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Technical
Memorandum
4164
Open-Mode
Concentrations
Delamination
Stress
in Horseshoe
and Elliptic
Composite
Bars
Subjected
to End
William
L. Ko and Raymond
Ames Research
Center
Dryden
Edwards,
Flight
Research
California
NI A
National Aeronautics and
Space Administration
Office of Management
Scientific and Technical
Information Division
1990
Facility
H. Jackson
Curved
Forces
ABSTRACT
The multilayer theory of anisotropic elasticity and a finite element method were used to analyze the open-mode
delamination
stress concentrations
in horseshoe and elliptic laminated composite curved bars. Two types of laminations, solid laminations and sandwich laminations, were analyzed.
It was found that the open-mode
delamination
stress concentration
could be greatly
increased
delamination
strength
generated
in the
of solidly lami-
nated composites and the open-mode debonding strength of sandwiched laminated composites.
However, the elliptic
curved bar is only good for determining
the open-mode delamination
strength of solidly laminated composites.
INTRODUCTION
or "shear-mode"
In the applications
delaminafion
of the composite
failure depending
materials,
certain structural
components
in the composite
structures.
However,
the shear-mode
delamination
is invafiant
to bending
directions.
of the two platters during this type of test. An alternative geometry for the open-mode
is in the shape of a semicircular
curved bar shown in figure 1(b). In this type of test
at the midspan
the open-mode
fabricated
or sandwich
laminations.
NOMENCLATURE
A,B,D
arbitrary
constants
associated
with nonpure
bending
region of horseshoe
ai
am
curved bar
region of horseshoe
region of horseshoe
curved bar, ( a + b)
arbitrary
semi-major
EL
modulus
of elasticity
Er
modulus
of elasticity
E_
modulus
of elasticity
in r direction
Eo
modulus
of elasticity
in 0 direction
E41
quadrilateral
moment
_LT
shear modulus
of single ply
GrO
shear modulus
associated
width of semicircular
index associated
constants
associated
membrane
curved bar
axis of
to fiber direction
element
arm, M = Pe
anisotropic
curved bar
parameter,
applied
total number
applied
end moment,
associated
M = Pe
of laminated
layers
end force
radial distance
rO
radial location
SPAR
structural
performance
thickness
of curved bar
sandwich
core thickness
tf
thickness
of sandwich
Ur
displacement
in r-direction
UO
displacement
in 0-direction
x,y
rectangular
Cartesian
anisotropic
parameter,
tangential
Poisson
of zero a0
and resizing
(or depth)
face sheets
coordinates
V/1 + &(E_1 -- 2 u_o) + Eoc_0
associated
coordinate
ratio of single ply composite
with nonpure
bending
UrO _ l_Or
Poisson
ratios associated
distance
in thickness
(Tr
radial stress
_r
debonding
( (Tr)max
open-mode
direction
stress calculated
dclamination
measured
from strength
stress (maximum
of materials
tensile radial stress)
M
tangential
J-tO
shear stress
[ ](o
quantity
associated
[]_
quantity
associated
2
2.1
COMPOSITE
Horseshoe
stress
CURVED
Curved
BARS
Bar
Figure 2 shows the geometry of the horseshoe curved bar which consists of a semicircular
region and two straight
regions at both ends. This type of curved bar specimen could be ideal for testing the open-mode delamination strength
of the solidly laminated
composites
or sandwich
laminated
composites.
By properly adjusting the end moment arm e (the length of the end straight region), it is possible to increase
the intensity of the peak radial stress several times that of the peak shear stress. Thus, the open-mode delamination
failure can be achieved (instead of delamination failure in shear).
The bending
of the horseshoe
by the supcrposition
of the following
2. semicircular
to end moments
bending),
M - P e (pure bending).
By using the multilayer theory developed by Ko (ref. 2) for the pure and nonpure bendings of a laminated semicircular composite curved bar (solid or sandwich laminations),
it is possible to calculate the open-mode delamination
stress in terms of the applied load (measured) without direct measurement
(which is nearly impossible) of the delamination stress at the dclamination nucleation site. In the analysis the thicknesses of the two composite face sheets
of the sandwich
lamination
Elliptic
The second
Curved
delamination
for
Bar
type of curved
bar (candidate
geometry
delamination
test specimen)
analyzed
was a semiclliptic curved bar shown in figure 4. The outer boundary of this curved bar is semielliptic, but the inner
boundary is not elliptic due to constant thickness. No attempt was made to develop a multilayer theory for this type
of curved bar. Instead, a finite element method was used to analyze the open-mode delamination
stress concentration
in this type of curved bar (solid and sandwich
the case of horseshoe curved bar.
laminations)
for different
with
MULTILAYER
The multilayer
THEORY
theory developed
anisotropic
stress functions
the stresses
N) can be written
Stresses
a. For end forces P
Ai_Sir_-l
o (% O) --
- Bi/Sir-_-l
Ai/Sir _-1
+ -_1
Bi/Si( 1
sin0
+ -D_] sin 0
t3i)r -_'-1
Bi/Sir-_-l+
(2)
(3)
cos 0
M
@i) ( r) - 2 B_ + C_( 1 + lci) Ttci-1
(_i)(r)
= 2B_+
C_/q(1
l_i)T
;ci-1
al. ( 1
ki) T-lq-1
D_l_i(1
l_i)T
(4)
(5)
-lci-1
=o
(6)
where Ai, Bi, Di and B_, C_, D[. are two sets of unknown arbitrary constants (associated
are determined from boundary conditions shown in section 3. Notice that the magnitudes
(eq. (3)) for the case of end forces P are identical
3.2
Displacements
a. For end forces P
_r"
(i) ( r, O) =
. (i)
Air 3_ [ E(i1 ) -( 1 +/5i) _E_
u_
_) +Bir
+ Di( ln r)
u_i) ( r, O) -
Air _'
+ Di
<
1
E ( i)
E(1 i) -/5i(
[(
(Inr)
Vo_
Eo
1
1 + 15i)E(oi)
1
E(i)
VOr
_'0-(i)
-_
1
VOr
(i) ]
E(i ) - ( 1 - jSi) E_i)
sin 0
(7)
Uo_i)
E_
+ Bir-e'
E(i)
+/9{( 1
1:50
l,' Or
E_i)
E (i)
1
19i) _.( i)
cos 0
Or
v(i) ]
E_ i)
(8)
[(I + ki)rk'[,\/ciE_
/1
({,
+C_
D:[(I
0)- B,
VOr
ki)r-k'
( kiE1 ({)
({))]
;2;)
+ ]
(9)
[ (1 1)]
o
(lO)
Determinations
To determine
are required.
of Arbitrary
3 N unknown
Those boundary
Constants
constants
conditions
1,2,3,...,
N),
3 N boundary
conditions
conditions
(11)
{_N)( b, 0) = 0
(12)
(l(1)(a,
Notice
interface,
0)
layer i and i + 1 (i -
1,2,3,...,
N -
ur and tangential
displacement
give 3(N
uo at each interface
1) conditions:
(Y(ri) ( ai,
O)
--
--ror(i+1)(
ai,
O)
(13)
Ur(i) ( ai,
O)
11,
--r(i+ 1) ( ai,
O)
(14)
uo(i) (ai,
O)
U_/+1)
O)
(15)
conditions
of the applied
(ai,
it has identical
r-dependency
continuity
conditions
at each
force P in terms of the shear stress %o at the end (0 = 0) of the curved bar
f'
- P - _
=
Equations
solving
(11) through
3 N x 3 N simultaneous
3N
equations
r(roi)( r, O) dr
(16)
i-1
of 3 N unknown
constants
Ai, Bi, Di by
numerically.
the traction-free
conditions
continuity
conditions
give the
1 conditions"
0
(17)
@ N) (b) - 0
(18)
a_i)
( ai)
cY_ i+ 1)(ai)
(19)
l,_i)
( ai)
U_ i+ 1)(ai)
(20)
u_i+l)(ai)
(21)
o-_l)(a)
u_i)(ai)
.....
:..................
..
"
The relationship
between
(r
--
ro) ao(r) dr
(22)
i-1
tbr the determination of 3 N unknown constants Bi,' Ci,' D i' by solving 3 N x 3 N simultaneous equations numerically.
The r0 appearing in equation (22) is the unknown radial location where cy0is zero. For pure bending the integration
of the ro term vanishes.
3.4
Superposition
of Solutions
bending)
and end
moments M (pure bending), may be superimposed to generate a stress field for the horseshoe curved bar (see fig. 3).
The open-mode delamination
stress (cr_)maz (located on the z-axis, fig. 2) will then be the maximum value of the
summation
- o-,. ,-D,
where
rD
of ( _)m_,
Ai/Si(/3i - 1)r_
assuming
and is determined
+ Bi/Si(fli
due to M
(23)
+
from the condition
+ 1)rD e' -- Di + (k 2 -
1)(C_r_
-_
- 0 which gives
(24)
+ D'irD k') = 0
FINITE
ELEMENT
Finite element
stress analysis
ANALYSIS
was performed
on the multilayered
elliptic curved
structural performance
and resizing (SPAR) finite element computer program (ref. 4). Figure 5 shows the SPAR finite
element model set up for the elliptic curved bar (solid lamination or sandwich lamination).
Because of symmetry
with respect to the z-axis, only half span of the curved bar was modeled. The elliptic curved bar was modeled with
22 layers of anisotropic quadrilateral membrane E41 elements in the thickness direction, and 90 E41 elements in the
circumferential
direction. For the case of sandwich lamination, each of the face sheets was modeled with 5 layers
of E41 elements in the thickness direction, and the sandwich core with 12 layers of E41 elements in the thickness
direction. The points in the midspan (along z-axis) were allowed to move freely only in the x-direction.
This is
represented in figure 5 by a train of rollers. At the upper end of the model, only one point lying in the middle surface
was constrained in such a way that it could move freely only in the y-direction. This is shown in figure 5 with only
one roller. Thus, the end of the model is allowed to rotate freely.
NUMERICAL
The type of composite
EXAMPLES
used in the analysis
EL = 17.2369
ply material
x 10 10N/m 2 (25
properties
x 10 6 lb/in 2)
ET = 0.8274
x 101N/m2(1.2
x 1061b/in 2)
GLT = 0.4137
X 101N/m2(0.6
x 1061b/in 2)
UCT = 0.33
VTC = 0.01584
................
...... i
:_ ...........
parameters
as fl = 7.9272
laminates
and k - 4.5644.
Er = 6.8948
x 10 s N/m 2 (0.1
Eo = 6.8948
x 10 4 N/m 2 ( 10 lb/in 2)
GrO-
1.2411
material
properties
x 10 6lb/in 2 )
x 108N/m2(0.018
x 1061b/in 2)
uor - 6 .5 x 10-5
The semi-minor
laminations
were allowed
to change
aspect ratios.
were fabricated
direction),
having the total thickness of t = 0.3175 cm (0.125 in.). All the sandwich laminations
have the total thickness of
t = 1.1608 cm (0.457 in.), with a sandwich core thickness of t_ = 0.6350 cm (0.25 in.), and a face sheet thickness
of t f = 0.2629 cm (0.1035 in.). Each of the face sheets contains 18 layers of 0-plies.
This type of sandwich
lamination was used in the fabrication of X-wing helicopter rotor blades. For a special case of aspect ratio b/c = 1
(that is, a semicircular
sandwich
6
6.1
parameters
of/3 = 4.2498,
This type of
k = 2.4304.
RESULTS
Solid
Laminations
Figure 6 shows the distributions of tensile radial stress o> along the x-axis for different values of aspect ratio b/c
of the horseshoe curved bar with solid lamination. The open-mode delamination
stress ( _)m_z (maximum value of
_) could be increased many times that of the semicircular case (cb = 1) by lowering the aspect ratio b c of the curved
b
bar. For example, the open-mode delamination stress concentration factor K (( _),,_z of any _ value normalized by
b = 0 . 1 reached as high as 14.4431 (for the anisotropic
( _r)m_ of semicircular case (7b = 1 )) for -_
as the value of b/c decreases, the location of (cr_)ma_ point migrates toward the inner boundary
case)
Notice that
In figure 6, the stress curves for the isotropic case (/3 - 2, k = 1) were also shown for comparison.
The difference
b
between the anisotropic and isotropic cases became more conspicuous for lower aspect ratios c < 0.2. The isotropic
case gave slightly higher value of ( cr_)m_z. Figure 7 shows the plots of cr_ along with the x-axis for different values
of b/c of the elliptic curved bar fabricated with solid lamination. For the elliptic curved bar, the rate of the increase
of K with the decrease of b/c is faster than that of the horseshoe curved bar (see fig. 8). The reason is that for the
same aspect ratio b/c, the former has smaller midspan radius of curvature than that of the latter. Notice from figure 8
that the value of K given by elliptic curved bar at b__ 0.3 is slightly higher than that given bv the horseshoe
C
6.2
Sandwich
"
curved
case).
Laminations
Figure 9 shows the distributions of o-_along the x-axis for various aspect ratios of the horseshoe sandwich curved
bar. Unlike the case of solid lamination (see fig. 6), ( cr_)m_ occurred in the inner face sheet for the aspect ratios
b
:'
strength
between
Semicircular
As presented
eycomb
core.
ma_
case at _ - O. 1.
Sandwiches
core sandwich
sandwich
laminations,
( _)m_
never occurred
will
affect the location of ( cy_)m_:, Figure 12 shows cr_ distribution in the 0 - _ plane for three cases of sandwich core
of the semicircular
sandwich curved bar under end forces P (nonpure bending).
For the honeycomb core (solid
curve), the ( O-r)m_z is located in the inner face sheet. As the core material becomes stiffer (+ 15 -lamination, longshort broken curve), the ( Or)ma_. location migrates into the core. The curve for solid lamination is also shown for
comparison.
Figure 13 shows the case of pure bending of the semicircular sandwich curved bar. Like the nonpure
bending, the stiffer core of -t-15 -lamination caused the location of (cr_)m_ to move within the core (long-short
broken curve). For the honeycomb core (solid curve), (ar)max is always located at the interface between the inner
face sheet and honeycomb core. The debonding stress o-_ calculated from the strength-of-materials
equation (see
fig. 14)
M
O-r =
hta
CONCLUDING
The multilayer
theory
REMARKS
theory of anisotropic
delamination
stress concentrations
ratios. Both the solid laminations
elasticity
in horseshoe
and sandwich
the open-mode
aspect
stress
concentration
can be greatly increased in these two types of curved bars by decreasing their aspect ratios. The openmode delamination stress concentration
generated in the solid lamination was more severe than that generated in the
sandwich lamination having the same aspect ratio. The elliptic curved bar was slightly more efficient in generating
the open-mode delamination stress concentration
as compared with the horseshoe curved bar. The horseshoe curved
bar could be used for the determination
of both the open-mode delamination
strength of laminated composites and
the debonding strength of the sandwiched composites.
The elliptic curved bar is not suitable for determining the
debonding strength of the sandwich composites. The location of the open-mode delamination
stress is a function of
the curved bar geometry and the material properties.
Ames Research
Center
California,
September
26, 1989
REFERENCES
1. Ko, W.L., Delamination
Stresses
in Semicircular
"Multilayer
Scotland,
July 24-26,
S.G., Anisotropic
Theory
Composite
for Delamination
presented
Gordon
Analysis
Analysis
Plates,
Laminated
and Breach
System
Conference
Publishers,
Manual,
System
Level
specimen
9782
Figure
1. Geometries
of composite
Struc-
1978.
Test
on Composite
1989.
Science
Reference
of a Composite
1988.
delamination
test specimens.
l
or
-VI
I
b
a
Solid
lamination
=.._
9783
Figure 2. Horseshoe
10
or
Sandwich
lamination
Solid
lamination
f
X
L
C
9785
Figure 4. Elliptic
12
9786
Figure
5. Finite element
elliptic
13
I y
P
32
/_ = 7.9272,
fl = 2, k=
30
k = 4.5644
l(isotropic)
_
b
.._t
28
26
Trace,
o,
(r)max
24
h(b-
points
b/e
= 0.1
a)
.1
.2
.3
.4
.5
r - a
b-
Figure
14
6. Distributions
.6
.7
.8
in horseshoe
.9
1.0
9787
aspect ratios.
32
Horseshoe,/3
= 7.9272,
Horseshoe,
Elliptic,/3
fl
= 2,
k = 4.5644
k =
= 7.9272,
1 (isotropic)
k = 4.5644
IY
26
}y
..
IP
,t
24 J22
20
\\
18
ht
/
(r)
max
1614\
12-
10\
8-
\
\
642-
.1
.2
.3
.4
.5
.6
.7
.8
.9
1.0
b/c
9789
Figure
16
8. Open-mode
delamination
stresses
in curved
bars
as functions
of aspect
ratio.
I y
P
b
a r
/]1 = /_3 =
7.9272,
/_2 = 1.00023,
= k 3 = 4.5644
kI
k 2 = 0.01
16
-
Composite
face s
Composite
face sheet
Honeycomb
core
._[_
blc
14
=0.1
12
10
h(b-
/
/
a)
0.2
I
0.3
0.4
0.6
0.8
1.0
.1
.2
.3
.4
.5
r
--
.8
.6
.9
1.0
a
9790
b-a
Figure
9. Distributions
of radial
stress
along z-axis
in horseshoe
sandwich
curved
aspect ratios.
17
_Y
P
Composite
16
t
face
sheet
_1
= /_3 =
7.9272,
/_2 = 1.00023,
kI
= k 3 = 4.5644
k 2 = 0.01
14
\\\
12
Honeycomb
core
10
ht
P
or
__.
Composite
face sheet
0.5
0.6
--
0.7
1.0
i
.1
.2
.3
.4
.5
.6
.7
.8
.9
1.0
9791
Figure
18
10. Distributions
in elliptic sandwich
curved
aspect ratios.
Horseshoe
----
Elliptic
sandwich
sandwich
/
\
_Y
P
__
\
\
\
\,
m
\\\,
10
\
h(b-
\\
a)
\
(r)
max
8 -
\
\
\
\\\\
4
2-
.1
.2
w
.3
.4
.5
.6
.7
.8
.9
1.0
blc
Figure
11. Open-mode
delamination
stress in horseshoe
sandwich
9792
of aspect ratio.
19
3.0
:
2.8
Honeycomb
------
Solid
core,
lamination,/31
_ 15 core,/31
2.6
/32 = 1.00023
P
= 4.2498
"'k
-.
O r
2.2
2.0 _Composite
face sheet
_I
- -
Sandwich
-
1.8
i
h(b
a)
core
IP
1.6
Or
1.4 _
1.2
,i
./]
.I
--" ....
_._
face
sheet
- I
1.0
\\, \
.1
.2
.3
.4
.5
r
Figure
2O
12. Distributions
--
b -
.6
.7
.8
.9
1.0
9793
sandwich
3.0
Multilayer
theory _ Honeycomb
SPAR
2.8
2.6
core
k 3 = 4.5644
2.4
2.2
M
2.0
1.8
harn(b
Composite
face sheet
Composite
face sheet
Sandwich
core
1.6
- a)
O r
1.4
1.2
,,i
1.0
.8
\
.6
_///"
.1
.2
.3
.4
.5
r - a
.6
.7
.8
b - a
Figure
13. Distributions
sandwich
\\
.9
1.0
9794
21
,:].,s.-. ...........
.........
Figure
22
14. Strength-of-materials
debonding
in sandwich
National Aeronautics
So(_e/_ln'w'_stralo_
1.
Report
Report
and
Page
2. GovernmentAccessionNo.
No.
NASA
Documentation
3. Recipient'sCatalogNo.
TM-4164
5. Report Date
Delamination
Horseshoe
and Elliptic
Subjected
to End Forces
Stress
Concentrations
Composite
Curved
January
in
1990
6. PerformingOrganizationCode
Bars
7. Author(s)
8. PerformingOrganizationReport No.
William
L. Ko and Raymond
H-1567
H. Jackson
Ames
Dryden
EO.
Research
Flight
Box
Center
Research
Facility
273, Edwards,
California
93523-5000
National
Aeronautics
Washington,
522-09-01
and Space
Technical
Memorandum
Administration
DC 20546
"15. SupplementaryNotes
16. Abstract
The multilayer
theory
mode
delamination
types
of laminations,
It was found
types
stress
of curved
bars
The horseshoe
elasticity
concentrations
solid
and sandwich
delamination
by decreasing
solid
curved
composites
their
laminations
found
ratios.
debonding
stresses;
Elliptic
The
laminated
were
could
open-mode
severe
for determining
composite
be greatly
delamination
than
that
the open-
curved
bars.
Two
increased
in these
two
stress
concentration
generated
delamination
of sandwiched
the open-mode
to analyze
analyzed.
were used
laminated
delamination
in the
strength
sandwich
of solidly
composites.
strength
Howof solidly
18. DistributionStatement
curved
composites;
method
concentration
to be far more
and elliptic
to determine
good
element
laminations,
stress
aspect
was
and a finite
in horseshoe
laminations
generated
in the
laminations.
laminated
of anisotropic
bar;
Horseshoe
Sandwich
Unclassified
Unclassified
Unlimited
lamina-
Unclassified
Subject
category
22. Price
25
24
A02
sale
by the National
Technical
Information
Service,
Springfield,
VA 22161-2171.
NASA-Langley,
1990