BCAR - EIR

1
1.1
1.2
2
2.1
2.2
2.3
2.4

2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7

3.8
3.9

3.10
3.11
4
4.1
4.2
4.3
4.4

4.5
4.6
4.7
4.8
4.9

4.10
4.11
4.12
4.13
4.14
4.15
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9

General Aircraft Maintenance

Awareness of hazards when working with aircraft noise,
heat, moving surfaces, propellers, intakes, exhausts
Safety precautions when using fluids, gasses and chemicals.
Mechanical Fitting Practices (Common)
Related safety practices
Use a range of hand tools and power tools to achieve a
dimensional accuracy of 0.010 in / 0.25 mm
Interpret and work to engineering drawings.
Use basic tools and equipment for: cutting, forming and
joining commonly used materials.(Ferrous and non-ferrous)
Mark out use measuring equipment e.g. micrometers, rulers,
verniers, height gauges, squares, vee blocks and surface
tables.
Select and use feeler, slip, limit, go / no go gauges.
Fit and remove thread inserts
Mechanical Fitting Practices (Common) (Cont.)
Drill and tap a threaded hole.
Drill and ream perpendicular holes in ferrous and non-ferrous
material.
Assembly / Disassembly Practices (Common)
Apply correct procedures: Material storage and handling
Identification of a range of materials
Cleaning and Contamination control
Use of range of common assembly and disassembly tools
plus specific application tools.
Adjust, set and use torque spanners.
Identify standards and specifications common use parts i.e.
nuts, bolts, washers and split pins.
Identify part numbers and serial numbers from an approved
component overhaul manual or illustrated parts catalogue

BCAR - E&I
(Combined
Cat)

BCAR - E

BCAR - I
(Combined
Cat)

BCAR -R

A, B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1
A, B1.1, B2
A, B1.1

A, B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1
A, B1.1
B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1, B2

Fit and remove a range of common use components e.g. split

pins, tabs, spring and plain washers, plain and lock nuts.
A, B1.1, B2
Demonstrate competence when wire locking a variety of
assemblies.
A, B1.1, B2
Measure shafts, bores, flanges, and adjacent surfaces using a
variety of precision measuring instruments & record
dimensions.
A, B1.1
Disassemble and assemble an aircraft component IAW
manufactures overhaul manual.
B1.1, B2
Wiring and Looming (Common)
Identify cables and cables values by reference to the
maintenance manuals.
B1.1, B2
Identify a range of electrical component symbols.
A, B1.1, B2
Interpret typical electrical wiring diagrams and schematics
circuits.
A, B1.1, B2
A, B1.1, B2
Select and use appropriate cable stripping tools
Using at least two crimping systems, select appropriate cable
crimping tools and crimp cables to prepare cable ends or plug
/ socket terminals.
A, B1.1, B2
Solder cables to single and multipin connectors / tag boards.
Check an aircraft electrical circuit for continuity in conjunction
with an electrical wiring diagram.
Carry out basic fault finding techniques using a range of test
meters.
Prepare, and install a simple loom, using at least two binding
methods.
Discuss and demonstrate the use of arrange of test meters to
measure volts, amps and resistance in practical task
circumstances.
Carry out bonding and insulation tests.

A, B1.1, B2

Explain / demonstrate how to inspect aircraft areas for HIRF

Carry out an inspection for lighning strike protection.
Insertion / extraction of electrical inserts in a variety of
electrical connectors.
Inspection of electrical cable looms / bundles and cable
trunking.
Electrical Power / Avionic Systems (Common)
Reading and interpretation of electrical schematic and wiring
diagrams.

B1.1, B2
A, B1.1, B2

Replace a range of Avionic LRUs and apply associated BITE.

Remove / Refit Power Distribution Control & Protection
equipment.
Generator power check / voltage adjustment.
Internal lighting bulb and filament changes.
Replace and function test IFE Equipment (excludes public
address)
Replacement of ovens, boilers and beverage makers.
Compass / Standby Compass compensation swing and
calculations.
External lighting bulb and filament changes.

B1.1, B2

A, B1.1, B2
B1.1, B2
A, B1.1, B2

A, B1.1, B2
A, B1.1, B2

A, B1.1, B2
A, B1.1, B2

B1.1, B2

B1.1, B2
B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1
B2
A, B1.1, B2

BCAR - EIR
5.10
6

6.1

6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10

6.11
6.12
6.13
6.14
6.15
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11

7.12

7.13
7.14
7.15
7.16
7.17
7.18
7.19
7.20
7.21
7.22
7.23
7.24
7.25
7.26
7.27
7.28
7.29
7.30
7.31
7.32
7.33
7.34
7.35
7.36
7.37
7.38

Implement ESDS procedures.

Sheet Metal Practices
Use a range of hand tools, folding and bending machines and
guillotine to shape aluminium alloy to achieve an accuracy of:
0.5 x of bend angle, 0.030 ins / 0.075mm.
Interpret engineering drawings and calculate size of material
required to produce a component of material with one or more
bends.
Bend metal to a bend radius, angle and dimensions as given
in the engineering drawing.
Use a range of hand & power tools to position rivet holes to
an accuracy of: 0.30ins / 0.75mm.
Identify a range of solid and blind rivets and fasteners.
Identify, select and use a range of rivet setting equipment.
Set a range of rivets in aluminium sheet. Range to include
raised and countersunk rivets.
Select and use a range of appropriate rivet closing tools.
Select and fit sheet gripping pins.
Identify rivet setting faults.
Sheet Metal Practices (Cont.)
Remove defective rivets without causing further damage to
skin.
Select and install oversize rivets as instructed in SRM.
Set a range of other fasteners in aluminium sheet.
Removal of corrosion and reprotection of aluminium sheet
metal.
Cut and shape material to required profile, finish edges and
deburr using approved procedures.
Maintenance Practices
Inspection of a structure using a mirror and a light source.
Use at least one of the following NDT procedures: dye
penetrant or fluorescent dye.
Remove & replace a range of flexible hoses including clips
and brackets.
Remove & replace a range of rigid pipes, including clips and
brackets.
Locate components using referencing system, e.g. station
numbers
Carry out a heavy landing / turbulence check.
Assist in the raising / lowering of an aircraft on or off jacks.
Jack aircraft level to rigging position.
Assist in the towing of an aircraft.
Remove and refit a range of aircraft panels.
Lubrication of bearings, flight controls and undercarriages.
Carry out Pre-Departure inspections
a Refuel aircraft
b Check & replenish oil, hydraulic and pneumatic
systems. Tyre Pressures.
c Perform Pre-flight Check.
Carry out Daily inspections
a Service toilet and potable water system.
b Connect and use correctly ground electrical power.
c Connect and use correctly ground air supply.
Replenish oxygen system.
Inspect engine using boroscope.
Assist in pressurisation test.
Operational check of ground power.
Carry out a VHF Radio check.
Remove / Refit Main and APU Batteries.
Remove / Refit Emergency Battery.
Replace carpets.
Replace crew seats.
Replace passenger seats.
Check seat belts for serviceability.
Replace and test a range of electrical airframe / engine
system components boards.
Check emergency equipment.
Functional test of emergency equipment.
Inspect toilet / vestibule unit for serviceability.
Inspect Galley unit for serviceability.
Inspect and test Engine and Airframe fire detecting systems.
Inspection and functional testing of fire protection systems.
Replace fire bottle.
Removal / refit of Flight Control and subsequent rigging of
systems.
Functional checks on hydraulically operated flight control
systems.
Hydraulic PFCU change.
Replace and test fuel pump.
Hydraulic Reservoir inspection, fluid replenishment and
recharging.
Hydraulic System Component Changes.

BCAR - E&I
(Combined
Cat)

BCAR - E

BCAR - I
(Combined
Cat)

BCAR -R

A, B1.1, B2

B1.1
B1.1

B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
B1.1
A, B1.1
B1.1

A, B1.1
B1.1
A, B1.1
A, B1.1
A, B1.1, B2
A, B1.1, B2
A, B1.1
A, B1.1
A, B1.1
A, B1.1
A, B1.1

A, B1.1

A, B1.1, B2
A, B1.1, B2
B1.1
B1.1, B2
A, B1.1, B2
B2
A, B1.1, B2
A, B1.1, B2
A, B1.1
A, B1.1
A, B1.1
A, B1.1

B1.1, B2
A, B1.1, B2
A, B1.1, B2
A, B1.1
A, B1.1, B2
B1.1, B2
B1.1, B2
B1.1
B1.1, B2

B1.1, B2
B1.1
B1.1
A, B1.1
B1.1

BCAR - EIR
7.39
7.40
7.41
7.42
7.43
7.44
7.45
7.46
7.47
7.48
7.49
7.50
7.51
7.52
7.53
7.54
7.55
7.56
7.57
7.58

Engine driven Hydraulic pump change (EDP)

Electrical Hydraulic Pump Change (ACMP)
Hydraulic pump quill drive inspection.
Functional test of windscreen wiper system.
Removal / refit of windscreen wiper blade.
Wheel removal / installation.
Wheel Brake removal / installation.
Bleed hydraulic brakes.
Replace oleo seals.
Assess fluid levels and charge oleo.
Functional test of Anti Skid system.
Replace vacuum pump.
Retrieve data from central maintenance system (CMU).
Assist in APU removal / refit.
Windows & Transparencies cleaning & polishing.
Replacement of door seals.
Remove / Refit cockpit windshield.
Assist in a Power Plant Removal & Refit.
Rig engine thrust lever.
Replenish water / methanol system.

B1.1
B1.1
B1.1
A, B1.1
A, B1.1
A, B1.1
A, B1.1
A, B1.1
B1.1
B1.1
B1.1, B2
B1.1
B1.1, B2
B1.1
A, B1.1
B1.1
B1.1, B2
B1.1, B2
B1.1, B2
A, B1.1

7.59
7.60
7.61
7.62
7.63
7.64
7.65
7.66
7.67
7.68

Application of one / two component sealers and compounds.

Assist in propeller removal / refit.
Check propeller track.
Mooring and picketing (Helicopter only).
Removal / refit main rotor head (Helicopter only).
Removal / refit transmission drive shaft (Helicopter only).
Removal / refit main rotor gearbox (Helicopter only).
Removal / refit tail rotor (Helicopter only).
Flight control rigging.
Main rotor track and balance.

A, B1.1
B1.1
B1.1
N/A
N/A
N/A
N/A
N/A
N/A
N/A

7.69
7.70
7.71
7.72
7.73
7.74

VHF Comms LRU replacement and Communication Check.

HF LRU replacement and Communication Check.
VHF Nav LRU replacement and system tests.
Aerial replacement (various).
Radio Standing Wave Measurement Tests.
ATC / TCAS system component replacement and tests.
Intercommunication / Passenger Address Component
replacement and testing.
Removal / installation of Pitot Static Instruments.
Check calibration of a Pitot Static System using a Pitot Static
Leak tester.
Inertial Reference Unit / Platform Initialisation Check.
Test ILS / VOR Systems using appropriate test equipment
e.g. Nav 401/402.
Gyroscopic Instrument component replacements and
functional tests.
Fuel Quantity Indicating systems functional testing.
General Engine and aircraft temperature / Pressure and flow
instrumentation component replacement and testing.
Flight Director Systems functional tests.

B2
B2
B2
B2
B2
B2
B2

7.75
7.76
7.77
7.78
7.79
7.80
7.81
7.82
7.83
7.84
7.85
7.86
7.87
7.88
7.89
7.90
7.91
7.92
7.93
7.94
7.95

BCAR - E&I
(Combined
Cat)

BCAR - E

BCAR - I
(Combined
Cat)

BCAR -R

B2
B2

B2
B2

B2
B2
B2
B2
B2

Radio Altimeter system test utilizing appropriate (555) test set.

DME Functional Testing utilizing appropriate test set.
B2
Weather Radar system component replacements and
B2
functional tests.
Autothrottle systems experience and Functional Testing.
B2
(optional, fixed wing only).
Automatic Flight Modes experience and Functional Testing. B2
(optional, fixed wing only).
Stability Augmentation Systems experience and functional
B2
testing. (optional, helicopters only).
ADF component replacements and functional tests.
B2
Discuss / demonstrate typical maintenance practices on
B2
Electronic Flight Instrument systems.
Discuss / demonstrate typical maintenance practices on Flight B2
Management systems.
Discuss / demonstrate typical maintenance practices on
B1.1, B2
Engine Indication.
Carry out functional test on Engine Starting.
B1.1, B2
Carry out functional test on Engine Ignition.
B1.1, B2
Number of Task

14

The above Task Assessments will apply for certifying LAEs - 6 months minimum
Reason: MRO requirements states 6 months work experience to be collected before company approval is given.

30

24

26