Académique Documents
Professionnel Documents
Culture Documents
S. Natsiavas
Department of Mectianical Engineering,
Aristotle University of Ttiessaloniki,
Tfiessalonil<i, Greece
H. D. Nelson
Department of Engineering,
Texas Cfiristian University,
Fort Wortti, Texas
Coupled Lateral-Torsional
Vibration of a Gear-Pair
System Supported by a Squeeze
Film Damper
This paper presents a model and analysis of the coupled lateral-torsional vibration
of a gear-pair system supported by a squeeze film damper (SFD). Steady state
dynamic characteristics of the system are considered. First, insight is gained into
the dynamics of the system and the model is partially verified by investigating the
linear characteristics of a specific configuration. Then, the response of the nonlinear
system is examined for rotating unbalance excitation. The trigonometric collocation
method ( TCM) is employed to obtain steady-state responses, while direct integration
is used to verify these results. The sensitivity of the system to lateral-torsional coupling
is examined by comparing steady response with and without this effect. The response
sensitivity to various system parameters, e.g., gear mesh stiffness and damping, SFD
clearance to diameter ratio, and gear mass unbalance, is also studied. As expected, the
numerical results reveal that the lateral motion dominant modes may be significantly
attenuated by using an SFD, while the torsional motion dominant modes are sensitive
to gear mesh damping. The strong nonlinearity of the SFD is responsible for complex
dynamic response in some frequency ranges.
Introduction
Gearing systems represent one of the more common mechanisms for power transmission, and are often coupled with turbomachines that provide the source of power generation and extraction. Many current rotordynamic analysis tools treat the lateral deformation associated with shaft bending and torsional
deformation as decoupled mechanisms. Similarly, analyses of
geared system dynamics frequently focus only on torsional vibration. These are justifiable assumptions in many applications,
however, requirements for higher operating speed and power
transmission have increased the significance of lateral-torsional
coupling. Thus, ignoring this coupling may lead to highly inaccurate and misleading dynamic predictions.
Several researchers have investigated some aspects of lateraltorsional motion in geared systems. Lund (1978) presented a
method for calculating the coupled torsional-lateral vibrations
caused by unbalance and/or gear mesh errors. Iida et al. (1980,
1985, 1986) investigated, theoretically and experimentally, the
coupled torsional-lateral vibrations of linear geared systems.
Their results verified that the inclusion of lateral-torsional coupling may cause important changes in the dynamic behavior.
Similar conclusions were reached by other researchers, who
conducted experimental and/or theoretical studies on linear or
nonlinear geared rotor-bearing system dynamics (e.g. Mitchell
and Mellen, 1975; Simmons and Smalley, 1984; Schwibinger
and Nordmann, 1988; Ozgiiven, 1991). These studies also verified that conventional torsional models may not provide realistic
estimates of lateral-torsional vibrations of geared rotor-bearing
systems. Other researchers have examined the effect of oil film
or ball bearings on the dynamic tooth load, vibration and noise
of geared rotor systems (Simmons and Smalley, 1984; Hamad
and Seireg, 1980; Iwatsubo, 1988; Kishor and Gupta, 1989;
Kahraman and Singh, 1991).
Contributed by the Technical Committee on Vibration and Sound for publication in the JOURNAL OF VIBRATION AND ACOUSTICS. Manuscript received Feb.
1993. Associate Technical Editor: J. Mottershead.
gear-b
gear-b
gear-a
gear-a
_ pitch
circle
support
mechanism
{S']
[S,]lq]
(1)
[PflV{S]
(2)
= [A]{q}
-[Pp]'{e].
(3)
(4)
+ [C;](5'} + {N'},
(5)
where the first and second terms on the RHS of Eq. (5) respectively represent the linear stiffness and damping forces of the
interaction. Any nonlinear or time varying effects are included
in the {N'} vector. Using relations ( 3 - 5 ) , the gear mesh forces
associated with the ( q ) -components, are given by
{F}, = - ( [ / f j { q } + [CJ{q}) + [,]{Ae}
+ [,]{Ae} - [A]'{N'}.
(6)
The first two terms on the RHS of Eq. (6) respectively represent
equivalent linear stiffness and damping forces associated with
Nomenclature
( a } , {b) = Fourier coefficient vectors
c = damping coefficient
C, D, L = SFD radial clearance, diameter, length
[C'g] = mesh damping matrix: w',
/'-reference
[Cj] = mesh damping matrix: x,yreference
= mass eccentricity
e = mesh transmission error
displacement
Ae = mesh displacement difference
{e} = mesh transmission error
displacement vector
F = force
/ = gear polar moment of inertia
k = stiffness coefficient
[K} = stiffness matrix
[Kg] = mesh stiffness matrix: ',
r'-reference
[Kg] = mesh stiffness matrix: x, yreference
m = gear mass, number of harmonics
Journal of Vibration and Acoustics
u! = natural frequency
ft = spin speed, n^, = il(Ra/Rb)
C, = damping ratio
Subscripts
a, b = gear indices
c, s = cosine, sine
e = external
g = gear mesh
j = 7'th harmonic component
n, t = pressure angle axes
', t' = line of centers axes
o = static component
p, d = polar, diametral
r, t = radial, transverse
.s = SFD
u = unbalance
X, y = fixed reference axes
a, P, y,6 = related angle
Superscripts
a, b = gear indices
t = transpose
' = denotes ', f'-components
=
d/dt
Gear-a
^
0,0
Gear-b
Gear-a
Gear-b
P u r e L a t e r a l Mode o f
1 s t Coupled Mode
Wi = 669 r a d / s
Geaia
Wa = 808 r a d / s
xj
0.0'
Gear-a
Gear-b
Gear-a
Gear-b
2nd Coupled Mode
"3=
P u r e L a t e r a l Mode o f
1097 r o d / s
"4=
Geaib
1695 r a d / s
Gear-a
Gear-a
Gear-b
Gear-b
3 r d Coupled Mode
^5=
4 t h Coupled Mode
w. = 5488 r a d / s
1841 r a d / s
the gear mesh mechanism. The next two terms are referred to
as "static transmission error excitation" forces and the last
term includes any nonlinear or time varying characteristics of
the gear mesh model.
As illustrated in Fig. 1. the driving gear-a of the six dof gearpair system is supported by an SFD. In addition, it is assumed
that there is a linear isotropic stiffness and damping interaction
between each gear and its surrounding environment. The governing equations for the system allow for excitation by external
forces and torques, rotating unbalance, and static transmission
errors. The system equations can then be written in the general
matrix form (see Appendix I):
[Af]{q} + [ C ] { q ) + [/i:]{q) = { F } + { F } , - ^
(7)
The [M], [C], and [K] arrays are the system mass, damping,
and stiffness matrices respectively excluding any effects from
the gear mesh mechanism. The SFD forces, included in {F},,,
are derived from a model which is based on short bearing theory
with finite length correction factors. The closed form expressions for the radial and tangential components of the fluid film
forces are obtained from Barrett et al. (1980).
The presence of the SFD introduces strongly nonlinear terms
in the system model. The most widely used numerical technique
in determining the response of nonlinear systems is direct numerical integration of the equations of motion. This method is
often a valuable tool for transient analyses but it is time-consuming and generally inefficient for steady-state analyses of large
862 / Vol. 120, OCTOBER 1998
= TT, 3W, . . .
(8)
cOn (radys)
in^
10
kb/ka = 4.5
/
6~^/
10^ I
-_
-
^/ /
"
/
z
-~
_
^ '
^'-^^y-^-
//
^"^
itf
(|im, jirad)
10"*
1 - ^
1 1,
il
1',
;^
/
i
yu
10
irf
\ 1 1 11 111
10
10
10
10
10
10
10
"x
.,a
-Uy
,,a
4 - ^
s
10 :
:
-
'.
A- '^
y V^
:
' '
:
"
r
'j
'
'
1000 2000 3000 4000
Spin Speed (rad/s)
5000
6000
Numerical Results
To gain insight into the dynamics of the model, the SFD
mechanism was first excluded and an analysis of the resulting
linear system was performed. This provided a notion of the
system "frequencies and modes" as well as the sensitivity of
coupling between the lateral and the torsional motions. The
nominal parameter values of the gear-pair system are presented
in Appendix II. For this preliminary study, all the numerical
results are based on the choice of constant mesh stiffness and
damping coefficients, zero static transmission error, and isotropic support properties. The translation and rotation support
damping coefficients were chosen on the basis of single dof
viscously damped models. The gear mesh model was selected
to include only the tangential components, k,',' and c , , , with
the damping coefficient chosen from Lin et al. (1988), see
Appendix II.
Linear System. The undamped natural frequencies and
modes of the linear gear-pair system, excluding the SFD, are
determined from
[M]{q) +aK]
^
\ /
f
lo' I
^ - ,-^- - -
- ' /
=
,A
: //'
- -ue
i .7 ^
10
+ \K,])[q}
= {0},
(9)
(|im, p,rad)
lO'^
" "r"'
r"
^ I
II
3
10
u^
\
j
10
/ 1
,' -
; /
-' / \ ~ -i
10
7
1 j
5
' /
\ .
10-' \:l
'
1000
'
'
5000 6000
mesh damping on forced response was also investigated to further validate the model and yielded anticipated results, i.e.,
modes with significant support motion (mesh deformation)
were strongly attenuated by support damping (mesh damping).
at/C
Ux (^m)
10
:Ca=00w/oSFD
: ^ 3 = 0.05 w/o SFD
10
: with SFD
10'
</c
Fig. 6
10
natural frequency to the mesh stiffness is clearly highest for
the 4th coupled mode which includes relatively large mesh
deformation.
Forced response of the gear-pair system, excited by a mass
eccentricity of gear-a ( = 12.7 fMO), is shown in Pig. 5. As
expected, the results illustrate the excitation of all modes except
mode four which involves only pure lateral motion of gear-b.
These results simply reconfirm that significant torsional motion
can be excited by lateral excitation, and that this coupling should
be included in rotor system models. The effect of support and
1000
2000
3000
4000
5000
6000
xlO
:Ca = 0.05 w/o SFD
C/D-2.143x10
.3 (Eu-12.7 M-m)
C/D-5.000xlO'
0.8
: with SFD
0.6
0.4
0.2
2000
0
0
3000
4000
2000
3000
4000
5000
6000
2.74
2.76
Time (s)
2.78
2.8
U.4
0.61
1.16
2.( 5'
0.43
30.f
0.3
0.2
0.1
ll
JL
,/
>_
. , . . . u^
:J
1000 2000 3000 4000 5000 6000 7000 8000
Frequency (rad/s)
(b) Spectrum Response
Summary
"0
1000
2000
3000
4000
5000
6000
12
0.4
0.44
29.f
3.5
References
0.3
0.2
0.1
0
0
J,
provided the only source of nonlinearity. Since the SFD nonlinearity was strong, the TCM was employed to locate periodic
steady state responses. The gear pair model may be treated
as a "finite element component," for use in modeling more
complicated geared rotor systems. Additionar information on
this modeling procedure may be obtained in Chen et al., 1994b.
Several model validation and parametric studies were performed. First, the effects of the mesh stiffness on the undamped
natural frequencies and mode shapes of the linear gear-pair
systems (without the SFD) were investigated. The forced response of this linearized system due to rotating unbalance of
the driving gear was also examined. Results were consistent
866 / Vol. 120, OCTOBER 1998
Barrett, L. E., Allaire, P. E., and Gunter, E. J., 1980, "A Finite Length Bearing
Correction Factor for Short Bearing Theory," ASME Journal of Lubrication
Technology, Vol. 102, pp. 283-290.
Forsythe, G, E., Malcolm, M, A., and Moler, C. B., 1977, Computer Methods
for Mathematical Computations, Prentice-Hall, Inc., Englewood Cliffs, NJ.
Chen, C, S., Natsiavas, S., and Nelson, H. D., 1997, "Stability Analysis and
Complex Dynamics of a Gear-Pair System Supported by a Squeeze Film
Damper," ASME JOURNAL OF VIBRATION AND ACOUSTICS, Vol, 119, pp. 85-88.
Chen, C. S., Nelson, H. D., and Natsiavas, S., 1994b, "Modeling and Analysis
of Geared Rotordynamic Systems," Proceedings, IFToMM 4th International Conference on Rotor Dynamics, Chicago, IL, September 7-9, pp. 205-212.
Hamad, B., and Seireg, A., 1980, "Simulation of Whirl Interaction in PinionGear Systems Supported on Oil Film Bearings," ASME Journal of Engineering
for Gas Turbines and Power, Vol. 102, pp. 508-510.
lida, H., Tamura, A., and Yamada, Y., 1980, "Coupled Torsional-Flexible
Vibration of a Shaft in a Geared System of Rotors (1st Rep.)," Bulletin ofJSME,
Vol. 23, No. 186, pp. 2111-2117.
lida, H., Tamura, A., and Oonishi Y., 1985, "Coupled Torsional-Flexural Vibration of a Shaft in a Geared System (3rd report)," Bulletin ofJSME, Vol. 28,
No. 245, pp. 2694-2698.
lida, H., Tamura, A., and Yamamoto, H., 1986, "Dynamic Characters of a
Gear Train System with Softly Supported Shafts," Bulletin ofJSME, Vol. 29,
No, 252, pp. 1811-1816,
Iwatsubo, T., 1988, "Vibration and Noise of a Geared Rotor System-Considered Lateral and Torsional Motion," IMechE C247/88.
Jean, A. N., and Nelson, H. D., 1990, "Periodic Response Investigation of
Large Order Non-Linear Rotordynamic Systems Using Collocation," Journal of
Sound and Vibration, Vol. 143, No. 3, pp. 473-489.
Kahraman, A., and Singh, R., 1991, "Non-Linear Dynamics of a Geared RotorBearing System with Multiple Clearances,'' Journal of Sound and Vibration, Vol.
144, No. 3, pp. 469-506.
Kishor, B., and Gupta, S. K., 1989, "On the Dynamic Analysis of a Rigid
Rotor-Gear Pair-Hydrodynamic Bearing System," ASME JOURNAL OF VIBRA,
TION. ACOUSTICS, STRESS, AND RELIABILITY IN DESIGN, Vol.
H I , pp. 234-240.
Lin, H. H., Huston, R. L., and Coy, J. J., 1988, "On Dynamic Loads in Parallel
Shaft Transmissions: Part I-Modelling and Analysis," ASME Journal of Mechanisms, Transmissions, and Automation in Design, Vol. 110, pp. 221-225.
Lund, J. W., 1978, "Critical Speeds, Stability and Response of a Geared Train
of Rotors," ASME Journal of Mechanical Design, Vol. 100, pp. 535-539.
Mitchell, L. D., and Mellen, D. M., "Torsional-Lateral Couphng in a Geared,
High Speed Rotor System," ASME Paper 75-DET-75.
Nataraj, C , and Nelson, H. D., 1989, "Periodic Solutions in Rotor Dynamic
Systems With Nonlinear Supports: A General Approach," ASME JOURNAL OF
VIBRATION, ACOUSTICS, STRESS, AND RELIABILITY IN DESIGN, Vol.
H I , pp.
187-
193.
Ozgiiven, H. N., 1991, "A Non-Linear Mathematical Model for Dynamic Analysis of Spur Gears Including Shaft and Bearing Dynamics," Journal of Sound
and Vibration. Vol. 145, No. 2, pp. 239-260.
{F;;
m''Etnl
COS inht)\0
{%] = m^EtillsmiflhOlO
0
0
cos0i,sin(^fc
0|'
0|'
APPENDIX I
System Arrays
iu';/u'i)
APPENDIX
System Parameters
r.-{:}!
[fi*] =
m" = 9.124 kg
i; = 21.45 i C k g - m ^
[0]
[5^] =
[0]
cos i/f
sin i//
[T,]
R" = 10.29 mm
sin i/
cos 4i
R'' = 54.00 mm
k, = 5.683 MN/m,
[q} =lul
u';
{el =U;;
{&'\=Vb"
{8} =16'[Pp] =
k, = 4.5 yfe
k$ = 9.483 KN/rad
k,;' = 35 MN/m
61 6';, 6';i'
[Tp]
[0]
II
C = 0.05,
[0]
[Tp]
C = C^ = 0.025
c,Y = 2t,,,.4k,.,r;j';,iRaRfi{Rli';,
+ /?.Vp)
SFD Properties
p. = 6.895 lO-^N-sec/m'
{Fl
. ,.. =
{F:,}
+ {F,}
+ {F;;,} +
F = 17.145 mm
(FL)
0
0
0|'
F) = 35.56 mm
0 01'
C = 76.2 ^m