MANWAY DAVIT CALCULATION

(Ref. : Pressure Vessels Design Manual, Dennis R. Moss, 1989)

Job No.

JN 546-C-TSE-01

Revision

AB

Customer

CLOUGH INTERNATIONAL

Date

18/8/2005

Vessel Description

TEST SEPARATOR

Prepare By

ASA

Design Data
Weight of Blind Flange 24"NB 1500 # (incl. 100% misc. weights)
Weight of Davit Arm
Vertical Impact Factor
Horizontal Impact Factor
Size of Fillet Weld
Allowable Stress of Fillet Weld

w1
w2
Cv
Ch
tc
f

:
:
:
:
:
:

Ys
OD
r
tp
Ap
Ip
Zp
rg

:
:
:
:
:
:
:
:
:

SA-106 Gr. B
35,000
5.563
2.78
0.625
9.696
29.972
10.776
1.760

Sb
d

:
:
:

SA-36
16,534
1.181

L1
L2
L3
L4
R

:
:
:
:
:

29.252
24.567
18.898
25.945
11.811

Lbs
Lbs

Inch
Psi

Properties of Davit Arm

Material of Pipe Davit Arm
Yield Stress of Davit Arm Material
Outside Diameter of Pipe Davit Arm
Outside Radius of Pipe Davit Arm
Wall Thickness of Pipe Davit Arm
Cross Sectional Area Of Pipe Davit Arm
Moment Inertia of Pipe Davit Arm
Section Modulus of Pipe Davit Arm
Radius Gyration of Pipe Davit Arm

3,950
200
1.50
0.50
0.375
9,600

Psi
Inch
Inch
Inch
Inch2
Inch4
Inch3
Inch

Properties of Eye Bolt

Material of Eye Bolt
Allowable Stress of Eye Bolt Material
Diameter of Eye Bolt

Psi
Inch

Inch
Inch
Inch
Inch
Inch

Stress Coefficients
2
= tp * R / r
=

0.625 x 11.811 / 2.782^2

=
=

6 / (5 + 6 )

=
=

1 - [9 / (10 + 12 )]

0.954

0.573

0.570

6 / (5 + 6 * 0.954^2)
2

1 - (9 / (10 + 12 * 0.954^2))

Davit Arm Calculation

1.

2.

Load applied on davit arm

At vertical direction
fv = Cv * W 1

1.5 x 3950

fv

5925.000

Lbs

At horizontal direction
fh = Ch * W 1

0.5 x 3950

fh

1975.000

Lbs

Bending moment applied on davit arm at top guide or support

M1 = fv * L1 + 0.5 * W 2 * L1 + fh * L2
=

3.
4.
5.
6.
7.
8.

224763.125

Lbs.Inch

Axial load applied on davit arm

P = fv + W 2
=

5925 + 200

6125.000

Slenderness ratio
Sr = 2.1 * L2 / rg

2.1 x 24.567 / 1.7598

Sr

29.317

Allowable axial stress of pipe davit arm

Fa = Stress value (AISC table with Sr)

Fa

20010.000

Psi

Allowable bending stress of pipe davit arm

Fb = 0.67 * Ys
= 0.67 x 35000

Fb

23450.000

Psi

Axial stress of pipe davit arm

fa = P / Ap
=

fa

631.719

Psi

M2

116704.458

Lbs.Inch

fb1

20858.477

Psi

Psi

6125 / 9.696

Lbs

Maximum bending moment in curved davit arm

M2 = M1 * (L2 - R) / L2
=

9.

5925 x 29.252 + 0.5 x 200 x 29.252 + 1975 x 24.567

M1

224763.125 x (24.567 - 11.811) / 24.567

Bending stress on pipe davit arm

At M1
fb1

M1 / Zp

[M2 * r / Ip] * [2 / {3K * sqrt(3)}]

[116704.458 x 2.782 / 29.972] x [2 / {3 * 0.57 x sqrt. (3 * 0.573)}]

fb2
=
9659.293

224763.125 / 10.7756

At M2
fb2

10. Combined stress

At M1
= [fa / Fa] + [fb1 / Fb]
=
At M2

0.921

Psi

[631.719 / 20010] + [20858.477 / 23450]

[fa / Fa] + [fb2 / Fb]

[631.719 / 20010] + [9659.293 / 23450]

0.443

Psi

11. Judgement
a. Since combined stress value at M1 less than 1.0

ADEQUATE

b. Since combined stress value at M2 less than 1.0

F

Eye Bolt Calculation

1.
2.
3.
4.
5.
6.

Area available of eye bolt

Arb = / 4 d2

(22/7) / 4 1.181^2

Minimum area required of eye bolt

Ar1 = P / Sb
= 6125 / 16534

Arb

1.096

Inch2

Ar1

0.370

Inch2

Judgement
Since Arb more than Ar1

ADEQUATE

Length of fillet weld on eye bolt

Lw = 2 * * d
= 2 x (22/7) x 1.1811

Lw

7.424

Inch

Minimum required fillet weld leg size

tc2 = P / (Lw * f)
= 6125 / (7.424 x 9600)

tc2

0.086

Inch

Inch2

Judgement
Since tc2 less than tc

ADEQUATE

ADEQUATE

Welding Size on Plate and Pipe

1.
2.
3.
4.
5.

Section modulus of weld lines

Sw = L32 / 3
=

18.898^2 / 3

Sw

119.045

Bending moment
Mb = P * L4

6125 x 25.945

Mb

158913.125

Lbs.Inch

Bending force applied on fillet weld

W b = Mb / Sw
= 158913.125 / 119.045

Wb

1334.902

Lbs/Inch

Average vertical shear force applied on fillet weld

W s = P / 2 L3
= 6125 / 2 x 18.898

Ws

162.054

Lbs/Inch

Rw

1344.702

Lbs/Inch

tc1

0.140

Resultante force applied on fillet weld

Rw = Sqrt (W b2 + W s2)
=

6.
7.

Sqrt (1334.902^2 + 162.054^2)

Minimum required fillet weld leg size

tc1 = Rw / f
= 1344.702 / 9600
Judgement
Since tc1 less than tc

ADEQUATE

Inch

ADEQUATE
ADEQUATE

743

29.252

624

24.567

480

18.898

659

25.945

300

11.811