagon nut

M16

DIN 934 A2-70

400-342

Washer

A17

16

DIN 125 A2-70

DIN 933 8.8-tzn

Item No. 401, Order No. GPDT 06 0001 R1


Connecting set, disconnector pole with DIN support insulators
Items No. Description

Size

Qty.

Standard

401-301

Hexagon screw

M12x25

DIN 933 A2-70

401-321

Hexagon nut

M16

DIN 934 A2-70

401-341

Washer

A13

DIN 125 A2-70

401-342

Washer

A17

DIN 125 A2-70

Item No. 410, Order No. : GPDT 06 0005 R50


Connecting set, coupling, disconnector and earthing switch
1 x for parallel arrangement, 2-pole (disconnector only)
2 x for parallel arrangement, 3-pole (disconnector only)
1 x for series arrangement, 2-pole
2 x for series arrangement, 3-pole
Item No.

Description

Size

Qty.

Standard

401-304

Hexagon screw

M16x60

DIN 9338.8-tzn

410-324

Hexagon nut

BM16

DIN 439 A2-70

410-325

Lock nut

VM16

DIN 980 A2-70

410-340

Washer

A17

DIN 125 A2-70

Item No. 420, Order No. : GPDT 06 0004 R50


Connecting set, (motor-operated) mechanism, disconnector
(mounting, operating mechanism and operating linkage)
Item No.

Description

Size

Qty.

Standard

420-303

Hexagon screw

M16x60

DIN 933 8.8-tnz

420-306

Hexagon screw

M16x30

DIN 933 8.8-tnz

420-309

Hexagon screw

M16x80

DIN 933 8.8-tnz

420-320

Hexagon nut

M16

DIN 934 8-tnz

420-323

Hexagon nut

BM16

DIN 439 A2-70

420-325

Lock nut

VM16

DIN 980 A2-70

420-340

Washer

A17

DIN 125 A2-70

1HDB050016-YN

97/106

Item No. 421, Order No. : GPDT 06 0004 R56


Connecting set, (motor-operated) mechanism, earthing switch
(mounting, operating mechanism and operating linkage
Items No. Description

Size

Qty.

Standard

421-303

Hexagon screw

M16x60

DIN 933 8.8-tzn

421-306

Hexagon screw

M16x30

DIN 933 8.8-tzn

421-323

Hexagon nut

BM16

DIN 439 A2-70

421-325

Lock nut

VM16

DIN 980 A2-70

421-340

Washer

A17

DIN 125 A2-70

Item No. 422, Order No. : GPDT 06 0004 R51


Connecting set, pivot bearing, disconnecetor
(Separate mounting of motor-operated or manual operating mechanism)
(mounting, pivot bearing and operating linkage)
Items No. Description

Size

Qty.

Standard

422-303

Hexagon screw

M16x60

DIN 933 8.8-tnz

422-307

Hexagon screw

M16x40

DIN 933 8.8-tnz

422-309

Hexagon screw

M16x80

DIN 933 8.8-tnz

422-320

Hexagon nut

M16

DIN 934 8-tnz

422-323

Hexagon nut

BM16

DIN 439 A2-70

422-325

Lock nut

VM16

DIN 980 A2-70

422-340

Washer

A17

DIN 125 A2-70

Item No. 423, Order No. : GPDT 06 0004 R57


Connecting set, pivot bearing, earthing switch
(separate mounting of motor-operated or manual operating mechanism)
(Mounting, pivot bearing and operating linkage)
Item No.

Description

Size

Qty.

Standard

423-303

Hexagon screw

M16x60

DIN 933 8.8-tzn

423-307

Hexagon screw

M16x40

DIN 933 8.8-tzn

423-320

Hexagon nut

M16

DIN 934 8-tnz

423-323

Hexagon nut

BM16

DIN 439 A2-70

423-325

Lock nut

VM16

DIN 980 A2-70

423-340

Washer

A17

DIN 125 A2-70

Item No. 430, Order No. GPDT 06 4000 R60


Connecting set, mounting, earthing switch
(flexible connections and tubular contact arm, 1 x per pole)
Item No.

Description

Size

Qty.

Standard

430-305

Hexagon screw

M12x45

DIN 933 8.8-tnz

430-308

Hexagon screw

M12x20

DIN 933 A2-70

430-324

Hexagon nut

M12

DIN 934 A2-70

430-341

Washer

A13

DIN 125 A2-70

430-350

Clamp sleeve

12x30

DIN 1481 nrFdSt

430-353

Clamp sleeve

16x22

DIN 7346

1HDB050016-YN

98/106

Item No. 431, Order No. GPDT 06 4000 R61


Connecting set, mounting, earthing switch, 1-pole and parallel arrangement, 2-pole.
(fixing, earthihng-switch links, earthing-switch shaft and flexible connections)
Items No. Description

Size

Qty.

Standard

431-305

Hexagon screw

M12x45

DIN 933 8.8-tzn

431-309

Hexagon screw

M10x35sp

DIN 933 A2-70

431-324

Hexagon nut

M12

DIN 934 A2-70

431-326

Hexagon nut

M10

DIN 934 A2-70

431-341

Washer

A13

DIN 125 A2-70

431-342

Washer

A10,5

DIN 125A2-70

431-353

Clamp Sleeve

16x22

DIN 7346

Item No. 433, Order No. GPDT 06 4000 R64


Connecting set, earthing switch, parallel arrangement, 3-pole, pole distance P < 2 500 mm
(fixing, earthing-switch links and earthing-switch shaft)
Items No. Description

Size

Qty.

Standard

433-305

Hexagon screw

M12x45

DIN 933 8.8-tnz

433-309

Hexagon screw

M10x35sp

DIN 933 A2-70

433-324

Hexagon nut

M12

DIN 934 A2-70

433-326

Hexagon nut

M10

DIN 934 A2-70

433-341

Washer

A13

DIN 125 A2-70

433-342

Washer

A10,5

DIN 125 A2-70

433-353

clamp sleeve

16x22

DIN 7346

Item No. 434, Order No. GPDT 06 4000 R65


Connecting set, earthing switch, parallel arrangement, 3-pole, pole distance P > 2 500 mm
(fixing, earthing-switch links, earthing-switch shaft and coupling piece)
Item No.

Description

Size

Qty.

Standard

434-305

Hexagon screw

M12x45

DIN 933 8.8-tzn

434-309

Hexagon screw

M10x35sp

DIN 933 A2-70

434-315

Hexagon screw

M16x10

DIN 933 8.8-tzn

434-322

Hexagon nut

M16

DIN 934 8-tzn

434-324

Hexagon nut

M12

DIN 934 A2-70

434-326

Hexagon nut

M10

DIN 934 A2-70

434-340

Washer

A17

DIN 125 A2-70

434-341

Washer

A13

DIN 125 A2-70

434-342

Washer

A10,5

DIN 125 A2-70

434-353

Clamp sleeve

16x22

DIN 7346

1HDB050016-YN

99/106

Item No. 435, Order No. GPDT 06 4000 R66


Connecting set, earthing switch, series arrangement, 2-pole
(fixing, earthihng-switch links, earthing-switch shaft and flexible connections)
Items No.

Description

Size

Qty.

Standard

435-305

Hexagon screw

M12x45

12

DIN 933 8.8-tzn

435-309

Hexagon screw

M10x35sp

DIN 933 A2-70

435-324

Hexagon nut

M12

12

DIN 934 A2-70

435-326

Hexagon nut

M10

DIN 934 A2-70

435-341

Washer

A13

12

DIN 125 A2-70

435-342

Washer

A10.5

DIN 125 A2-70

435-353

Clamp sleeve

16x22

12

DIN 7346

Item No. 436, Order No. GPDT 06 4000 R67


Connecting set, earthing switch, series arrangement, 3-pole
(fixing, earthing-switch links, earthing-switch shaft and flexible connections)
Items No. Description

Size

Qty.

Standard

436-305

Hexagon screw

M12x45

18

DIN 933 8.8-tzn

436-309

Hexagon screw

M10x35sp

DIN 933A2-70

436-324

Hexagon nut

M12

18

DIN 934 A2-70

436-326

Hexagon nut

M10

DIN 934 A2-70

436-341

Washer

A13

18

DIN 125 A2-70

436-342

Washer

A10,5

DIN 125 A2-70

436-353

Clamp sleeve

16x22

18

DIN 7346

Item No. 437, Order No. GPDT 06 4000 R68


Connecting set, coupling of disconnectors, in series, 3-pole
Item No.

Description

Size

Qty.

Standard

437-302

Hexagon screw

M16x100

DIN 933 A2-70

437-304

Hexagon screw

M16x60

DIN 933 A2-70

437-321

Hexagon nut

BM16

DIN 439 A2-70

437-328

Lock nut

VM16

DIN 980 A2-70

437-340

Washer

A17

DIN 125 A2-70

Item No. 438, Order No. : GPDT 06 0006 R50


Connecting set, mechanical interlocking
Item No.

Description

Size

Qty.

Standard

438-302

Hexagon screw

M10x35sp

DIN 933 A2-70

438-305

Hexagon screw

M16x110

DIN 933 8.8-tzn

438-320

Hexagon nut

M16

DIN 934 8-tzn

438-326

Hexagon nut

M10

DIN 934 A2-70

438-340

Washer

A17

DIN 125 A2-70

438-342

Washer

A10,5

DIN 125 A2-70

1HDB050016-YN

100/106

Item No. 439, Order No. GPDT 06 0004 R39


Connecting set, separate mounting of operating mechanism
(for collared bush and coupling piece)
Items No. Description

Size

Qty.

Standard

439-302

Hexagon screw

M10x35sp

DIN 933 A2-70

439-305

Hexagon screw

M16x110

DIN 933 8.8-tzn

439-324

Hexagon nut

M16

DIN 934 8-tzn

439-326

Hexagon nut

M10

DIN 934 A2-70

439-340

Washer

A17

DIN 125 A2-70

439-342

Washer

A10.5

DIN 125 A2-70

Item No. 440, Order No. GPDT 06 0004 R40


Connecting set, mounting of operating mechanism
Items No. Description

Size

Qty.

Standard

440-302

Hexagon screw

M10x35sp

DIN 933 A2-70

440-305

Hexagon screw

M16x110

DIN 933 8.8-tzn

440-324

Hexagon nut

M16

DIN 934 8-tzn

440-326

Hexagon nut

M10

DIN 934 A2-70

440-340

Washer

A17

DIN 125 A2-70

440-342

Washer

A10,5

DIN 125 A2-70

1HDB050016-YN

20

Index
A
Address, 105
Ambient conditions, 80
B
Bag with desiccative, 78
Base frame, 7, 11, 16, 94
Base-frame length, 9
Of earthing switch, 64, 95
C
Catching hook, 94
Clamp sleeve, 55, 65
Earthing-switch link, 54, 64
on operating rod 83, 94
Clamping cover, 11,12,76, 95
Collared bush, 26, 46, 54, 64, 95
Separate mounting m3 = 6 ... 12 m, 95
Item No. : 390, 30
Connecting lever, 11, 94
Connecting sets, 95, 96-100
Contact engagement, 34, 42, 78
Contact finger
Disconnector, 4, 6, 16, 82, 83, 93, 94
Spacing dimensions, 16
Earthing switch 5, 7, 12, 54, 55, 64, 65, 78, 84, 87, 93, 94
Spacing dimensions, 54
Contact-finger holder, Fixing bolt for, 94
Contact grease, 93, 95
Contact piece 4, 16, 82 ,83, 93, 94
Fixing bolt for, 95
Contact surface, Treatment of
For earthing contact, 54, 64
General 15, 81
Corona-protection fitting
Fixing device for , 94
For earthing contact, 74
On current path, 94
On rotary heads, 94
Corona-protecting fitting
On current path, 16, 20, 21
On rotary heads, 16, 19
Counter-contact, 6
Counter-contact, 16
Coupling lever, 26
Coupling piece
Earthing-switch shaft, 54, 59, 95
Operating shaft, 26, 46, 95
Coupling rod
Disconnector, 6, 11, 34, 76, 94
Earthing switch 12, 65, 68, 94
Coupling\operating lever, Mechanical interlocking, Earthing switch, contact side
245 ... 300 kV, 94
Current path, 4, 6, 11, 16, 94
Fixing bolt for, 34, 94

101/106

1HDB050016-YN

D
Dead-center position, 6, 78
Dead-center position, 34
Diagonal rod, 6, 11, 16, 78, 94
Disconnector base, 4, 11, 16, 17, 94
Disconnector operating lever, 11
Disconnector operating lever for operating mechanism, 94
Distances in contact zone, 34, 43
Driving plate, Separate mounting M3 = 6 ... 12 m , 95
Item No. : 388, 30, 50
E
Earthing connection, 5, 7, 54, 57 ,64, 67, 84, 93
1st earthing switch, 12, 94
2nd earthing switch, 12, 95
Earthing contact, 5, 7, 12, 54 ,64, 65, 74, 84-87, 93, 94
Adjusting measurements, 75, 78
Cover for, 95
Earthing-switch lever
For coupling of earthing switches in series, 12
For coupling, earthing switch in series, 64
Adjusting measurements, 69
For coupling, earthing switch, in series, 94, 95
For operating mechanism, earthing switch, 12, 54, 55, 60 ,61, 64, 65 ,70 , 71, 94
Earthing-switch link, 12, 54, 56, 64 ,66 ,76, 95
Earth-switch shaft, 5, 7, 12 ,54 ,55 ,59, 95
With earthing-switch lever, 64, 65, 94
Adjusting measurements, 69
Emergency hand crank, 22, 44, 78, 94
H
High-voltage terminal, 4, 6, 94
High-voltage connectors, 34
High-voltage terminal, 34
I
Inspection interval, 80, 82, 84
Insulating bush, 54, 64, 95
Insulating plate, 64, 95
Insulating plate, 54
Interlocking, 7
Electrical, 7
Mechanical, 7
Adjusting measurements, 77
Interlocking, Mechanical, 76
Interlocking bolt, 94
Interlocking hook, 94
Interlocking lever, 76, 95
Interlocking segment, 76, 95
L
Lifting tackle, Lifting capacity, 14
Lock nut, 34, 54, 55, 64, 65, 76, 95

102/106

1HDB050016-YN

M
Main dimensions, 9
Measurement m1, 26, 46
Measurement m3, 26, 27, 28, 29, 30, 46, 47, 48, 49, 50
Minimum distances between poles, 10
Mounting side of operating mechanism, 22
O
Offset bearing. 12. 46. 95
Operating lever
Disconnector, 11, 22, 25, 26, 32, 33, 34, 78, 94
Earthing switch, 12, 44, 46, 52, 53, 54, 64, 78 ,94
Spacing dimensions, 54, 64
Operating mechanism
Disconnector, 4, 6, 11, 22-33, 38, 39, 78, 94
Adjustment, 40, 41
Earthing switch 5, 7, 12, 44-52, 94
Adjustment, 62, 63, 72, 73
Manual operating mechanism, 94
Motor-operated mechanism, 94
Operating lever for manual operating mechanism, 26
Operating rod, 26, 34, 38, 39, 46, 94
Disconnector, 6, 11 ,78, 94
Earthing switch, 7, 12, 54 ,55, 60, 61, 64, 70 ,71, 78, 94
Slotted, Separate mounting m3, = 6 .... 12 m, 95
Item No. 387, 30, 50
Operating shaft, 11,12, 26, 46, 94
Coupling parts, 26, 46
Order number, 88
P
Pivot bearing, 11, 12, 26, 46, 94
R
Repair operations, 80
Special tools and materials for, 80
Rotary head, 4, 6, 94
Rotary pedestal, 4, 6, 11, 16, 34, 94
S
Safety rules, 82, 84
Safety rules, the five, 82, 84
Sectional-steel base frame, 94
Separate mounting
Details, 30, 50
Mounting dimensions, 28, 29, 48, 49
Shipping, 13
Shipping, 13
Shipping damage, 13, 16, 54
Transportation angle, 16, 34, 94
Spacer, 95
spacing dimensions, Earthing switch, 58
spare parts
Disconnector, 93
Earthing switch, 93
Order information, 92
Standards, 2
Stop, 55, 64, 65, 78, 94
Storage
Components, 13
Operating mechanisms, 13
Stud bolt, 34, 94

103/106

1HDB050016-YN

Support insulator, 4, 6, 11, 16, 82, 94


Insulator height, 9
Minimum breaking load, 8
Support-insulator distance, 9
Switching time, 78
T
T-type clamp, 12, 54, 64, 95
Fixing bolt for, 55, 65, 78, 95
Hole through, 55, 65
Technical data
Electrical, 8
Mechanical, 8
Telefax, our, 14
Threaded pin, On collared bush 390, 30, 94
Thrust bearing, 26, 46, 54, 64, 95
Separate mounting m3 = 6 ... 12 m, 95
Item No. : 389, 30, 50
Torques, Admissible, 14, 80
Tubular contact arm, 5, 12, 54, 64, 94
Type designation, 92

104/106

1HDB050016-YN

105/106

21

Client's Comments

Dear Clients
We are always at pains to improve the quality of our documentation. For this
reason, we are very interested in any comments you may have on the present
documentation. Please complete this form if you have found any missing or
incorrect information or printing errors in this documentation, or if you have any
ideas for way in which we might improve this documentation to your advantage.
Positive feedback is also most welcome. You will find our address on the left.

ABB Limited
Maneja works
Maneja
Vaodara - 390 013
(Gujarat) India

Thank you for you cooperation.

FAX : +91 265 2698927

The Editors

Your comments :

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Client _____________________________________________________________
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1HDB050016-YN

Space for further comments :

106/106

1HDB050016-YN, Rev-C, 12/2008

"ABB is woking continuously to improve the products.


We therefore reserve the right to change designs, dimensions data without prior notice."

ABB Limited
Maneja Works
Maneja, Vadodara - 390 013
India

For Overseas Inquiries


Maneja Works
Maneja, Vadodara - 390 013
India

Tel. : +91-265-2642184
Fax : +91-265-2651496

Tel. : +91-265-2638930
Fax : +91-265-2638908
E-mail : pt-Exports@in.abb.com

www.abb.co.in

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