SCHEDULE OF FITTINGS

2200
800

REF ND
TANK FIXING LUG, ex.:
50 F 5 x 100 LONG
WITH 1-20dia HOLE
WELDED TO 'c' (6x)

AFTER ASSEMBLY OF FRAMEWORK

NUTS AND BOLTS TO BE WELDED
TOGHETER WITH 2mm FILLET WELD

200

U
62,5

75

TANK FIXING LUG, ex.:

50 F 5 x 100 LONG
WITH 1-20dia HOLE
WELDED TO 'c' (6x)

1300

OVERFLOW PIPE TO DISCHARGE

ACCORDING TO ENGINEERS
SITE INSTRUCTION

PIPE CLAMP SEE DETAIL

1300

62,5

1500

BOLT DETAIL

OUTLET

1:5

1350

SECTION H-H

LEGEND:

1:5

ELEVATION

TYPICAL LUG DETAIL (6x)

1:5

1:5

4500

1500

HRA = HOT ROLLED ANGLE

F = FLAT BAR
CRLC = COLD ROLLED LIPPED CHANNEL
B/B = BACK TO BACK ( 6 ) 100-500
B/M = BACKMARK
$ = UNLESS OTHERWISE SHOWN

QUANTITIES FOR SINGLE TANK STAND

ITEM

BASE PLATE
80 x 80 x 6 HRA
COLUMN
80 x 80 x 6 HRA
STRUT
40 x 40 x 6 HRA
FLOOR BEAM
125 x 75 x 10 HRA
PLANK
125 x 50 x 2 CRLC
VERT.BRACING
30 x 6 F
VERT.BRACING
30 x 6 F
HORI.BRACING
40 x 40 x 3 HRA
PIPE CLAMP
80 x 80 x 6 HRA
M10 U-SHAPED BOLT
WOOD BLOCK
FIXING PLATE
75 PL 6 75 LONG
BOLTS
M10 ST/STL

K
H
1500

PIPE CLAMP

DESCRIPTION

LENGTH

No.OFF

300mm
4000mm
1580mm
2200mm
2700mm
2180mm
2150mm
2200mm
100mm
125mm
140mm
75mm
55mm

4
4
10
2
11
12
4
4
6
6
6
8
64

D
PIPE CLAMP SEE DETAIL

300

1600

590

75

SUPERIMPOSED POSITION
OF FLOOR AREA
CONCRETE THRUST
BLOCK
OUTLET

TB
V = 0,1 cu m

TANK FIXING LUG

SEE DETAIL

2no

65

GALVANISED STEEL SCREW-ON FLANGE

SABS 11

2no

65

90 DEGREE MGI MALE/FEMALE BEND

2no

65

475mm LONG MGI PIPE PIECE THREADED BOTH ENDS

2no

65

90 DEGREE MGI FEMALE BEND

4no

65

330mm LONG MGI PIPE PIECE THREADED BOTH ENDS

2no

65

1020mm LONG MGI PIPE PIECE THREADED BOTH ENDS

1no

65

MGI CONICAL SEAT UNION

1no

65

MGI BARREL NIPPLE

1no

65

BRASS FEMALE THREADED FULLWAY GATE VALVE

1no

65

2000mm LONG MGI PIPE PIECE THREADED BOTH ENDS

1no

65

65x65x65ND MGI FEMALE EQUAL TEE

2no

65x50 65x50ND MGI REDUCING BUSH

2no

50

MGI BARREL NIPPLE

1no

50

BRASS FEMALE THREADED FULLWAY GATE VALVE

1no

50

50NDx50BSP MALE ADAPTOR COMPRESSION FITTING

2no

50

600mm LONG HIGH DENSITY POLYETHYLENE TYPE IV CLASS 6 PIPE

(TO SABS 533)

2no

2no

1no

50x40 50NDx40BSP MALE ELBOW COMPRESSION FITTING

50

1714mm LONG HIGH DENSITY POLYETHYLENE TYPE IV CLASS 6 PIPE

(TO SABS 533)

50

90 DEGREE ELBOW COMPRESSION FITTING

2no

65

3150mm LONG MGI PIPE PIECE THREADED BOTH ENDS

1no

5 000 LITRE POLYETHYLENE WATER TANK (2040mm HIGH x 1800mm

DIAMETER), COMPLETE WITH 50x40 NOM.DIA NYLON REDUCING
BUSHES, SEALED INTO ALL INLETS AND OUTLETS, INCLUDING
A 40 NOM.DIA GALV'D PLUG FITTED TO OPENING ABOVE INLET.
TANK TO BE SUPPLIED COMPLETE WITH SUFFICIENT
4mm DIA GALVANISED STEEL WIRE FOR ANCHORING
TO THE TANKSTAND PLATFORM AS DETAILED ON
PLAN NO. 125 826/97ME

1set

63

PVC CLASS 6 PIPING

12m

65

MGI HOLLOW PLUG

MISCELLANEOUS FITTINGS
1) PIPE CLAMPS AS DETAILED ON PLAN No. 125 825/97ME

2no

6no

2 CONCRETE:
2.1 PRESCRIBED MIX 10/19 IN BLINDING LAYERS.
2.2 PRESCRIBED MIX 20/19 IN COLUMN BASES.
3 STRUCTURAL STEELWORK:
3.1 ALL STRUCTURAL STEELWORK GRADE 300W
ACCORDING TO SABS 1431.
3.2 STEELWORK GENERALLY OF WELDED CONSTRUCTION
WITH SITE CONNECTIONS BOLTED.
UNLESS OTHERWISE SHOWN ARE :
ALL HOLES 12 DIA. FOR M10 BOLTS
ALL BOLTS GRADE 4.8
ALL GUSSETS 6mm PLATES
ALL WELDS 6mm FILLET
3.3 ALL STEELWORK SHALL BE SUPPLIED, FABRICATED
DELIVERED AND ERECTED IN ACCORDANCE WITH
SABS-1200H AND SABS-0164 1984.
3.4 SITE WELDING OF STEELWORK SHALL NOT BE
PERMITTED WITHOUT THE ENGINEERS APPROVAL.
3.5 CORROSION PROTECTION:
3.5 .1 PAINTWORK IN WORKSHOP:
EPOXY COATING SHALL BE AN APPROVED
TWO COMPONENT, POLYAMIDE CURED PIPE
COATING. IT SHALL BE APPLIED IN THE
WORKSHOP BY SPRAYING TO A FINAL
THICKNESS OF NOT LESS THAN 300 MICRON.
3.5 .2 PAINTWORK AFTER ERECTION:
a) AFTER INSTALLATION ANY CHIPS OR
SCRATCH MARKS SHALL BE MADE GOOD
ON SITE WITH BRUSH APPLIED EPOXY
PAINT.
b) AN INTERIM LAYER ACCORDING TO
SABS 681 TYPE I SHALL BE APPLIED
TO A FINAL THICKNESS OF 25 MICRON.
3.5 .3 FINAL FINISHING LAYER:
A FINAL ENAMEL LAYER ACCORDING TO SABS
630 GRADE 1 SHALL BE APPLIED WITHIN
24 HOURS AFTER THE INTERIM LAYER HAS
BEEN APPLIED, TO A FINAL THICKNESS OF
25 MICRON (COLOUR AS INSTRUCTED).
4 GENERAL:
4.1 READ THIS PLAN IN CONJUNCTION WITH ALL
THE RELEVANT DRAWINGS.
4.2 ALL DIMENSIONS IN MILLIMETERS.

ELEVATED
TANK

ELEVATED TANK

TANK FIXING LUG

SEE DETAIL

590

1032

90

TO RETICULATION
AND AS INSTRUCTED
BY ENGINEER

LAYOUT PLAN E-E

FENCE

2065
1032

500mm x 600mm
LOCKABLE CAST
IRON COVER OVER
FRAME.

13 / FLOOR MEMBERS ex.:

125 x 75 x 20 x 2 CRLC
(10 x 2 700 long +
1 x 1 650 long SINGLE TANK)
(13 x 2 700 long
REST OF MULTIPLE TANKS)

U
POSITION OF 5 000 LITRE
POLYETHYLENE WATER TANK
(FITTING `W')

CR02

1520

C
f

SABS 11

TWL

C
2700

1520

1600

SCALE:1:25

1 FOUNDATIONS:
1.1 DEPTHS OF ALL BASES SHALL BE DETERMINED AND
APPROVED ON SITE BY THE ENGINEER PRIOR TO
CONCRETING.
1.2 SAFE BEARING CAPACITY OF GROUND 200 kPa.

15000

OUTLET
SECTION A-A

TANK FIXING LUG

SEE DETAIL
TANK FIXING LUG
SEE DETAIL

PVC FLANGE ADAPTOR (CAST IRON)

NOTE:

N.T.S.
NOTE
ALL FLANGES TO BE DRILLED ACCORDING TO SABS 1123-1977 TABLE 11
(STEEL SCREWED BOSS FLANGES - 1000/4) AND REFERED TO AS SABS
11 IN THE SCHEDULE OF FITTINGS

1520

PLAN

125

75

63ND PVC CLASS 6

PIPELINE FROM BOREHOLE
PUMP STATION

37.5
125

Y
E
F
E

63

2600

37.5

NGL

PLUGGED OUTLET FOR

FUTURE EXTENSION

WATER TANK TO BE SUITABLY

HELD IN POSITION ON PLATFORM
USING MIN. 2 x STRANDS 4,0mm
GALVANISED STEEL WIRE FIXED
TO TANK FIXING LUG AND
PLATFORM SUPPORT BEAMS

NM
O
P

15000

SUPERIMPOSED POSITION OF
TANKSTAND

1350

NOTE:

POSITION OF 5000 LITRE

POLYETHYLENE WATER TANK
(FITTING `W')

GATE POSITION
(MAY VARY)

PIPE CLAMP SEE DETAIL

a : 80 x 80 x 6 HRA (45B/M $)
b : 40 x 40 x 6 HRA (23B/M $)
c : 125 x 75 x 10 HRA (45B/M $)
d : 30 x 6 F (25B/M $)
e : 40 x 40 x 3 HRA (23B/M $)
f : 125 x 50 x 20 x 2,5 CRLC

2700

DESCRIPTION

2600

Min.25mm

POSITION OF 5 000 LITRE

POLYETHYLENE WATER TANK
(FITTING `W')

TREATMENT
WALL FLANGE GALVA- EPOXY QTY
't'
DRILLING NISED RESIN
mm
PAINT

800

1:25

FENCE

FLOOR LAYOUT
1:25

PLAN VIEW

CHLORINATOR
MANHOLE

30

40

65

1:5

35

38
27

65

45

86

17

100

10

35

200

200

200

50mm WIDE x 70mm HIGH x 140mm

LONG SHAPED HARD WOOD BLOCK
HAVING 2 x 12mm DIA. HOLES
DRILLED FOR ANCHOR BOLT

80 x 80 x 6 HRA 100mm LONG

FULLY WELDED TO 'a' WITH
1-12 DIA. HOLE FOR M10
U-BOLT (No. REQUIRED : 6x)
SEE SECTION B-B FOR
POSITIONS

40

25

b
b

d
6

35

39

75 PL 6 x 75 LONG
FULLY WELDED TO 'a'
WITH 1-12 DIA. HOLE
FOR 1-M10 BOLT
(No. REQUIRED : 8x)
SEE FLOOR LAYOUT FOR
POSITIONS

VIEW A

3
d

16 MAY 2014

VERIFIED

L.POOK

16 MAY 2014

AS SHOWN

STATUS LEGEND
I = INFORMATION
T = TENDER
C = CONSTRUCTION
AB = AS BUILT

CLIENT

5700

500

CR02

STORAGE SUMP AND IN-LINE CHLORINATOR DETAILS

1500

1210

375

250

375

1000 SQUARE

NON-RETURN VALVE

PROJECT

FOOTING DETAIL FOR

SANDY CONDITIONS
b

b
b

300

1:25

200

1000

500
200

200

1200 x 1200 x 100 20MPA

CONCRETE BASE
20mm OUTLET FROM CHLORINATOR TO
THE INLET PIPE THROUGH A 32mm SLEEVE

275
800

720

250
800

275

300

275

800

720

2320

TYPICAL SECTION THROUGH CHLORINATING UNIT

NTS

ACCELERATED SCHOOLS INFRASTRUCTURE

DELIVERY INITIATIVE (ASIDI)
CONSTRUCTION OF WATER AND SANITATION
INFRASTRUCTURE AT SCHOOLS IN THE
EASTERN CAPE PROVINCE.
DRAWING TITLE

200

700

DOUBLE DOORS WITH LOCK

PROTECTION

500

950

20mm HDPE

VALVE

250

3 x 20 L CONTAINERS FILLED
WITH CONCENTRATED ADDITIVE

300

RISING MAIN (PIPE DIA. VARIES)

20mm HDPE

D.DICKSON

VALIDATED

1:5

DOSATRON OR SIMILAR
APPROVED

DRAWN

1500

80

1:5

20mm OUTLET FROM INLET PIPE TO THE

CHLORINATOR THROUGH A 32mm SLEEVE

16 MAY 2014

S.RICHTER

1500

80

1:5

CABINET FASTENED TO GALVANISED METAL

FRAME AND FASTENED TO CONCRETE BASE
WITH FOUR STAINLESS STEEL BOLTS AND NUTS

DATE

SCALE

37

(6 OFF REQUIRED)

FULLWAY GATE VALVE (TO COMPLY WITH

SABS 776-1975 CLASS 8)

SIGNATURE

d
43

630

UWP CONSULTING (PTY)

LTD
P.O. Box 19276
TECOMA
5214
Tel: (043) 721-0186
Fax: (043) 721-0288

A0

FILTER
1070

TECHNICAL SUPPORT

SHEET SIZE

TYPICAL ARRANGEMENT FOR INLINE CHLORINATOR

NTS

DESIGNED

(4 OFF REQUIRED)

1000 x 1000 x 100 CONCRETE

PLINTH FOR MOUNTING OF
CHLORINATOR

SIGN

NAME

8 BAR GLYCERINE PRESSURE GAUGE

POWDER COATED GALVANISED

METAL CABINET TO HOUSE
CHLORINATOR. DOORS - DOUBLE
WITH LOCK PROTECTION SIZE 1020(H) x 1000(WIDE) x 600(DEEP)
MATERIAL - 1.6mm THICK
GALVANISED MILD STEEL

DESCRIPTIONS

1500

PIPE CLAMP DETAIL

20mm OUTLET FROM INLET PIPE

TO THE CHLORINATOR THROUGH
A 32mm SLEEVE

REVISIONS

23

40

52

70

R=38
37

BASE PLATE DETAIL 1

220mm THICK BRICK MANHOLE (WITH

WEEPHOLES AT INVERT) (BRICKWORK TO BE
PLASTERED INTERNALLY AND EXTERNALLY)

DATE

MVULA TRUST
P.O. Box 8112
Nahoon
East London
5201
Tel: (043) 726-2255/6/7
Fax: (043) 726-2344

550

1:25

20mm OUTLET FROM THE

CHLORINATOR TO THE INLET
PIPE THROUGH A 32mm SLEEVE

1600

80

1650

S.G.R.

2700

100

INLET AND OVERFLOW

SECTION B-B

TOP SLAB: (FLOATED FINISH)

1650mm x 1070mm x 150mm WITH
600mm x 600mm LOCKABLE
MANHOLE COVER AND FRAME

200

CONCRETE
THRUST BLOCK

200

1000

A
TB
V = 0,1 cu m

200

27

200

550

B
C

200

63ND PVC CLASS 6

D
PIPELINE FROM BOREHOLE
B
PUMP STATION

200

250

NGL

200

OVERFLOW PIPE TO
DISCHARGE ACCORDING
TO ENGINEERS SITE
INSTRUCTION

ISSUED FOR CONSTRUCTION

IMPLEMENTING AGENT

500

200

5700

200

35

17
300

200

300

CR00

SCALE: N.T.S.

80

a
PIPE CLAMP SEE DETAIL

12-11-2013

ELEVATED WATER TANK SCHEMATIC

1:5

38

18

20
1200 MAX.
380

TOP FLANGE OF HRA TO HAVE

11-12dia HOLES, ENDS SPACED AS
DETAILED THE REST AT 200mm
CRS FOR 11- M10 BOLTS FOR
FIXING OF 125 x 50 x 20 x 2 CRLC

VIEW B

140

PIPE CLAMP

S.G.R.

80

R=38

125

CHLORINATOR ADDED TO DETAILS

2600

M10 U-SHAPED BOLT HAVING

125mm LONG LEGS OF WHICH THE
ENDS ARE THREADED FOR A A
DISTANCE OF 50mm, COMPLETE
WITH NUTS AND WASHERS

80 x 80 x 6 HRA BASEPLATE TO BE
WELDED TO THE COLUMN AND
CASTED INTO THE CONCRETE
FOOTING.

CR01

PLASSON SADDLES WITH

STAINLESS STEEL BOLTS
AND NUTS 20mm DIA HDPE
PIPES TO CHLORINATOR.

79

60

125

1:5

FULLWAY GATE VALVE

(TO COMPLY WITH SABS
776-1975 CLASS 8)

45

DETAIL 3

PIPE CLAMP

BASE SLAB: 1750mm x 1170mm

x 150mm 20MPa CONCRETE
WITH MESH REF 245

DETAIL 2

04-12-2013

REVISION TABLE

1500

1200

4500

80

75

80 x 80 x 6 HRA COLUMN

INLET

d
35

S.G.R.

INLET

1500

40

8 BAR GLYCERINE
PRESSURE GAUGE

CHLORINATOR REVISED TO NEW DESIGN

105

35

RISING MAIN
FROM BOREHOLE

40

PIPE CLAMP SEE DETAIL

TANKSTAND

1320

80

75 PL 6 x 75 LONG
FULLY WELDED TO 'a'
WITH 1-12 DIA. HOLE FOR
1-M10 BOLT
(No.REQUIRED : 8x) SEE
FLOOR LAYOUT FOR
POSITIONS

16

75

400

PIPE CLAMP

PIPE CLAMP

50 F 5 x 100 LONG
WITH 1-12dia HOLE
FOR 1-M10 BOLT

23

220mm THICK
BRICK MANHOLE

100

CR02

23

40

A
L

177

16-05-2014

175

223

50

45

45

10

30

45

1100

30

29

10

PIPE CLAMP

500

50 F 5 x 100 LONG
WITH 1-12dia HOLE
FOR 1-M10 BOLT

125

75

45

PIPE CLAMP

35

400

NTS

250

700

950

250

4.5m HIGH ELEVATED WATER TANK (5000 l)

DETAILS AND SECTIONS

275

800

2320

SECTION C-C

SECTION D-D

1:25

1:25

DBE DRAWING NUMBER

EMS NUMBER

DISCIPLANE

DRAWING NUMBER

UWP-25418-001

STATUS

REVISION

CR02