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r=
tc T 2t 1 20050
=
=
; r=1.36 4
th T 1t 2 255125
API for fuel oil when SG = 0.9345 = 18.47; therefore Kc = 0.72; Fc = 0.48
(The caloric temperature factor, Fc with API as a function Kc is available in
reference to Fig. 17 (page 827 Process Heat Transfer Kern).
Thc=T 2+ Fc(T 1T 2)
Thc = 226.4C
Tcc=t 1+ Fc ( t 2t 1 )
= 50 + 0.48(125-50)
Tcc = 86C
Steam
000019431
20.54211
0.00003915
Fuel Oil
0.00014612
943.5
0.00015481
2.40387
2.05459
0.02054211
0.9435
The log mean temperature correction factor (Ft) for 1-2 shell and tube exchanger:
From Perrys Handbook, Fig.11-4a: Ft, MTD correction factor (page 11-6):
Using
R=
T 1T 2 252200
=
=0.7333 ;
t 2t 1
12550
S=
t 2t 1 12550
=
=0.366
T 1t 1 20050
Ft = 0.98
LMTD=
A=
msCps(T 1T 2)
Q
=
Uassum x LMTD x Ft Uassum x LMTD x Ft
A=
x Do x <=
90.312
; nt=123.7 124 tubes
x ( 1.5 x 0.0254 ) x (20 /3.28)
A
nt=
np
2
)
4 x ( 13,986 ) x (
)
nt
131
4
=
=
; =124,199.79<10
x Di x x ( 1.232 x 0.0254 ) x 1.943 x 10e-5
4 x ms (
u=
s x Cps
ks
hi x di
jh=
k
jh = 280 for tube side fluid at Re = 124,200
42=
1
1
4 ( Pt x 0.86 Pt x x Do 2)
2
2 4
De=
1
x x Do
2
1
1
x 1.875 x 0.86 x 1.875 x x(1.232 x 0.0254)2
2
2 4
a=
CBDs
Pt
a s=
( 0.375 ) ( 20.25 ) ( 27 )
x 0.02542=0.0705 m2
( 1.875 )
Mass velocity,
Gs=
mo 12000 /3600
=
; Gs=47.25 kg/ m2s
as
0.0705
o x Cpo
ko
ho x do
jh=
jh = 55 for the shell side fluid at Re = 8800 with 25% cut segmental baffles
ho x 1.232 x 0.0254
55=
1.55 x 10e-4
Overall heat transfer coefficient (Ucal):
Fouling factor for, Rds = 0.0025 m2-K / kW for both steam and fuel oil.
Uocal=[
1
1
Ao dodi Ao 1 Ao
+ Rdg+
+
+
Rdk]
ho
Ai 2kw
Ai hi Ai
) ( )
K
VI. Pressure drop calculation
Tube side pressure drop
at = (no. of tubes)x(flow area per tube)/(no. of passes)
ms 13986/3600
=
; > 140.32 kg/ m2s
a
0.027
20
x2
f x x< x np
3.28
Pt =
=
;
70 x Di x SG 70 x 1.232 x 0.0254 x 0.02054
2
0.00596 x 140.32 x
tubelength
20
=
; nb=11.85 12
baffle spacing 20.25/ 12
2
2
f x Gs x Ds ( nb+1 ) 0.00557 x 47.25 x ( 27 x 0.0254 ) ( 12+1 )
Pt =
=
70 x De x SG
70 x 1.07 x 0.0254 x 0.9435