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Pump Test
Group members
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Instructor
Asst.Prof.Dr.Taweedej Sirithanapipat
Section 450
Content
Pages Abstract
3
Introduction
4
Theory
5
Procedures
6
Results Sample Calculation
7-8
Graph Experiment
9
Example Calculation
10
Individual
11-12
Group H
Abstract
This article represents
experimental study work carried out on a single
stage diffuser type centrifugal pump. The flowinduced pressure pulsations, mechanical
vibrations and noise has been monitored during
the experimentations for five different flow rates
by varying the radial clearance. For each case of
radial clearance and flow conditions, overall
levels and frequency spectra, in a wide frequency
range, have been examined. Vibration and noise
both are predominantly due to the hydraulic
effects. Impeller vane pass component has
generally dominated the spectra. Frequency
analysis revealed a good correlation in the overall
vibration level and the overall noise level. In the
frequency analysis, pressure pulsations are
dominating at fundamental frequency and the
impeller vane passing frequency. Also in the
frequency analysis, level at fundamental
frequency dominates the vibration spectra and
level at vane passing frequency dominates the
noise spectra. Experimental results show that by
increasing the radial clearance between impeller
and diffuser, lower pulsations, vibration and noise
levels has been achieved.
INTRODUCTION
Theory
In operation, a centrifugal pump slings liquid out of the impeller
via centrifugal force. Now centrifugal force, itself, is a topic of debate.
Although I will not go into detail here, it is considered by many, including
myself, to be a false force. For our purposes here, we will assume that it is
a real force. Refer to the False Force Puzzler for more information.
Centrifugal Force A classic example of the action of centrifugal force is
shown below. Here, we see a pail of water swinging in a circle. The
swinging pail
generates a centrifugal force that holds the water in the pail. Now, if a
hole is bored in the bottom of the pail, water will be thrown out. The
distance the stream carries and the volume that flows out depends upon
the velocity of the rotating pail. The faster the pail rotates the greater the
centrifugal force and therefore the greater the volume of water
discharged and the distance it carries. The description above could be
considered that of a crude centrifugal pump. It demonstrates that the
flow and head (pressure) developed by a centrifugal pump depends upon
the rotational speed and, more precisely, the peripheral velocity of its
impeller.
Peripheral Velocity and Head
Gravity is one of the more important forces that a centrifugal
pump must overcome. You will find that the relationship between final
velocity, due to gravity, and initial velocity, due to impeller speed, is a
very useful one. If a stone is dropped from the top of a building its
velocity will increase at a rate of 32.2 feet per second for each second
that it falling stone, we can predict the velocity at which it will strike the
ground based upon its initial height and the effect of acceleration due to
gravity.
Procedure
Results
Experiment 1 Motor speed 1300 rpm. Water temperature 25 C
Experimental values
Discharge valve
position
(turn)
max
Suction pressure,
kg/cm3
-0.01
-0.025
-0.05
-0.06
Discharge pressure,
kg/cm3
0.41
0.36
0.3
0.27
Volume, litre
20
20
20
26.49
18.77
16.65
Spring force, kg
0.5
0.65
0.7
0.7
Calculated values
Discharge valve
position
(turn)
max
Q (m3/s)
0.75510-3
1.065x10-3
1.20110-3
H (m)
5.473
4.623
4.773
4.573
Po
34.24
49.86
53.878
T (N)
0.981
1.275
1.3734
1.3734
Pi
133.549
173.573
186.968
186.968
19.726
26.667
28.816
Experimental values
Discharge valve
position
(turn)
max
-0.5
-0.1
-0.12
1.1
0.9
0.7
0.65
Volume, litre
20
20
20
13.94
10.75
10.6
Spring force, kg
0.8
1.02
1.5
1.3
Suction pressure,
kg/cm3
Discharge pressure,
kg/cm3
Calculated values
Discharge valve
position
(turn)
max
Q (m3/s)
1.43410-3
1.8610-3
1.88710-3
H (m)
12.27
15.27
9.27
8.97
Po
214.811
169.145
166.047
T (N)
1.569
2.00124
2.943
2.55
Pi
312.18
398.173
585.561
507.367
53.949
28.8859
32.727
Q (m3/s)
Q (m3/s)
Example Calculation
Pi = 2NT/60 = 2x9.81x1300x1.3734/60 =
186.968
= p0/pi x100 = (49.86/186.968) x100 = 26.667
At motor speed 1900 rpm.
At time 10.6 seconds.
Flow rate Q = v/t = 0.02/10.6 = 1.887 m/s3
Head H=h0 + (P2-P1)/pg x g = 8.97
P0 = hqq =8.97x1.065x10-3x1000x9.81 =
166.047
T = F x r = 1.3x.2x9.81 = 2.55
Pi = 2NT/60 = 2x9.81x1900x2.55/60 = 507.367
= p0/pi x100 = (166.047/507.367) x100 =
32.727
5610546150
The centrifugal pump lab is an experiment
that requires a lot of cooperative skills between
the group members. There was a lot of data to be
recorded.
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In the Centrifugal Pump Performance Test, we
use the data that we obtain from the experiment
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For the experiment, Centrifugal pump are
among the important equipments in any process
plant. We test this experiment by open the valve
after that measure the value by counting time
and control volume. The result, Closed valve take
the longest and open the valve much time will be
less.
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Why suction pressure is negative?
Because the position of pump and water
source water source is below the pump and
needs to be raised to supply the pump. In
addition to we are using Vertical Turbine pump,
there may a negative suction due to static
suction lift condition
From the experiment we get the information
about suction pressure, discharge pressure,
volume, duration time, and spring force to
calculate power, efficiency, and flow for
determine properly values and bring this detail to
design pump which high efficiency.
Problem of testing is might be from efficiency of
the pump and motor which is used for a long
time
5610546109
From Centrifugal pump test , The calculation
of the experiment is not constant because the
instruments used were old. And measure the
height of the water level in the tank can be move
easily.
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