1

HANG CHEONG
Project:
MACHINERY ENGINEERING (HK) CO., LTD

Subject:
Design Calculatin for Hoisting Lifting Frame
Date:
D & C of
Revision:
Re-provisioning of WSD
Utilities and Infrastructure
No. of Page:
for Centennial Campus, HKUPrepared by:
HANG CHEONG
MACHINERY ENGINEERING (HK) CO. LTD.

()
PROJECT
Re-provisioning of WSD Utilities and Infrastructure
for Centennial Campus, HKU
SUBJECT
Design Calculatin for Hoisting Lifting Frame
19-Oct-09
0
1
13
HANG CHEONG
Project:
D & C of
Subject: Design Calculatin for Hoisting Lifting Frame
Date:
Revision:
Sheet:
19-Oct-09
0
1 of 13
for Centennial Campus, HKU Prepared by:
1.0
Introduction
This design calculation is to check the stability of the temporary lifting platform.
The adopted mjaximum weight of loads to be lifted is 500kg with 25% excess load
when testing.
2.0
Design Standards & References

- Hong Kong Building (Construction) Regulations (1990)
- Structural use of steelwork in Building: BS5950 Part 1
- Guide to BS5950: Section Properties and Member Capacity
- Code of Practice on Wind Effects, HK 2004
HANG CHEONG
Project:

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Date:
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Revision:
Sheet:
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3.0
Design Notes and Data

- All structural steelworks shall be designed and constructed in accordance with
BS5950: Part 1 : 1990, Structural Use of Steelwork in Building and Hong Kong
Building (Construction) Regulations 1990.
- All stainless steelworks shall be Grade 316 complying with BS970: Part 1: 1990 an
BS1449: Part 2: 1983. Steel sections to be compiled with BS4: Part 1.
- Welding of stainless steel shall be in accordance with BS EN 1011: Part 3: 2000.
- Unless otherwise specified, all weldings to be 6mm continuous fillet welds.
- Material prpperties:
Stainless Steel
All structural stainless steel to be Grade 316 in accordance with BS970: Part 1: 1
and BS 1449: Part 2
Density
8000
kg/m3
0.2% proof stress
Y0.2
205
N/mm2
Ultimate tensile strength
Us
510
N/mm2
Densign strength
Py
205
N/mm2
Shear strength
Pv
123
N/mm2 (0.6Py)
200000
Modulus of elasticity
N/mm2
Welds
For stainless steel electrode to BS EN 1600: 1997
Design strength of weld
Pw
210
N/mm2
Bolts and Nuts

Design strength of structural steel bolts and nuts of Grade 8.8 to BS 4190 in
conformance to BS5950 area as follows:
Shear strength
Bearing strength
Tensile strength
Ps
375
N/mm2
Pbb =
1035
N/mm2
450
N/mm2
Pt
HANG CHEONG
Project:
D & C of
19-Oct-09
Date:
Revision:
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Sheet:
Design for lifting post and beam

Height of post =
2000
mm
Max. eccentricity of loading

e
1630.2
1630.2
mm
2000
4.0
Design Loads
1. Dead Loads
Weight of the post
=
16.8
0.165
x 9.81 x
10
-3
kN/m
2. Live Loads
Weight of Lifting Loading (W) (with 25% exceess working load)
=
500
kg
g
6.13
kN
1.25
So, factored design dead load=
0.165
1.4 =
0.231
kN/m
factored design live load =
6.131
1.6 =
9.810
kN
HANG CHEONG
Project:
D & C of
19-Oct-09
Date:
Revision:
4 of 13
Sheet:
5.0
Check
Post
D139.7x6.3 CHS
For
Grade 316 S.S.
D139.7x6.3 CHS
Maximum bending moment

Maximum shear force
M =
9.81
15.99
kNm
Fv =
0.00
kN
Maximum axial compression loadN
For
9.810
10.27
kN
kNm
MT =
Maximum torsional moment
1.63
0.231
D139.7x6.3 CHS
Ix =
261
Iy =
rx =
3.32
cm
ry =
3.32
cm
A =
23.74
cm
cm
261
cm
Zx =
84.3
cm
Sx =
112.0
cm
Zy =
84.3
cm
Sy =
112.0
cm3
3
3
5.1 Check section of
D139.7x6.3 CHS
Post
Check bending moment and co-existent shear force

Shear capacity of section, Pv is given by:
Pv = 0.6PyAv
=
0.6
175.2
Av =
205
0.6
x A =
14.24
cm
-1
10
14.24
kN
Maximum design shear force

0.0
Fv =
kN
< Pv =
175.2
kN
OK!!
(Moment Capacity with low shear load)

Moment capacity of the section
Mcx = PySx
but
PySx =
205
23.0
kNm
1.2PyZx =
=
Mcx =
Mcx 1.2PyZx
20.7
1.2
20.7
kNm
112.00
205
kNm
10
84.30
x
10
10
3
-6
10
-6
HANG CHEONG
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Date:
19-Oct-09
Revision:
Sheet:
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5 of 13
Maximum design bending moment

Mx
15.99
20.7
kNm < Mcx =
kNm
OK!!
Check compression force

LE
2000
LE/ry =
60.3
Effective length
Slenderness ratio
mm
Refer to table 27(a), BS5950, Part 1

60.3
For =
Pc
pc
223.6
N/mm2
= Agpc
=
23.7
530.7
223.55
10
-1
kN
10.27
> N =
kN
OK!!
Check overall buckling

g
N
Agpc
Mx
Mb
N =
10.27
Mb
= Mcx
=
N
Agpc
Mb
PyZy
kN
20.7
Mx
My
Mx
15.99
kNm
10.27
10
237.4
223.6
0.96
<
1.0
My
0.00
kNm
My
PyZy
=
=
15.99
20.74
OK!!
kNm
HANG CHEONG
Project:
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Date:
19-Oct-09
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Revision:
Sheet:
6 of 13
6.0
Check
For
D1139.7x6.3 CHS
Beam
Grade 316 S.S.
D1139.7x6.3 CHS

Maximum shear force
Mx =
9.81
15.99
kNm
Fv =
9.810
kN
0.00
kN
kNm
Maximum axial compression loadN
MT =
Maximum torsional moment

For
x 1.6302
D1139.7x6.3 CHS
Ix =
261
Iy =
rx =
3.32
cm
ry =
3.32
cm
A =
23.74
cm
cm
261
cm
Zx =
84.3
cm
Sx =
112.0
cm
Zy =
84.3
cm
Sy =
112.0
cm
3
3
3
6.1 Check section of
D1139.7x6.3 CHS
Beam
Check bending moment and co-existent shear force

Shear capacity of section, Pv is given by:
Pv = 0.6PyAv
=
0.6
175.2
Av =
205
0.6
x A =
14.24
cm
-1
10
14.24
kN
Maximum design shear force

9.8
Fv =
kN
< Pv =
175.2
kN
OK!!
(Moment Capacity with low shear load)

Moment capacity of the section
Mcx = PySx
but
PySx =
205
23.0
kNm
1.2PyZx =
=
Mcx =
Mcx 1.2PyZx
20.7
> Mx =
1.2
20.7
112.00
205
10
84.30
x
10
10
3
-6
10
kNm
kNm
16 0
16.0
kNm
OK!!
-6
HANG CHEONG
Project:
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Date:
19-Oct-09
0
Revision:
7 of 13
Sheet:
7.0 Welding between member
D139.7x6.3 CHS
Post and steel base plate
Maximum bending moment at connectionM =
16.0
kNm
Maximum vertical load at connection
10.3
kN
Maximum shear force at connection
0.0
kN
Maximum torsional moment at connectionMT =
0.0
kNm
For
D139.7x6.3 CHS
Weld length
thickness of the membe t =
8.08
mm
L = D
Inertia of weld I
929.2
mm
1.931
10
mm
Load on weld due to shear

Fs =
0.0
929.2
0 00
0.00
N/mm
Load on weld due to moment & vertical load

FT =
=
=
M*y
Ix
15.99
N
L
x
10
1.931
431.7
x
10
50.80
6
10.3
0.929
N/mm
Resultant load on weld

FR =
431.7
Provide
N/mm
mm fillet weld, strength =
210
1171
> FR =
x 929.19
N/mm
431.7 N/mm
OK!!
HANG CHEONG
Project:
D & C of
19-Oct-09
Date:
Revision:
8 of 13
Sheet:
7.1
Column Base Design
For the moment about major axis,

eN =
Maximum member axial load (Compression) N =
10.27 kN
M =
15.99 kNm
6.3
mm
Member size
520
Provide
6
139.7
Nos.
520
20
20
mm dia. Grade
mm
CHS
mm thick M.S. base plate and
8.8 steel bolts as holding

209
101.6
209
Assume that the maximum permissible

30
stresses occur simultaneously in the
concrete and steel.
M
eN
From the elastic theory of reinforced
concrete design,
g , the depth
p to the neutral
e
C
axis is given by
la
dn = (
mpc
d1
) d1
mpc + pst
m = modular ratio =
dn/3
520
15
pst = permissible stress in holding down bolt
150
N/mm
pc = permissible stress of concrete (Grade 30D/2=
7.5
N/mm
d1 =
490
So,
dn = (
mm
15
15
x
7.5
7.5
210.00
150
490
= 210.00 mm
The level arm
la = d1 - dn/3
=
490
= 420.00 mm
HANG CHEONG
Project:
D & C of
Date:
Revision:
Sheet:
Take moments about the centreline of bolts in tension:

Cla = M + Na
C =
=
15.9918 + 10.2715 x
0.230
0.420
43.70
Since
kN
C =
So
=
=
x dn x b x
2 x C
dn x b
43.70
2 x
210.00
N/mm2
0.80
520
< pc =
7.5
N/mm2
OK!!
The tensile force in holding down bolts is
T = C - N
=
43.70
33.43
kN
10.27
Tensile force per bolt =
33.43
16.71
/ 2
kN
The moment in the base slab due to compressive force

Consider a cantilever strip 1 x
209 mm
Base pressure at section xx

fcx = (
210.00
0.00
209.20
210.00
0.80
N/mm2
Mx = (
0.00
209.20
69.73
/ 2 +
0.80
209.20
139.47
/ 2
= 0.0117 kNm/mm
19-Oct-09
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9 of 13
HANG CHEONG
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19-Oct-09
Date:
Revision:
10 of 13
Sheet:
Vx = (
x
0.80
0.00
209
1.0 mm thick
cantilever strip
= 0.0840 kN/mm
209
The moment in the base slab due to bolt
tension
Bolt Load
M =
33
16.71
33.43
kN
179
= 2
0.80 N/mm2
520
= 0.01152 kNm/mm
fcx = 0.00 N/mm2
V =
=
33
0.064
520
139
kNm/mm
/
Therefore,
Design bending moment on base plate
11.70
kNm/m
Design shear force on base plate
84.04
kN/m
69.7
HANG CHEONG
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Date:
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Revision:
Sheet:
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7.2
Checking of Base Plate

Maximum tensile force
T =
33.43
10
kN
Check the plate thickness by BS5950

Assume the thickness of the plate
t = [
2.5w
pyp
where
t = [
t =
Provide
2.5
2
2
a - 0.3b
w =
33.43
a =
209.2
mm
x
205
6.8
20
0.12
209
<
520
b =
2
mm
) = 0.12 N/mm2
520
209.2 mm
0.3
209.2
mm
mm thick base plate
OK!!
0.5
HANG CHEONG
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Date:
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Revision:
Sheet:
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7.3
Anchor Bolt Design
Maximum Tensile Load per bo =
16.71
kN
Maximum Shear Load per bolt =
0.00
kN
Provide
Nos.
20
mm dia. Grade
8.8 steel bolts as holding
down bolts for fixing the base plate

Ps
Shear strength
Bearing strength
375
N/mm2
Pbb =
1035
N/mm2
450
N/mm2
Pt
Tensile strength
ft = Ft / At
Design tensile stress

on bolt:
68.22
N/mm2
<
450
N/mm2
fs = Fs / As
Design shear stress

on bolt:
where
where
0.00
N/mm2
<
375
N/mm2
At =
245
mm2
At =
314
mm2
Combined tensile and shear

fs
Ps
ft
Pt
0.152
<
1.4
OK!!
HANG CHEONG
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Date:
Revision:
Sheet:
19-Oct-09
0
13 of 13
8.0
Check Bearing Capacity of Lifting Eye

Pbs
dtpbs
60
330.0
10
550
10
10
550
-3
kN
AND
Pbs
0.5etpbs
0.5
Take
8.1
20
55
kN
Pbs
55.0
10
-3
(Governing)
9.8
kN >
kN
(the max. resultant force) OK!
Check shear capacity of lifting eye

p
Pv = Avpv
=
0.9
py
where Av = 0.9tD,, p
pv = 0.6py
x
10
35
0.6
340
64.3
kN
>
9.8
kN (the max. resultant force)
OK!

1

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HANG CHEONG

MACHINERY ENGINEERING (HK) CO., LTD

Design Calculatin for Hoisting Lifting Frame

for Centennial Campus, HKUPrepared by:

MACHINERY ENGINEERING (HK) CO. LTD.

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

Design Standards & References

MACHINERY ENGINEERING (HK) CO., LTD

for Centennial Campus, HKU Prepared by:

Design Notes and Data

0.2% proof stress

Ultimate tensile strength

Bolts and Nuts

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

Design for lifting post and beam

Max. eccentricity of loading

So, factored design dead load=

factored design live load =

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

Grade 316 S.S.

Maximum bending moment

Maximum axial compression loadN

Maximum torsional moment

5.1 Check section of

Check bending moment and co-existent shear force

Maximum design shear force

(Moment Capacity with low shear load)

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

Maximum design bending moment

kNm < Mcx =

Check compression force

Refer to table 27(a), BS5950, Part 1

Check overall buckling

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

Maximum bending moment

Maximum axial compression loadN

Maximum torsional moment

6.1 Check section of

Check bending moment and co-existent shear force

Maximum design shear force

(Moment Capacity with low shear load)

MACHINERY ENGINEERING (HK) CO., LTD

Subject: Design Calculatin for Hoisting Lifting Frame

Utilities and Infrastructure

for Centennial Campus, HKU Prepared by:

7.0 Welding between member

Post and steel base plate

Maximum bending moment at connectionM =

Maximum vertical load at connection