Biblia de Instalacion de Multi

Installation
LG Electronics
Installation & SVC Equipment List
Cate.
Picture
Use
Name
Refrigerant charging equipment
Manifold gauge
-Measure high/low pressure

-Not used for vacuum test
-Supplement accurate volume of
Charging cylinder
refrigerant
-Eliminate substances and moisture in
Vacuum pump
Clamp meter
the pipe before charging refrigerant
-Measure current, voltage, resistance

frequency etc
Measurement Equipment
Ohmmeter
-Detect the leakage of electricity
Thermometer
-Measure temp. of in/out door

-Measure temp of return/supply air
Refrigerant
-Detect the leakage of refrigerant

at the joint of in/out door unit
detector
Cate.
Picture
Use
Name
Measurement equipment
Noise detector
-Detect the noise of working of unit
-Detect the position of wire, water pipe
Metal detector
Range finder
reinforcing rod in the concrete

-Measure the accurate distance of
pipe to calculate the exact quantity of
additional refrigerant
- Eliminate substances on the fin of
Brush
heat exchanger
Cleansing equipment
- Clean substances / germ on the
Cleansing liquid
heat exchanger chemically
- Protect the heat exchanger by coating
Cleansing rinse
after cleaning
- Eliminate the cleansing liquid on the
Pump set for
HEX by spraying water with high
cleansing
pressure
Installation equip
- Required For installation or SVC
Lifter
Moves the I/U safely to the ceiling
#/#
Cate.
Picture
Use
Name
Copper pipe cutter -Cut or enlarge copper pipe for

installation
and enlarger
-Bend the pipe for smooth
Copper pipe
refrigerant flow
bender
-Make hole on the ceiling or wall for
Core drill
pipes passage
Installation equipment
-Make anchor hole for inserting
Hand drill
anchor
- Use for installation of I/U or pipes
Ladder
Oxygen welding
- Use for welding of pipes
machine
Basic instrument for installation

-Hexagonal wrench, Screw driver,
tape measure, Horizontal measure, cutter
etc
Installation FLOW
Installation chart
Sleeve
Pipe Installation
Refrigerant pipe
Drain
CST / Duct
Electric wiring
Indoor unit
1-Way / 4-Way / Duct
Leakage test
Outdoor unit
Vacuum test
Charge Add ref.
Testing operation
Check
Check Point
Installation plan
Follow the installation plan
Pipe
Installation

Insulate pipe and fix

Insulation : Liquid 9T / Gas 13T
Drain
Indoor unit
No leakage at joints and insulation

Max high head to be less than 450mm from
drainage pipe
Refer to the table for Main pipe Size
Use anchor bolt
Height of Remote Controller should be 1.5M from
ground
Leakage test
Check the leakage by injecting nitrogen

gas to pipe (Check after 24hr, from the time of
completion of nitrogen gas injection)
Outdoor unit
Install the place where is no problem about

noise / safety etc (Roof)
Install tray for pipe
Install strong to prevent fall down by strong
wind
Vacuum/Charging
Test operation
Explain
Vacuum : Less than 0.05 Torr

(At least more than 1hr)
Charge the refrigerant accurately by using
a charging cylinder
Flow the testing operation check sheet
Explain to customer or operator the

manual etc
Installation Plan
Working
Plan
Working drawing
Progress Schedule
Select material & order

Installation equipment
Working
Drawing
Ex) 330 APT (Seoul)

PROJECT TITLE
1,400
900
200
()
W
H
D
(870 x 769 x 320 )
W
H
D
(900 x 1220 x 370 )
40

527-1234()
300
DRAWN BY
A'
LOUVER
()
370
1,250
CHECKED BY
SUBMITTED BY
APPROVED BY
600
LTC
1
1/30
400
DRAIN PVC 25A

(TYP)
400
1,250
LTC
1
600
NOTE
Neo Classic
(100PY)
PVC40A CAP
LTC
1
50
FRAME
UNITA-1
UNITA-1
1,650
400
40
0
LTC
1
1,300
LTC
1
3,080
320
40
0
LTC
2
2,5
25
769
1,4
50
40
0
60
0
70
370
80
()
(1,000 L x400W x80H )

()
(A-A')
1/30
4,1
00
LTC
3
3,4
40
* NOTE
DRAIN : PVC 25A
MAIN DRAIN : PVC 40A
PVC40A
DRAWING TITLE

-1(A)

(A-1 TYPE-2)
*
No. SYMBOL
Indoor unit
type
Model
LT-202C
name
Outdoor unit
Cooling capa Q'nt

(kcal/hr)
Model
(EA)
L/room
5,200
LT-202C
Kitchen
1WAY LM-080VTF
3,000
LM-450V6F
M/room
1WAY LM-080VTF
3,000
Room1
1WAY LM-060VTF
2,000
Room 2
1WAY LM-060VTF
2,000
Room 3
1WAY LM-060VTF
2,000
S/room
1WAY LM-060VTF
2,000
CUT()
1050 X 480
1000X 440
1-way
LTC-2
1050 X 480
1000 X 440
1-way
LTC-3
910 X 910
850 X 850
4-way
5200kcal
(W x H x D)
870 X 655 X 320

, 220V
2.05 kw
43 A
12000kcal
900 X 1220 X 370
, 380V
4.75 kw
10 A
DATE
2001.08
FILE NAME
DRAWING NO.
M A
Power
(EA)
1 1 9
SHEET NO.
Consumption R e m a r k s
(kW)
5,200
1x220Vx60Hz
1.84
12,000
3x380Vx60Hz
4.7
C/O
SCALE
1 / 50
Elec. Spec
Heating capa Q'nt

(kcal/hr)
4WAY
()
LTC-1
No.
: 1/50
Room
Typical
plan for-2(A1)
A/C (A-1)
100P.Y Product
Installation Plan
Ex-2) 211 APT (Seoul)

PROJECT TITLE
1,250
240
370
527-1234()
900
1,400
(870 x 769 x 320 )
DRAWN BY
CHECKED BY
SUBMITTED BY
APPROVED BY
240
40

()
5,000

1/30
600
2,160
LTC
1
1,250
400
NOTE
400
Neo Classic
600
LTC
4
PVC40A CAP
(64PY)
50
1,300
FRAME
UNIT F
3,080
769
LTC
1
UNIT F
70
370
80
400
600
(1,000 L x400 W x80 H )

()
()
LTC
1
(A-A')
400
750
1/30
LTC
1
DRAIN PVC 25A

(TYP)
* NOTE
DRAIN : PVC 25A
MAIN DRAIN : PVC 40A
DRAWING TITLE

-9(F)

(F TYPE-)
No. SYMBOL
: 1/50
Unit
Room
type
Indoor unit
Model
name
(kcal/hr)
Model
(EA)
L/room
4WAY LM-200VTF
5,200
M/room
1WAY LM-060VTF
2,000
Room 1
1WAY LM-060VTF
2,000
Room 2
1WAY LM-060VTF
2,000
Room 3
1WAY LM-060VTF
2,000
12,000
1050 X 480
1000X 440
1-way
LTC-4
670 X 670
620 X 620
4-way
No.
(W x H x D)
12000kcal
900 X 1220 X 370
4.75 kw
10 A
, 380V
DATE
2001.08
Power
(EA)
1
FILE NAME
DRAWING NO.
1 2 6
SHEET NO.
Consumption R e m a r k s
(kW)
3x380Vx60Hz
4.7
SCALE
1 / 50
M A
Elec. Spec.
Heating capa Q'nt

(kcal/hr)
LM-450V6F
CUT()
Outdoor unit
Cooling capa Q'nt
()
LTC-1
Typical
for A/C
(F-9)
plan
-9(F)
64P.Y
C/O
Installation Plan
Progress
Schedule
Make progress schedule (Weekly/Monthly/Total) base on building

construction schedule
Make detail working plan based up on progress schedule
Check the progress (Weekly/Monthly) then make balance
with total progress of building construction schedule
< Total Progress>

Category
Jan Feb Mar Apr
May Jun Jul
Sep Oct
Nov Dec
Name
1. Sleeve
000
2. Pipe/Wire
000
3. Drain
000
4. Indoor unit
5. Pressure Test
6. Leakage Test
7. Outdoor unit
8. Vacuum/Charge
9. Test operation
Total progress
30 %
Installation Plan
<Weekly Progress>
Item
Category
B'dg
Ref. Pipe
Last week result

Mon
Tue
Wed
Thu
Fri
This week plan

Sat
Sun
Mon
Tue
Wed
Thu
Fri
Sat
Sun
Drain
Indoor unit
Ref. Pipe
Drain
A/C
Indoor unit
Ref. Pipe
Drain
Indoor unit
Ref. Pipe
Drain
Indoor unit
<Monthly Progress>
Item
Category
B'dg
Ref. Pipe
Last month result (Feb)
This month plan (Mar)
Drain
Indoor unit
Ref. Pipe
Drain
A/C
Indoor unit
Ref. Pipe
Drain
Indoor unit
Ref. Pipe
Drain
Indoor unit
Check progress of each flat to control total progress

Room No
403
402
401
303
302
301
203
202
201
103
102
101
Ref.
pipe
Drain
Indoor unit
1way
4way
Pressure
Drain
test
L e akage te s t
O utdoor
unit
Vacuum
Test
Addition
running
Sleeve
Progress
Select
Fix sleeve
Conceal
(Constructor)
Notice
Install the sleeve with right position and specification based
up on drawing
Pipe
Drain
Provide Slope for drain sleeve
Installation without sleeve would be

corroded or damaged like above picture
Sleeve
type
PVC
Steel
Steel with
wing
In case of bunch of pipes

use steel sleeve
Sleeve
Select
Size of Sleeve
Ex)
Liquid 9.52mm, Gas15.88mm
Insulation 10mm
Liquid A=9.52+102=29.52
Gas A=15.88+102=35.88
Size of sleeve=29.52+35.88+52
=75.4 80
LP/GP
LP : Liquid pipe
GP : Gas pipe
Sleeve
Detail
drawing
Insulation
(10T)
Gas pipe
Cable
ARC WELDING
PIPE SLEEVE
Liquid
pipe
INSULATION
PIPE
CAULKING COMPOUND
YARN OR INSULATION 64K
MIN. 30MM
WALL & FLOOR
4.5THK. STEEL PLATE
Detail drawing pipe sleeve
ARC WELDING
PIPE SLEEVE
PIPE
MIN. 30MM
CAULKING COMPOUND
YARN OR INSULATION 64K
4.5THK. STEEL PLATE

WALL & FLOOR
Detail drawing drain sleeve
TAPE
Installation Refrigerant pipe
Progress
Insulation
Taping/Piping
Supporting
Insulation
Insulate with seamless insulation and pipes
Taping/
Piping
Taping
Wire
Insulation
If pipes are in open space or

in ceiling, cover the pipes with
taping to prevent the infiltration of
water ( preferably bottom to top)
(Apply Ceiling concealed/
Exposed case)
Liquid
Gas
Piping with flexible tube

Use flexible tube instead
of taping
(Apply reclamation wall)
Flexible tube
Tape
Supporting
Ceiling concealed
Clamp Hanger
Fix/suspend pipes to prevent the nose of vibration with
clamp hanger
Use set-anchor or pin-anchor to fix hanger.
Fix every 1.5 m
Pipes
Saddle
Use pin-anchor to fix saddle
Insert pin-anchor without damage to wire in the concrete
carefully
1.5 m
Holding
Method
In case copper pipe bending ( L,U bending) radius is over R200,

support shall be provided within 600mm from bending point
Ref. Pipe
Drain
Wall And Floor Routing

In case the Piping are routed are through the walls and floor
(Concealed routes), Joint Box shall be provided for pipes protection,
easy installation ( for Ref. pipe & Drain pipe)
Joint box
installation
Joint box
Pipe insulation
Flexible tube
Holding
Method
Joint box installation
Joint box
Connection cable
Pipe insulation
Flexible tube
Joint Box after Completion of

Concrete filling
Joint box
3
Caution

use the sleeve & sealing work, when routing through concrete wall or floor.
After laying the copper piping, flush the cooper pipes with nitrogen to maintain
the dryness & cleanness.
flushing nitrogen pressure : more than 5kgf/
Copper pipes used, is seamless type, so, in case welding works required,
make sure to blow the nitrogen gas.
Seal the edge of the pipes to protect from inflow of debris
Check for bends, cracks etc. of pipes after installation

Flare process
Flare connection between Indoor and outdoor Units
Improper connection leads to leakage of refrigerant
- make sure to do the reamer work before flare connections
Piping work(Bending)
make sure to minimize the friction to refrigerant flow
increase in the friction, reduces the capacity
- careful use of the spring for bending work only
- dont use the hands for bending work
Welding
insert the nitrogen gas for protect the gas leakage
- if necessary, use the Thermal protector (clay)
at top and bottom 15~20 cm of welding point
outdoor pipe connection : Flare connection
Pipe
Insulation
Flare connection
Flare Plate and copper pipe shall be connected linearly
apply the refrigeration oil at the flare surface and screw
tighten the spanner after tightening flare nut
use the double spanner to keep away the over pressure at pipe
connection point
Insulation of pipe joints
make sure insulation at pipe joints to prevent the permeation of
outside air.
Insulation shall overlap at the corners , and shall be tightened
and clamped together using clamp or tape.
in case air permeation at joint, condensation occurs, when running
in cooling mode, thus water seepage
Must insulate over
the insulator of pipe
Insulation tube
Insulation tube
Insulator of pipe
Insulator of pipe
Leakage water drop

Fixing band of
insulation tube
Fixing band of
insulation tube
Drain pipe work
Working
process
Insulation
Insulation
Combination
Holding & Head
Leaking Test
Usually, drain temperature is about 10.

Therefore, condensation takes place, when air comes in contact with drain pipe,
resulting in water seepage
-if air gap exist between drain pipe with insulation, condensation takes place,
water droplets are partially absorbed by insulation material, however, if more
condensation, water leakage takes place
( insulation material - FORM PE and thickness is more than 10mm )
- Insulate the Drain connection socket after sealing test
- Drain pipe Insulation shall be up to the unit including the flexible hose
- Flexible Hose shall be made tight using fixing band and shall be fixed without
bending
Fixing band
Insulator
Unit
Flexible tube
There should be no gap around this part
Standardized Material shall be use for Drain pipe (PVC PIPE more than
O.D 32, I.D. 25), maintain the slope gradient without any folds
Use the standardized connection tool and fixing material to prevent leakage at
drain connection point
Drain pipe Insulation is mandatory to prevent the condensation.
Drain pipe work
Combination
connect the main drain pipe line, must

use. Fixing glue to prevent leakage
Elbow, connection socket, T socket,
shall be used after leak test
In case, corrosive gas or bad smell exist at drain outlet, inflow of the
gas/smell is possible to the indoor. (use the trap at drain edge or indirect drain)
Bad example
Good example(1)
Good example(2)
Indirect
Odor trap
drainage
Odor
Leak test
Pour anti-freezing solution (for water) inside the drain pipe, concentrated on
connection point, to be kept stagnant for a period of more than 24hour,
Drain pipe work
1. Components for U-Trap installation
U-Trap
Connection socket
Connection Elbow
2. U-Trap Installation
Drain Pipe
Connection
socket
U-Trap
N.B. when U-Trap installation

1. Use the single drain pipe
Connection
Elbow
Indoor Unit
H1 : min. over 50mm

H2 : 1/2 * H1
H1
Cab for removal

dregs
H2
Drain pipe work

Slope Gradient for drain Shall be (1/50~1/100mm) and PVC pipes shall be used
support hanger shall be at 1.2 ~ 1.5m interval to prevent from loosing and
dropping
Supporting hanger
Indoor unit
Slope
Seamless insulator
[Table] The interval of the supporting hanger for drainage pipe

Diameter (mm) Less than 16
Interval (m)
20~40
Less than 0.75 Less than 1.0
40~50
Less than 1.2
65~125
More than 150
Less than 1.5
Less than 2.0
maximize the slope gradient for easy drain.

if exist the upward gradient, occurs the drain failure
if need to large gradient, use the elbow and install in the middle . 450 mm is
Maximum height for drain outlet from indoor unit, center line of outlet connection
(maximum height 700 mm for drain pump is from the base ceiling level, not the
vertical height from the center of the drain outlet connection)
In case of elbow connection is required, it is not possible to use the extension
pipe before elbow connection. Only direct connection is possible as shown in the
picture below
Down Slope
more than 3mm
Max. 450mm
Max. 450mm
450mm
Holding
And
Head
450mm
Elbow
Drain port
Indoor unit
Indoor unit
Impossible extension
of pipe into horizontally
Supporter of pipe
Drain pipe work
Common
drain
pipe
The standard of common drain pipe

- Refer to the table below
- The common drain pipe should be for A/C system only, if it should be shared
with another drainage pipe, like rainwater pipe etc.
- Avoid sharing the drain piping with other facilities like sewage, waste-water
pipes etc.
[Table] Standard Common drain pipe size
ID(OD) (mm)
25(32)
Sum of the
Capa of IU(hp)
32(40)
20
40(50)
50(60)
40
60
65(75)
100
note) Select the diameter of the rising pipe is bigger than the horizon pipes one
Installation Air vent

- The standards for installation
In case of common drain pipe Install air vent after intervals of 5 HP connected
indoor capacity
The diameter of air vent should be larger than the drainage pipe diameter
Install the net to block incoming substances or insects
To prevent a water leak through the air vent, install it more than 100mm higher
than highest level of drain pipe
Air Vent
slope 1/50 ~ 1/100
Vertically downward slope
Common drain
Drain pipe work
Common
drain
pipe
common drain pipe

when several Indoors drain are connected to common drain pipe, resistance
at drain outlet of each indoor, has a cumulative effect, which keeps on
increasing with no of indoors.
if the pipe diameter is small, backward flow occurs at the drain pan because of
friction and static pressure of indoor unit blower, thus resulting in to leakage
For the size of common drain pipe diameter, please refer to the table on pg. no. 24
Same
position/Height
Head (Elevation)
Air vent
Air vent
Refer to the
Table (Diameter)
Make a diameter of the main drain

pipe large for good air flow
Individual unit drain outlet shall be kept at higher elevation and connected at an
angle of 90 degrees to common drain pipe
Indoor Drain
Main Drain
Electrical Wiring
Caution
1) Use the standardized Electrical wires & Equipments
2) Refer to the wiring diagram of outdoor unit, for detail information
3) Permit only authorized person for electrical works
4) Joints in the wiring shall be avoided. Joint may lead to electrical noise other Hazards
5) For Long Distance, Keep separate signal line and power line.
6) Remote control line shall be kept separate from the power and signal line.
7) Use separate power supply, if heaters are used
8) Select of the size of heater cable and a circuit breaker and Electric switch, as per
power consumption and safety ratings
9) Heater and indoor unit control wiring shall be as per wiring diagram
10) Interconnecting cable between indoor & out door units shall be clamped with clamp
holder, & shall not be kept loose and sagging
11) Check the grounding of outdoor power socket, (3rd grounding work or special 3rd
grounding work at outdoor) to prevent the electrical accident
12) Use the NFB (No Fuse Breaker) when 3 phase 3 line and single phase
13) Use the ELB (Earth Leakage Circuit Breaker) when 3 phase 4 line
1. Remote Controller installation

Installation is based on drawing
Install where no source of heat / steam is nearby Remote Controller
Install Remote Controller 3m apart from an object which generate a strong electric /
magnetic field.
2. Installation of Communication cable
The specification of cable is based on drawing.
The communication cable shall be kept away from power cable
If the route of cable and refrigerant pipe are same, both should be taped together
In the case cable and ref. Pipe are installed separately, use flexible tube for cable
Electrical Wiring
5. Wired R/C Installation

Installation height shall be 1.5 meter from the floor level and shall be kept away
from the electrical/ magnetic sources
Installation location shall be accessible and easy to sense the room temperature
In the case of exposed the cable, use the cover for the cable
- In the ceiling : Use cable tube (PVC etc)
- Exposed : Use cover for the cable
Cable cover
Remote
Controller
Insulation pad
1500
After installing insulation

pad, install wired Remote
Controller
Floor
The standard height of installation of wired Remote controller is 1.5m from
the floor, but, if required by owner, its possible to change the height
(Confirm at the time of installation from the owner)
Electrical Wiring
4) Central controller installation

Must install sleeve for cable when install the central controllers wire
use separate sleeve for AC (for IU/OU connecting) / DC (for central con.
Connecting) to prevent the noise
In case of exposed cable route, use the cover for the cable
- In the ceiling : Use cable tube (PVC etc)
- Exposed : Use cover for the cable
Caution
No tube
Cable for
Central con. (DC)
Cable for
IU/OU(AC)
Series method
Bus method
Bus/Star method
unit
1
unit
2
unit
3
unit
4
unit
1
unit
2
unit
3
unit
4
unit
1
unit
2
unit
3
unit
4
unit
5
unit
6
unit
7
unit
8
unit
5
unit
6
unit
7
unit
8
unit
5
unit
6
unit
7
unit
8
unit
9
unit
10
unit
11
unit
12
unit
9
unit
10
unit
11
unit
12
unit
9
unit
10
unit
11
unit
12
unit
13
unit
14
unit
15
unit
16
unit
13
unit
14
unit
15
unit
16
unit
13
unit
14
unit
15
unit
16
red
TA Central
black
TB Controller
1
blue
CH1
CH2 TB
red
TA Central
black
TB Controller
blue
2
CH1
CH2 TB
red
TA Central
black
Controller
TB
3
blue
CH1
CH2 TB
Connecting method between Central controller and Sub PCB
Indoor unit installation (Cassette type)
1) Select the best location

There should not be no obstacle for preventing the air circulation
Location should be best suited for air circulation with in the room
Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles are available
The indoor unit must be accessible to maintenance
30
(unit : cm)
100
50
50
50
Less than 300
obstacle
floor
Location of unit shall be able to withstand up to the weight which is more than 4 times of the
weight of IU
Ceiling shall be plain ( Horizontal) at unit location
There should not be any heat source or steam source near the unit
Location, where drainage point can be easily obtained
Ensure the space above the ceiling to be more than 30cm
Unit shall be located, at least 3m away from obstacles (Big motor, monitor etc), which causes
the noise (Use a noise filter, where the noise is generated because of the power)
(Caution) : Thoroughly study the following installation locations :
In such places as restaurants and kitchens, considerable amount of oil steam and flour
adhere to the turbo fan, the fin of the HEX and the drain pump, resulting in poor heat
exchange, spraying, dispersing of water drops, drain pump malfunction, etc
In these cases, take the following actions :
- Make sure that the ventilation fan for smoke-collecting hood on a cooking table has
sufficient capacity to prevent the oily steam is sucked to the air conditioner
- Keep enough distance from a cooking room to install the air conditioner in such a place
where it may not suck in oily steam
A/C
Ensure the
Enough
distance
Cooking table
Use the ventilation fan

for smoke-collecting
hood with sufficient
capacity
Avoid installing A/C in such circumstances where cutting oil mist or iron powder is in
suspension in factories, etc
Avoid places where inflammable gas is generated, flows in, is stored or vented
Avoid places where sulfurous acid gas or corrosive gas is generated.
Avoid places near high frequency generators
1) Ceiling opening
- Make hole 750mm750mm on the ceiling
- Use the box jig for opening the ceiling
2) Make hole for set-anchor using box
jig by hand-drill.
- Make 4 holes 14.5mm, 40mm (depth) vertically
- Consider the direction of drain pipe while making
holes (The pitch for the drain is small)
- If the units are Installed with incorrect Pitch
occurs the leakage of refrigerant and water
3) Insert the 4 set-anchors to the hole then, fix it firmly by hitting lower part of Jig
Insert Set-anchor
Fix Set-anchor
Combine nut and washer
Fixing Jig
(Self-subsistence)
Nut
Washer
Plz use a fixing jig

to fix a set-anchor
4) Combine the accessories ; nut, washer etc to the

Nut
Spring washer
hanging bolt
flat
- Hanging bolt, Nut, Washer : M10
washer
The length of hanging bolt is 550mm
- Must use the standard accessories to prevent unscrew
condition (for safety)
Bracket for
Indoor unit
Flat washer
Spring washer
Nut
5) After combining nuts to the set-anchor, combine to the hanging bolt

- Combine connecting nuts and hanging bolt to the 4 set-anchors each.
- In the case of insufficient fixing, it cause vibration or noise of the unit
- Combine various hanging bolt to the ceiling according to material and type of ceiling
(In the case of H beam of material of the ceiling, should be attached by welding)
Concrete
Light framing pipe
Angle
Wood
6) Hang the unit to the hanging bolt and fix it

- While Hanging the unit to the hanging bolt, fasten the nuts and washers tightly with
double side where upper and lower part of bracket to prevent the vibration
Tighten the nut and bolt (washer)

for the safety
unit
7) Adjust the length of the hanging bolt

- Keep the length of the bolt from the bracket up to 40mm
Keep the distance about 100mm from the ceiling board to the bracket
- When the length of the bolt is too long, it is impossible to joint the front grill,
on the contrary, the length is too shot, it cause a gap and leakage of cold air
- Adjust the length of the bolt to install the unit and the ceiling board horizontally
by using a level gauge
Unit
40mm
100mm
Install the unit and the
ceiling horizontally
8) Make sure to Install the decorative panel with air gaps because cool air leakage causes
sweating
Cool
Air leakage
Decorative
panel
Air
Unit
Cool air leakage
Gab
Unit
Air
Louver
Decorative
panel

Front Panel
1. Loosen Indoor Front panel Hanging bolt (4unit) to Insert Front Grill and fasten
the bolt again.
2. Pay attention to assemble the machine because there is a direction of Front Panel
3. After attaching the front panel, connect the wire of Louver motor, piping thermo sensor
and close the cover of control box
4. Attach the filter into suction grill and hang the hook for finish.
Piping
Indoor
Front Panel Screw

Key Hall
Front Panel
5. If there is any clearance, cold and hot air can be leaked out. So, Thermostat is
operated earlier and frost is made by cold leakage
Cold
Leakage Air flow
Guide
Front Grill
Indoor unit
Cold leakage
clearance
Air flow
Guide
Front Grill
Indoor unit
Air flow direction

Control louver
Indoor
Unit
installation
Wrapping the machine by vinyl wrapper after installation
(picture) Wrapping 1-WAY cassette by a vinyl wrapper
Spring hanger for protecting vibration

secure some distance between indoor unit and fire alarm
- installing indoor unit apart 1m from fire alarm.
- if you dont secure some distance, fire alarm is operated
Indoor unit location (Ceiling Concealed duct)
location : hospital / Theater

Feature
Consideration
Hospital
sterilization and cleaning
- operating room, delivery room,
sick room
Air distribution in building
- doctor, staff room
using HEPA Filter

maintain the room at higher pressure for
protecting the inflow of germs and dust
each sick room is needed to control air pressure
Controlling humidity and temp.

- test room, experiment room
Theater
crowded
maintain high and low layer temperature equally
use intermittently
- each floor controlling
high ceiling and wide room
- using the nozzle or slot type Grill for high ceiling
there are many separate room
- make provision below the seat for ventilation
there is stage in the hall
- Prevent the cold draft on stage and wall

installation upside discharging duct behind
of stage for heating, or use the heater
location : Hotel/Department/Market
Feature
Consideration
Hotel
Purpose
- Commercial hotel:convention room
- Business hotel:staying
- Resort hotel:tour
function
- lodging part:guest room, lobby
- public part:lobby, restaurant,
banquet hall
- admin. part
select VRF system for different using time,

different purpose
(especially, guest room)
- Prevent the Draft on the bed area
- allocate the machine to easy maintenance area
- keep the low noise level 35dB
keep the high pressure at lobby, lounge
preventing the ambient inflow
in case of banquet hall, keep the velocity of air
flow at 0.25m/s
for cradle
Department store
exists with station, theater, restaurant,
office
changeable interior
disaster prevention equipment
installation of air curtain

cooling also in winter season
- for special shop
lots of dust in the shop
- Filter selection
Market
Clothes, grocery, living product
Design the discharge air outlet locations,

considering the opened show case
Adopt the Circular Grille for discharge
shall withstand the weight (4 times of indoor unit) and no vibration.

There should be no bar at suction and discharging part
Easy maintenance and safe from electric Noise
easy drain and easy connection between indoor and outdoor
low noise level, easy refrigerant piping and drain piping
secure the SVC space (Refer to the below table)
distance from discharging Grille at least 5m
available to attach the low noise chamber
take into the consideration the air flow and interior for selecting the Grill
take the indoors feature and height into consideration for grill Selection
Design the velocity of discharging - 2~3m/s
- secure the proper velocity for reducing noise level.
select silent chamber and branch chamber for silent area
select the branch chamber and adjust the length of F/Duct for regular air flow
(if you need, attach the Volume Damper)
suction Grill with Filter
( Table. SVC space )
Capa
(Cooling)
SIZE
932
450
1550(932+600+20)X450
18K Btu/h
21K Btu/h
23K Btu/h
28K Btu/h
1232
450
1292
680
1850(1232+600+20)X450
36K Btu/h
48K Btu/h
E
1900(1292+600+10)X450
Suction and discharge diffuser installation notice

1)select the Suction and Discharge diffuser for least friction / noise
(Round diffuser,Nozzle diffuser)
2)select nozzle diffuser for heating mode
3)select the flexible duct for reducing the noise level of suction diffuser
4)attach suction and discharging diffuser to ceiling and fasten the hanging bolt for
preventing vibration.
Selecting and installation of Noise level reducer

1)noise chamber installation site
- suction and discharge all use: broadcasting room, church and so on
- suction and discharge selective use : small office, small theater, restaurant
(lower than 50dB)
-not using the noise chamber : gymnasium, large theater (over the 50dB)
2) Noise chamber attach sound attenuators
3) Noise chamber connection part fasten the bolt and insert the packing for reducing
vibration
4) Difficult to attach the noise chamber attach the flexible duct
Hanging bolt and the machine fixing

1)use the hanger and hanging bolt to fix the machine.
2)insert the anti vibration rubber between hanger and hanging bolt for preventing the vibration
3) Check the balance before fixing.
Installation the flexible duct
1) Use the anti fire flexible duct.
2) Insert canvas duct between Suction duct and unit to prevent the vibration.
3) Insert the filter in suction part.
4) Attach the Hanger entirely to structure.
5) The distance between hangers max 3m, (normally 1~1.5m).
6) Hang down of duct when the distance between hangers is 1m, hang down of duct
is 50mm and when 1.5m, hang down of duct is 75mm.
7) hangers width when the distance between ducts core wires is 25mm, hangers
width is over the 25mm and when the distance between duct s core wires is 36mm,
hangers width is limited under the 36mm.
8) Hanger can cover the ducts skin (select the installation method according to hangers
Structure)
9) It is required to attach the Sub support panel under the duct.
10) Hangers size shall be larger than duct size
11) Sub materials that are connected with Duct shall be supported properly
12) If there is no hanger, you must install the something for support (under 0.9m)
13) Materials used shall be Anti electricity and anti fire
14) Dont vend the duct vent duct is not good for static pressure
Indoor unit installation (Ceiling Concealed duct)
Connecting the duct

1)if you want to connect the duct, insert the connection part over 25mm and fasten the
band
2) Angels for bend joints shall be gentle for securing the proper static pressure and
reducing the noise.
3) Duct shall not be kept loose or sagging, provide proper support to prevent duct damages
& Duct loses.
4) Duct bend part diameter must be over R = 2 * Duct width
Connecting the duct to structure

1)if you want to connect the duct, insert the connection part over 25mm and fasten the
band
2) pull the laggings and Wind tape twice
Connecting the duct to duct (spiral duct)

1) Length of the duct connection material(i.e. coupling) shall over 100mm.
2) Insert the duct into connectors both side and wind tape twice and fix with two bands.
3) pull the laggings and Wind tape twice
Standard of connection material

1) Insert the duct over 50mm into connection material
2) Total length of connection material shall be over 100mm
Ceiling concealed duct type/installation notice

Note
1. Flexible Duct and Duct installation
Flexible Ducts length limitation - Main Duct under 5m, branch Duct over 5m,
branch Flexible Duct must keep the proper static pressure, and maximum length allowed is 10m
and control the Flexible Ducts length for controlling the air volume.
if there is not enough Gap between structure beam and ceiling,
dont reduce the size of duct more than 20% (max) of original size
install the duct hanger after every 1m for Flexible Duct.
Duct equipment shall be fixed to ceiling by Anchor Bolt.
use the band when you connect Flexible Duct to other equipment ,
and insert the duct completely and wind Vapor Barrier Tape for
preventing the leakage of cold air
The number of bends shall be kept minimum while installing the F/Duct .
bends are the main reason for loss of static pressure.
2. Drain pipe installation
Use U-Trap, to prevent the condensing water overflow
(common drain 1 U-Trap per 1 indoor unit)
Cover the Drain piping by insulator (thickness : over 10t)
Drain pipings slope gradient - 1/100~1/50
Note
3. Check the equipment and F/Duct.
check the leakage of discharge Sound Chamber,
suction Sound Chamber,Diffuser and branch Sound Box
check the gaps and cracks in F/Duct manually
check the painting and fault of Diffuser manually
4. installation
Keep the slope for easy draining of condensing water, as shown in the picture.
Slope in opposite direction causes over-flow
5. Installation surroundings
use the Square,Round Diffuser for cooling only.
use the Nozzle,Grille,Line Diffuser for heating mode.
install the anti vibration spring hanger in case of using ceiling concealed duct type for
hotel, inn, complex tower application
normally, Filter is attached in suction Grill but, filter can be attached in main body.
unit access panel for maintenance for each unit is a must.
slope
3~5mm
Suction part
slope
3~5mm
Suction part

improvement
1. U-Trap for Drain Piping
Drain piping
socket
U-Trap
Drain piping
elbow
before
after
notice of installation
1. Dont have to purge the air on U-Trap
2. Air Filter change

- 1 step Mesh 2 step Mesh
- shape change : plane type wrinkle type
Leakage test
Leakage
Test
Procedure of test (Base on R-22)

connect the pressure gauge to liquid flare part.
connect the nitrogen inlet part to gas pipe flare part.
increase the pressure of nitrogen.
Step 1 : 3kgf/ to check the big leakage.
Step 2 : 15kgf/.
Step 3 : 28kgf/ to check the microscopic leakage.
28kgf/ for 24 hr.
24 hr later, check the microscopic leakage.
compensating the pressure (approximately 0.1kgf/ per 1)
Compensation value = (around temp. of increasing pressure time
- around temp. of Check time) 0.1
after checking, purge the nitrogen completely

disconnect the pressure gauge from gas pipe flare part.
Pressure Gauge
Nitrogen inlet
inlet the nitrogen to

both liquid and gas
liquid
indoor
V/v Close
outdoor
gas
Ball v/v Close
Nitrogen inlet
Close
using the manifold

gauge, ball valve
L H
Close
V/v Close
liquid
indoor
gas
Ball v/v Close
outdoor
Leakage test
Leakage
Test
Pressure
Gauge
Nipple for inlet of
Nitrogen
Progress of Test
Record the leakage test as per the following table
Management of leakage
No.
1
2
3
4
5
6
7
8
9
10
Date
Gage pressure(kg/)
Location:
Supervisor
Signature
Remarks
Outdoor room installation

In case of room installations, make the air guide duct for discharge air,
and enough space shall be provided for the air circulation with in the
room for suction air & maintenance, thus better heat exchange
(Ex)outdoor room for office

1370
150
300
870
350
320
1270
Louver
80~90
300
Duct
100
870
955
Top view
655
Outdoor
Room
Condition
100
300
Front view
Side view
O/D Space for Officetel
Outdoor unit installation
(ex) Apartment O/D space

1550
500
150
900
500
370
1450
Top view
200
655
200
2300
Louver(80~90)
1225
O/D Space
Condition
100
100
100
450
Front view
Side view
<O/D Space for Apartment>
Outdoor operating Space Limitations
2) Selection best location O/D

(1) The Front outlet type (Fig.27)
When the wall is in back of air inlet More than 1m above the unit
More than 10cm
More than 10cm
More than 50cm (S/V area)
When the wall is in front of air outlet More than 1m above the unit
More than 10cm
More than 50cm (S/V area)
More than 1m
When two O/D stand in a low
More than 30cm
More than 4m
Outlet air
Outlet air
More than 3m
Outlet air
Outlet air
Outlet air
Outlet air
More than 50cm
(2) The upside outlet type (4 Room Multi) (Fig. 25)
A
B
C
D
A Space between unit and wall

: More than 500mm
B inlet put opposite inlet side : More than 1000mm
C inlet put opposite outlet side : More than 500mm
D Outlet put opposite outlet side : More than 500mm
E Space between unit and wall
: More than 500mm
300
10
3) Out door foundation work

- When the units are installed on the roof or the floor, Vibration may
be transmitted to the installation section and noise and vibration may be
generated from the floor and walls, depending on the installation conditions.
Therefore, provide ample vibration proofing (cushion pads, cushion frame, etc.).
- Foundation works are required for out door units (Scope of Construction
Company)
- In case of Big project(More than 20 units, e.g. school project),
if foundation work is not provided, Noise claim will be there.
- an example of foundation work in shown below in the figure.
Provide the O/D unit base size to the construction company
- Prevent falling down of units from vibration or typhoon with foundation work
(Pad + Anchor bolt)
200
W +200
( )
Base
Top view
300

O/D
Front view
200
200

200
200
view

O/D Side
( )
Base Front view
Provide foundation work and fix the

unit by using anchor bolts
(U type, 4 spots)
Anchor bolt
Location
Make sure, to Have proper installation work in order to

protect against a strong wind and earthquake. Any
installation deficiency may cause unit to fall down,
resulting in a personal injury.
While making the foundation, provide drain water disposal.
Make sure to install unit at a place strong enough to withstand

its weight.
Enough Space shall be provided for air passage and service work.
- prevent vibration and noise.
Select space, easy to wire with main power source.
It is recommended to fence around the outdoor unit in order to

prevent any person or animal from accessing the outdoor unit.
- Do not install O/D outside the veranda and on outer wall, to preven
falling down and avoid difficulty for maintenance
Vacuuming & Gas charging
Vacuuming
Work vacuuming to remove nitrogen gas, air, and moisture after

connecting pipes.
Prepare vacuum pump, vacuum gauge, monkey wrench,
manifold gauge, and six angle wrench.
Connect the vacuum hose each to SVC valves of gas and liquid side.
Be sure to use vacuum pump and vacuum gauge.
* Except for Multi-V : Evacuation up to 0.05 Torr
check the degree of a vacuum by vacuum gauge
Additional
Charge
Calculate the additional charge of refrigerant on account of Piping length

additional charge :
-3.0hp : 70g/m, 5.5Hp : 100g/m.
-Make sure to use charging-cylinder for precise charging in inverter type
Vacuuming & Gas charging
Gas
Charging
Make sure to use scale or charging-cylinder to charge additional

refrigerant.
Can be charged in liquid state.
- Refer to the manual for using charging-cylinder and weight scale.
Vacuuming : More than 4hr per

unit
Additional charge: 70g /m

Make sure to use scale and cylinder
Check pressure : manifold gauge
Charging refrigerant
10 Initial test run

1. Refrigerant Leakage Test
To check gas leakage, use the soap bubble or leakage detector at joints, SVC
Valves etc.
2. Connection of power supply (Crankcase heater)

Crankcase heater is a critical control for most rooftop and pad-mounted units,
usually a strap-heater strip attached to the hermetic motor-compressor
unit. In the beginning of the cooling season, before starting the unit, the crankcase
heater must be energized. Verify this with a clamp-on ammeter. The crankcase
heater should be energized for at least six hours before running the compressor
and should be left energized for the rest of the season.
.
3. Check operating
Make sure to use remote controller when testing run.
- Check negative current.
- When negative current, it will be blinked the LED of relay in O/D and I/D and error
mark is displayed on remote controller display.
- Check wire connection between O/D and I/D.
- Signal line has polarity, so right connections shall be made, otherwise, error will
occur, like, I/D fan operating, O/D fan is not operating
Make sure to start test run from cooling mode to protect 4way valve and
compressor.
- Can not operate cooling mode in winter because of operating temp. range.
- Usually test run for 30minute. After finishing test run, normal operating starts
and test run signal will be disappeared.
- In case of heat pump, start on heating mode after finishing test run and
additional cooling mode for 10 minute.
App Installation Reference

1) Exposed Vertical pipes in the room
- Matching with interior. Refer to the below example.
MDF finishing (MDF thickness : 9t)
- Finish with MDF panel not to exposure pipe over matching with wall
color (Fig. 8)
MDF (9t)
MDF
(Fig. 8)
STS(Stainless Steel) finishing

- Use same finishing cover(STS). (Fig9)
Whole view
Detail view
Existing
Inner finishing
STS_cover
(Fig 9)

Extra finish
- When pipe pass over the beam, install the pipe below the beam
and finish with MDF. (Fig. 10)
Whole view
MDF_cover 9t
Detail view
(Fig .10)
Beam

2).Exposed pipe finishing on roof
- In case of exposed pipe on roof, put it in order like below fig.
- Avoid exposure of pipes to prevent damages
- Use cover
Bricking (Fig. 11)
- arrange exposed pipes and lay brick beside the pipes. Finally use top
cover.
- Be sure to pave the way for SVC.
Whole view
zinc galvanizing top cover
Detail view
Lay brick
(Fig. 11)

STS (stainless steel) cover finishing (fig 12)
- use a special STS cover in limited space.
- Easy to handle the cover.
Before
After(Side view)
After(Front view)
(Fig. 12)

TRAY finish (Fig. 13)
- Use TRAY for wiring.
- Select Tray size depending on Number of pipes.
- Separate tray from ground for drainage (More than 20cm).
- Use rustless materials for TRAY.
Before
After
(Fig. 13)

Details (Using Tray)
00
20
100
30
0
Tray
cover
(2.3t)
Cable
Tray
Ref.
pipe
200
Supporting angle
Fix to concrete
Keep to the size as over

Drawing to prevent pipe and
Wire with inundation
Limited height : over 200mm

Extra finish (near by roof rail)
- In case of the pipes over roof rail, use PVC elbow not to spoil
the beauty of building. (Fig. 14)
Before
After
PVC elbow
Flexible hose
After ( Detail )
(Fig. 14)

Biblia de Instalacion de Multi

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Installation

Installation & SVC Equipment List

Refrigerant charging equipment

-Measure high/low pressure

-Supplement accurate volume of

-Eliminate substances and moisture in

the pipe before charging refrigerant

-Measure current, voltage, resistance

-Detect the leakage of electricity

-Measure temp. of in/out door

-Detect the leakage of refrigerant

Installation & SVC Equipment List

-Detect the noise of working of unit

-Detect the position of wire, water pipe

reinforcing rod in the concrete

- Clean substances / germ on the

heat exchanger chemically

- Protect the heat exchanger by coating

- Eliminate the cleansing liquid on the

Pump set for

HEX by spraying water with high

- Required For installation or SVC

Moves the I/U safely to the ceiling

Installation & SVC Equipment List

Copper pipe cutter -Cut or enlarge copper pipe for

-Bend the pipe for smooth

-Make hole on the ceiling or wall for

-Make anchor hole for inserting

- Use for installation of I/U or pipes

- Use for welding of pipes

Basic instrument for installation

Charge Add ref.

Follow the installation plan

Insulate pipe and fix

No leakage at joints and insulation

Check the leakage by injecting nitrogen

Install the place where is no problem about

Vacuum : Less than 0.05 Torr

Explain to customer or operator the

Select material & order

Ex) 330 APT (Seoul)

DRAIN PVC 25A

(1,000 L x400W x80H )

Cooling capa Q'nt

900 X 1220 X 370

Heating capa Q'nt

Ex-2) 211 APT (Seoul)

(870 x 769 x 320 )

(1,000 L x400 W x80 H )

DRAIN PVC 25A

900 X 1220 X 370

Heating capa Q'nt

Cooling capa Q'nt

Make progress schedule (Weekly/Monthly/Total) base on building

< Total Progress>

Jan Feb Mar Apr

May Jun Jul

Last week result

This week plan

Last month result (Feb)

This month plan (Mar)

Check progress of each flat to control total progress

Installation without sleeve would be

In case of bunch of pipes