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Name
C Mathan
Nationality
Indian
Age
31 years
Marital Status
Married
Education Qualification
BE (Mech)
Shutdown Experience:
Worked in the following companies during shutdowns:
SUMMARY OF EXPERIENCE:
Extensively involved inspection of static equipments, Storage Tanks, Columns and Heat
Exchangers using various Non Destructive techniques and preventive maintenance of Rotating
equipments. Also Corrosion monitoring of Plant equipments and pipe lines in various industry.
Having Nine years hands of experience in the field of NDT Inspection in Refinery industry
Petrochemical industry, Fertilizer industry, LNG Plant Refinery industry and Oil & Gas industries
as a inspection Engineer. Also having experience of Quality control Inspection.
External and Internal inspection of pressure vessels, storage tanks and process piping.
Internal visual inspection of static equipment such as reactors, heat exchangers, columns,
drums, storage tanks, boilers and piping during shutdown period and recommendations for
repair if necessary.
Witnessing of hydrostatic test and pneumatic test of all static equipments and piping in the
process plant as per relevant codes and standards.
Temperature survey of fired heaters and high temperature equipments using infrared
temperature monitors and assessment of health condition during service.
Stage wise inspection and updating of control sheets of piping right from material
identification to final hydrostatic testing.
Review of mill test certificates to ensure chemical composition, mechanical properties and
heat/ lot number verification. Visual and dimensional inspection of tubes, pipes and
various types of fittings in accordance with the applicable standards.
Past Employer
Position
Period
Details of Experience
Visual inspection and NDT Inspection of Pressure vessels, Columns, Heat Exchangers,
Heaters, Furnaces & Separators.
.Preparation of all NDT Reports and issue a recommendation for necessary actions.
Assist with coordination of shutdown preparation
Co-ordinate implementation resource, supervise and provide direction to resource during
the implementation.
Collate all work-scopes which are planned for the shutdown.
Ensure that in all matters safety, economical and technical assessments are made, due
diligence is observed and initiative taken to secure the best economical results
Actively monitor work progress such that risks and problem areas are identified, reported
and solutions identified
Multi discipline activities - Preparation, review and approval of quality control procedure,
ITP, method statement and material identification, visual inspection, welding consumable
control, dimensional check, performance test, hydro test and pneumatic test.
Inspection of shutdown activities and pressure vessel, process piping, pipeline, flow line
welding in process, final inspection. NDT & PWHT report review and RT film interpretation.
Planning scheduling & execution of day to day work, shut down ,preventive maintenance
&predictive maintenance of all the equipments and report generation. Selection ,evaluation
& procurement of spares for all rotating machineries and auxiliaries both import and
indigenous. Independently responsible for the day to day maintenance of various rotating
machinery in Ammonia plant and routine preventive maintenance activities.
Ensure equipment integrity of static equipment such as vessels, heat exchangers,
furnaces, fin-fan coolers, steam boiler and process piping.
Supervise process plant inspection activities, NDT techniques, and high pressure welding
practices.
Coordination of Inspection and routine mechanical maintenance activities.
To advise on repair techniques, materials selection, welding procedures, inspection and
testing requirements for routine plant related problems and finalization of daily, weekly &
monthly inspection reports.
Planning for inspection jobs for plant shut down. Update and upkeep of inspection section
for efficient functioning.
Management of NDT equipment spares and coordinate external NDT agencies hired for
plant shut downs as well as on-stream days and inspection of jobs on going at contractors
sites.
Witnessing internal inspection for corrosion, erosion and modifications like installation of
new nozzles, ring, demister pad, baffle plate, vortex breaker, bed limiters, trays, pal rings,
bolt, nut and gasket etc.. for pressure vessels & heat exchangers as per project specs,
approved drawings and applicable codes.
Coordinate with asset holders, engineering departments and NDT contractors for major
shutdown and campaign works. Preparation of Quality record and documentations as test
pack and submission to client.
Coordinate & plan and schedule of plant equipments for routine / frequent inspection and
maintenance.
Pressure vessel, process piping and pipeline monitoring corrosion using on stream
inspection and supervising the NDT contractors.
Internal and external inspection of Storage tank, Pressure vessel like De-aerator,
Separator, Absorber, Stripper, Knock out drum, Filters, Exchangers and Condensers
Inspection of pressure vessels, columns, heat exchangers, reactors and furnaces during
shut down
Monitoring of Borescope inspection performed by technicians.
Inspection of replacement of furnace tubes and corresponding review of RT films
Preparation, execution and co ordination of inspection activities of welding inspectors,
NDT inspectors and NDT technicians for modification/additional project works carried out
during shutdown.
Interpretation of radiographs of shop welded, field welded joints and tie-in welding.
Final review of test packs of completed project for approval by Equate inspection
department.