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Abstract
Foam mobility reduction factors (MRFs) were measured
through foam floods in Berea and North Sea sandstone cores
with three conventional surfactants (Chaser GR-108O, Enordet
X-2001, and Dow XSS-8432 1.05), either by themselves $r
mixed with a fluorinated surfactant (Fluorad FC-75 1), at 75 C
and 13.8 MPa. Several other experimental methods were also
used to evaluate possible correlations in foam performance:
bulk foam stability, etched-glass micromodel observations,
and interracial parameters.
The presence of oil reduced foam MRFs of different surfactants to different degrees. Excellent MMs were still attained with Chaser and Enordet in the presence of residual oil,
while Dow was ineffective. The addition of Fluorad enhanced
the oil tolerance of Chaser and Dow foam, but did not provide
any benefit to Enordet. MRFs measured in an oil-free North
Sea reservoir core were lower than in Berea core, but were
affected relatively less by oil. The tested foams exhibited oil
transporting properties. Each foam adjusted to its own residual
oil saturation and corresponding level of mobility reduction.
Foam performance in core floods did not correlate in general
with predictions based on the other experimental methods.
Introduction
Foams have been considered for mobility control in solvent,
gas, or vapor injection IOR processes, for blocking and diverting using either conventional or gelled foams, and for
GOR control at production wells. In a diverse range of applications, a foam encounters a range of oil saturations, which
necessitates designing a foam with the required stability to oil.
Deceased
287
Some fluorinated surfactants form foams that are very stable in the presence of oiL2~17They are, however, more costly
than hydrocarbon surfactants by one to two orders of magnitude. In this study, a fluorinated surfactant was used as an additive at relatively low concentmtion to improve the oil tolerance of three conventional surfactants.
SPE 396S1
to 0.33 PV oil from Berea cores and 0.48 PV from the reservoir core.
The core was brought to reservoir conditions (75C and
13.8 MPa). Brine and methane were simultaneously injeeted
to determine baseline pressure drops in the absence of surfacta.nt, at a constant total fluid flow rate and three gas fractional
flows. Constant pressure drops were usually attained within 2
hours. 5 to 10 PV of 0.257. surfactant solution in sea water
were injected over 10 or more hours to satis& the adsorption
requirements of the rock. Surfactant solution (0.250A) and
methane were then co-injected to steady state at the same flow
rates and gas fractional flows (foam qualities) used for the
baseline experiments. The surfactant concentration was increased to 0.500/q then 1.OYO,and the foam floods repeated.
Steady state was usually reached within 5 hours, except at the
lowest surfactant concentration in the presence of oil, where
more time was required.
The combined methanelaqueous phase flow rate was 42
mm resulting in apparent linear velocities of 3.9 to 4.1 rrdd in
the Berea cores, and 3.6 tid in the resemoir cores. Foam
qualities were 95XO,
90%.,and 80Yo.Oil recoveries were measured downstream of the BPR during gadliquid co-injection. At
the end of a sequence of experiments, each core was dismantled and extracted in boiling toluene to obtain an independent
estimate of fluid saturations. Each surfactant was tested in a
separate core in the absence and presence of oil.
Experimental
Materials. Cores were either Berea sandstone (length 30 cm
diameter 3,8 cm porosity 23?4.,absolute permeability to air
940 to 1200 red), or reservoir sandstone (length 17 cm diameter 3.7 cm, porosity 26/0, absolute permeability to air
3400 to 3900 md) from the Osebcrg field (North Sea), supplied by Norsk Hydro. The resemoir cores were extracted in a
chlorofotimethanol mixture and dried before use.
Four commercial surfactants were used: Chaser GR-108O
(Chaser International, proprietary blend containing mostly
alpha olefin sulfonates), 13nordet X-2001 (Shell Chemical
Company, alcohol ethoxyglycerylsulfonate), Dow XSS84321.05 (Dow Chemical, mixture of Clo diphenyletherdisulfonate and C14-16 alpha oletin sulfonate), Fluorad FC-751
(3M Company, fluoroalkylsulfobetaine). They will be
referrred to as Chaser, Enordet, Dow, and Fluomd in this paper. Cited concentrations are active concentrations in Yow/vin
sea water. The three hydrocarbon-based surfactants (Chaser,
Enorde~ and Dow) were used either by themselves or mixed
with Fluorad (1:9 by mass Fluorad to Chaser, Enorde~ or
Dow).
The brine was filtered (0,45 pm) synthetic sea water, and
the gas was methane (CP grade, 99 vol%). Crude oil (Oseberg
Field, North Sea) was supplied by Norsk Hydro and cleaned
by centrifugation and filtration (0.22 pm). The viscosity and
density of the dead oil at 23C and ambient pressure were 9.5
rnpas and 0.87 g/cm3, respectively. Methane-saturated oil had
a GOR of 70 and a density of 0.75 g/cm3 at 75C and 13.8
MPa.
SPE 39681
SPE 396S1
290
SPE 39681
Maximum measured MRFs are plotted against oil saturation in Fig 9, from data in Table 3. The range of MRFs at
zero oil satumtion reflects differences between surfactants,
with the average as indicated by the data point. A steep decrease in MRF over a relatively small range of oil saturations
(9 to 11%) is evident. A critical oil saturation of 12 to 15%
has been found by others.23 The foams that generated the
highest MRFs were also the ones that reduced the oil saturation the most. A relatively low foam quality (800A) was required to initiate foam generation and bring the oil saturation
to a suitably low level for effective foam formation. Apparently, at least some foam stability to oil is required during the
initial foam floods. This foam then tmnsports oil, resulting in a
reduction in oil satumtion, which in turn leads to the generation of stronger foam. Each surfactant achieves a level of mobility reduction according to its own foam flood residual oil
saturation.
Based on MRF ranges or maximum MRFs, the surfactants
can be ranked as follows in terms of foam performance in the
presence of oil:
Chmer/Fluomd > Enordet > Chaser, Enordct/Fluorat
Dow/Fluorad > Dow
The ratio of pressure gradient generated by foam in the
presence of oil to the corresponding pressure gradient in the
oil-free core can be taken as a measure of relative foam sensitivity to oil (Figs. 10 and 11). The lower the ratio, the more
sensitive a foam is to oil. The data for each surfactant were
chosen to be at nearly constant oil saturatio~ i.e. include only
data points measured after most oil recovery by foam had been
completed.
For Chaser and Chaser/Fluora~ the ratio of pressure gradients increases when the foam quality is lowered (Fig. 10).
Wetter foams have better stability to oil for these surfactant
systems. With Enordet and Enordefiluorad, the opposite
trend is observed, duplicate data are not consistent and ratios
greater than unity were obtained. Possibly, emulsion formation
contributed to the pressure drops measured at Ser. The DOW
surfactant by itself did not generate effective foam, as indicated by the lowest ratios, and a trend with foam quality is not
evident for Dow/Fluorad.
Most surfactant systems show an increasing trend in the
ratio of pressure gradients with increasing surfactant concentration (Fig. 11), indicating improved foam stability to oil at
higher surfactant concentmtions. Enordet and Enordet/Fluorad
are again exceptions.
Based on the data in Figs. 10 and 11, the surfactants can be
qualitatively ranked as follows:
EnordetlFluorad > Chaser/Fluorad, Enordct > Chaser,
Dow/Fluorad > Dow
This ranking differs from the one derived from maximum
MRF, but it is also based on a different properly of the foam.
The ratio of pressure gradients is a measure of the relative
decrease in foam performance when oil is present. It says
nothing about the level of mobility reduction achievable. For
example, Enordet/Fluomd MRFs decrease relatively little in
the presence of oil compared to the oil-free case, but the
maximum MRF for this surfactant system is still lower than
........................................................ (1)
sPE 39661
predict Chaser/Fluorad to be the best performer in the presence of oil, and Dow to be the worst, which corresponds to the
core flood data. The addition of Fluorad to Chaser and Dow
lowers spreading and entering coeftlcients, which is borne out
in improved core flood performance in the presence of oil.
Based on the coefficients, Enordet is also predicted to generate
more stable foams when mixed with Fluomd. This is, however, not observed in the core floods. A one-to-one correlation
of spreading and entering coeftlcients at ambient conditions
with core flood MRFs is thus not possible. Surprisingly, the
correlation becomes worse with reservoir condition coefflcients: Chaser is predicted to perform poorly compared to the
other systems, which is not reflected in the core flood results.
E =yw +yo/wY........................................................(2)
After entering, the oil will spread at the aqueous phase/gas
interface if the spreading coeftlcient is positive:
S=yw yo/w .yo ................................................~....... (3)
From Equations 2 and 3,
Comparison of Foam Performance by Different Experimental Approaches From the results presented, the surfac-
292
SPE 39681
foam performance in cores with classical spreading and entering coeftlcients have also been successfid in some cases.67
Foam performance in the core floods of this study does not
correlate in general with spreading and entering coefficients,
kunella number, Iamella breakage frequency, or bulk foam
experiments. In order to evaluate foams for field applicatio~ it
is necessaxy to perform core floods at reservoir conditions.
Summary
Nomenclature
. entering coefficient Lft2, mN/m
;
MW
Pv
s=
s.
s.
and Conclusions
%=
YOh
yw
Acknowledgements
4.
5.
6.
7.
Bergeron, V., Fagm M.E., and Radke, C.J., Generalized Entering Coetlicients: A Criterion for Foam Stability against Oil in
Porous Media: f.ungmuir (1 993) 9, 1704.
Lobo, L., and Wasan, D.T., Mechanisms of Aqueous Foam
Stability in the Presence of Emulsified Non-Aqueous-Phase
Liquids: Structure and Stability of the Pseudoemulsion Filu
Lmgmuir (1993)9, 1668,
Kristiansenj T.S., and Holtj T., Properties of Flowing Foam in
Porous Media Containing oil; paper SPWDOE 24182, presented at the 1992 SPFYDOE Symposium on Enhanced Oil Recovery, TUIW OK 22-24 April.
Lau, H.C., and OBrien, S.M., Effects of Spreading and Nonspreading Oils on Foam Propagation Through Porous Medi%
SPERes. Eng. (1988) 3,893.
dependent.
6. While some similarities in trends exist foam performance
in the core floods of this study does not correlate in general
with predictions based on any of the other experimental
methods tested. An evaluation of foams for field application requires core flood experiments at rescnoir conditions.
293
SPE 396S1
The Effect of Oil on Foam Stability: Mechanisms and Implications for Oil Displacement by Foam in Porous Medi% paper
SPE 15443, presented at the 1986 SPE Annual Technical Conference and Exhibition, New Orleans, LA, 5-8 Oct.
14. Aarra, M. G., and Skauge, A., A Foam Pilot in a North Sea Oil
Reservoti Preparation for a Production Well Treatmen~ paper
SPE 28599, presented at the 1994 SPE Annual Technical Conference and Exhibition, New Orleans, LA, 25-28 Sept.
15. Surguchev, L.M., SoegnesrmL S., Skauge, A., and Aarr% M.G.,
Modelling and History Matching of Foam Field Pilot, Oseberg
Fiel~ presented at the 1995 European Symposium on Improved Oil Recovery, Proceedings Vol. 2, 29, Viennaj Austriq
15-17 May.
16. Aarra, M.G., Skauge, A., Soegnesand, S., and Stenhaug, M., A
Foam Pilot Test Aimed at Reducing Gas Inflow in a Production
Well at the Osebcrg Field; Pet. Geoscience (1996)2, 125.
17. Novosad, J.J., Mannhardt, K., and Rendall, A., The Interaction
between Foam and Crude Oils; paper 89-40-29, presented at
the 1989 Annual Technical Meeting of the Petroleum Society of
CIM, Brmff, Alber@ 28-31 May.
18. Cayias, J.L., Schcchter, R.S., and Wade, W.H., The Measurement of Low Intcrfacial Tension Vla the Spinning Drop Technique: Adsorption at Interfaces, K.L. Mittal (Ed.), ACS Symposium Series 8, American Chemical Society, Washington, D.C.
(1975)234.
19. Schramm, L.L., Fisher, D.B., Schtirch, S., and Cameron, A., A
Captive Drop Instrument for Surface or Interracial Tension
Measurements at Elevated Temperatures and Pressures, CoIl.
Sur$ A:Physiccchem. Eng. Aspects (1995) 94, 145.
20. Borchardg J.K., Bright D,B., Dickson, M.K., and Wellington,
S.L., Surfactants for Carbon Dioxide Foam Flooding, Effects of
Surfactant Chemical Structure on One-Atmosphere Foaming
Properties; Su#actant-Based A40biIi@ Control, Progress in
Miscible-Flood Enhanced Oil Recovety, D.H. Smith (Ed.), ACS
Symposium Series 373, American Chemical Society, Washington, D.C. (1988) 163.
21. Borchard~ J.K., Structure-Property Relationships for MobilityControl Surfactrmts, Su~actant-Based A40bili& Control, Progress in Miscible-Flood Enhanced Oil Recove~, D.H. Smith
(Ed.), ACS Symposium Series 373, American Chemical Society, Washington, D.C. (19X3) 181.
22.Ransohoff, T.C., and Radke, C.J., Mechanisms of Foam Generation in Glass-Bead Packs, SPE Res. Eng. (1988)3, 573.
23.Mannhrrd4 K, and Svorstcd, L, Foam Propagation in Snorre
Reservoir Core - Effects of Oil Saturation and Ageing~ paper
052, presented at the 1997 European Symposium on Improved
Oil Recovery, The Hague, The Netherlands, 20-22 Oct.
* Conversion
294
factor is exact
E+OI = cm3
E+OO = cm
E+OO = N
E+02 = g
E-04 = j.un2
E+OO = cm3
E-03 = MPa
. Oc
SPE 39661
oil-free
with oil
Chaser/Fluorad oil-free
with oil
oil-free
Enordet
with oil
Enordet/Fluorad oil-free
with oil
Dow
oil-free
with 0//
oil-free
Dow/Fluorad
with oil
(1) No foam generated
(2) Duplicate experiments
Chaser
in
O:?l )
Chaser
(Berea core)
Chaser/Fluorad (Berea core)
Enordet
(Berea core)
Enordet (repeat) (Berea core)
Enordet/Fluorsd (Berea core)
Dow
(Berea core)
Dow/Fluorad
(Beres core)
Chaser/Fluorad (Reservoir
core)
(1) Could not measure oil recovery, oil emulsifk
(mfim)
72.4
27.2
28.8
22.6
31.2
26.3
32.1
Dow/Fluorad
25.5
Fluorad
s and micromodel
obsel
7
re-flush
0.000
0.001
O.offi
floods
0.077
0.000
0.001
0.003
0.000
:(1)
0.007
0.047
0.053
qf
effluent.
29
235
289
64
45
4
36
164
13
11
8
11
12
17
13
10
tient conditions
ations,
(mN/m)
20.8
1.8
1.4
1.8
1.8
1.8
-0.2
-6.0
2.2
-2.5
3.1
3.4
-3.2
5.8
0.7
6.7
2.4
2.4
2.6
2.5
2.7
1.4
-3.1
-0.3
2.7
0.028
0.007
0.010
0.003
11.0
15.4
11.5
13.2
11.9
i3.4
W:(1)
A&)
-sL_B!_
y.
,.
,,,
nnw
(Berea core)
(Berea core)
(Berea core)
(Berea core)
(Berea core)
(Berea core)
(Berea core)
(Reservoir core)
-4.2
5.5
-15.2
0.5
17,7
I
(1) Type A by breakage frequency, type B by observation of emulsification and by Iamella nur
(2) Duplicate experiments.
-
Crude oil
Chaser
Chaser/Fluorad
Enordet
EnordetiFluorad
oam floodin
Foam
Surfec.
Ydw
Sea water
Crude oil
Chaser
Chaser/Fluorad
Enordet
Enordet/Fluorad
Dow
I PV) dunm
Brine/methane
injection
0.093
0.118
0.135
0.045
0.090
0.063
0.066
0.000
Chaser
Chaser/Fluorad
Enordet
Enordet (repeat)
EnordetlFluorsd
Dow
Dow/Fluorad
Chaser/Fluorad
(mN/m)
(mN/m)
(mN/m)
2.7
2.0
2.6
2.5
2.1
1.7
-1.5
-0.4
-1.6
0.3
7.1
2.5
4.6
3.4
4.5
Y&
L
0.86
0,
1.88
0.76
0.71
0.96
SPE 396S1
10
so
(a) Chaser
(b) Chaser/Fluorad
30
g b::
- - -
___
- ___
- 20 - $:,=,=J=p=.. -,,_,
--====+:=::=::=::=::=::=:=:====:=::4
E
QI
2
IA--J
o
10
20
30
40
.50
60
10
20
40
60
Time (min.)
Time (min.)
so (c) Enordet
~d)Enordet/Fluorad
30
.
g
-
20
-A--
A----------
. . ..- A . . . . . . . . . . . . . . . . . . . . . . . .
r
10
30
20
40
50
30
20
10
60
40
50
40
50
Time (min.)
Time (min.)
(9 Dow/Fluorad
e) Dow
---A
------------------------------------------
.,
10
40
20
50
10
20
Time3~min,)
No oil
n
Time~min.)
270 oil
----A
------
s~o
-----f
Oil
+--
1070 oil
--*---
..
FOAM/OIL INTERACTIONS
SPE 39661
30
F
~
E
.-0)
..
AT RESERVOIR
.. . .
11
CONDITIONS
Chaser
L=:
NoOil
<
)
faullraksm ________
-- 5% *____
5%
Oseberg oil
20 - 1:::: n:::::~ :,::::: ::,,::::,:,,
~,:
:, .:::::::::::::::::::::::::::::i::::~
-*-*
:o2
Ifi . . A-o
~,
5%
. + ----------------
Judy Ck,
2% .Judy
Oil
. . . . .Ck.
. --------------
10
Oil
I
40
20
50
,-.:
*
F
lW
ao
200
600
Time (rein)
Time~min.)
(b) Enordet
and Enordet/Fluorad
-.._.-.,_,.
~dLx*o-A*e..-.._,_,.
&
;a
...........:
...?.:..2
!:
,:
E
to 0
2
__:---
--~?.
------
------
------
------
...-9--
,W
m
,
t:
ix
Z&
Time (rein)
(c) Dow and Dow/Fluorad
90
E
~
pf-$-::
~ n
.-m
6)
k
Ir,/;;
[
+
90
If
,*,,_-A-..-.-AA
,,,0.
,/
If
0
,4,.*
..L-----.-
./;
- I rl
k
A
,./,
-A-=/ ,.,
fl,.
,/;DA
glF+
5C0
AAA
~20
lCO
.. ..
m..
.:
./;m
~k
lid
400
Soo
Time (rein)
-H-.*.-
Surfaotant
--*--
single
-..*..-
Sufictant
Single
surfactant
mixture
surfactant
mixture
no oii
- no oil
- oii
- oii
-. ..
Fig. 3 = Bulk foam heights In a high
high flow rate experiments.
297
pre8sure
cell,
K. MANNHARDT,
12
1000j
J.J. NOVOSAD,
(b) Chaser/Fluorad
(a) Chaser
&
A
------
SPE 39681
L.L. SCHRAMM
1000
-----
. ----- A------
--8
Ii)
80
100
90
100
90
(d) Enordet/Fluorad
~-_.-.-.-----Y~\y
--------
.Y~
.
a-.
x
%$
&
e
,
80
100
Foam quali~
(e)
1000 +
Ga
80
100
(%)
Dow
I
1~
1000
(o Dow/Fluorad
50
60
100
----D---lz?zzl
--------
--------
Oil-free
13
SPE 39681
,,:,:,
;
.
,
.;..,
.-.
;! II,.,,,,
..,.:>
:,...
.*;,
..,.,.
1
:,*:,
eservoi
core
B.ar~acore
1000,
Enordet
El
.:4,;
..
.=.
.*
.i
,,,,~,
.,,
:.,.
..:
ij:
,?.i.
E!/
l!!
100
i!
L3-
25
~,,.,
. . . . ..-----=
. . . ..fj
&
100
60
Foam quali~
50
(%)
1so
100
Time
a o
(h)
299
14
SPE 39681
700
u-
600
!&00
E
3400
-- ------- --------
....
0
j:
; I
100
e
0 -,.,.,.,.,.,.,,,.,.,
. ).,.7.,.,.,?.
01234567891011
12131416161718
of MRF on OH saturation.
~1
~ - +=
-------------------5 o
---------d=
: ----. ----
$:
---------
-----*
-------
0.,
i-
&
Enordet
---_.<
-:$~fi
~w,nu
----
Chaser
0.01
80
100
Foam q~~ity
(%)
Enordet/flu ----------Enordgt
Ip =
=
0:
& ---------
. ._...-J
-----
~~$$;;::::;::::::::::-:-Chaser
Enordat~
A-----------g-----------------------4
Dow/Flu=
=!5
L&
d~
01
Do ~
0.01
,
0
,
0.5
0.25
Surfactant
,
0.75
concentration
(%)
300