Académique Documents
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Culture Documents
July 2014
FM
LISTED
UL Listing File
No. EX 4674
LISTED
UL Listing File
No. EX 4674
APPROVED
FM Approvals
Project ID 3049464
FOREWORD
This manual is written for those who design, install, operate, or maintain the Kidde Fire Systems ECS
Advanced Delivery Fire Suppression System with 3M Novec 1230 Fire Protection Fluid (herein refer to
as agent).
IMPORTANT
Kidde-Fenwal assumes no responsibility for the application of any systems other than those addressed in
this manual. The technical data contained herein is limited strictly for information purposes only.
Kidde-Fenwal believes this data to be accurate, but it is published and presented without any guarantee or
warranty whatsoever. Kidde-Fenwal disclaims any liability for any use that may be made of the data and
information contained herein by any and all other parties.
Kidde ECS Advanced Delivery Fire Suppression System (Kidde ECS ADS) Series are to be designed,
installed, inspected, maintained, tested and recharged by qualified, trained personnel in accordance with
the following:
Standard of the National Fire Protection Association No. 2001, Edition 2012 titled Clean Agent Fire
Extinguishing Systems.
All instructions, limitations, cautions, and warnings, contained in this manual, 06-237256-001.
Storage, handling, transportation, service, maintenance, recharge, and test of agent storage containers
shall be performed only by qualified and trained personnel in accordance with the information in this
manual and Compressed Gas Association pamphlets C-1, C-6 and P-1:
In accordance with 4.3.1.2 and 4.3.1.3 of NFPA 2001, Edition 2012, automatic detection and
automatic actuation shall be used. Manual actuation is permitted only if acceptable by the authority
having jurisdiction.
Designers should also take note of 4.3.5.6 in NFPA 2001 Edition 2012 with regard to the use of time
delays.
The designer should also review A.5.4.2.4 in NFPA 2001 Edition 2012 and confirm that a protected
Class A hazard does not include any Class B materials (flammable or combustible liquids or gases)
which would classify the protected space as a Class B hazard.
In addition, the designer should refer to section A.5.6 in NFPA 2001 Edition 2012 and confirm that
the protected space does not include electrical equipment that will not be de-energized prior to or at
the time of agent discharge. Such energized electrical equipment has the potential to act as a
persistent re-ignition source. If electrical equipment cannot be de-energized, the design agent
concentration shall be at least that required by 5.4.2.5 in NFPA 2001, Edition 2012. In some cases
consideration should be given to the use of extended agent discharge or higher design agent
concentration. When exploring these options, keep in mind the possibility of the formation of
combustion and decomposition products. Please contact applications engineering for design guidance
in such instances.
Questions concerning the information presented in this manual should be addressed to:
Kidde-Fenwal Inc.
400 Main Street
Ashland, MA 01721
Phone: (508) 881-2000
Fax: (508) 881-8920
06-237256-001
July 2014
SAFETY SUMMARY
Kidde ECS ADS fire suppression systems use pressurized equipment; therefore, personnel responsible for
fire suppression systems must be aware of the dangers associated with the improper handling, installation
or maintenance of this equipment.
Fire suppression system service personnel must be trained in the proper handling, installation and service
of Kidde ECS ADS Equipment and follow the instructions used in this manual and in the Safety Bulletin and
cylinder nameplate contained in Chapter 6.
Kidde has provided warnings and cautions at appropriate locations throughout the text of this manual.
These warnings and cautions are to be adhered to at all times. Failure to do so may result in serious injury
to personnel.
DEFINITIONS
WARNING
CAUTION
July 2014
Indicates an imminently hazardous situation which, if not avoided, could result in death,
serious bodily injury and/or property damage.
ii
06-237256-001
Pressurized (charged) cylinders are capable of violent discharge and, as such, are
extremely hazardous. Pressurized cylinders must be handled safely to avoid accidents
that could cause bodily injury, death, or property damage.
Before handling Kidde ECS ADS products, all personnel must be trained in the safe handling of the
containers as well as in the proper procedures for installation, removal, filling, and connection of other
critical devices, such as flex hoses, control heads, discharge heads, safety caps, and anti-recoil devices.
READ, UNDERSTAND and ALWAYS FOLLOW the design, installation, operation and maintenance manuals,
owners manuals, service manuals, etc., that are provided with the individual systems.
WARNING
The instructions contained in this foreword and throughout the manual must be
followed in the exact sequence as written to prevent serious injury, death or
property damage.
Each agent cylinder is factory equipped with a safety cap installed on the valve outlet, and securely
chained to the valve to prevent loss. This device is a safety feature, and will provide controlled safe
discharge when installed if the cylinder is actuated accidentally.
The safety cap must be installed on the valve outlet AT ALL TIMES except when the cylinders are
connected into the system piping or being filled.
The safety cap is intentionally chained to the cylinder valve to prevent loss while in service and must
not be removed from its chain.
PROTECTION CAP
A protection cap is factory installed on the actuation port and securely chained to the valve to prevent loss.
The cap is attached to the actuation port to prevent tampering or depression of the actuating pin. No
attachments (control head, pressure operated control head) are to be connected to the actuation port
during shipment, storage, or handling.
06-237256-001
iii
July 2014
INSTALLATION
THIS SEQUENCE FOR CYLINDER INSTALLATION MUST BE FOLLOWED AT ALL TIMES:
1.
WARNING
2.
Remove safety cap and connect all cylinder valves into system piping using flex hose or valve outlet
adapter.
WARNING
3.
In order to prevent injury in the event of accidental cylinder discharge, the discharge
hose or valve outlet adapter must be connected to the system piping before attaching to
the cylinder valve outlet.
Control heads must be in the set position before attaching to the cylinder valve actuation
port, in order to prevent accidental discharge.
Remove protection cap and attach control heads, pressure control heads, pilot loops, etc. as required.
Remove all control heads, pressure operated heads, and pilot loops from cylinder valve, and attach
protection cap to actuation port.
2.
Disconnect cylinders from system piping at the valve outlet. Disconnect valve outlet adapter, if used.
3.
WARNING
4.
The cylinder valve safety cap must be immediately available for installation on the
cylinder valve outlet before disconnecting the cylinder discharge hose or valve adapter
from system piping. If the safety cap is missing obtain a new safety cap from Kidde Fire
Systems.
WARNING
July 2014
Failure to follow all instructions in this manual on the use and handling of system
components could result in serious bodily injury, death, and property damage in the
event of inadvertent and unexpected cylinder discharge.
iv
06-237256-001
TABLE OF CONTENTS
Foreword ....................................................................................................... i
Safety Summary............................................................................................. ii
Safe Cylinder Handling Procedures .................................................................... iii
List of Figures ................................................................................................ xi
List of Tables.................................................................................................. xv
CHAPTER 1 GENERAL INFORMATION
1-1
Introduction ......................................................................................... 1-1
1-2
System Description ............................................................................... 1-2
1-2.1
Applications ......................................................................................... 1-2
1-2.1.1
Operating Temperature Range Limitations ................................................ 1-2
1-2.1.2
Agent Storage Container Temperature Range Limitations ........................... 1-3
1-2.1.2.1
Balanced System Agent Storage Container Temperature Range................... 1-3
1-2.1.2.2
Unbalanced System Agent Storage Container Temperature Range ............... 1-3
1-2.2
Extinguishing Agent .............................................................................. 1-3
1-2.2.1
Toxicity ............................................................................................... 1-4
1-2.2.2
Decomposition...................................................................................... 1-4
1-2.2.3
Cleanliness........................................................................................... 1-4
1-2.2.4
Other Safety Considerations ................................................................... 1-4
1-2.2.5
Storage ............................................................................................... 1-5
CHAPTER 2 OPERATION
2-1
Introduction ......................................................................................... 2-1
2-2
System Controls and Indicators .............................................................. 2-1
2-2.1
General ............................................................................................... 2-1
2-3
Operating Procedures ............................................................................ 2-1
2-3.1
Automatic Operation ............................................................................. 2-1
2-3.2
Remote Manual Operation ...................................................................... 2-1
2-3.3
Local Manual Operation.......................................................................... 2-2
2-3.4
Local Manual Operation UL Listed 3-Way Directional Valves
(P/N 90-22003X-00X)............................................................................ 2-2
2-3.5
Post-Discharge Service .......................................................................... 2-2
2-4
Cylinder Recharge ................................................................................. 2-3
2-5
Special System Precautions .................................................................... 2-3
2-5.1
Systems Actuated with a Master Cylinder ................................................. 2-3
2-5.2
Systems Actuated with a Pilot Nitrogen Cylinder........................................ 2-3
CHAPTER 3 COMPONENT DESCRIPTIONS
3-1
Introduction ......................................................................................... 3-1
3-2
Functional Description ........................................................................... 3-1
3-3
Component Descriptions ........................................................................ 3-3
3-3.1
Nitrogen Driver Cylinder/Valve Assemblies ............................................... 3-3
3-3.1.1
Nitrogen Driver Pressure Gauges............................................................. 3-4
3-3.1.2
Plain Nut Discharge Head (P/N WK-872450-000)....................................... 3-5
3-3.2
Agent Cylinder/Valve Assemblies............................................................. 3-6
3-3.3
Liquid Level Indicator (P/Ns WK-283894-000 and 06-118266-001) .............. 3-9
3-3.4
Combined Cylinder Straps for 200 and 350 lb. Systems
(P/Ns 06-236127-001 and 06-236126-001).............................................. 3-10
06-237256-001
July 2014
3-3.6
3-3.7
3-3.7.1
3-3.7.2
3-3.7.3
3-3.7.4
3-3.7.5
3-3.7.6
3-3.8
3-3.9
3-3.9.1
3-3.9.2
3-3.9.3
3-3.9.4
3-3.9.5
3-3.9.6
3-3.10
3-3.10.1
3-3.11
3-3.11.1
3-3.11.2
3-3.11.3
3-3.11.4
3-3.11.5
3-3.11.6
3-3.11.7
3-3.11.8
3-3.11.8.1
3-3.11.8.2
3-3.11.8.3
3-3.11.9
3-3.11.10
3-3.11.11
3-3.11.12
July 2014
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06-237256-001
CHAPTER 4
4-1
4-2
4-2.1
4-2.2
4-2.2.1
4-2.2.2
4-2.2.3
4-2.2.4
4-2.2.5
4-2.2.6
4-2.2.7
4-2.2.8
4-2.2.8.1
4-2.2.9
4-2.3
4-2.3.1
4-2.3.2
4-2.3.3
4-2.3.4
4-2.3.5
4-2.3.5.1
4-2.3.5.2
4-2.3.6
4-2.4
4-2.4.1
4-2.4.2
4-2.4.2.1
4-2.4.2.2
4-2.4.3
4-2.5
4-2.5.1
4-2.5.2
4-2.5.3
4-2.5.4
06-237256-001
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July 2014
4-2.5.5
4-2.6
4-2.6.1
4-2.6.2
4-2.6.3
4-2.6.4
4-2.6.5
4-2.7
4-2.8
4-2.8.1
4-2.8.2
4-2.9
4-2.10
4-3
4-3.1
4-3.2
4-3.2.1
4-3.2.2
4-3.2.2.1
4-3.2.2.2
4-3.2.2.3
4-3.3
4-3.4
4-3.5
4-3.6
4-3.6.1
4-3.7
4-3.8
4-3.9
4-3.10
4-3.10.1
4-3.10.2
4-3.10.3
4-3.11
4-3.12
4-3.13
4-3.14
4-3.15
4-3.16
July 2014
Manifold Arrangement Kits for Use with Single Driver ADS Series Systems
(P/N 06-129944-X0X) ........................................................................... 4-20
Pressure Actuation Limitations
for Dual Driver Kidde ECS ADS Series Cylinders ........................................ 4-21
Cylinders Close-coupled Using Pressure
From a Master Nitrogen Driver................................................................ 4-21
Cylinders Not Close-coupled Using Pressure
From a Master Nitrogen Driver................................................................ 4-21
Cylinders Close-coupled Using Pilot Nitrogen Cylinder Pressure ................... 4-22
Cylinders Not Close-coupled Using Pilot Nitrogen Cylinder Pressure.............. 4-23
Manifold Arrangement Kits for Use with Dual Driver ADS Series Systems
(P/N 06-129986-X0X) ........................................................................... 4-24
Manifold Arrangement with 3-Way Directional Valves
(Multi-Hazard Arrangements for all Systems)............................................ 4-25
Using Multiple Nitrogen Cylinders ............................................................ 4-28
Corner Pulley and Cable Limitations......................................................... 4-28
Pressure Trip Limitations........................................................................ 4-28
Venting Requirements for the Hazard Enclosure ........................................ 4-28
Post-Discharge Ventilation Requirements ................................................. 4-29
Equipment Installation........................................................................... 4-29
General ............................................................................................... 4-29
Distribution Piping and Fittings ............................................................... 4-29
Threads ............................................................................................... 4-29
Pipe .................................................................................................... 4-29
Ferrous Piping ...................................................................................... 4-30
Piping Joints......................................................................................... 4-30
Fittings................................................................................................ 4-30
Installation of Pipe and Fittings ............................................................... 4-31
Installation of Check Valves.................................................................... 4-31
Installation of Pressure Actuation Pipe ..................................................... 4-31
Installation of Directional Valves with Pneumatic Actuators and Solenoids..... 4-32
System Release Control Configuration ..................................................... 4-33
Installation of Discharge Nozzles ............................................................. 4-36
Installation of Valve Outlet Adapter ......................................................... 4-36
Installation of Flexible Discharge Hose ..................................................... 4-37
Installation of Nitrogen Driver and Agent Cylinder/Valve Assemblies ............ 4-38
Nitrogen Driver and Agent Cylinder Placement .......................................... 4-38
Installation of a Single Cylinder and Single Driver
Kidde ECS ADS Series System ................................................................ 4-39
Installation of a Single Cylinder and Two Driver
Kidde ECS ADS Series System (600 and 900 lb. Systems Only)................... 4-44
Installation of Electric Control Heads to Nitrogen Driver Only ...................... 4-48
Installation of Pressure Operated Control Heads
(P/Ns 82-878737-000 and 82-878750-000).............................................. 4-49
Installation of Electric/Cable Operated Control Heads
(P/Ns 81-895630-000 and WK-897494-000) ............................................ 4-50
Installation of Cable Operated Control Head (P/N 81-979469-000) .............. 4-51
Installation of Lever Operated Control Head (P/N WK-870652-000) ............. 4-51
Installation of Nitrogen Pilot Cylinder (P/N WK-877940-200)
and Mounting Bracket (P/N WK-877845-000) ........................................... 4-52
viii
06-237256-001
CHAPTER 5 MAINTENANCE
5-1
Introduction ......................................................................................... 5-1
5-2
Maintenance Procedures ........................................................................ 5-1
5-2.1
General ............................................................................................... 5-1
5-3
Preventive Maintenance ......................................................................... 5-1
5-4
Inspection Procedures ........................................................................... 5-2
5-4.1
Weekly ................................................................................................ 5-2
5-4.1.1
Check Nitrogen Driver Cylinder Pressure .................................................. 5-2
5-4.2
Monthly ............................................................................................... 5-2
5-4.2.1
General Inspection ................................................................................ 5-2
5-4.2.2
Hazard Access ...................................................................................... 5-2
5-4.2.3
Inspect Hoses....................................................................................... 5-2
5-4.2.4
Inspect Pressure Control Heads............................................................... 5-2
5-4.2.5
Inspect Electric Control Heads ................................................................ 5-2
5-4.2.6
Inspect Cylinder and Valve Assembly for Both the Agent Cylinder
and Nitrogen Driver Cylinder .................................................................. 5-3
5-4.2.7
Inspect Brackets, Straps, Cradles and Mounting Hardware.......................... 5-3
5-4.2.8
Inspect Discharge Hoses ........................................................................ 5-3
5-4.2.9
Inspect Actuation Line ........................................................................... 5-3
5-4.2.10
Inspect Discharge Nozzles...................................................................... 5-3
5-4.2.11
Inspect Pull Stations.............................................................................. 5-3
5-4.2.12
Inspect Pressure Switches...................................................................... 5-3
5-4.3
Semi-Annual ........................................................................................ 5-4
5-4.3.1
Pressure Switch Test ............................................................................. 5-4
5-4.3.2
Electric Control Head Test ...................................................................... 5-4
5-4.3.3
Weighing Cylinders Using the Liquid Level Indicator ................................... 5-5
5-4.3.4
Weighing Cylinders without Using the Liquid Level Indicator........................ 5-8
5-4.4
2 Year ................................................................................................. 5-8
5-4.4.1
Blow Out Distribution Piping ................................................................... 5-8
5-4.5
5 Year ................................................................................................. 5-9
5-4.5.1
Inspection and Retest Procedures for Agent or Nitrogen Cylinders ............... 5-9
5-4.5.1.1
Cylinders Continuously in Service Without Discharge ................................. 5-9
5-4.5.1.2
Discharged Cylinders or Charged Cylinders that are Transported ................. 5-9
5-4.5.2
Retest ................................................................................................. 5-9
5-4.5.3
Flexible Hoses ...................................................................................... 5-9
5-5
Service ................................................................................................ 5-10
5-5.1
Cleaning .............................................................................................. 5-10
5-5.2
Nozzle Service ...................................................................................... 5-10
5-5.3
Repairs................................................................................................ 5-10
5-6
Removing an Agent Cylinder and Nitrogen Driver ...................................... 5-10
06-237256-001
ix
July 2014
July 2014
06-237256-001
LIST OF FIGURES
Figure
1-1
1-2
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46
3-47
3-48
3-49
3-50
Name
Page Number
Agent Pressure-Temperature Curve Isometric Diagram, U.S. Customary Units ............. 1-6
Agent Pressure-Temperature Curve Isometric Diagram, Metric Units ........................... 1-8
Typical Agent System with Electric Control Head ...................................................... 3-2
Typical Agent System with Cable Operated Control Head........................................... 3-2
2300, 4070 and the 4890 cu. in. Nitrogen Drive Cylinder
and Valve Assemblies, Vertical Mount Only .............................................................. 3-3
en.Gauge Nitrogen Driver Pressure Gauge P/N: 06-118328-001 ................................. 3-4
Standard Nitrogen Driver Pressure Gauge P/N: 06-118253-001 ................................. 3-4
Plain Nut Discharge Head, P/N WK-872450-000 ....................................................... 3-5
200, 350, 600 and 900 lb. Cylinder and Valve Assemblies, Vertical Mount Only ............ 3-6
2 Valve General Arrangement............................................................................... 3-7
3 Valve General Arrangement............................................................................... 3-8
Liquid Level Indicator ........................................................................................... 3-9
200 lb. Combined Cylinder Strap............................................................................ 3-10
350 lb. Combined Cylinder Strap............................................................................ 3-10
Nitrogen Driver Cylinder Mounting Strap ................................................................. 3-11
Cylinder Straps for the 4070 cu. in. Nitrogen Driver.................................................. 3-12
Cylinder Straps for the 4890 cu. in. Nitrogen Driver.................................................. 3-12
Agent Cylinder Mounting Straps ............................................................................. 3-13
Electric Control Head ............................................................................................ 3-14
Electric/Cable Operated Control Head ..................................................................... 3-15
Cable Operated Control Head ................................................................................ 3-16
Lever Operated Control Head ................................................................................ 3-16
Lever/Pressure Operated Control Head ................................................................... 3-17
Pressure Operated Control Head ............................................................................ 3-18
Stackable Pressure Operated Control Head .............................................................. 3-18
Cable Manual Pull Station...................................................................................... 3-19
Actuation Assembly Kit for the 200 and 350 lb. ADS Series Cylinders .......................... 3-20
Actuation Assembly Kit for the 600 and 900 lb. ADS Series Cylinders .......................... 3-21
1 Nitrogen Transfer Hose ..................................................................................... 3-22
Nitrogen Actuator Mounting Bracket and Adapter ..................................................... 3-23
Flexible Actuation Hose......................................................................................... 3-24
Tees, Elbows and Adapters for Nitrogen Pilot Actuation ............................................. 3-24
Tees, Elbows and Adapters for Manifolded Cylinder Actuation..................................... 3-24
Orifice Fitting ...................................................................................................... 3-25
3/4 Check Diffuser.............................................................................................. 3-26
2 Flexible Discharge Hose .................................................................................... 3-27
3 Flexible Discharge Hose .................................................................................... 3-27
Valve Outlet Adapter ............................................................................................ 3-28
Check Valve ........................................................................................................ 3-29
Manifold El-Checks............................................................................................... 3-30
2 in. Swing Check Valve ....................................................................................... 3-31
3 in. Swing Check Valve ....................................................................................... 3-31
Pressure Operated Switch ..................................................................................... 3-32
Pressure Operated Switch, Explosion Proof .............................................................. 3-32
T Flow Ball Position Valve Position Closed to Hazard ................................................. 3-33
L Flow Position Valve Position open to Hazard .......................................................... 3-33
3-Way Directional Valve (UL Listed) (P/N 90-2200XX-00X) ........................................ 3-34
Explosion Proof Pneumatic Solenoid........................................................................ 3-36
Pressure Regulator............................................................................................... 3-37
Pressure Operated Trip ......................................................................................... 3-37
Discharge Indicator .............................................................................................. 3-38
Corner Pulleys, Watertight Applications ................................................................... 3-38
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July 2014
July 2014
Name
Page Number
1/2 E.M.T. Corner Pulley, General Applications ....................................................... 3-38
Main to Reserve Transfer Switch ............................................................................ 3-39
Discharge Nozzle Dimensions, 2-D ......................................................................... 3-40
Discharge Nozzle Dimensions, 3-D ......................................................................... 3-40
Cylinder Recharge Adapters .................................................................................. 3-41
Safety Outlets ..................................................................................................... 3-42
Acceptable Tee Flow Splits for ADS Series ............................................................... 4-10
Nozzle Placement and Coverage ............................................................................ 4-12
Nozzle Limitations................................................................................................ 4-13
Pressure Actuation using Pressure from 1 Master Nitrogen Driver Cylinder
to Actuate a Maximum of Fourteen Slaves (Fifteen Sets Total), Close-coupled .............. 4-16
Pressure Actuation Using Pressure from 1 Master Nitrogen Driver Cylinder
to Actuate a Maximum of Fourteen Slaves (Fifteen Sets Total), Not Close-coupled ........ 4-17
Pressure Actuation Using Pressure from 1 Master Nitrogen Pilot Cylinder
to Actuate a Maximum of Fifteen Sets of ADS Cylinders, Not Close-coupled ................. 4-18
Pressure Actuation Using Pressure from 1 Master Nitrogen Pilot Cylinder
to Actuate a Maximum of Fifteen Sets of Kidde ECS ADS Series Cylinders,
Close-coupled. .................................................................................................... 4-19
Manifold Arrangement Kits for use with Single Driver ADS Series Systems................... 4-20
Close-coupled Manifold using pressure from a Master Nitrogen Driver
for use with Large Single Hazard Arrangements ....................................................... 4-21
Not Close-coupled Manifold Using Pressure from a Master Nitrogen Driver
for use with Large Single Hazard Arrangements ....................................................... 4-21
Close-coupled Manifold Using Pilot Nitrogen Cylinder Pressure
for use with Large Single Hazard Arrangements ....................................................... 4-22
Not Close-coupled Manifold Using Pressure from a Pilot Nitrogen Driver
for use with Large Single Hazard Arrangements ....................................................... 4-23
Manifold Arrangement Kit for use with Dual Driver ADS Series Systems ...................... 4-24
Arrangement 1: 3-Way Ball Valves with Nitrogen Pilot Cylindes Dedicated
for Each Directional Valve Protecting Three Hazards ................................................. 4-26
Arrangement 2: 3-Way Ball Valves with One Nitrogen Pilot Controlled
by a 24 Vdc Solenoids Protecting Three Hazards ...................................................... 4-27
Multiple Pilot Nitrogen Actuation Cylinders............................................................... 4-28
Straight Through Orientation ................................................................................. 4-32
90 Orientation ................................................................................................... 4-32
Typical Single Panel System Release Circuit Wiring (see Notes below)......................... 4-34
Typical Multiple Panel System Release Circuit Wiring (see Notes below) ...................... 4-35
Installation of the Flexible Hose Directly into System Piping....................................... 4-37
Single Driver Top View ......................................................................................... 4-38
Dual Driver Top View ........................................................................................... 4-38
Single Driver Actuation Kit Assembly ...................................................................... 4-39
Single Cylinder Installation Dimensions, 200 lb. Cylinder........................................... 4-41
Single Cylinder Installation Dimensions, 350 lb. Cylinder........................................... 4-41
Single Cylinder Installation Dimensions, 600 lb. Cylinder........................................... 4-42
Single Cylinder Installation Dimensions, 900 lb. Cylinder........................................... 4-42
Single Driver Based Agent Cylinder and Valve Assembly
with Assembled Actuation Components ................................................................... 4-43
Dual Driver Actuation Kit Assembly ........................................................................ 4-44
Dual Driver Based Agent Cylinder and Valve Assembly
with Assembled Actuation Components ................................................................... 4-46
Dual Driver Installation, Vertical Mounting for 600 lb. Systems .................................. 4-46
Dual Driver Installation, Vertical Mounting for 900 lb. Systems .................................. 4-47
Electrical Connections for Control Head (P/Ns WK-890181-000) ................................. 4-48
xii
06-237256-001
Name
Page Number
Pressure Operated Control Head ............................................................................ 4-49
Electric/Cable Operated Control Head ..................................................................... 4-50
Installation of Supervisory Pressure Switch ............................................................ 4-54
Supervisory Pressure Switch Electrical Connections .................................................. 4-54
Supervisory Pressure Switch Connection Diagram and Electrical Rating ....................... 4-55
Liquid Level Indicator ........................................................................................... 5-5
LLI Calibration Chart for 200 lb. Cylinder................................................................. 5-6
LLI Calibration Chart for 350 lb. Cylinder................................................................. 5-6
LLI Calibration Chart for 600 lb. Cylinder................................................................. 5-7
LLI Calibration Chart for 900 lb. Cylinder................................................................. 5-7
Valve Assembly ................................................................................................... 6-3
O-Ring, Piston ..................................................................................................... 6-3
2 Valve Piston Exploded View ............................................................................... 6-4
3 Valve Assembly ............................................................................................... 6-4
3-Inch Valve Pilot Check Assembly ......................................................................... 6-5
O-Ring, Piston ..................................................................................................... 6-6
2 Valve/Cylinder Safety Burst Disc Assembly .......................................................... 6-7
3 Valve/Cylinder Safety Burst Disc Assembly .......................................................... 6-7
5/8-inch I-Valve for Nitrogen Driver ....................................................................... 6-8
Plain Nut Discharge Head...................................................................................... 6-10
3/4-inch Check Diffuser ........................................................................................ 6-12
Typical Agent Charging System Schematic .............................................................. 6-14
Nitrogen Temperature vs. Pressure Data ................................................................. 6-21
06-237256-001
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July 2014
July 2014
xiv
06-237256-001
LIST OF TABLES
Table
1-1
1-2
1-3
1-4
1-5
1-6
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
4-1
4-2
4-3
4-4
4-5
Name
Page Number
Agent Container Temperature-Pressure Correlation
(Based on a Cylinder Fill Density of 70 lb./ft.3 [1121.29 kg/m3]) ............................... 1-5
Nitrogen Container Temperature-Pressure Correlation............................................... 1-5
Agent Physical Properties, U.S. Customary Units ...................................................... 1-6
Agent Cylinder Pressure based on Agent Cylinder Fill Density vs Temperature,
U.S. Customary Units ........................................................................................... 1-7
Agent Physical Properties, Metric Units.................................................................... 1-8
Agent Cylinder Pressure based on Agent Cylinder Fill Density vs Temperature,
Metric Units ........................................................................................................ 1-9
Dimensions, Agent Nitrogen Cylinder/Valve Assemblies for Vertical Installation Only ..... 3-3
Fill Capacity: 2300, 4070 and the 4890 cu. in. Capacity Nitrogen Drive Cylinder
and Valve Assemblies, Vertical Mount Only .............................................................. 3-4
Dimensions, Agent Cylinder/Valve Assemblies for Vertical Installation Only.................. 3-6
Fill Range Agent Cylinder/Valve Assemblies for Vertical Installation Only ..................... 3-6
Discharge Valve Equivalent Lengths (for 200, 350, 600 and 900 lb. Cylinders) ............. 3-7
Container Temperature-Pressure Correlation
(based on an agent cylinder fill density of 70 lb./ft.3 [1121.3 kg/m3]) ........................ 3-8
Liquid Level Indicator Part Numbers ....................................................................... 3-9
Combined Cylinder Strap Dimensions, English.......................................................... 3-10
Combined Cylinder Strap Dimensions, Metric ........................................................... 3-10
Dimensions-Nitrogen Driver Cylinder Mounting Straps, English................................... 3-11
Dimensions-Nitrogen Driver Cylinder Mounting Straps, Metric .................................... 3-11
Dimensions-Nitrogen Driver Cylinder Mounting Straps, English................................... 3-12
Dimensions- Nitrogen Driver Cylinder Mounting Straps, Metric ................................... 3-12
Dimensions-Cylinder Mounting Straps, English ......................................................... 3-13
Dimensions-Cylinder Mounting Straps, Metric .......................................................... 3-13
Electric Operated Control Heads............................................................................. 3-14
Electric/Cable Operated Control Heads.................................................................... 3-15
Actuation Assembly Data for 200 and 350 lb. ADS Series Cylinders ............................ 3-20
Actuation Assembly Data for 600 and 900 lb. ADS Series Cylinders ............................ 3-21
1 Nitrogen Transfer Hose Data ............................................................................. 3-22
Nitrogen Assembly Data ....................................................................................... 3-23
Dimensions, Flexible Actuation Hose....................................................................... 3-24
Orifice Fitting Data ............................................................................................... 3-25
Dimensions, Flexible Discharge Hoses..................................................................... 3-27
Dimensions, Valve Outlet Adapter .......................................................................... 3-28
Check Valves. Equivalent Lengths .......................................................................... 3-29
Dimensions, Manifold El-Checks ............................................................................. 3-30
El-Check, Equivalent Length .................................................................................. 3-30
Swing Check Valve Data ....................................................................................... 3-31
3-Way Directional Valve (UL Listed) Specifications.................................................... 3-34
3-Way Directional Valve (UL Listed) Specifications (cont.) ......................................... 3-35
Pneumatic Actuator Specifications .......................................................................... 3-35
Pneumatic Solenoid Specifications .......................................................................... 3-36
Pressure Regulator Specifications ........................................................................... 3-37
Dimensions, 180 and 360 Discharge Nozzles ........................................................ 3-40
Dimensions-Cylinder Recharge Adapters ................................................................. 3-41
Safety Outlets ..................................................................................................... 3-42
Agent Fire Suppression Use Concentrations ............................................................. 4-2
Class B Suppression Design Concentrations ............................................................. 4-4
Agent Total Flooding Concentration Factors (W/V), English ........................................ 4-6
Agent Total Flooding Concentration Factors (W/V), Metric.......................................... 4-7
Atmospheric Correction Factors ............................................................................. 4-8
06-237256-001
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July 2014
July 2014
Name
Page Number
6 X Pipe Diameters .............................................................................................. 4-11
Pipe Size vs. Flow Rate ......................................................................................... 4-14
Manifold Arrangement Kit Contents for Single Driver ADS Series System ..................... 4-20
Manifold Arrangement Kit Contents for Dual Driver ADS Series System ....................... 4-24
3-Way Ball Valve ................................................................................................. 4-25
Corner Pulley and Cable Limitations........................................................................ 4-28
3-Way Directional Valve (UL Listed) Data ................................................................ 4-33
Installation of the Flexible Hose Directly into System Piping, English Units ................... 4-37
Installation of the Flexible Hose Directly into System Piping, Metric Units .................... 4-37
Center to Center Distance Range ........................................................................... 4-38
Single Driver Actuation Kit Components .................................................................. 4-39
Dual Driver Actuation Assembly Kit Part Numbers .................................................... 4-44
Preventative Maintenance Schedule........................................................................ 5-1
Retest Schedule .................................................................................................. 5-9
Valve Components ............................................................................................... 6-3
Other Valve Components ...................................................................................... 6-3
3 Valve Components ........................................................................................... 6-5
Safety Disc Replacement Table .............................................................................. 6-7
I-Valve Components............................................................................................. 6-8
Safety Disc Replacements for the I-Valve ................................................................ 6-9
Plain Nut Discharge Head Replacement Part Numbers ............................................... 6-10
Replacement Parts for Post-Discharge Maintenance .................................................. 6-12
Typical Agent Charging System Schematic .............................................................. 6-14
Pressure vs. Temperature ..................................................................................... 6-16
Maximum Permitted Leakage Rates ........................................................................ 6-18
Nitrogen Fill Weights ............................................................................................ 6-20
UL Listed and FM Approved 360 Degree Nozzles....................................................... 7-7
UL Listed and FM Approved 180 Degree Nozzles....................................................... 7-10
xvi
06-237256-001
General Information
CHAPTER 1
GENERAL INFORMATION
1-1
INTRODUCTION
The Kidde Fire Systems ECS Advanced Delivery Fire Suppression System (Kidde ECS ADS)
Series with 3M Novec 1230 Fire Protection Fluid (herein refer to as agent) is listed by
Underwriters Laboratories Inc. (UL) and approved by FM Approvals. These systems are
designed for total flooding in accordance with National Fire Protection Association (NFPA) 2001,
Standard for Clean agent Extinguishing Systems. These systems have been tested to UL 2166,
Standard for Halocarbon Clean agent Extinguishing System Units, and other parameters
established jointly by UL and FM Approvals. In any situation not specifically covered by this
manual, the application and installation of the system must meet the requirements of the
standards as stated. In any case, all installations must meet the requirements of the local
Authority Having Jurisdiction (AHJ).
Kidde ECS ADS Series uses a unique method for propelling the agent from the storage cylinder,
through the system piping and out of the discharge nozzles. Nitrogen gas pressure from a
separate storage cylinder is introduced into the vapor space of the cylinder at a controlled rate.
This nitrogen pressure acts to propel the liquid agent through the pipe system at a higher flow
rate than is possible from systems which combine the nitrogen with the agent in one storage
container. The Kidde ECS ADS Series is capable of using smaller pipe sizes to discharge larger
quantities of agent than stored-pressure technology. The Kidde ECS ADS Series can also propel
the agent longer distances through a pipe network, permitting the placement of storage
cylinders farther from the protected hazard.
The Kidde ECS ADS Series are extremely well suited to applications involving remote agent
storage, and situations which limit the maximum pipe size to be used. This system can be
successfully applied to many existing Halon 1301 system pipe networks, providing easy retrofit
of these systems to a new clean agent with long-term availability.
The complexity of nitrogen introduction into the cylinder vapor space, and the resulting flow of
the agent through the pipe network, does not allow for a simple method of manual hydraulic
flow calculation. For this reason, the clean agent flow calculations have been incorporated into
a computer software program that has been rigorously validated by testing. The calculation
routine determines the flow, density, and pressure of small quantities of agent as it progresses
through the pipe, while conserving mass, energy and momentum. This method tracks the
agent from initiation of discharge to the final vapor blowdown, and ensures each nozzle will
discharge the required mass of agent in the predicted time, and at a predicted nozzle discharge
pressure. The computer program will not permit the design of systems that fall outside the
predetermined parameters set by the standards previously discussed.
The system designer must become familiar with the hardware and design sections and the
latest version of the flow calculation software program. The required procedures must be used
to determine the proper system design for the hazard in question, as well as to input the design
parameters into the computer program (for more information see the latest version of the Flow
Calculation Software Users Guide 06-237256-004).
System installers, inspectors and service personnel must become familiar with the hardware,
installation, inspection and service sections of this manual, as well as all WARNING and
CAUTION declarations in this manual. Failure to comply with all warnings may result in death,
serious injury and property damage.
06-237256-001
1-1
July 2014
General Information
1-2
SYSTEM DESCRIPTION
1-2.1
Applications
The Kidde ECS ADS Series are used to suppress fires in specific hazards where:
Suppression capability with low weight and small storage space is a factor.
Kidde ECS ADS Systems are designed for the following classes of fire:
For hazards beyond the scope described above, the designer must consult with Kidde Fire
Systems and NFPA 2001 Edition 2012 on the suitability of the agent for protection, necessary
design concentration and personnel exposure effects from that concentration.
The agent shall not be used on fires involving the following materials, unless they have been
Certain chemicals or mixtures of chemicals, such as cellulose nitrate and gunpowder, that
are capable of rapid oxidation in the absence of air.
Reactive metals such as lithium, sodium, potassium, magnesium, titanium, zirconium, uranium and plutonium.
Metal hydrides.
Chemicals capable of undergoing autothermal decomposition, such as certain organic peroxides and hydrazine.
1-2.1.1
Telecommunications facilities
July 2014
1-2
06-237256-001
General Information
1-2.1.2
1-2.1.2.1
1-2.1.2.2
1-2.2
Extinguishing Agent
The agent is also known by its AHSRAE designation as FK-5-1-12, and by its chemical name
dodecafluoro-2-methylpentan-3-one. Chemically the agent is a fully fluorinated ketone, a
compound consisting of carbon, fluorine and oxygen. Its molecular formula is
(CF3CF2C(O)CF(CF3)2). It is colorless, electrically non-conductive and has a low odor. It
extinguishes fires primarily by thermo-physical mechanisms with minimal affect on the
available oxygen. This allows people to see and breathe, permitting them to leave the fire area
safely.
The agent is acceptable for use in occupied spaces when used in accordance with the United
States Environmental Protection Agency (EPA) Significant New Alternatives Policy (SNAP)
program rules.
Although the agent is considered non-toxic to humans in concentrations necessary to
extinguish most fires, certain safety considerations should be observed when applying and
handling the agent. The discharge of the agent may create a hazard to people from the
undecomposed agent itself and from the decomposition products which result when the agent
is exposed to fire or other hot surfaces. Exposure to the agent is generally of less concern than
is exposure to the decomposition products. Unnecessary exposure to the agent and its
decomposition products shall be avoided in conformance with the requirements of 1.5.1.2.1 in
NFPA 2001, Edition 2012.
06-237256-001
1-3
July 2014
General Information
1-2.2.1
Toxicity
Unnecessary exposure to clean agents is to be avoided in accordance with the requirements of
NFPA-2001. As such, upon operation of a system pre-discharge alarm, all personnel should
immediately exit the protected space. In no case shall personnel remain in a room in which
there is a fire. In the very unlikely instance where a clean agent system should discharge
unexpectedly into an occupied room, all personnel should proceed in a calm and orderly
manner to an exit and leave the room.
The agent has been evaluated for cardiac sensitization in accordance with test protocols
approved by the United States Environmental Protection Agency (U.S. EPA). The EPA's SNAP
Program classifies the agent as acceptable for use as a total flooding agent in occupied spaces
with specific limitations. Refer to the SNAP program rules or NFPA 2001 for more information.
The agent has been judged acceptable by the U.S. EPA for use in occupied spaces when used
in accordance with the guidance of NFPA 2001. In accordance with NFPA 2001, Kidde
Engineered Systems designed for use with agent vapor concentrations up to ten volume
percent in air are permitted. See NFPA 2001, Sect. 1-6, Safety. Although the agent has low
toxicity at concentrations in air needed to extinguish most fires, certain safety considerations
must be observed when applying and handling the agent.
1-2.2.2
Decomposition
The interaction of agent vapor with flames during extinguishment results in the formation of
decomposition products including halogen acids. Early fire detection and prompt discharge of
the agent results in rapid flame extinguishment keeping the amount of decomposition product
formation to a minimum.
1-2.2.3
Cleanliness
The agent is clean and leaves no residue, thereby eliminating costly after-fire clean-up and
keeping expensive downtime to a minimum. Most materials such as steel, stainless steel,
aluminum, brass and other metals as well as plastics, rubber and electronic components are
unaffected by exposure to the agent during a discharge.
1-2.2.4
July 2014
1-4
06-237256-001
General Information
1-2.2.5
Storage
The agent is stored in steel cylinders as a liquid, super-pressurized with nitrogen to 360 psig
at 70F (24.8 bar gauge at 21C).
The nitrogen is stored in a seamless steel container at 1800 psig at 70F (124 bar gauge at
21C). The pressure of both containers (agent and nitrogen) varies substantially with
temperature, as illustrated in Tables 1-1 and 1-2. Tables 1-3 and 1-4 give the physical
properties of agent.
Table 1-1. Agent Container Temperature-Pressure Correlation
(Based on a Cylinder Fill Density of 70 lb./ft.3 [1121.29 kg/m3])
Temperature F
Temperature C
Pressure psig
Pressure Bar
32
0.0
333
23.0
40
4.4
339
23.4
50
10.0
346
23.9
60
15.6
353
24.3
70
21.1
360
24.8
80
26.7
367
25.3
90
32.2
374
25.8
100
37.8
381
26.3
110
43.3
388
26.8
120
48.9
396
27.3
130
54.4
403
27.8
Temperature C
Pressure PSIG
Pressure Bar
32
1670
115.2
06-237256-001
40
4.44
1697
117.1
50
10.00
1732
119.4
60
15.56
1766
121.8
70
21.11
1800
124.1
80
26.67
1834
126.5
90
32.22
1868
128.9
100
37.78
1903
131.2
110
43.33
1937
133.6
120
48.89
1971
135.9
130
54.44
2005
138.3
1-5
July 2014
General Information
Pressure-Temperature Curve
Isometric Diagram
1300
1200
92.4 lb/ft3
1100
88.6 lb/ft3
1000
Pressure (psig)
900
800
700
600
70 lb/ft3
500
400
300
200
100
0
0
25
50
75
100
125
150
175
200
225
Temperature (F)
Figure 1-1. Agent Pressure-Temperature Curve Isometric Diagram, U.S. Customary Units
Units
Molecular Weight
Value
N/A
316.04
120.6
Freezing Point
-162.4
Critical Temperature
335.6
Critical Pressure
psia
270.44
Critical Volume
ft.3/lbm
0.0251
Critical Density
lbm/ft.3
39.91
BTU/lb-F
0.2634
BTU/lb-F
0.2127
BTU/lb
37.9
N/A
2.3
N/A
<0.001% by wt.
July 2014
1-6
06-237256-001
General Information
Table 1-4. Agent Cylinder Pressure based on Agent Cylinder Fill Density vs Temperature,
U.S. Customary Units
Pressure, psig
Fill Density
Temp, F
06-237256-001
35 lb./ft.3
40 lb./ft.3
50 lb./ft.3
60 lb./ft.3
70 lb./ft.3
32
324
322
317
311
299
40
331
330
326
320
310
50
341
340
337
333
326
60
350
350
348
346
342
70
360
360
360
360
360
80
370
371
372
375
379
90
381
382
385
390
399
100
392
394
399
407
421
110
404
406
413
424
446
120
416
419
428
443
472
130
428
432
444
463
501
1-7
July 2014
General Information
Pressure-Temperature Curve
Isometric Diagram
120
1480 kg/m3
Pressure/bar(g)
100
80
1420 kg/m3
60
40
1121 kg/m3
20
0
-20
-10
10
20
30
40
50
60
70
80
90
100
Temperature (C)
Units
Molecular Weight
Value
N/A
316.04
49.2
Freezing Point
-108.0
Critical Temperature
168.7
Critical Pressure
kPa
18.65
Critical Volume
cc/mole
494.5
Critical Density
kg/m3
639.1
kJ/kg C
1.103
kJ/kg C
0.891
kJ/kg C
88.0
N/A
2.3
N/A
0.001% by weight
July 2014
1-8
06-237256-001
General Information
Table 1-6. Agent Cylinder Pressure based on Agent Cylinder Fill Density vs Temperature, Metric Units
Pressure, kPa
Fill Density
Temp, C
560 kg/m3
640 kg/m3
801 kg/m3
961 kg/m3
1121 kg/m3
2234
2221
2190
2141
2060
4.4
2284
2274
2248
2208
2140
10
2349
2342
2323
2295
2246
15.6
2415
2412
2402
2386
2359
21.1
2484
2484
2483
2482
2480
26.7
2555
2559
2568
2584
2611
32.2
2629
2637
2658
2691
2753
37.8
2705
2717
2751
2805
2906
43.3
2784
2802
2849
2925
3073
48.9
2867
2889
2951
3054
3255
54.4
2953
2981
3059
3190
3454
06-237256-001
1-9
July 2014
General Information
July 2014
1-10
06-237256-001
Operation
CHAPTER 2
OPERATION
2-1
INTRODUCTION
This chapter describes the controls and indicators for the Kidde ECS ADS Series with 3M
Novec 1230 Fire Protection Fluid (herein refer to as agent).
2-2
2-2.1
General
The agent storage container, also referred to as the agent cylinder-valve assembly, consists of
a steel cylinder fitted with a discharge valve assembly that includes a siphon tube that extends
nearly to the bottom of the cylinder. The agent storage container is super-pressurized to 360
psig with dry nitrogen. Additional nitrogen is stored in a secondary high-pressure cylinder.
When the secondary nitrogen cylinder discharge valve is actuated by a control head, the
nitrogen pressure operates a pneumatic control head on the agent cylinder while
simultaneously delivering nitrogen to the agent cylinder through the nitrogen diffuser check
valve. Pressurized agent is then propelled through the agent discharge valve and into the pipe
network.
The agent travels through the system pipe network to the discharge nozzle(s) where the agent
is discharged as fine droplets, which quickly vaporize in the air of the protected space. The
discharge nozzle(s) control the flow of the agent and ensure proper agent distribution
throughout the hazard.
2-3
OPERATING PROCEDURES
2-3.1
Automatic Operation
When a system is operated automatically via a detection and control system, all personnel
must evacuate the hazard area promptly upon hearing the predischarge alarm. Make sure no
one enters the hazard area. Call the fire department immediately.
2-3.2
06-237256-001
2-1
July 2014
Operation
2-3.3
CAUTION
Local manual control is not part of the normal system actuation and should only
be used in an emergency as a last resort.
Operate as follows:
1. Proceed to the appropriate master nitrogen driver and the agent cylinder for the hazard.
2. Remove the safety pull pin from the nitrogen cylinder control head.
3. Operate the lever following instructions on the lever or control head nameplate.
4. Leave the hazard area immediately.
5. Allow no one to enter the hazard area. Call the fire department immediately.
2-3.4
CAUTION
2-3.5
Post-Discharge Service
After an agent discharge, qualified fire suppression system maintenance personnel must
perform post-discharge service, as directed in Chapter 6 of this manual. Observe all warnings,
especially those pertaining to the length of elapsed time before entering the hazard area.
Ensure that all post-discharge ventilation systems have operated in accordance with the
system working plans before entering the hazard area.
Do not enter a hazard area with an open flame or lighted smoking materials.
The possible presence of flammable vapors may cause re-ignition or explosion.
Ensure fire is completely extinguished before ventilating the hazard area.
WARNING
July 2014
Before permitting anyone to enter the hazard area, ventilate the area to purge
all combustion gases and agent vapors. Alternatively, use self-contained
breathing apparatus when entering the hazard area after system discharge.
2-2
06-237256-001
Operation
2-4
CYLINDER RECHARGE
1. Recharge all agent and nitrogen driver cylinders immediately after use by returning all cylinders to an authorized Kidde distributor or qualified refill agency.
2. Refill in accordance with procedures outlined in Chapter 6 of this manual.
2-5
2-5.1
2-5.2
06-237256-001
2-3
July 2014
Operation
July 2014
2-4
06-237256-001
Component Descriptions
CHAPTER 3
COMPONENT DESCRIPTIONS
3-1
INTRODUCTION
This chapter provides a functional description of the modules and assemblies in the Kidde ECS
ADS Series.
3-2
FUNCTIONAL DESCRIPTION
Compressed 3M Novec 1230 Fire Protection Fluid (herein refer to as agent) is held in the
agent storage container by a discharge valve. When the discharge valve is actuated, the liquid
agent discharges through the valve outlet and is directed through the distribution piping to the
nozzles. The nozzles provide the proper flow rate and distribution of the agent.
The Kidde ECS ADS Series is composed of the following components and assemblies:
Cylinder Straps
Discharge Accessories for agent Cylinder: Flexible Discharge Hose, Valve Outlet Adapters,
Check Valves, Manifold El-Checks, Pressure Operated Switches, Swing Checks, Directional
Valves, Electric Solenoid, Pressure Operated Trip, Discharge Indicator, Corner Pulleys,
Main-to-Reserve Transfer Switch
Discharge Nozzles
Detector
Control Panel
Figure 3-1 and Figure 3-2 show the above components in two typical configurations.
06-237256-001
3-1
July 2014
Component Descriptions
fire suppression
panel
UL
FM
pressure
operated
switch
detector
electric
control
head
valve
FOR FIRE
BREAK GLASS
PULL HANDLE
R
PULL HARD
KIDDE-FENWAL
pull station
distribution
piping
pressure
gauge
nozzle
liquid level
indicator
N2
Driver
Agent
Storage
Cylinder
pull station
FOR FIRE
BREAK GLASS
PULL HANDLE
R
PULL HARD
KIDDE-FENWAL
pressure
gauge
corner
pulley
valve
cable operated
control head
nozzle
Agent
Storage
Cylinder
N2
Driver
Figure 3-2. Typical Agent System with Cable Operated Control Head
July 2014
3-2
06-237256-001
Component Descriptions
3-3
COMPONENT DESCRIPTIONS
3-3.1
WARNING
CONTROL
PORT
SAFETY DISC
ASSEMBLY
PRESSURE
GUAGE
THREAD FOR
PROTECTION CAP
CYLINDER
Figure 3-3. 2300, 4070 and the 4890 cu. in. Nitrogen Drive Cylinder and Valve Assemblies, Vertical Mount
Only
Table 3-1. Dimensions, Agent Nitrogen Cylinder/Valve Assemblies for Vertical Installation Only
Volume
in.3
m3
in.
mm
in.
mm
Burst
Disc
Color
45-502300-X01
2300
0.0377
55
1390
8.5
215
White
45-504070-X01
4070
0.0667
62
1570
10.5
266
White
45-504890-X01
4893
0.0801
69
1753
11.25
28
White
Part Number
Height A
Diameter B
Note:
All cylinders require the 5/8 valve.
Supervisory Switch does not impact dimensions or volume.
-101 indicates a cylinder with the supervisory switch. -001 indicates a cylinder without the
supervisory switch.
06-237256-001
3-3
July 2014
Component Descriptions
The Kidde ECS ADS Series engineered equipment listed herein is designed for an operating
temperature range of 32F to 130F (0C to 54C). The flow calculation software program is
designed for a 70F (21C) container operating/storage temperature (for more information see
latest version of the Flow Calculation Software Users Guide 06-237256-004). Therefore, the
container operating and storage temperature must be in the range of 60F to 80F (16C to
27C) for a single unbalanced system protecting two or more separate hazards. If the
container operating and storage temperature is outside this range, an insufficient quantity of
agent may be discharged from one or more discharge nozzles.
Table 3-2. Fill Capacity: 2300, 4070 and the 4890 cu. in. Capacity Nitrogen Drive Cylinder and Valve
Assemblies, Vertical Mount Only
Part Number
Empty Weight
lb.
kg
lb.
kg
45-502300-X01
12.2
5.5
102 2
46.3 0.9
45-504070-X01
21
9.5
186 3
84.4 1.4
45-504890-X01
25.1
11.4
270 3
122.5 1.0
Note:
Supervisory Switch does not impact weights.
-101 indicates a cylinder with the supervisory switch. -001 indicates a cylinder without the supervisory
switch.
3-3.1.1
July 2014
3-4
06-237256-001
Component Descriptions
3-3.1.2
BALL
CHECK
SPRING
3.94"
(100 mm)
DISCHARGE
OUTLET
3/4" NPS
SET
POSITION
2 1/2 - 14N-3
OPERATED
POSITION
OUTER O-RING
P/N WK-242466-000
SWIVEL NUT
(FOR CONNECTION
TO CYLINDER VALVE)
INNER 0-RING
P/N WK-242467-000
STEM
06-237256-001
3-5
July 2014
Component Descriptions
3-3.2
WARNING
The safety cap must be installed on the discharge valve outlet whenever a
cylinder valve assembly is not connected to the system piping. Failure to install
the safety cap could result in serious bodily injury, death or property damage in
the event of inadvertent and unexpected cylinder discharge.
SAFETY CAP
CYLINDER VALVE
LIQUID LEVEL INDICATOR
LIFTING LUGS
CYLINDER
CYLINDER
NAMEPLATE
Figure 3-7. 200, 350, 600 and 900 lb. Cylinder and Valve Assemblies, Vertical Mount Only
Table 3-3. Dimensions, Agent Cylinder/Valve Assemblies for Vertical Installation Only
Valve Height
Height
(C)
Diameter
(A)
Part Number
With LLI
45-500201-001
Yes
52.75
1340
12.75
324
47.5
1207
45-500351-001
Yes
58.36
1482
16
406
53.1
1349
45-500601-001
Yes
58.5
1486
22
559
50.3
1278
45-500901-001
Yes
70
1778
24
610
61.8
1570
(B)
Table 3-4. Fill Range Agent Cylinder/Valve Assemblies for Vertical Installation Only
Fill Range
Part Number
Empty Weight
Volume
lb.
kg
lb.
kg
ft.3
m3
45-500201-001
100-200
45.4-90.7
136
62
2.885
0.0817
45-500351-001
175-350
79.4-158.8
206
93
5.0654
0.1434
45-500601-001
300-600
136.1-272.2
370
168
8.68
0.246
45-500901-001
455-910
206.4-412.8
505
230
13
0.368
July 2014
3-6
06-237256-001
Component Descriptions
The Kidde ECS ADS Series engineered equipment listed herein is designed for an operating
temperature range of 32F to 130F (0C to 54C). Table 3-7 shows the container pressuretemperature relationship based on a maximum fill density of 70 lb./ft.3 (1121.3 kg/m3). The
latest version of the flow calculation software program is designed for a 70F (21C) container
operating/storage temperature (for more information see latest version of the Flow Calculation
Software Users Guide 06-237256-004). Therefore, the container operating and storage
temperature must be in the range of 60F to 80F (16C to 27C) for a single unbalanced
system protecting two or more separate hazards. If the container operating and storage
temperature is outside this range, an insufficient quantity of agent may be discharged from
one or more discharge nozzles. Figure 3-8and Figure 3-9 represent the 2 and 3 valve
arrangements.
All agent cylinders can are supplied with an integral liquid level indicator (see Paragraph 33.3). See Table 3-5 for discharge valve equivalent lengths.
Table 3-5. Discharge Valve Equivalent Lengths (for 200, 350, 600 and 900 lb. Cylinders)
Part Number
Nomenclature
Discharge Outlet
Equivalent Length w/
Flex Hose
ft.
ft.
45-500201-001
59
18
65
19.81
45-500351-001
59
18
65
19.81
45-500601-001
50
15.2
80
24.4
45-500901-001
50
15.2
80
24.4
PRO CAP
ACTUATION
PORT
OUTLET
PROTECTION
CAP
SAFETY
CAP
06-237256-001
3-7
July 2014
Component Descriptions
PROTECTIVE
CAP
ACTUATION
PORT
VICTAULIC
FITTING AND PLUG
SAFETY
CAP
July 2014
PSIG
Bar
PSIG
Bar
32
333
23.0
1670
115.2
40
339
23.4
1697
117.1
50
346
23.9
1732
119.4
60
353
24.3
1766
121.8
70
360
24.8
1800
124.1
80
367
25.3
1834
126.5
90
374
25.8
1868
128.9
100
381
26.3
1903
131.2
110
399
26.8
1937
133.6
120
396
27.3
1971
135.9
130
403
27.8
2005
138.3
3-8
06-237256-001
Component Descriptions
3-3.3
CAP
GRADUATED TAPE
P/N WK-283894-000
SHOWN IN MAGNETIC
INTERLOCK POSITION
READY TO TAKE READING.
O-RING
BRASS TUBE
TAPE INSIDE
BRASS TUBE
AGENT
CYLINDER
AGENT LEVEL
MAGNETIC END OF
TAPE ENGAGES
IN MAGNETIC FIELD
OF FLOAT WHEN
TAPE IS PULLED
UP TO TAKE READING.
MAGNET EMBEDDED
IN FLOAT.
FLOAT - FLOATS ON SURFACE
OF AGENT.
FREE TO MOVE UP OR DOWN
OUTSIDE OF BRASS TUBE.
06-237256-001
200
WK-283894-000
350
WK-283894-000
600
WK-283894-000
900
06-118266-00
3-9
July 2014
Component Descriptions
3-3.4
E
G
H
(hole diameter)
8.625 DIA.
12.905 DIA.
H
(hole diameter)
10.875 DIA.
16.156 DIA.
Cylinder Size
06-236127-001
200
11.91
27
7.88
8.2
6.06
11.1
1.75
0.562
06-236126-001
350
15.16
32.28
9.88
9.83
7.19
13.12
1.75
0.562
Cylinder Size
06-236127-001
200
303
686
200
208
154
282
44
14
06-236126-001
350
385
820
251
250
183
333
44
14
July 2014
3-10
06-237256-001
Component Descriptions
3-3.5
Nitrogen Driver Cylinder Mounting Equipment for 200 and 350 lb.
Systems
3-3.5.1
F (hole size)
C
D
Cylinder Size
WK-270014-000
2300
7.94
11.5
10.4
3.5
WK-270157-000
4070
10
14
12.4
1.75
4.5
Cylinder Size
WK-270014-000
2300
202
292
264
25
89
WK-270157-000
4070
254
356
315
44
114
06-237256-001
3-11
July 2014
Component Descriptions
3-3.5.2
Combined Nitrogen Driver Cylinder Mounting Straps for 600 and 900 lb.
Systems (P/N 06-236173-001 and P/N 06-236174-001)
Steel straps and brackets are used to mount the cylinders in a vertical position. Cylinder straps
(P/Ns 06-236173-001 and 06-236174-001) are available for both the 4070 cu. in. and the
4890 cu. in. drivers. See Figure 3-14and Figure 3-15 and Table 3-13 and Table 3-14.
C
D
F (hole size)
Figure 3-14. Cylinder Straps for the 4070 cu. in. Nitrogen Driver
C
D
F
B
E
A
Figure 3-15. Cylinder Straps for the 4890 cu. in. Nitrogen Driver
Table 3-12. Dimensions-Nitrogen Driver Cylinder Mounting Straps, English
Part Number
Cylinder Size
06-236173-001
4070
21.4
10.9
13.6
1.75
15.75
06-236174-001
4890
22.4
11.4
14.1
1.75
16.5
Cylinder Size
06-236173-001
4070
544
277
345
44.4
399
15.9
06-236174-001
4890
569
290
358
44.4
419
15.9
July 2014
3-12
06-237256-001
Component Descriptions
3-3.6
Agent Cylinder Mounting Equipment (P/Ns 06-235317-001, WK281866-000, WK-294651-000 and 06-236125-001)
Steel straps and brackets are used to mount the cylinders in a vertical position.
Cylinder strap are available for all size cylinders. See Figure 3-16, Table 3-14 and Table 3-15.
B
F (hole size)
C
D
Cylinder Size
Cylinder
O.D.
06-235317-001
200
12.75
12.175
16.18
14.56
1.75
5.59
0.625
WK-281866-000
350
16
15.5
19.5
17.88
1.75
7.25
0.625
WK-294651-000
600
22
21.56
25.75
24.12
1.75
10.25
0.625
06-236125-001
900
24
23.75
27.75
26
1.75
12.13
0.625
Cylinder Size
Cylinder
O.D.
06-235317-001
200
324
309
411
370
44
142
16
WK-281866-000
350
406
394
495
454
44
184
16
WK-294651-000
600
558.8
547.62
654.05
612.65
44.15
260.35
15.88
06-236125-001
900
610
603
704.65
660.4
44.15
308.1
15.88
3-3.7
06-237256-001
3-13
July 2014
Component Descriptions
NFPA requirements. In addition, a 24-hour back-up power source shall be provided per NFPA
requirements.
3-3.7.1
ELECTRIC
CONTROL HEAD
6.18"
(157 mm)
LOCAL MANUAL
RELEASE LEVER
VOLTS
AMPS
PART NO.
SWIVEL NUT
INDICATOR AND
RESET STEM
TO RESET
USE SCREWDRIVER
SET
1-1/4 18NF-3
THREAD
RELEASED
MADE IN U. S. A.
KIDDE-FENWAL, INC.
400 MAIN STREET
ASHLAND, MA 01721
4.00"
(102 mm)
July 2014
Part Number
Type
Voltage
Amps
WK-890181-000
Standard
24 Vdc
3-14
06-237256-001
Component Descriptions
3-3.7.2
OPERATING SOLENOID
UL LISTED FOR USE IN
THE FOLLOWING HAZARDOUS
LOCATIONS:
CLASS GROUP OP. TEMP.
-13 TO +150F
I
C
(-25 TO +65C)
-40 TO +150F
I
D
(-40 TO +65C)
II
E,F,G -40 TO +150F
(-40 TO +65C)
CONNECTING WIRES
36" (914 mm) LONG
LOCKING PIN
CABLE
PULL
VOLTS
HZ AMPS
ELECTRIC
CONTROL HEAD
TO RESET
USE SCREWDRIVER
FOR
MAINTENANCE
SEE
INSTRUCTIONS
RELEASED
SET
PART NO.
MADE IN U.S.A.
KIDDE-FENWAL, INC.
400 MAIN STREET
ASHLAND, MA 01721
INDICATOR AND
RESET STEM
PU
7.375
(187 mm)
SEAL WIRE
CONNECTION FOR
REMOTE PULL BOX
PIPE OR CONDUIT
3/8" NPS MALE
LOCAL MANUAL
RELEASE LEVER
4.937
(125 mm)
CONNECTION FOR CABLE
HOUSING TO SECOND
CONTROL HEAD IF USED
3/8" NPS FEMALE.
USE PNEUMATIC CONTROL
HEAD CABLE HOUSINGS
SWIVEL NUT
1.500 (38 mm) HEX
1.250-18 NF-3 THREAD
Type
Voltage
Amps
Rating
81-895630-000
Standard
24 Vdc
2.0 momentary
N/A
WK-897494-000
Explosion Proof
24 Vdc
1.65 continuous
33.0 Watts
06-237256-001
3-15
July 2014
Component Descriptions
3-3.7.3
CLOSURE
DISC
4.25"
(108 mm)
3/8" PIPE (OR 1/2" EMT
WITH ADAPTER
P/N WK-843837-000)
SWIVEL
NUT
1.50"
(38 mm)
5.25"
(133 mm)
1-1/4"-18 NF-3
FEMALE
3-3.7.4
LOCKING PIN
SEAL WIRE
LEVER
TO OPEN
3.17"
(81 mm)
SWIVEL
NUT
1.50"
(38 mm)
1-1/4"-18 NF-3
FEMALE
3.00"
(76 mm)
SET
OPERATED
STEM
July 2014
3-16
06-237256-001
Component Descriptions
3-3.7.5
LEVER
SAFETY PIN
CLOSED
SEAL WIRE
OPEN
TO OPEN
4.50"
(114.3 mm)
PISTON
BODY
SET
OPERATED
1.250-18 UNEF-3B
3.00"
(76.2 mm)
WARNING
06-237256-001
3-17
July 2014
Component Descriptions
3-3.7.6
1.00" HEX
(25.4 mm)
1/8"-27 NPT
PRESSURE INLET
PISTON
2.19"
(55.6 mm)
SWIVEL NUT
SET
OPERATED
1.250-18
UNEF-3B
1.50" HEX
(38 mm)
1.250-18 UNEF-3A
CAP RETAINER
0.125-27 NPT
PRESSURE INLET
3.48"
(88.4 mm)
PISTON
BODY
SET
OPERATED
1.250-18 UNEF-3B
STEM
July 2014
3-18
06-237256-001
Component Descriptions
3-3.8
OPTIONAL
NAMEPLATE
(BY INSTALLER)
2 - NAMEPLATE
BRACKETS (SUPPLIED WITH
PULL BOX)
4-COVER
SCREWS
FOR FIRE
BREAK GLASS
PULL HANDLE
R
3/8 PIPE
PULL
HANDLE
5.87"
(149 mm)
PULL HARD
KIDDE-FENWAL
400 Main Street - Ashland, MA 01721-2150
Tel(508)881-3000
FAX(508)881-0020
1/16 CABLE
HAMMER
P/N
WK-800450-000
5.00"
(127 mm)
BREAK GLASS
P/N WK-928103-000
2.25"
(57 mm)
PULL HANDLE
06-237256-001
3-19
July 2014
Component Descriptions
3-3.9
Actuation Accessories
3-3.9.1
Actuation Assembly Kit for 200 and 350 lb. Cylinders (P/N 06-129882-001)
Gas pressure from the nitrogen cylinder is routed to the agent Cylinder Valve in order to
actuate the valve. Actuation of the agent valve is done by using the 200 and 350 lb. Actuation
Assembly Kit. See Figure 3-25 and Table 3-18 for more details. The kit consists of:
2
4
Figure 3-25. Actuation Assembly Kit for the 200 and 350 lb. ADS Series Cylinders
Table 3-18. Actuation Assembly Data for 200 and 350 lb. ADS Series Cylinders
July 2014
Item No.
Qty.
Part Number
06-236124-001
82-878737-000
06-118191-001
06-118193-001
06-118192-001
WK-263303-000
WK-263304-000
3-20
Description
06-237256-001
Component Descriptions
3-3.9.2
Actuation Assembly Kit for 600 and 900 lb. cylinders (P/N 06-129985-001)
Gas pressure from the nitrogen cylinder is routed to the agent Cylinder Valve in order to
actuate the valve. Actuation of the agent valve is done by using the 600 and 900 lb. Actuation
Assembly Kit (P/N 06-129985-001). See Figure 3-26 and Table 3-19 for more details. The kit
consists of:
2
4
1
Figure 3-26. Actuation Assembly Kit for the 600 and 900 lb. ADS Series Cylinders
Table 3-19. Actuation Assembly Data for 600 and 900 lb. ADS Series Cylinders
06-237256-001
Item No.
Qty.
Part Number
06-236260-001
82-878737-000
06-118191-001
06-118193-001
06-118192-001
WK-263303-000
WK-263304-000
06-118330-001
3/4 Nipple
3-21
Description
July 2014
Component Descriptions
3-3.9.3
A
3/4-14NPT
1.375 HEX (REF)
1.500
1.000 DIA
DIA MIN.
1.625 DIA.
1.250 HEX (REF)
3/4-14NPSM
July 2014
Part Number
Description
Dimension A
06-118207-001
18.00
06-118207-002
14.75
06-118207-003
23.62
3-22
06-237256-001
Component Descriptions
3-3.9.4
Description
WK-877940-200
Nitrogen Pilot Cylinder, 1800 PSI at 70F (124 bar gauge at 20C)
WK-877845-000
Mounting Bracket
WK-699205-010
Mounting Adapter
GAUGE
PLUG
SAFETY
OUTLET
1/8" NPT
MALE
5/16"-TUBING
MALE
ADAPTER
P/N WK-699205-010
1-1/4"-18 NF-3
FOR CONTROL HEAD CONNECTION
CYLINDER P/N WK-877940-200
BRACKET P/N WK-877845-000
16"
(406 mm)
3.56"
(90 mm)
06-237256-001
3-23
July 2014
Component Descriptions
3-3.9.5
STAINLESS STEEL
BRAID
EXTRUDED
TEFLON INNERCORE
Part Number
3-3.9.6
(inches)
(mm)
06-118193-001
16
406
06-118193-003
22
559
06-118193-002
36
116
MALE CONNECTOR
1/8" NPT X 5/16" TUBING
P/N WK-699205-010
MALE ELBOW
Figure 3-30. Tees, Elbows and Adapters for Nitrogen Pilot Actuation
Figure 3-31. Tees, Elbows and Adapters for Manifolded Cylinder Actuation
July 2014
3-24
06-237256-001
Component Descriptions
3-3.10
1.500 in.
(38 mm)
HEX.
0.750-14 NPT
2.21 in.
(56 mm)
3.05 in.
(77.5 mm)
1.000-16 UN-2A
06-237256-001
Part Number
Diameter (in.)
Area (in.2)
85-194129-107
0.107
0.009
85-194129-111
0.111
0.0097
85-194129-116
0.116
0.0106
85-194129-120
0.12
0.0113
85-194129-129
0.129
0.0131
85-194129-136
0.136
0.0145
85-194129-144
0.144
0.0163
85-194129-156
0.156
0.0191
85-194129-170
0.17
0.0227
85-194129-182
0.182
0.026
85-194129-199
0.199
0.0311
85-194129-213
0.213
0.0356
85-194129-234
0.234
0.043
85-194129-261
0.261
0.0535
85-194129-281
0.281
0.062
85-194129-316
0.316
0.0784
85-194129-348
0.348
0.0951
85-194129-391
0.391
0.1201
85-194129-438
0.438
0.1507
85-194129-484
0.484
0.184
3-25
July 2014
Component Descriptions
3-3.11
VALVE SEAT
P/N 06-235930-001
COPPER GASKET
P/N WK-326420-000
SPRING
RETAINING RING
SPRING SEAT
O-RING
P/N WK-566109-160
3/4 CHECK
DIFFUSER BODY
July 2014
3-26
06-237256-001
Component Descriptions
HOSE
AGENT CYLINDER VALVE
CONNECTION, SWIVEL NUT
Size (in.)
WK-283899-000
06-118225-001
06-237256-001
Dimension A
in.
mm
in.
mm
31
787.4
13.5
342.9
54
1372
24
610
3-27
July 2014
Component Descriptions
Size (in.)
WK-283905-000
211 NPT
2.50012 UNJ
July 2014
3-28
in.
mm
in.
mm
3.12
79.25
3.00 HEX
76.2
06-237256-001
Component Descriptions
1/4"-18NPT (TYP.)
2.00"
(51 mm)
.81"
(21 mm)
HEX
Note: Install the valve with the arrow pointing in the direction of flow.
Part Number
Nomenclature
Pipe Type
Equivalent Length
ft.
81-800327-000
40 T and 40 W
2.13
81-800266-000
40 T and 40 W
17
5.18
WK-800443-000
40 T and 40 W
12
3.66
81-800444-000
40 T and 40 W
51
15.54
81-870152-000
40 T and 40 W
57
17.37
81-870151-000
40 T and 40 W
165
50.29
WK-263716-000
40 T and 40 W
268
81.69
81-870100-000
40 T and 40 W
795
242.31
06-237256-001
3-29
July 2014
Component Descriptions
CAUTION
VALVE BODY
C
FOR CONNECTION TO SYSTEM
MANIFOLD
CHECK
Size
WK-877690-000
3.93(99.8 mm)
4.88(123.95 mm)
2 - 11 NPT
Nomenclature
Pipe Type
WK-877690-000
2 El-Check
40 T and 40 W
16
4.88
July 2014
3-30
06-237256-001
Component Descriptions
4.56 in.
(116 mm)
6.31 in.
(160 mm)
2 NPT
2 NPT
Figure 3-39. 2 in. Swing Check Valve
8.06 in.
(205 mm)
3" NPT
FEMALE
3" NPT
FEMALE
53MAX.
SWING ANGLE
9.30 in.
(236 mm)
Description
Pipe Type
06-118213-001
2 in.
40 T and 40 W
13.4
4.08
06-118058-001
3 in.
40 T and 40 W
13.0
3.96
06-237256-001
3-31
July 2014
Component Descriptions
OPERATED
OPERATED
SET
SET
4.00"
(101.6 mm)
8 COVER SCREWS
TO RESET PUSH
STEM TO SET
POSITION
UL
FM
4.00"
(101.6 mm)
FRONT VIEW
COVER REMOVED
SUPPLY PIPE WITH UNION
FRONT VIEW
SWITCH 3PDT
COVER
GASKET
SIDE SECTION
STEM IN OPERATED
POSITION
1" NPT FEMALE BOTH ENDS
FOR ELECTRIC CONNECTION
SWITCH SUPPLIED WITH
2 - 1" NPT PIPE PLUGS
TO RESET PUSH
STEM TO SET
POSITION
4.37"
(111 mm)
SET
POSITION
3 POLE
PRESSURE
OPERATED
EXPLOSION
PROOF
SWITCH
CLUTCH
6.31"
(160.27 mm)
3 POLE
SINGLE
THROW
TOGGLE
SWITCH
9.00"
(228.6 mm)
6 - COVER
SCREWS
GAS
INLET
OPERATING HEAD
EXPLOSION PROOF
MACHINED JOINT.
DO NOT USE GASKET
OR MAR SURFACES.
2 - 13/32"
MOUNTING HOLES
3.50"
(88.9 mm)
4.18"
(106.17 mm)
UNION CONNECTION
3-32
06-237256-001
Component Descriptions
PIPING TO HAZARD
AGENT
SOURCE
TOP VIEW
Figure 3-43. T Flow Ball Position Valve Position Closed to Hazard
PIPING TO HAZARD
AGENT
SOURCE
TOP VIEW
06-237256-001
3-33
July 2014
Component Descriptions
3-3.11.8.1 3-Way Directional Valves (UL Listed) (P/N 90-2200XX-00X)
The 3-Way Directional Valves (UL Listed) are used for applications where a single bank of
cylinders are used to protect multiple hazards. The directional valves have a factory installed
pneumatic, spring loaded actuator and range in sizes from 1/2 to 4. The directional valves
can be installed in the network, provided that they are accounted for in the software
calculation. See Table 3-30, Table 3-31, Table 3-32 and Figure 3-45 for more information. For
installation information, see Paragraph 4-3.6.
C
B
A
Figure 3-45. 3-Way Directional Valve (UL Listed) (P/N 90-2200XX-00X)
Table 3-30. 3-Way Directional Valve (UL Listed) Specifications
A*
C*
Valve
Working
Pressure
1/2
3.50 in.
0.688
11.23 in.
400 PSIG
200 in.-lb.
90-220030-002
3/4
4.00 in.
0.824
12.13 in.
400 PSIG
250 in.-lb.
90-220030-003
4.00 in.
1.000
12.13 in.
400 PSIG
250 in.-lb.
90-220031-001
6.00 in.
1.380
13.69 in.
400 PSIG
500 in.-lb.
90-220031-002
6.00 in.
1.500
13.69 in.
400 PSIG
500 in.-lb.
90-220031-003
7.25 in.
2.000
15.66 in.
400 PSIG
800 in.-lb.
90-220032-001
11.00 in.
3.000
21.44 in.
400 PSIG
3000 in.-lb.
90-220032-002
13.38 in.
4.000
24.68 in.
400 PSIG
4300 in.-lb.
Part Number
with Solenoid
Nominal
Size
90-220030-001
Dimensions
Breakaway
Torque
July 2014
3-34
06-237256-001
Component Descriptions
Port
T-Flow
Equivale
nt
Length
L-Flow
Equivale
nt
Length
NPT
Full
0.19 ft.
1.83 ft.
NPT
Full
0.37 ft.
3.61 ft.
NPT
Full
1.48 ft.
9.31 ft.
90-220031-001
NPT
Full
1.19 ft.
11.65 ft.
90-220031-002
NPT
Full
1.77 ft.
12.08 ft.
90-220031-003
NPT
Full
1.82 ft.
13.75 ft.
90-220032-001
Victaulic
Full
5.00 ft.
26.01 ft.
90-220032-002
Victaulic
Full
7.73 ft.
32.42 ft.
Part Number
with Solenoid
Nominal
Size
Material
Inlets
90-220030-001
1/2
90-220030-002
3/4
90-220030-003
Nominal
Size
Actuator
Mechanism
Actuator
Type
Actuator
Volume
Actuator
Torque
Working
Pressure
Maximu
m
Pressure
90-220030-001
1/2
Rack and
Pinion
Spring Return
30 cu. in.
865 in.-lb.
115 PSIG
145 PSIG
90-220030-002
3/4
Rack and
Pinion
Spring Return
30 cu. in.
865 in.-lb.
115 PSIG
145 PSIG
90-220030-003
Rack and
Pinion
Spring Return
30 cu. in.
865 in.-lb.
115 PSIG
145 PSIG
90-220031-001
Rack and
Pinion
Spring Return
61 cu. in.
1877 in.-lb.
115 PSIG
145 PSIG
90-220031-002
Rack and
Pinion
Spring Return
61 cu. in.
1877 in.-lb.
115 PSIG
145 PSIG
90-220031-003
Rack and
Pinion
Spring Return
61 cu. in.
1877 in.-lb.
115 PSIG
145 PSIG
90-220032-001
Rack and
Pinion
Spring Return
4887 in.-lb.
115 PSIG
145 PSIG
903-220032-002
Rack and
Pinion
Spring Return
8288 in.-lb.
115 PSIG
145 PSIG
06-237256-001
3-35
July 2014
Component Descriptions
3-3.11.8.2 Explosion Proof Pneumatic Solenoid (P/N 06-118384-001)
The explosion proof pneumatic solenoid is a cost-effective component that is used with the
pneumatic actuators and 3-Way Directional Valves (UL Listed) (P/N 90-2200XX-00X). With the
solenoid, one nitrogen pilot cylinder can be used for multiple directional valves. The solenoid
is factory set to normally closed. A signal from the panel opens the solenoid that is attached
to the appropriate pneumatic actuator. Pressure is then allowed to pass through the solenoid
and open the 3-Way Directional Valve. See Table 3-33 for valve operating data.
July 2014
Description
Measurement
Pressure Range
15 to 115 PSIG
Voltage Rating
24 V dc
7W
6W
Coil
CG5
Weight
0.80 lb
Ports
1/4 NPT
Includes:
3-36
06-237256-001
Component Descriptions
3-3.11.8.3 Pressure Regulator (P/N 06-118334-001) or (P/N 38-509803-001)
The pressure regulator is used up stream of the pneumatic solenoid (P/N 06-118329-001) or
the explosion proof pneumatic solenoid (P/N 06-118384-001) to regulate the nitrogen pressure
to 116 PSI (8 bar gauge) prior to operating the pneumatic actuator on the directional valve.
6.66
ASSEMBLY INLET,
1/4 NPT
ASSEMBLY OUTLET,
1/4 NPT
Description
06-118334-001
Pressure Regulator
38-509803-001
06-237256-001
3-37
July 2014
Component Descriptions
NORMAL POSITION
(PRE-DISCHARGE)
DISCHARGE
INDICATION
POSITION
BODY
NPT MALE
CAP
STEM-RED
GASKET
COVER SCREW
BODY
0.62"
(16 mm)
0.81"
(21 mm)
ID D
E
COVER SCREW
UL
2 - E.M.T. CONNECTIONS
COMPRESSION TYPE
2.75"
(70 mm)
approx.
July 2014
3-38
06-237256-001
Component Descriptions
NPT FEMALE
FOR ELECTRICAL
CONNECTION
NAMEPLATE
SWITCH - DOUBLE
POLE DOUBLE
THROW
MAIN
5.37"
(136 mm)
4.62"
(117 mm)
2-COVER SCREWS
TOGGLE
6-CONNECTION
TERMINALS
TOGGLE
GUARDS
CONDULET
BOX
RESERVE
2.75"
(70 mm)
COMMON
L-1
Switch Rating:
30 Amps @ 120 Vac
A-1
2.12"
(54 mm)
2.50"
(64 mm)
B-1
A-2
L-2
B-2
WIRING DIAGRAM
06-237256-001
3-39
July 2014
Component Descriptions
ORIFICE
DIAMETER
C
A
B
SECTION A-A
B
Figure 3-54. Discharge Nozzle Dimensions, 3-D
Table 3-35. Dimensions, 180 and 360 Discharge Nozzles
180 Nozzle
Nom. Size
360 Nozzle
1/2
1.47
3.00
1.50
1.44
3.00
1.50
3/4
1.52
3.00
1.50
1.47
3.00
1.50
1.98
5.00
3.00
1.92
5.00
3.00
1 1/4
2.06
5.00
3.00
1.96
5.00
3.00
1 1/2
2.13
5.00
3.00
2.00
5.00
3.00
2.29
5.00
3.00
2.08
5.00
3.00
July 2014
3-40
06-237256-001
Component Descriptions
3-3.12
Other Accessories
B (HEX)
CYLINDER VALVE
OUTLET CONNECTION
82-878758-000
in.
mm
in.
mm
4.06
103.12
3.25
82.55
Note: The cylinder recharge adapter is not required for use with the 600 and 900 lb. cylinders.
06-237256-001
3-41
July 2014
Component Descriptions
SAFETY DISC
SEAL WIRE
BODY
1.78"
(45 mm)
Agent
81-803242-000
82-844346-000
3-3.13
Bar
Nitrogen
2400 to 2800
166 to 193
Agent
750 to 900
52 to 62
3-3.13.1 Detectors
Detectors (ionization, photoelectric, thermal, ultraviolet, ultraviolet/infrared, etc.) interfacing
with Kidde systems must be UL Listed and/or FM Approved for the intended application.
July 2014
3-42
06-237256-001
CHAPTER 4
DESIGN AND INSTALLATION
4-1
INTRODUCTION
The first part of this chapter outlines the steps needed to design a Kidde ECS ADS Series total
flooding fire extinguishing system including limitations imposed on the design by the system
hardware. The second part of this chapter explains equipment installation.
4-2
DESIGN PROCEDURE
4-2.1
General
The design of a Kidde ECS ADS Series total flooding fire extinguishing system as described
herein is based on the requirements of National Fire Protection Association (NFPA) Standard
2001, Edition 2012. The Authority Having Jurisdiction (AHJ) may impose additional
requirements not specifically addressed here.
4-2.2
Application
The following steps must be taken to design a Kidde ECS ADS Series:
Determine the classification of the fire hazard based on the type of combustible materials
contained in the protected enclosure. See Section 4-2.2.1.
Determine the number of nitrogen driver cylinders needed as required by the flow calculation software.
Determine the minimum and maximum ambient temperature for the hazard.
Determine if any additional agent will be required to offset leakage of agent from the hazard.
Determine venting requirements for the hazard enclosure to avoid damage due to excess
positive or negative pressure differentials.
Note: Where earlier editions of NFPA 2001 are enforced, it is acceptable to use the
minimum design concentration based on the requirements of the edition. The governing
authority or authority having jurisdiction (AHJ) must specifically approve the design approach selected.
06-237256-001
4-1
July 2014
4-2.2.1
4.5
Class B
Minimum of 5.85
See Table 4-2
4.73
Note: Where NFPA 2001, 2008 ed. or earlier editions are enforced, it is acceptable to use the
minimum design concentrations based on the requirements of the accepted edition. The
governing authority or authority having jurisdiction (AHJ) must specifically approve the
design approach selected.
4-2.2.2
where s = a + b * t
U.S. Units
Metric Units
vol. %
vol. %
lb
kg
ft3
m3
ft3/lb
m3/kg
0.9856
0.0664
0.002441
0.0002741
The latest version of the flow calculation software calculates the required agent quantity for
the designer. Refer to the latest version of the Flow Calculation Software Users Guide 06237256-004 for more information.
July 2014
4-2
06-237256-001
4-2.2.3
4-2.2.4
Agent and Nitrogen driver cylinder size, quantity and fill requirements
Locate Nozzles
Locate nozzles based on the following:
4-2.2.5
Ceiling height (18.5 ft. [5.64 m] maximum, 1.0 ft. [0.305 m] minimum)
Locate Cylinders
Locate cylinders based on the following:
4-2.2.6
Accessibility
Floor loading
Locate Piping
Locate piping based on the following:
4-2.2.7
Nozzle location
06-237256-001
4-3
July 2014
Fuel
Minimum
Design
Concentration
vol. % (1)
Acetic acid
3.80
5.85
Acetone
4.30
5.85
Acetonitrile
2.90
5.85
n-Butane
4.60
5.98
2-Butoxy ethanol
5.20
6.76
Butyl acetate
4.20
5.85
4.90
6.37
Cyclohexane
4.50
5.85
Cyclopentane
4.10
5.85
Cyclopentanone
4.60
5.98
Diesel fuel
3.40
5.85
Diethyl ether
4.90
6.37
Dimethylsulfoxide (DMSO)
4.90
6.37
Ethane
5.60
7.28
5.50
7.15
Ethyl alcohol, denatured (92.2% EtOH, 4.6% IPA and 3.1% MeOH)
5.30
6.89
Ethyl acetate
4.70
6.11
4.50
5.85
n-Heptane
4.50
5.85
Heptane, commercial
4.50
5.85
Hexanes, commercial
4.30
5.85
Hexene
4.60
5.98
hydraulic oil
5.20
6.76
hydrogen
10.3
13.39
hydrogen sulfide
4.20
5.85
Iso-butane
4.90
6.37
Isooctane (2,2,4-trimethylpentane)
4.70
6.11
4.90
6.37
Jet A
4.10
5.85
JP-4
4.20
5.85
JP-5
4.20
5.85
Methane
5.60
7.28
6.50
8.45
4.50
5.85
Methyl formate
5.40
7.02
4.40
5.85
July 2014
4-4
06-237256-001
Fuel
Minimum
Design
Concentration
vol. % (1)
Methyl siloxane
6.10
7.93
4.50
5.85
Nitromethane
6.90
8.97
Octane
4.40
5.85
n-Pentane
4.70
6.11
Propane
5.80
7.54
5.40
7.02
Pyrrolidine
4.70
6.11
4.20
5.85
Tetrahydrofuran
5.00
6.50
Toluene
3.50
5.85
Transformer oil
4.50
5.85
m-Xylene
3.40
5.85
Notes:
(1) MDC = MEC x 1.3 but not less than 5.85% in accordance with the UL and FM requirements that the Class B
design concentration cannot be less than that based on heptane, the fuel used in the listing and approvals test
programs.
06-237256-001
4-5
July 2014
4.20
4.50
4.73
5.00
5.85
6.00
7.00
8.00
9.00
10.00
0.9856
0.0445
0.0478
0.0503
0.0534
0.0630
0.0648
0.0764
0.0882
0.1003
0.1127
10
1.0100
0.0434
0.0467
0.0491
0.0521
0.0615
0.0632
0.0745
0.0861
0.0979
0.1100
20
1.0344
0.0424
0.0456
0.0479
0.0509
0.0601
0.0617
0.0728
0.0841
0.0956
0.1074
30
1.0588
0.0414
0.0445
0.0468
0.0497
0.0587
0.0603
0.0711
0.0821
0.0934
0.1049
32
1.0637
0.0412
0.0443
0.0466
0.0495
0.0584
0.0600
0.0708
0.0817
0.0930
0.1045
40
1.0832
0.0405
0.0435
0.0458
0.0486
0.0574
0.0589
0.0695
0.0803
0.0913
0.1026
50
1.1077
0.0396
0.0425
0.0448
0.0475
0.0561
0.0576
0.0680
0.0785
0.0893
0.1003
60
1.1321
0.0387
0.0416
0.0438
0.0465
0.0549
0.0564
0.0665
0.0768
0.0874
0.0981
70
1.1565
0.0379
0.0407
0.0429
0.0455
0.0537
0.0552
0.0651
0.0752
0.0855
0.0961
80
1.1809
0.0371
0.0399
0.0420
0.0446
0.0526
0.0541
0.0637
0.0736
0.0838
0.0941
90
1.2053
0.0364
0.0391
0.0411
0.0437
0.0516
0.0530
0.0624
0.0721
0.0821
0.0922
100
1.2297
0.0357
0.0383
0.0403
0.0428
0.0505
0.0519
0.0612
0.0707
0.0804
0.0904
110
1.2541
0.0350
0.0376
0.0395
0.0420
0.0495
0.0509
0.0600
0.0693
0.0789
0.0886
120
1.2785
0.0343
0.0369
0.0388
0.0412
0.0486
0.0499
0.0589
0.0680
0.0774
0.0869
130
1.3029
0.0336
0.0362
0.0381
0.0404
0.0477
0.0490
0.0578
0.0667
0.0759
0.0853
140
1.3273
0.0330
0.0355
0.0374
0.0397
0.0468
0.0481
0.0567
0.0655
0.0745
0.0837
150
1.3518
0.0324
0.0349
0.0367
0.0389
0.0460
0.0472
0.0557
0.0643
0.0732
0.0822
160
1.3762
0.0319
0.0342
0.0360
0.0382
0.0452
0.0464
0.0547
0.0632
0.0719
0.0807
Temp.
(F)
Notes
(1)
4.20 is the MDC for Class A & C where AHJ requires 2008 edition (or earlier) of NFPA 2001
(2)
4.55 is the MDC for Class A where AHJ requires 2012 edition (or later) of NFPA 2001
(3)
4.73 is the MDC for Class C where AHJ requires 2012 edition or later) of NFPA 2001
(4)
5.85 is the lowest MDC for Class B where AHJ requires 2000 edition or later) of NFPA 2001. Higher values may
apply. See Table 4-2.
Agent quantity required for a hazard can be calculated at any temperature and agent design concentration using the
equations below.
W = (V/s)(C/(100 - C))
where:
W = agent quantity, lb
C = agent design concentration, vol. %
s = specific volume of superheated agent vapor can be approximated by the formula, ft3/lb, calculated using
the equation below.
s = 0.9856 + 0.002441 * t
t = design temperature in the hazard area, F
V = volume of the protected hazard, ft3
July 2014
4-6
06-237256-001
Specific
Vapor
Volume
(m3/kg)
4.20
4.50
4.73
5.00
5.85
6.00
7.00
8.00
9.00
10.00
-20
0.0609
0.7197
0.7735
0.8141
0.8640
1.0200
1.0478
1.2356
1.4274
1.6235
1.8239
-15
0.0623
0.7038
0.7565
0.7962
0.8450
0.9975
1.0247
1.2084
1.3960
1.5878
1.7838
-10
0.0637
0.6887
0.7402
0.7790
0.8268
0.9761
1.0027
1.1824
1.3660
1.5536
1.7454
-5
0.0650
0.6742
0.7246
0.7626
0.8093
0.9555
0.9816
1.1575
1.3372
1.5209
1.7086
0.0664
0.6603
0.7096
0.7469
0.7926
0.9358
0.9613
1.1336
1.3096
1.4895
1.6734
0.0678
0.6469
0.6953
0.7318
0.7766
0.9168
0.9419
1.1106
1.2831
1.4594
1.6395
10
0.0691
0.6341
0.6815
0.7173
0.7612
0.8987
0.9232
1.0886
1.2577
1.4304
1.6070
15
0.0705
0.6218
0.6683
0.7033
0.7464
0.8812
0.9052
1.0675
1.2332
1.4026
1.5758
20
0.0719
0.6099
0.6555
0.6899
0.7322
0.8644
0.8880
1.0471
1.2097
1.3759
1.5457
25
0.0733
0.5985
0.6433
0.6770
0.7185
0.8482
0.8714
1.0275
1.1871
1.3501
1.5168
30
0.0746
0.5875
0.6314
0.6646
0.7053
0.8327
0.8554
1.0087
1.1653
1.3253
1.4890
35
0.0760
0.5769
0.6201
0.6526
0.6926
0.8176
0.8399
0.9905
1.1443
1.3014
1.4621
40
0.0774
0.5667
0.6091
0.6410
0.6803
0.8031
0.8251
0.9729
1.1240
1.2784
1.4362
45
0.0787
0.5568
0.5985
0.6299
0.6685
0.7892
0.8107
0.9560
1.1044
1.2561
1.4112
50
0.0801
0.5473
0.5882
0.6191
0.6570
0.7757
0.7968
0.9396
1.0855
1.2346
1.3871
55
0.0815
0.5381
0.5783
0.6087
0.6460
0.7626
0.7834
0.9238
1.0673
1.2139
1.3637
60
0.0828
0.5292
0.5688
0.5986
0.6353
0.7500
0.7705
0.9085
1.0496
1.1938
1.3412
65
0.0842
0.5206
0.5595
0.5889
0.6250
0.7378
0.7579
0.8938
1.0325
1.1744
1.3194
70
0.0856
0.5122
0.5506
0.5794
0.6149
0.7260
0.7458
0.8794
1.0160
1.1556
1.2982
Temp.
(C)
Notes
(1)
4.20 is the MDC for Class A & C where AHJ requires 2008 edition (or earlier) of NFPA 2001
(2)
4.55 is the MDC for Class A where AHJ requires 2012 edition (or later) of NFPA 2001
(3)
4.73 is the MDC for Class C where AHJ requires 2012 edition or later) of NFPA 2001
(4)
5.85 is the lowest MDC for Class B where AHJ requires 2000 edition or later) of NFPA 2001. Higher values may
apply. See Table 4-2.
Agent quantity required for a hazard can be calculated at any temperature and agent design concentration using the
equations below.
W = (V/s)(C/(100 - C))
where:
W = agent quantity, kg
C = agent design concentration, vol. %
s = specific volume of superheated agent vapor can be approximated by the formula, m3/kg, calculated
using the equation below.
s = 0.0664+ 0.0002741* t
t = design temperature in the hazard area, C
V = volume of the protected hazard, m3
06-237256-001
4-7
July 2014
4-2.2.8
4-2.2.8.1
July 2014
Enclosure Pressure
Atmospheric Correction
Factor
ft.
psia
kPa
-3000
-920
16.25
112.1
1.11
-2000
-610
15.71
108.3
1.07
-1000
-300
15.23
105
1.04
14.70
101.4
1.00
1000
300
14.18
97.8
0.96
2000
610
13.64
94.1
0.93
3000
920
13.12
90.5
0.89
4000
1,210
12.58
86.8
0.86
5000
1,520
12.04
83
0.82
6000
1,830
11.53
79.5
0.78
7000
2,130
11.03
76.1
0.75
8000
2,440
10.64
73.4
0.72
9000
2,740
10.22
70.5
0.69
10000
3,050
9.77
67.4
0.66
4-8
06-237256-001
4-2.2.9
Manifolds
When multiple cylinders are needed, they may be connected to the same set of distribution
piping through a manifold. This is necessary in two circumstances:
The quantity of agent required is greater than the maximum fill of a single cylinder.
All cylinders on the same manifold must be the same size and contain the same quantity
of agent.
Each cylinder must have an El-check or swing-check valve to prevent back flow of agent
through the discharge hose, in the event that the system is discharged while a cylinder is
removed for maintenance.
Each agent cylinder must have the correct nitrogen driver connected directly to that agent
cylinder. Nitrogen drivers are not connected to the manifold, only the agent cylinders.
Standard check valves MUST be installed and modeled in the calculation software whenever
any of the following conditions exist:
4-2.3
Design Criteria
The complexity of agent flow formulas does not allow for any simple method of manual agent
calculation. For this reason, the flow calculations and design criteria described in this manual
have been programmed into a computer software program.
CAUTION
The latest version of the Flow Calculation Software Users Guide, P/N: 06237256-004, is the only calculation method to be used with Kidde ECS ADS
equipment. No other calculation method is acceptable.
The system designer must become familiar with the latest version of the Flow Calculation
Software Users Guide, P/N: 06-237256-004, to determine the proper procedures for applying
the input parameters to the computer program. There are a number of limitations to these
input parameters that must be observed if accurate results are to be obtained. Most of these
limitations are in the program. However, there are certain restrictions that must be addressed
by the system designer before applying the input data. The following sections describe the
essential design parameters and design limitations which must be considered.
4-2.3.1
Driver Quantity
For the 600 lb. and 900 lb. agent cylinders, either one or two nitrogen driver cylinders are
required. To determine the quantity of drivers needed, run the flow calculation software and
select the single driver option first. Test the calculation, and if warnings or errors occur that
cannot be corrected through other options, try the two nitrogen driver option.
The 200 lb. and 350 lb. agent cylinders may only use a single nitrogen driver.
06-237256-001
4-9
July 2014
BULL TEE
OUT
OUT
OUT - 50%
OUT - 50%
BULL TEE
MINIMUM
UNBALANCE
IN
OUT - 15%
BULL TEE
MAXIMUM
UNBALANCE
IN - 100%
IN - 100%
SIDE TEE FLOW
SPLIT LIMITS
Horizontal Feed
SIDE TEE
IN
OUT - 85%
OUT
IN - 100%
OUT - 65%
OUT - 90%
SIDE TEE
MAXIMUM
UNBALANCE
SIDE TEE
MINIMUM
UNBALANCE
OUT
IN - 100%
OUT - 10%
OUT - 35%
HAZARD A
HAZARD A
HAZARD B
HAZARD B
6 NOM PIPE
DIAM. MINIMUM
6 NOM PIPE
DIAM. MINIMUM
Horizontal Feed
HAZARD A
HAZARD A
HAZARD B
6 NOM PIPE
DIAM. MINIMUM
HAZARD B
6 NOM PIPE
DIAM. MINIMUM
4-2.3.2
July 2014
4-10
06-237256-001
4-2.3.3
Pipe Diameters
ft.
inches
mm
1/2
0.25
76
3/4
0.375
4.5
110
0.5
150
0.625
7.5
190
0.75
230
12
300
1.25
15
380
1.5
18
460
24
610
Duration of Discharge
In accordance with Section 5.7.1.2.1 of NFPA 2001, 2012 Edition, the liquid agent discharge
time shall be ten seconds or less as determined by the flow calculation software. Discharge
times as short as six seconds should be considered when circumstances permit.
4-2.3.4
The ratio between the nozzle orifice area for a 360 nozzle at the given node and the pipe
cross sectional area for the pipe segment preceding that nozzle is 0.8, or 80%.
The ratio between the nozzle orifice area for a 180 nozzle at the given node and the pipe
cross sectional area for the pipe segment preceding that nozzle is 0.8, or 80%.
The ratio between the nozzle orifice area for a 360 nozzle at the given node and the pipe
cross sectional area for the pipe segment preceding that nozzle is 0.20, or 20% for , 1,
1, 1, 2 and 0.15, or 15% for .
The ratio between the nozzle orifice area for a 180 nozzle at the given node and the pipe
cross sectional area for the pipe segment preceding that nozzle is 0.20, or 20% for , 1,
1, 1, 2 and 0.15, or 15% for .
The flow calculation software selects pipe diameters in compliance with the above area ratio
requirements.
06-237256-001
4-11
July 2014
4-2.3.5
Nozzle Placement
There are certain coverage and height limitations which must be observed with each nozzle
configuration to ensure proper agent distribution.
42.5'
(12.95 m)
42.5'
(12.95 m)
42.5'
(12.95 m)
d = 47.5'
(14.48 m)
d = 30.0'
(9.14 m)
180 Nozzle
42.5'
(12.95 m)
360 Nozzle
Nozzle Clearance-For enclosures greater than 1 ft. and equal to or less than 18.5 ft., nozzles must be a maximum of 15 inches from the ceiling (measured from the ceiling to the
outlet of the nozzle) for 360 nozzle, 12 inches for the 180 nozzle.
For subfloor spaces of 1 ft in height, nozzles must be installed a maximum of 3 inches (76.2
mm) below the top of the enclosure, regardless of orientation.
Maximum Height-The maximum protected height for a single row of nozzles is 18.5 ft.
(5.64 m).
Nozzles may be tiered to accommodate enclosures with ceiling heights greater than 18.5
ft. (5.64 m).
Minimum Ceiling Height-The minimum ceiling height for UL Listed/FM Approved systems
is 12 in. (305 mm).
180 Nozzles- For enclosures greater than 1 ft. and equal to or less than 18.5 ft., 180
nozzles must be located a maximum of 10 inches (254 mm) from a wall, with the orifices
directed away from the wall. The nozzle shall be located as close to the center of the wall
as possible.
For 1 ft. enclosures, 180 nozzles must be located a maximum of 15 inches (381 mm) from
a wall, with the center of the outlet slot directed away from the wall. The nozzle shall be
located as close to the center of the wall as possible.
180 nozzles have a maximum coverage area defined as a square that is 42.5 ft. x 42.5 ft.
(12.95 m x 17 m).
In accordance with UL Listing, 180 nozzles have a maximum coverage area defined as any
rectangle that can be inscribed in a semicircle with a radius of 47.5 ft. (14.48 m) from the
nozzle with a maximum area coverage of 1806 sq. ft. (167.78 sq. m).
180 nozzles may be used in a back-to-back configuration. The nozzles should be place 1
to 2 feet (0.3 m to 0.6 m) apart.
July 2014
360 Nozzles-360 nozzles must be located as close to the center of the coverage area
as possible. 360 nozzles have a maximum coverage area defined as any rectangle that
can be inscribed in a circle of radius 30 ft. (9.14 m) (diagonal of a rectangle 21.25 ft. x
21.25 ft.). See Figure 4-3 for further information.
4-12
06-237256-001
Multiple Nozzles-Nozzles whose discharge patterns will intersect must be placed at least
6 ft. (1.8 m) apart to assure adequate agent distribution.
Walls and Obstructions-Agent discharged from the nozzle requires a certain length from
the nozzle to vaporize into a gas. If the agent comes into contact with a surface before the
agent is fully atomized, frosting can occur. As a result, the concentration throughout the
enclosure will be less than required to appropriately protect the space. Therefore, nozzles
must be located with at least 4 ft. (1.2 m) of clearance from walls and/or significant obstructions (ex. high-rise racking and columns). If this requirement cannot be met, additional agent may be discharged to compensate for this agent "loss". Please consult Kidde Fire
Systems for assistance.
For subfloor areas, consideration should be given to reducing nozzle spacing when obstructions that would impede the uniform distribution of the agent throughout the area are present. Nozzle coverage area for 12 inch high subfloors must be reduced from 42.5 ft. x 42.5
ft. to 21.25 ft. x 21.25 ft. in such obstructed conditions.
4-2.3.5.1
4-2.3.5.2
Subfloor Reduced Coverage Area-Nozzle coverage area must be reduced to 21.25 ft. x
21.25 ft. for enclosure heights 6 to less than 12 inches (6.48 m x 6.48 m for heights 0.15
to less than 0.3 m). Any system designed for a space less than 12 inches (305 mm) in
height is not a UL Listed or an FM Approved design.
Minimum average nozzle pressure-The nozzle pressure must be a minimum of 118 psig
(8.1 bar gauge) for the nozzle to effectively disperse the agent and mix the agent into the
air of the enclosure being protected.
Maximum arrival time imbalance-The difference between liquid arrival times at two of the
nozzles not to exceed the allowed 1.3 seconds.
Maximum run-out time imbalance-The difference between nozzle liquid run-out times at
two of the nozzles not to exceed the allowed 2.2 second maximum.
If nozzles are only located above the container outlet, then the maximum elevation difference between the container outlet and the furthest horizontal pipe run or discharge nozzle
(whichever is furthest) shall not exceed 40 ft. (12.19 m).
If nozzles are only located below the container outlet, then the maximum elevation difference between the container outlet and the furthest horizontal pipe run or discharge nozzle
(whichever is furthest) shall not exceed 40 ft. (12.19 m).
If nozzles are located both above and below the container outlet, then the maximum elevation difference between the furthest horizontal pipe runs or discharge nozzles (whichever
is furthest) shall not exceed 40 ft. (12.19 m).
Note: If you have a system design that violates these limits, the factory must be consulted to
determine what course of action should be taken (see Figure 4-3 for further clarification).
System With A
System With A
Single Row of Nozzles Multiple Row of Nozzles
40 Max
40 Max
40 Max
4-13
July 2014
4-2.3.6
Pipe Sizing
The following table may be used as an estimating guide for sizing distribution piping.
Table 4-7. Pipe Size vs. Flow Rate
Schedule 40 Pipe
Pipe Size
Nominal
Schedule 80 Pipe
lb./sec.
kg/sec.
lb./sec.
kg/sec.
lb./sec.
kg/sec.
lb./sec.
kg/sec.
0.68
0.31
0.41
0.19
0.30
0.14
0.18
0.08
1.55
0.70
0.93
0.42
1.06
0.48
0.64
0.29
2.58
1.17
1.55
0.70
1.95
0.88
1.17
0.53
4.53
2.05
2.72
1.23
3.68
1.67
2.21
1.00
7.29
3.31
4.37
1.98
6.08
2.76
3.65
1.65
12.67
5.75
7.60
3.45
10.83
4.91
6.50
2.95
17.46
7.92
10.48
4.75
15.06
6.83
9.04
4.10
29.82
13.53
17.89
8.12
25.96
11.78
15.58
7.07
44.06
19.99
26.44
11.99
38.51
17.47
23.11
10.48
71.34
32.36
42.80
19.42
62.96
28.56
37.78
17.13
98.32
44.60
58.99
26.76
87.46
39.67
52.48
23.80
129.28
58.64
77.57
35.18
115.87
52.56
69.52
31.53
205.71
93.31
123.43
55.99
187.31
84.96
112.39
50.98
286.54
129.97
171.92
77.98
262.77
119.19
157.66
71.51
Note: The pipe friction factor embodied in the energy conservation equation used to calculate pressure drop
for two-phase flow in fire protection systems is based on the premise that highly turbulent flow is
present in the pipeline. Also, a high degree of turbulence must be maintained in pipe sections that
approach dividing points. The pipe size that can be used for a given flow rate is thus based upon the
minimum flow rate required to maintain complete turbulence.
This limitation is tabulated in the table and is automatically taken into consideration when the computer selects pipe sizes for the system. Flow rates as low as 60% of the tabulated minimum rates may
be used in branch lines that lead directly to nozzles with no intervening flow division.
This table is intended for use as a guide only. The latest version of the flow calculation software
must be used for the final design (for more information see latest version of the Flow
Calculation Software Users Guide, P/N: 06-237256-004).
July 2014
4-14
06-237256-001
4-2.4
Other Conditions
4-2.4.1
4-2.4.2
4-2.4.2.1
4-2.4.2.2
4-2.4.3
06-237256-001
4-15
July 2014
4-2.5
4-2.5.1
Actuation Hose
Tee
Wall Mounting
Nitrogen Driver
With Master Control
Head
Elbow
Tee (Typ.)
Agent Cylinder
Actuation Assembly
Kit (Typ.)
Master
Cylinder Set
Figure 4-4. Pressure Actuation using Pressure from 1 Master Nitrogen Driver Cylinder to Actuate a
Maximum of Fourteen Slaves (Fifteen Sets Total), Close-coupled
July 2014
4-16
06-237256-001
4-2.5.2
Tee
Nitrogen Driver
With Master Control
Head
Tee
Elbow
Actuation Assembly
Kit (Typ.)
Agent Cylinder
Master
Cylinder Set
Figure 4-5. Pressure Actuation Using Pressure from 1 Master Nitrogen Driver Cylinder to Actuate a
Maximum of Fourteen Slaves (Fifteen Sets Total), Not Close-coupled
06-237256-001
4-17
July 2014
4-2.5.3
Maximum length of tubing between cylinder #1 and the last cylinder is 400 feet (122 m).
The maximum length of tubing between the nitrogen pilot cylinder and nitrogen driver cylinder #1 is up to 100 ft. (31 m).
If required, the nitrogen pilot cylinder can be located at a distance greater than 100 feet
(30.5 m) from Kidde ECS ADS Series cylinder #1. In this instance, tubing length can be
taken from the line between the slave cylinders and added to the line between the nitrogen
cylinder and slave cylinder #1, provided that the maximum total length of tubing does not
exceed 150 feet (45.7 m).
The tubing actuation line must be designed for a minimum working pressure of 1800 PSIG
(124 bar gauge).
Elbow
Flare
Nitrogen
Transfer Hose
Master Control
Head
Agent Cylinder
Tee
Actuation Assembly
Kit (Typ.)
Nitrogen Driver
With Pneumatic Control
Head (P/N 82-878737-000)
Figure 4-6. Pressure Actuation Using Pressure from 1 Master Nitrogen Pilot Cylinder to Actuate a Maximum
of Fifteen Sets of ADS Cylinders, Not Close-coupled
July 2014
4-18
06-237256-001
4-2.5.4
Maximum length between nitrogen pilot cylinder and the first Kidde ECS ADS Series cylinder is 100 feet (30.5 m).
All Kidde ECS ADS Series cylinders must be located adjacent to one another.
Nitrogen Transfer Hose
Actuation Hose
Tee (Typ.)
Elbow
Flare
Agent Cylinder
Actuation Assembly
Kit (Typ.)
Nitrogen Driver
With Pneumatic
Control Head
(P/N WK-878737-000)
Master Control
Head
Master Nitrogen
Pilot Driver
with master
Control Head
250 ft. (76.2 m) Max. Length
of 1/4 Sch. 40 Pipe
500 ft. (152.4 m) Max. Length
5/16 Stainless Steel Tubing
Figure 4-7. Pressure Actuation Using Pressure from 1 Master Nitrogen Pilot Cylinder to Actuate a Maximum
of Fifteen Sets of Kidde ECS ADS Series Cylinders, Close-coupled.
06-237256-001
4-19
July 2014
4-2.5.5
Manifold Arrangement Kits for Use with Single Driver ADS Series Systems
(P/N 06-129944-X0X)
Manifold actuation arrangement kits are convenient and easy to install. Kits are available in
two, three, four and five system manifolds. See Figure 4-4 and Table 4-8 for a listing of
hardware included in the kit.
"X" 0.187
06-118193-00X
06-118285-001
06-118284-001
82-878737-000
878737
KIT
P/N 06-129882-001
Figure 4-8. Manifold Arrangement Kits for use with Single Driver ADS Series Systems
Table 4-8. Manifold Arrangement Kit Contents for Single Driver ADS Series System
Number of Pieces Included
Kit P/N
Actuation Assembly
P/N 06-129882-001
22 Flex Hose
P/N 06-118193-003
36 Flex Hose
P/N 06-118193-002
Pneumatic Actuator
P/N 82-878737-000
2 Cylinder Set
System Manifold
06-129944-002
3 Cylinder Set
System Manifold
06-129944-003
4 Cylinder Set
System Manifold
06-129944-004
5 Cylinder Set
System Manifold
06-129944-005
06-129944-101
Number of
Cylinders
July 2014
4-20
06-237256-001
4-2.6
Pressure Actuation Limitations for Dual Driver Kidde ECS ADS Series
Cylinders
Four modes of pressure actuation of the Kidde ECS ADS Series cylinders are available.
When agent cylinders are all connected to a common manifold, they shall be at the same size,
same fill density, and same orifice fitting.
4-2.6.1
1/4" Sch 40 or
5/16 O.D. X 0.035" wall
Stainless steel tubing
3" Valve
Actuation Assembly
Kit (Typ.), P/N 06-129985-001
Control Head
Figure 4-9. Close-coupled Manifold using pressure from a Master Nitrogen Driver for use with Large Single
Hazard Arrangements
4-2.6.2
Control Head
3" Valve
Actuation Assembly Kit
(Typ.)
Figure 4-10. Not Close-coupled Manifold Using Pressure from a Master Nitrogen Driver for use with Large
Single Hazard Arrangements
06-237256-001
4-21
July 2014
4-2.6.3
Maximum length between nitrogen pilot cylinder and the first Kidde ECS ADS Series cylinder is 100 feet (30.5 m).
All Kidde ECS ADS Series cylinders must be located adjacent to one another.
Maximum 500 ft. of
5/16 O.D. X 0.035" wall
Stainless steel tubing
Control
Head
Nitrogen Pilot
with Control Head
3" Valve
Figure 4-11. Close-coupled Manifold Using Pilot Nitrogen Cylinder Pressure for use with Large Single
Hazard Arrangements
July 2014
4-22
06-237256-001
4-2.6.4
Maximum length of tubing between cylinder #1 and the last cylinder is 400 feet (122 m).
The nominal min./max. length of tubing between the nitrogen pilot cylinder and nitrogen
driver cylinder #1 is up to 100 feet (31 m).
If required, the nitrogen pilot cylinder can be located at a distance greater than 100 feet
(30.5 m) from Kidde ECS ADS Series cylinder #1. In this instance, tubing length can be
taken from the line between the slave cylinders and added to the line between the nitrogen
cylinder and slave cylinder #1, provided that the maximum total length of tubing does not
exceed 150 feet (45.7 m).
The tubing actuation line must be designed for a minimum working pressure of 1800 PSIG
(124 bar gauge)
Maximum 500 ft. of
5/16 O.D. X 0.035" wall
Stainless steel tubing
1/4" Sch 40 or
5/16 O.D. X 0.035" wall
Stainless steel tubing
Control
Head
Nitrogen Pilot
with Control Head
3" Valve
Plain Nut Discharge Head (Typ.), P/N WK-872450-000
Actuation Assembly Kit (Typ.)
Figure 4-12. Not Close-coupled Manifold Using Pressure from a Pilot Nitrogen Driver for use with Large
Single Hazard Arrangements
06-237256-001
4-23
July 2014
4-2.6.5
Manifold Arrangement Kits for Use with Dual Driver ADS Series Systems (P/N
06-129986-X0X)
Manifold Arrangement Kits for use with the Dual Driver ADS Series Systems are available in
two, three and four system manifolds. See Figure 4-13 and Table 4-9 for a listing of hardware
included in the kit.
"X" 0.187
06-118193-00X
06-118285-001
06-118284-001
82-878737-000
KIT
P/N 06-129882-001
Figure 4-13. Manifold Arrangement Kit for use with Dual Driver ADS Series Systems
Table 4-9. Manifold Arrangement Kit Contents for Dual Driver ADS Series System
Number of Pieces Included
Number of
Cylinders
Kit Part
Number
16 Flex Hose
P/N 06-118193-001
36 Flex Hose
P/N 06-118193-002
Pneumatic Actuator
P/N 82-878737-000
Actuation Assembly
P/N 06-129985-001
2 Cylinder Manifold
06-129986-002
3 Cylinder Manifold
06-129986-003
4 Cylinder Manifold
06-129986-004
06-129986-101
July 2014
4-24
06-237256-001
4-2.7
Maximum Tubing
5/16 x 0.035 Weight
Maximum
1/4 Schedule 40 Pipe
200 ft.
100 ft.
200 ft
100 ft
200 ft.
100 ft
1 1/2
200 ft.
100 ft
1 1/4
200 ft.
100 ft
200 ft.
100 ft
3/4
200 ft.
100 ft
1/2
200 ft.
100 ft
Figure 4-14 illustrates Arrangement 1 where three hazards are protected using two 3-way
directional valves. A nitrogen pilot actuation is used for each 3-way ball valve. In this case,
pneumatic solenoids for the 3-way directional valves are not needed.
Figure 4-15 illustrates Arrangement 2 where three hazards are protected using two 3-way
directional valves. A single nitrogen pilot cylinder is used to provide the actuating force for
the 3-way directional valves. Each 3-way directional valve is actuated by a 24 Vdc Solenoid.
06-237256-001
4-25
July 2014
The pneumatic actuator and pneumatic solenoid are rated for a pressure of 100
to 150 PSI (6.89 to 10.34 bar gauge). A pressure regulator must be installed in
line to reduce the nitrogen pressure that is being released from the pilot
cylinder. Pressure regulator, P/N 06-118334-001 or 38-509803-001, is factory
set to 116 PSI (8 bar gauge).
WARNING
PIPING TO
HAZARD A
PIPING TO
HAZARD B
PIPING TO
HAZARD C
SOL Elec. Pneumatic Solenoid
(P/N 06-118329-001)
3-Way Ball
Valve
Panel
Discharge Manifold
Swing Check
or Check Vavle
Channels Needed =
# of Directional Valves
3-Way Ball
VALVE 1
S/O
Pressure Regulator
(P/N 06-118334-001)
Factory Set to 116 PSI (8 bar)
3-Way Ball
VALVE 2
Electric Control
Head
Flex Hose or
Hard Pipe
Nitrogen Pilot
Electric
Control Head
Agent
Tank
#3
N2
Agent
Tank
N2
#2
Agent
Tank
N2
#1
Nitrogen Pilot
All nitrogen drivers must be of the same size and pressure (1800 PSIG).
SIDE VIEW
TOP VIEW
Note: The arrangements shown above use the larger cylinders 600 and 900 lb.)
for the purpose of clarity. This concept can also be achieved using the 200 and 350 lb. cylinders.
Figure 4-14. Arrangement 1: 3-Way Ball Valves with Nitrogen Pilot Cylindes Dedicated for Each Directional
Valve Protecting Three Hazards
Note: No pneumatic solenoid required for each 3-way ball valve.
July 2014
4-26
06-237256-001
PIPING TO
HAZARD A
PIPING TO
HAZARD B
PIPING TO
HAZARD C
Discharge Manifold
Channels Needed = # of
Directional Valves + 1
Sol.
3-Way Ball
VALVE 1
Sol.
Swing Check
or Check Valve
S/O
3-Way Ball
VALVE 2
Electric
Control Head
Flex Hose or
Hard Pipe
Nitrogen Pilot
Agent
Tank
#3
N2
Agent
Tank
N2
#2
Agent
Tank
N2
#1
SIDE VIEW
TOP VIEW
Note: The arrangements shown above use the larger cylinders (600 and 900 lb.)
for the purpose of clarity. This concept can also be achieved using the 200 and 350 lb. cylinders.
Figure 4-15. Arrangement 2: 3-Way Ball Valves with One Nitrogen Pilot Controlled by a 24 Vdc Solenoids
Protecting Three Hazards
Note: Each 3-way ball valve will have individual electric pneumatic solenoids.
06-237256-001
4-27
July 2014
4-2.8
1/4 check valves (P/N WK-264985-000) shall be installed at the intersection of each pilot
line to the main actuator line (see Table 4-16).
The total length of actuator line, from each nitrogen pilot cylinder to the nitrogen driver
cylinders shall not exceed the limitation established.
N2 PILOT
CYLINDER
CHECK VALVE
P/N WK-264985-000
N2 PILOT
CYLINDER
NITROGEN
DRIVER
4-2.8.1
Control Head
Type
Part
Number
Cable Operated
Pulley
Max. Cable
Length (ft.)
P/N 81-803808-000
P/N WK-844648-000
81-979469-000
15
30
100
Electric/Cable
81-895630-000
30
100
Electric/Cable, XP
WK-897494-000
30
100
4-2.8.2
4-2.9
July 2014
4-28
06-237256-001
4-2.10
4-3
EQUIPMENT INSTALLATION
4-3.1
General
All Kidde ECS ADS Series equipment must be installed to facilitate proper inspection, testing,
manual operation, recharging and any other required maintenance as may be necessary.
Equipment must not be subject to severe weather conditions or mechanical, chemical, or other
damage that could render the equipment inoperative. Equipment must be installed in
accordance with NFPA Standard 2001.
Pressurized (charged) cylinders are capable of violent discharge and, as such,
are extremely hazardous. The agent cylinder/valve assemblies must be
handled, installed, and serviced in accordance with the instructions contained
in this Section and Compressed Gas Association (CGA) pamphlets C-1, C-6 and
P-1.
WARNING
Failure to follow these instructions can result in death, severe injury, and
property destruction damage in the event of inadvertent and unexpected
cylinder discharge.
CGA pamphlets may be
http://www.cganet.com.
obtained
4-3.2
4-3.2.1
Threads
from:
Compressed
Gas
Association:
Threads on all pipe and fittings must be tapered threads conforming to ANSI Specification
B1.20.1. Joint compound, tape or thread lubricant must be applied only to the male threads of
the joint, excluding the first two threads.
4-3.2.2
Pipe
Piping must be of noncombustible material having physical and chemical characteristics, such
that its integrity under stress can be predicted with reliability. The latest version of the flow
calculation software has only been verified for the specific types and schedule of pipe and
fittings covered in this manual. There is a risk that the system may not supply the required
quantity of agent in unbalanced systems when other pipe types and fittings are used.
06-237256-001
4-29
July 2014
Ferrous Piping
Black steel (or galvanized pipe [UL only]) must be either ASTM A-53 seamless or electric
resistance welded, Grade A or B, or ASTM A-53 furnace weld Class F or ASTM. Pipes with higher
pressure ratings than those listed are also acceptable for use.
A-106, Grade A, B or C. ASTM B-120 and ordinary cast iron pipe must not be used. The
thickness of the pipe wall must be calculated in accordance with ANSI B-31.1, Power Piping
Code. The internal pressure for this calculation must be no less than 402 PSIG at 130 F (28
bar gauge at 54 C).
CAUTION
4-3.2.2.2
Piping Joints
The type of piping joint shall be suitable for the design conditions and shall be selected with
consideration of joint tightness and mechanical strength per NFPA 2001 Edition 2012. Fittings
Class 150 and cast iron fittings must not be used. Fittings used must be minimum 300 lb. class
conforming to ASTM A-197 and have a minimum working pressure of 402 PSIG (28 bar gauge).
Flanged fittings must be 300 lb. class, American Standard, forged carbon steel. Do not exceed
the pressure/temperature ratings of the fitting manufacturer. Teflon tape must be applied on
male threads for threaded fittings. All grooved couplings/fittings must be listed/approved for
internal pressures no less than 402 PSIG (28 bar gauge).
Concentric bell reducers are the only means for reducing pipe size. Reductions can be made
after a tee or after a union. Where reducers are used at tees, the reducers must be downstream
of each tee. Reductions made after a union are possible only if the next change in direction
(tee split) is located a minimum of six nominal pipe diameters downstream of the concentric
bell reducer. Gaskets for flanged fittings shall be neoprene impregnated or compliant with
NFPA 2001 Edition 2012.
4-3.2.2.3
Fittings
Class 150 and cast iron fittings must not be used. Fittings used must be minimum 300 lb. class
conforming to ASTM A-197 and have a minimum working pressure of 402 PSIG (28 bar gauge).
Flanged fittings must be 300 lb. class, American Standard, forged carbon steel.
Pressure/temperature ratings of the fitting manufacturer must not be exceeded. Teflon tape
must be applied on male threads for threaded fittings. All grooved couplings/fittings must be
listed/approved for internal pressures no less than 402 PSIG (28 bar gauge). Fittings with
higher pneumatic ratings, such as forged steel fittings, are also acceptable for use.
Concentric bell reducers are the only means for reducing pipe size. Reductions can be made
after a tee or after a union. Where reducers are used at tees, the reducers must be downstream
of each tee. Reductions made after a union are possible only if the next change in direction
(tee split) is located a minimum of six nominal pipe diameters downstream of the concentric
bell reducer. Gaskets for flanged fittings shall be flat gray asbestos, neoprene impregnated.
CAUTION
July 2014
The calculation software has only been verified for use with the piping, inside
pipe diameter and fittings specified in this manual. When unspecified piping and
fittings are used, there is a risk that the system will not supply the required
quantity of the agent.
4-30
06-237256-001
4-3.3
4-3.4
WARNING
4-3.5
06-237256-001
4-31
July 2014
4-3.6
Single pilot cylinder actuation requires one pilot cylinder, actuation hoses (number of
hoses equals two times the number of directional valves), electric control head, the directional valves with solenoid pneumatic actuators and a pressure regulator. See Figure
4-16 for more detail.
Multiple pilot actuation requires multiple pilot cylinders (number of pilot cylinders
equals one times the number of directional valves), actuation hoses (number of hoses
equals one times the number of directional valves), electric control heads (number of
control heads equals one times the number of directional valves), directional valves
with pneumatic actuators and a pressure regulator. See Figure 4-17 for more detail. No
pneumatic solenoids are required for this option.
Note: The pressure regulator must be located within 12 in. of the solenoid and pneumatic actuator.
2. Ensure that all directional valves are in the straight through position before installation
(the T-port in the valve should be open on both ends with the side port closed). See
Figure 4-17.
PIPING TO
HAZARD A
PIPING TO
HAZARD B
3-Way
VALVE 2
90 counterclockwise
turn to Hazard B.
3-Way
VALVE 2
4-32
06-237256-001
Connect the pilot cylinder to the second pressurization port of the solenoid actuator using the actuation line.
Connect each of the solenoids and the electric control head to the control panel so that
the electric control head fires and the correct directional valve operates for the desired
hazard.
Test each hazard with the control panel by listening for the solenoid click at each directional valve.
Attach an electric control head to the pilot cylinder (being sure it is set before installation).
4. Set the control panel to provide a delay between the firing of the pilot cylinders for the directional valves and the firing of the Kidde ECS ADS Series. The delay depends on the 3way Directional Valve used. For the UL Listed 3-Way Directional Valves (P/N 90-22003X00X), set the value to 17 seconds (see Table 4-12). This delay provides sufficient time for
the valves to fully open before the system is discharged.
Table 4-12. 3-Way Directional Valve (UL Listed) Data
4-3.6.1
Description
90-220030-001
1/2 NPT
5.0 sec.
90-220030-002
3/4 NPT
5.0 sec.
90-220030-003
1 NPT
5.0 sec.
90-220031-001
1 1/4 NPT
5.0 sec.
90-220031-002
1 1/2 NPT
5.0 sec.
90-220031-003
2 NPT
5.0 sec.
90-220032-001
3 Victaulic
5.0 sec.
90-220032-002
4 Victaulic
5.0 sec.
06-237256-001
4-33
July 2014
WARNING
1.When a call for suppression is received by the panel for a specific suppression
zone, the appropriate selector valve solenoid and nitrogen pilot control head
must activate within 0.5 seconds of each other.
2.Six to ten seconds after the selector valve solenoid and nitrogen pilot control
head actuates, the appropriate nitrogen driver control heads must activate.
After any hazard activates, no other activation is allowed until the system is
serviced. Failure to follow these sequence could result in system malfunction.
PEGAsys or other
Release
FM Approved/UL Listed
fire alarm suppression
Circuit
control panel
S
Selector Valve
Solenoid (see note 1)
S
Release
Circuit
Selector Valve
Solenoid (see note 1)
S
Release
Circuit
Release
Circuit
Release
Circuit
Nitrogen Pilot
Control Head (see note 2)
S
Nitrogen Driver
Control Head (see note 2)
S
Nitrogen Driver
Control Head (see note 2)
Figure 4-19. Typical Single Panel System Release Circuit Wiring (see Notes below)
July 2014
4-34
06-237256-001
programmable FM Approved
(for FM insured installations)
/UL Listed compatible fire alarm
suppression control panel
PEGAsys or other
Release
FM Approved/UL Listed
Circuit
fire alarm suppression
control panel
S
Selector Valve
Solenoid (see note 1)
S
Selector Valve
Solenoid (see note 1)
Release
Circuit
Circuit
S
Nitrogen Pilot
Control Head (see note 2)
Release
Circuit
Release +
Circuit _
Kidde Fire Systems or other
programmable FM Approved
(for FM insured installations)
/UL Listed compatible fire alarm
suppression control panel
S
Release
Control Relay (see note 3)
Panel 1
PEGAsys or other
FM Approved/UL Listed
fire alarm suppression
control panel
Initiating
Circuit
Circuit
Release
Circuit
S
EOLR
S
Nitrogen Driver
Control Head (see Note 2)
S
Release
Circuit
Nitrogen Driver
Control Head (see Note 2)
Panel 2
S
Figure 4-20. Typical Multiple Panel System Release Circuit Wiring (see Notes below)
Notes:
1. Must use Pneumatic Solenoid (P/N 06-118329-001). Ratings: 24 Vdc, 11.0 W; 2.0 Vdc minimum dropout.
2. Must use 24 Volt DC control head. The fire alarm suppression panel release circuit must be
capable of supplying a minimum of 24 Vdc at 2.8 Amps for 30 milliseconds for control head
P/N WK-890181-000 and a minimum of 24 Vdc at 0.5 Amps continuous for control head
P/N 81-100000-001.
3. Release control relays are only required if the nitrogen driver solenoids are released by a
separate panel. Relays employed must be electrically compatible with the release circuit
output characteristics for both pull-in and dropout voltages.
4. A means of manual release of the system shall be provided. Manual release shall be accomplished by a mechanical manual release, or by an electrical manual release, when the control equipment monitors the battery voltage level of the standby battery supply and will
provide a low battery signal. The release shall cause simultaneous operation of automatically operated valves controlling agent release and distribution.
*Refer to the Detection and Control panel Installation, Operation, and Maintenance Manual for
complete details.
WARNING
06-237256-001
The referenced control heads and solenoids are compatible with Kidde panels.
The use of other panels to operate these control heads and solenoids has not
been verified and could result in system malfunction.
4-35
July 2014
4-3.7
4-3.8
WARNING
For 2 inch valves, to avoid possible personal injury, always connect a valve
outlet adapter to the system piping (union connection) before connecting to an
agent cylinder valve.
Install valve outlet adapter (WK-283905-000 on 2 inch valves) in system piping. Tighten
securely and continue with threaded rigid pipe. Install a union for ease of disconnecting the
cylinder. Check valves must be used for connecting multiple cylinders on to manifold.
3 inch valves include a grooved coupling at the discharge port.
WARNING
July 2014
4-36
06-237256-001
4-3.9
WARNING
B
FACE OF
PIPE FITTING
C (HOSE SIZE)
A
Figure 4-21. Installation of the Flexible Hose Directly into System Piping
Table 4-13. Installation of the Flexible Hose Directly into System Piping, English Units
Cylinder Capacity
Dimensions in Inches
A
200 lb.
19
21 3/4
350 lb.
19
21 3/4
600 lb.
33
36
900 lb.
33
36
Note: Dimensions A and B must be maintained in order to obtain a smooth radius in flexible loop.
Table 4-14. Installation of the Flexible Hose Directly into System Piping, Metric Units
Cylinder Capacity
Dimensions in Millimeters
A
200 lb.
483
552
51
350 lb.
483
552
51
600 lb.
838
914
76
900 lb.
838
914
76
Note: Dimensions A and B must be maintained in order to obtain a smooth radius in flexible loop.
06-237256-001
4-37
July 2014
4-3.10
WARNING
Kidde ECS ADS Series Cylinders must be located and mounted where they will
not be accidently damaged or moved. If necessary, install suitable protection to
prevent the cylinder from damage or movement.
The Kidde ECS ADS Series cylinders assemblies should be located in a place that is readily
accessible for the purpose of manual actuation and inspection, service and maintenance. The
cylinders shall be located in an environment protected from the weather and where the
ambient temperature is between 60F (26C) and 80F (27C). External heating or cooling
may be required to maintain this temperature range. The following installation instructions
must be followed in the exact sequence outlined below to prevent accidental discharge, bodily
injury and property damage.
Center to Center
Distance Range (inches)
Center to Center
Distance Range (mm)
200 lb.
16 to 19
403 to 479
350 lb.
18 1/2 to 21 1/2
470 to 546
600 lb.
21 1/2 to 24 1/2
545 to 622
900 lb.
23 to 26
581 to 657
45
15
July 2014
4-38
06-237256-001
4-3.10.2 Installation of a Single Cylinder and Single Driver Kidde ECS ADS Series
System
WARNING
Kidde ECS ADS Series Cylinders must be located and mounted where they will
not be accidently damaged or moved. If necessary, install suitable protection to
prevent the cylinder from damage or movement.
1. Position Kidde ECS ADS Series and nitrogen driver cylinders in designated location, and secure in place with cylinder strap and attaching hardware. Cylinders, straps and brackets
must be properly anchored to structural supports to adequately secure the Kidde ECS ADS
Series cylinders (see Figure 4-25, Figure 4-26, Figure 4-27, and Figure 4-28). Orient cylinder with valve outlet angled toward system piping.
2. Remove the safety cap from the cylinder valve outlet port.
3. Connect a 2-inch flexible discharge hose or valve outlet adapter to the cylinder outlet port.
See Section 4-3.9 for more information.
Note: If a valve outlet adapter is used, a union must be installed in the discharge piping.
WARNING
4. Install supervisory pressure switches (if applicable). Refer to Paragraph 4-3.21 for installation instructions.
5
2
4
1. FITTINGNITROGEN TRANSFER
2. VALVEPNEUMATIC ACTUATOR
3. FITTINGFLARED 1/8" x 1/4
4. HOSEFLEXIBLE 3/16
5. TEE1/8" BRANCH
6. VALVESCHRADER
7. CAPSCHRADER VALVE
06-237256-001
Item No.
Qty.
P/N
Description
06-236124-001
82-878737-000
06-118191-001
06-118193-001
06-118192-001
WK-263303-000
4-39
July 2014
WK-263304-000
WARNING
The control head must be in the SET position (that is, the actuating pin must be
in the fully retracted or SET position) before attaching it to an agent cylinder in
order to prevent accidental discharge and possible personal injury.
16. Install the pneumatic control head to the top of the 2-inch valve (actuation port).
17. Attach the 1-inch transfer hose to the top of the 3/4-inch transfer fitting. Torque to 60-80
ft-lbs to prevent leakage.
July 2014
4-40
06-237256-001
21.75 in.
(552 mm)
8
3
19.00 in
(483 mm)
600
300
BACK VIEW
PSI
900
1200
0
KIDDE-FENWAL
263144
1500
58.75 in.
(1494 mm)
56.72 in.
(1440 mm)
7
55.50 in
(1410 mm)
51.50 in.
(1308 mm)
200 LB.
45.25 in.
(1150 mm)
1
30.00 in.
(762.mm)
FRONT VIEW
16-19 in.
(403-479 mm)
8.50 in. Dia.
(216 mm)
21.75 in.
(552 mm)
8
19.00 in
(483 mm)
600
300
PSI
900
1200
0
KIDDE-FENWAL
263144
1500
BACK VIEW
65.25 in.
(1659 mm)
63.22 in.
(1605 mm)
61.25 in.
(1575 mm)
58.00 in.
(1473 mm)
51.03 in.
(1270 mm)
350 lb.
37.00 in.
(940 mm)
FRONT VIEW
18.5-21.5in.
(470-546 mm)
16.00 in. Dia.
(406 mm)
06-237256-001
4-41
July 2014
3
5
8
6
34.0 in.
(867 mm)
61.0 in.
(1549 mm)
4070
cu. in .
600 lb .
47.4 in.
(1204 mm)
58 in.
(1473 mm)
63.22 in.
(1606 mm)
65.25 in.
(1810 mm)
37.0 in.
(940 mm)
2
18.0 in.
(457 mm)
21.5-24.5 in.
(545-622 mm)
22.0 in.
(559 mm)
10.50 in.
(267 mm)
70 in.
(1778 mm)
4890
cu. in.
900 lb.
58.6 in.
(1488 mm)
34.0 in.
(867 mm)
64 in.
(1626 mm)
69.22 in.
(1758 mm)
71.25 in.
(1810 mm)
44.6 in.
(1133 mm)
22 in.
(559 mm)
23-26 in.
(581-657 mm)
24 in.
(610 mm)
11.25 in.
(286 mm)
July 2014
4-42
06-237256-001
WARNING
Control heads must be in the SET position (that is, the actuating pin must be in
the fully retracted or SET position) before attaching to the Kidde ECS ADS Series
cylinders in order to prevent accidental discharge and possible personal injury.
22. Install the control head to the nitrogen driver cylinder valve actuation port.
CONNECT TO NITROGEN DRIVER
USING P/N 06-118207-00X
FOR NITROGEN MANIFOLD SYSTEMS,
USE HOSE P/N 06-118324-001*
CHECK DIFFUSER
Figure 4-29. Single Driver Based Agent Cylinder and Valve Assembly with Assembled Actuation
Components
06-237256-001
4-43
July 2014
4-3.10.3 Installation of a Single Cylinder and Two Driver Kidde ECS ADS Series System
(600 and 900 lb. Systems Only)
WARNING
Kidde ECS ADS Series Cylinders must be located and mounted where they will
not be accidently damaged or moved. If necessary, install suitable protection to
prevent the cylinder from damage or movement.
1. Position Kidde ECS ADS Series and nitrogen driver cylinders in designated location, and secure in place with cylinder strap and attaching hardware. Cylinders, straps and brackets
must be properly anchored to structural supports to adequately secure the Kidde ECS ADS
Series cylinders (see Figure 4-32 and Figure 4-33). Orient cylinder with valve outlet angled
toward system piping.
2. Remove the safety cap from the cylinder valve outlet port.
3. Connect a 3-inch flexible discharge hose or grooved piping to the cylinder outlet port. See
Section 4-3.9 for more information.
WARNING
4. Install supervisory pressure switches (if applicable). Refer to Paragraph 4-3.21 for installation instructions.
5
2
4
1
July 2014
Item
No.
Qty.
Part Number
Description
06-236260-001
82-878737-000
06-118191-001
06-118193-001
06-118192-001
WK-263303-000
WK-263304-000
06-118330-001
3/4" Nipple
4-44
06-237256-001
WARNING
The control head must be in the SET position (that is, the actuating pin must be in the fully
retracted or SET position) before attaching it to an agent cylinder in order to prevent
accidental discharge and possible personal injury.
18. Install the pneumatic control head to the top of the 3-inch valve (actuation port).
19. Attach the plain-nut discharge head to the bell fitting on the nitrogen transfer hose. Torque
to 60-80 ft-lbs to prevent leakage.
20. Remove the red protective cap from the nitrogen driver valve.
21. Attach the plain-nut discharge head to the valve on the nitrogen cylinder.
Note: Repeat Steps 19 through 21 when a second driver is used.
22. Remove the protection cap from the nitrogen driver cylinder valve actuation port.
WARNING
Control heads must be in the SET position (that is, the actuating pin must be in
the fully retracted or SET position) before attaching to the Kidde ECS ADS
cylinders in order to prevent accidental discharge and possible personal injury.
23. Install the control head to the nitrogen driver cylinder valve actuation port.
TO PLAIN NUT
DISCHARGE HEAD.
CONNECTED TO
NITROGEN DRIVER (TYP.)
Figure 4-31. Dual Driver Based Agent Cylinder and Valve Assembly with Assembled Actuation Components
06-237256-001
4-45
July 2014
10.55 in.
(268 mm)
36.0 in.
(914 mm)
SIDE VIEW
6
34.0 in.
(867 mm)
FRONT VIEW
61.0 in.
(1549 mm)
4070
cu. in .
600 lb .
47.4 in.
(1204 mm)
58 in.
(1473 mm)
63.22 in.
(1606 mm)
65.25 in.
(1810 mm)
37.0 in.
(940 mm)
2
18.0 in.
(457 mm)
21.5-24.5 in.
(545-622 mm)
22.0 in.
(559 mm)
10.55 in.
(268 mm)
Figure 4-32. Dual Driver Installation, Vertical Mounting for 600 lb. Systems
11.25 in.
(286 mm)
36.0 in.
(914 mm)
6
5
34.0 in.
(867 mm)
70 in.
(1778 mm)
4890
cu. in.
900 lb.
58.6 in.
(1488 mm)
64 in.
(1626 mm)
69.22 in.
(1758 mm)
71.25 in.
(1810 mm)
44.6 in.
(1133 mm)
2
22 in.
(559 mm)
23-26 in.
(581-657 mm)
24 in.
(610 mm)
11.25 in.
(286 mm)
Figure 4-33. Dual Driver Installation, Vertical Mounting for 900 lb. Systems
July 2014
4-46
06-237256-001
4-3.11
WARNING
1. Remove the protection cap from the nitrogen driver cylinder actuation port. Ensure the control head is in SET position (that is, the actuating pin is in the fully retracted or SET position).
2. Install the electric control head on the cylinder actuation port. Tighten the swivel nut.
3. Make all electrical connections (see Figure 4-34).
OPTIONAL CONNECTION
FOR MICROSWITCH
(TERMINAL 2)
MINUS, NEUTRAL
OR GROUND CONNECTION
(TERMINAL 1)
TERMINAL STRAP
3
MICROSWITCH
MICROSWITCH
LEVER
SWIVEL
NUT
INDICATOR AND
RESET STEM
CAM
06-237256-001
4-47
July 2014
4-3.12
WARNING
1.00" HEX
(25.4 mm)
1/8"-27 NPT
PRESSURE INLET
PISTON
2.19"
(55.6 mm)
SWIVEL NUT
SET
OPERATED
1.250-18
UNEF-3B
1.50" HEX
(38 mm)
WARNING
July 2014
Ensure that the pilot line is not pressurized and the actuating pins are in the SET
position (that is, the actuating pins are in the fully retracted or SET position).
Failure to follow this procedure will result in accidental discharge and possible
death, personal injury, and property damage when the control head is installed
on the valve.
4-48
06-237256-001
4-3.13
1/16 CABLE
1/2" E.M.T.
DIRECTION
OF PULL
FLEXIBLE CONDUIT
3/4 NPT BY FLEXIBLE
CONDUIT CONNECTOR
PLUS OR HOT
CONNECTION
MINUS, NEUTRAL
OR GROUND
CONNECTION
THREAD CABLE
THRU HOLE IN
OPERATING LEVER
TERMINAL STRIP
POSITION CABLE
BLOCK APPROXIMATELY
AS SHOWN LEAVING
1/4 - 1/2 GAP
OPTIONAL CONNECTION
FOR MICROSWITCH
MICROSWITCH
SWIVEL NUT
INDICATOR AND
RESET STEM
MICROSWITCH
LEVER
CAM
CAUTION
06-237256-001
4-49
July 2014
4-3.14
CAUTION
To ensure the manual lever does not snag or trap the cable, make sure the local
manual release lever is in the SET position with the locking pin and seal wire
installed before assembling the control head cover to the body.
8. Assemble control head to nitrogen valve actuation port. Tighten swivel nut securely.
CAUTION
CAUTION
4-3.15
The cable operated control head (P/N 81-979469-000) must not be used with
the stackable pressure operated control head (P/N 82-878750-000). Installing
the cable operated control head on the actuation port of the stackable pressure
operated control head will cause the device to malfunction.
July 2014
4-50
06-237256-001
4-3.16
WARNING
4-3.17
Control heads must be in the SET position (that is, the actuating pin must be in
the fully retracted or SET position) before attaching to the Kidde ECS ADS
cylinders in order to prevent accidental discharge and possible personal injury.
WARNING
4-3.18
06-237256-001
4-51
July 2014
4-3.19
4-3.20
July 2014
4-52
06-237256-001
4-3.21
WARNING
CAUTION
When attaching or removing the supervisory pressure switch from the cylinder
valve, attach a wrench to the fitting and hold securely while tightening or
loosening the pressure switch.
VALVE
WRENCH FLATS
SUPERVISORY PRESSURE
SWITCH FITTING
PRESSURE SWITCH
ELECTRICAL CABLE
FOR SWITCH CONNECTION
Figure 4-37.
Note: The control panel must be UL Listed and/or FM Approved for releasing device service
and compatible with Kidde ECS System equipment.
VIOLET: COM.
FACTORY SEALED
LEADWIRES 36 in. LONG 1 in.
4.125 in.
(10.48 cm)
NAMEPLATE LABEL
O-RING
0.250 in. SAE 45 FLARE
(CONNECTION FOR
06-118262-001
SHOWN)
4-53
July 2014
P
3
5A 24 Vdc (Resistive)
5A 240 Vac (Resistive)
Figure 4-39. Supervisory Pressure Switch Connection Diagram and Electrical Rating
Note: When cylinder supervisory pressure switch (P/N 06-118262-001) is connected to a supervised control panel circuit, and the switch is wired NC under pressure, it is not possible to distinguish between a wiring fault and a loss of container pressure. This
configuration should only be used if accepted by the Authority Having Jurisdiction.
July 2014
4-54
06-237256-001
4-3.22
Post-Installation Checkout
After the Kidde ECS ADS installation has been completed, perform the following inspections
and tests.
1. Verify that the cylinders of correct weight and pressure are installed in accordance with installation drawings.
2. Verify that the cylinder brackets and straps are properly installed and all fittings are tight.
3. The piping distribution system must be inspected for compliance with the system drawings,
NFPA 2001, design limitations within this manual and the computerized hydraulic calculations associated with each independent piping and nozzle configuration.
4. Check that the discharge manifold, discharge piping and actuation piping are securely
hung. Ensure all fittings are tight and securely fastened to prevent agent leakage and hazardous movement during discharge. The means of pipe size reduction and installation position of the tees must be checked for conformance to the design requirements.
5. The piping distribution system must be cleaned, blown free of foreign material and inspected internally to ensure that oil or particulate matter will not soil the hazard area or reduce
the nozzle orifice area and affect agent distribution.
6. System piping should be pressure tested in accordance with the requirements of NFPA
2001.
7. Ensure that the check valves are installed in the proper location as indicated on the installation drawings and that the equipment is installed with the arrow pointing in the direction
of flow.
8. Verify the nozzles are installed in the correct locations and have the correct part numbers
and orifice sizes as indicated on installation drawings. Discharge nozzles must be oriented
such that optimum agent dispersal can be achieved. Check the nozzle orifices for any obstructions.
9. The discharge nozzles, piping and mounting brackets must be installed such that they will
not cause injury to personnel. The agent must not be discharged at head height or below
where people in a normal work area could be injured by the discharge. The agent must not
directly impinge on any loose objects or shelves, cabinet tops or similar surfaces where
loose objects could be propelled by the discharge.
10. For systems with a main/reserve capability, the MAIN/RESERVE switch must be clearly
identified and properly installed where it is readily accessible.
11. Manual pull stations must also be clearly identified and properly installed where they are
readily accessible. All manual stations that activate agent systems should be properly identified as to their purpose. Particular care should be taken where manual pull stations for
more than one system are in close proximity and could be confused and the wrong system
actuated. In this case, manual stations should be clearly identified as to which hazard area
they affect.
12. For systems using directional valves, it is recommended that each valve is clearly labelled,
indicating the hazard to which it is protecting. In addition, all directional valves should have
the internal flow position verified prior to system approval.
13. Warning and instruction signs at protected area entrances, as well as inside, shall be provided per NFPA 2001, Edition 2012, Section 4.3.5.5.
14. Perform the electric control head test outlined in Paragraph 5-4.3.2 on all cylinders
equipped with electric control heads
15. Perform the pressure switch test outlined in Paragraph 5-4.3.1 for all pressure switches installed.
16. All acceptance testing shall be in accordance with NFPA 2001, Edition 2012.
06-237256-001
4-55
July 2014
To ensure that all control solenoids and relays are in the correct position after
installing, testing or servicing a system, the following procedure must be
followed immediately before placing a system into service:
1. Remove all control head solenoids from the cylinders.
WARNING
July 2014
4-56
06-237256-001
06-237256-001
4-57
July 2014
July 2014
4-58
06-237256-001
Maintenance
CHAPTER 5
MAINTENANCE
5-1
INTRODUCTION
This chapter contains maintenance instructions for the Kidde ECS ADS Series. These
procedures must be performed regularly in accordance with regulations. If problems arise,
corrective action must be taken.
5-2
MAINTENANCE PROCEDURES
3M Novec 1230 Fire Protection Fluid (herein refer to as agent) and
nitrogen cylinder valve assemblies must be handled, installed, inspected, and
serviced only by qualified and trained personnel in accordance with the
instructions contained in this manual and Compressed Gas Association (CGA)
pamphlets C-1, C-6, and P-1. CGA pamphlets may be obtained from Compressed
Gas Association: http://www.cganet.com. Before performing maintenance
procedures, refer to the material safety data sheets and safety bulletins in the
appendix of this manual.
WARNING
5-2.1
General
A regular program of systematic maintenance must be established for continuous, proper
operation of each Kidde ECS ADS Series. A periodic maintenance schedule must be followed
and an inspection log maintained for ready reference. As a minimum, the log must record:
Inspection interval
If inspection indicates areas of rust or corrosion are present, immediately clean and repaint the
area. Perform cylinder hydrostatic pressure testing in accordance with Paragraph 5-4.5.1,
Paragraph 6-3.3, and Paragraph 6-4.1 of this manual.
5-3
PREVENTIVE MAINTENANCE
Perform preventive maintenance per Table 5-1
Table 5-1. Preventative Maintenance Schedule
Schedule
Requirement
Paragraph
Weekly
5-4.1
Monthly
5-4.2
5-4.3
Semi-Annually
Every 5 Years
06-237256-001
5-1
5-4.4
5-4.5.1, 6-3.3 and
6-4.1
July 2014
Maintenance
5-4
INSPECTION PROCEDURES
5-4.1
Weekly
5-4.1.1
5-4.2
Monthly
5-4.2.1
General Inspection
Make a general inspection of all cylinders and equipment for damaged or missing parts. If the
equipment requires replacement or cleaning, refer to Paragraph 5-5.
5-4.2.2
Hazard Access
Ensure access to hazard areas, manual pull stations, discharge nozzles and cylinders are
unobstructed and that there are no obstructions to the operation of the equipment or
distribution of the agent.
5-4.2.3
Inspect Hoses
Inspect the 3/16-inch flexible actuation hoses for loose fittings, damaged threads, cracks,
distortion, cuts, dirt and frayed wire braid. Tighten loose fittings, replace hoses having stripped
threads or other damage. If necessary, clean parts as directed in Paragraph 5-5.1. Inspect
adapters, couplings and tees at the agent cylinder for tightness. Tighten couplings if necessary.
Replace damaged parts.
5-4.2.4
WARNING
5-4.2.5
Before resetting the lever/pressure operated control head, all pressure must be
relieved from the cylinder and actuation lines.
Pressure can be relieved from unvented actuation tubing by loosening the
fitting on the control head slightly and allowing the line to bleed out completely.
Failure to perform this action can result in damage to the control head.
July 2014
5-2
06-237256-001
Maintenance
5-4.2.6
Inspect Cylinder and Valve Assembly for Both the Agent Cylinder and
Nitrogen Driver Cylinder
Inspect the agent cylinder and valve assembly for leakage, physical damage such as cracks,
dents, distortion and worn parts. Check the safety disc for damage. Replace damaged safety
disc per Paragraph 6-2.1.5. If damaged parts are found on the agent cylinder or cylinder valve,
replace as required. If necessary, clean the cylinder and associated parts as directed in
Paragraph 5-5.1.
Inspect the nitrogen driver cylinder and valve assembly for leakage, physical damage such as
cracks, dents, distortion and worn parts. Check the safety disc and pressure gauges for
damage. Replace damaged gauges or safety disc per Paragraph 6-2.2.3. If the gauge pressure
is not normal (1800 PSIG at 70 F [124 bar gauge at 21 C]), remove and recharge the cylinder
as described in Paragraph 6-4.2 and Paragraph 6-4.3. If damaged, parts are found on the
nitrogen driver cylinder and valve assembly, replace as required.
5-4.2.7
5-4.2.8
5-4.2.9
CAUTION
06-237256-001
5-3
July 2014
Maintenance
5-4.3
Semi-Annual
5-4.3.1
5-4.3.2
WARNING
All control heads must be removed from the nitrogen driver cylinders and
nitrogen pilot cylinders before testing to prevent possible personal injury,
death, or property damage in the event of accidental cylinder discharge.
1. Remove all electric control heads from all cylinders and nitrogen pilot cylinders serving the
hazard area being tested. Let the electric control heads hang freely from the flexible electric
conduit connections. Leave all pressure operated control heads and pilot actuation hoses
attached to the cylinders.
2. Operate the system electrically. This can be done by actuating the system at the system
control panel or from an electric pull station.
3. Ensure all electric control heads have operated, (that is, the indicator on the electric control
head has moved to the RELEASED position). If any control heads have not operated, check
the circuit for electric continuity to these particular heads and repeat the test. Replace all
damaged heads. Repeat the test if any control heads have been replaced.
CAUTION
Control head must be reset to the SET position (fully retracted actuation pin)
before reconnecting to a cylinder valve. Failure to follow this instruction will
result in cylinder discharge when attempting to install the control head.
4. Observe the instructions on the caution label attached to each electric control head. Replace any damaged heads which fail to reset properly before reconnecting to the cylinder.
Reattach all electric control heads to threaded port on cylinder valve or pressure operated
control head. Tighten the swivel nut securely. Make certain each electric control head is in
the SET position before reconnecting to the cylinders. Failure to follow this procedure will
result in accidental discharge.
July 2014
5-4
06-237256-001
Maintenance
5-4.3.3
CAP
GRADUATED TAPE
P/N WK-283894-000
SHOWN IN MAGNETIC
INTERLOCK POSITION
READY TO TAKE READING.
O-RING
BRASS TUBE
TAPE INSIDE
BRASS TUBE
AGENT
CYLINDER
AGENT LEVEL
MAGNETIC END OF
TAPE ENGAGES
IN MAGNETIC FIELD
OF FLOAT WHEN
TAPE IS PULLED
UP TO TAKE READING.
MAGNET EMBEDDED
IN FLOAT.
FLOAT - FLOATS ON SURFACE
OF AGENT.
FREE TO MOVE UP OR DOWN
OUTSIDE OF BRASS TUBE.
06-237256-001
5-5
July 2014
Maintenance
LLI Chart
200 lb. Cylinder
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
130 F
70 F
0F
85
105
125
145
165
185
LLI Chart
350 lb. Cylinder
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
130 F
70 F
0F
150
170
190
210
230
250
270
290
310
330
350
July 2014
5-6
06-237256-001
Maintenance
LLI Chart
600 lb. Cylinder
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
130 F
70 F
0F
250
270
290
310
330
350
370
390
410
430
450
470
490
510
530
550
570
590
610
LLI Chart
900 lb. Cylinder
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
130 F
70 F
0F
390 410 430 450 470 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 790 810 830 850 870 890 910
Agent Weight (lb.)
06-237256-001
5-7
July 2014
Maintenance
5-4.3.4
WARNING
Install protection cap on agent cylinder valve actuation port and safety cap on
cylinder valve outlet port. Disconnect system actuation assembly, discharge
hoses and flexible pilot hoses to prevent accidental system discharge and
possible personal injury.
5-4.4
2 Year
5-4.4.1
WARNING
Do not use water or oxygen to blow out pipe lines. Using oxygen is especially
dangerous since even a minute amount of oil may cause an explosion.
1. Remove any nozzles from piping to allow any foreign matter to blow clear.
2. Remove all pressure operated control heads from cylinders.
WARNING
3. Open the control valves and keep them open long enough to ensure the pipes are clean.
4. Blow out all distribution piping with air or nitrogen to ensure that it is not obstructed.
5. Reinstall the nozzles in their original locations.
6. Reconnect all control heads.
July 2014
5-8
06-237256-001
Maintenance
5-4.5
5 Year
5-4.5.1
5-4.5.1.1
5-4.5.1.2
5-4.5.2
Retest
DOT 3AA Nitrogen Driver cylinders and DOT 4BW500 agent cylinders used exclusively in the
agent service that are commercially free from corroding components are required to be
hydrostatically retested and restamped every five years, in accordance with DOT Regulatory
Compliance Guide, 49 CFR 180.209 prior to recharge and shipment. An alternate option is an
external visual inspection performed in lieu of the hydrostatic test at the time the periodic
retest becomes due (in accordance with CFR Paragraph 180.209). Therefore, the retest can be
performed by either of the following methods:
Table 5-2. Retest Schedule
Retest Method
First Retest
Due
Subsequent
Retest Due
Special Marking
5 years
5 years
5 years
5 years
5-4.5.3
Flexible Hoses
In accordance with NFPA 2001 Edition 2012 clause 7.3), all system hoses shall be examined
annually for damage. If visual examination shows any deficiency, the hose shall be replaced or
tested.
06-237256-001
5-9
July 2014
Maintenance
5-5
SERVICE
5-5.1
Cleaning
Remove dirt from metallic parts using a lint-free cloth moistened with dry cleaning solvent. Dry
parts with a clean, dry, lint-free cloth or air blow dry. Wipe non-metallic parts with clean, dry,
lint-free cloth. Remove corrosion with crocus cloth.
Note: If the system utilizes directional valves, verify that the mufflers and the bleed vent hole
at the end of the solenoid are not clogged. Air blow as required to allow for proper venting.
5-5.2
Nozzle Service
Service nozzles after use as follows:
1. Clean the outside of the nozzles with a rag or soft brush.
2. Examine the discharge orifices for damage or blockage. If the nozzles appear to be obstructed, unscrew the nozzles and clean by immersing them in cleaning solvent. Dry with
lint-free cloth. Replace damaged nozzles. Nozzles must be replaced with the same part
number in the same location. See Paragraph 4-2.3.5 for the correct nozzle placement and
orientation.
5-5.3
Repairs
Replace all damaged parts found during inspection. Replacement procedures for Kidde ECS
ADS Series cylinders are provided below. Since replacement for other system components are
similar, refer to installation drawings and Kidde ECS ADS Series assembly drawings for
guidance.
Kidde ECS ADS Series cylinders must be refilled or replaced when a cylinder indicates a loss in
weight in excess of 5% of the original charged net weight, or immediately after discharge.
5-6
WARNING
5-6.1
Do not disconnect the flexible discharge hose or valve outlet adapter prior to
removing a pressure-operated or electric control head from a nitrogen driver
cylinder. Before replacing a Kidde ECS ADS Series cylinder in a hazard area
group, ensure the pilot line is completely vented of all pressure.
July 2014
5-10
06-237256-001
Maintenance
5-6.2
WARNING
To prevent possible injury to personnel, each cylinder must have its safety cap
installed immediately upon disconnecting the discharge hose or valve adapter.
5. Immediately install the safety cap on the agent cylinder valve outlet port.
6. Remove attaching hardware or cylinder straps. Remove the cylinders from there bracket.
Weigh the cylinders using a platform scale, if applicable.
5-7
5-7.1
CAUTION
2. Remove the safety cap from the agent cylinder valve outlet port.
3. Immediately reconnect the valve outlet adapter or flexible discharge hose to the agent cylinder outlet port and connect to system piping.
4. Remove the protection cap from the agent cylinder actuation port.
WARNING
Control head must be reset to the SET position (fully retracted actuation pin)
before reconnecting to a cylinder valve. Failure to follow this instruction will
result in cylinder discharge when attempting to install the control head.
5. Install the pressure operated control head to the top of the agent cylinder valve.
6. Connect associated actuation hoses, transfer fittings, orifice fitting and transfer hose.
7. Connect transfer hose to discharge head.
8. Attach discharge head to nitrogen driver cylinder valve.
9. Install control head to nitrogen driver.
06-237256-001
5-11
July 2014
Maintenance
5-7.2
CAUTION
Discharge hoses or valve outlet adapters must be connected into system piping
(union connection) before attaching to cylinder valves.
2. Remove the safety caps from the agent cylinder valve outlet ports.
3. Immediately reconnect flexible discharge hoses or valve outlet adapters to the cylinder
valve outlet ports. Connect all agent cylinders to system piping.
4. Remove the protection caps from all agent cylinder actuation ports and connect the pressure operated control heads to the top of all the agent cylinder valves.
WARNING
Control head must be reset to the SET position (fully retracted actuation pin)
before reconnecting to a cylinder valve. Failure to follow this instruction will
result in cylinder discharge when attempting to install the control head.
5. Install all pressure operated control heads with flexible actuation hoses or tubing on the
agent cylinder valve actuation ports. Tighten the swivel nuts.
6. Connect all associated actuation hoses, transfer fittings, orifice fittings and transfer hoses.
7. Connect the discharge heads to the transfer hoses.
8. Reinstall all pressure operated control heads with flexible actuation hoses or tubing on all
the nitrogen driver cylinders (refer to Paragraph 4-2.5.5 for the 200 and 350 lb. cylinders;
refer to Paragraph 4-2.6.5 for the 600 and 900 lb. cylinders).
9. Connect the discharge heads to the nitrogen driver cylinders.
10. Connect the control head to the actuation port of the master nitrogen driver cylinder.
5-7.3
WARNING
July 2014
5-12
06-237256-001
Maintenance
7. Both the valve body and the control head hex nut are 1-1/2 across the flats. Hold the valve
body using a 1-1/2 wrench (preferred) or a suitable smooth jawed adjustable wrench.
8. Position the control head in the desired orientation and hand tighten the hex-nut. Using a
torque wrench1 fitted with a 1-1/2 crowfoot wrench, tighten to a minimum torque of 60
ft. lb.2.
9. Reinstall outlet fitting and connect to system hose, tubing or pipe (as appropriate).
1 Recommended 10-100 ft. lb. 1/2 drive torque wrench. Other ranges are acceptable provided 40-60 ft. lb. is within optimum tolerance for the tool.
2
Set wrench to a minimum setting of 55 ft. lb. (most styles of crowfoot will increase the
actual torque value by approximately 10% since a typical 1-1/2 crowfoot wrench has a
center-to-center dimension of 2. Actual minimum torque value is 60 ft. lb. Calculate effect
of crowfoot using tool manufacturers data.
5-8
WARNING
Nitrogen drive cylinders must be empty before replacing the pressure gauge.
Failure to empty the cylinder will result in cylinder discharge when attempting
to replace the gauge, resulting in possible personal injury, death, or property
damage.
Screw the new gauge into the nitrogen drive cylinder, ensuring that the green area of the
gauge readout is in the 12 oclock position.
6. Recharge the cylinder as specified in Section 6-4.3 and return the drive cylinder to service.
If applicable, reconnect the supervised pressure gauge to the control panel.
06-237256-001
5-13
July 2014
Maintenance
July 2014
5-14
06-237256-001
Post-Discharge Maintenance
CHAPTER 6
POST-DISCHARGE MAINTENANCE
6-1
INTRODUCTION
Follow these procedures after the system has been activated and discharged 3M Novec
1230 Fire Protection Fluid (herein refer to as agent).
6-2
POST-FIRE MAINTENANCE
6-2.1
6-2.1.1
WARNING
Before removing the valve, make certain all pressure has been relieved from the
cylinder. To relieve any remaining pressure, make sure the cylinder is secure,
then depress the pressure switch Schrader valve until all pressure is relieved.
1. Remove the valve with the siphon tube from the cylinder.
2. Remove the cylinder neck O-ring (Item 4 in Figure 6-1) and discard the O-ring.
3. Remove the valve cap, spring and piston assembly.
Note: Remove all internal components of the agent valve from the top of the assembly. However, if there is excessive friction at the piston O-ring, the siphon tube may have to be
removed and the piston assembly pushed out the valve body from the bottom.
4. Remove the valve cap O-ring (Item 1) and piston O-ring (Item 2). Discard the O-rings.
5. Remove the seat retainer from the piston by first unscrewing the 4 cap screws, followed by
the hex nut.
6. Remove the seat O-ring (Item 3) and discard the O-ring.
7. Examine the Schrader valve core pin (Item 5) for any evidence of bending or other damage.
Depress the pin and make certain it snaps back freely. Replace the valve core if necessary
using a standard Schrader core wrench. When reinstalling a new Schrader core element,
torque to 1 to 3 in.-lbf (169 to 339 mN-m).
CAUTION
After reinstalling a Schrader core, the distance from the top of the core pin to
the control head seating surface must be between 0.515 to 0.565 inch (13 mm
to 14 mm) when in the shut or non-actuated position. See the Gauging Distance
in Figure 6-1.
8. Check the piston assembly for any scratches, gouging, or deformation. If present, replace
the parts as necessary.
06-237256-001
6-1
July 2014
Post-Discharge Maintenance
6-2.1.2
CAUTION
Make certain that the Teflon backup ring is below this O-ring as shown in
Figure 6-2.
2. Apply lubricant to the Seat O-ring (Item 3) and install the O-ring onto the seat retainer.
(See Figure 6-3)
3. Place the piston retainer back into the piston. Secure the retainer with the 4 cap screws.
Torque the cap screws to 85-90 in-lbs (9-10 N-m).
4. Screw the hex nut onto the piston and torque to 30-35 ft-lbs (41-47 N-m).
5. Ensure the Seat O-ring protrudes a minimum of 0.02 in. (0.5 mm) above the conical seating surface of the piston.
6. Press the piston back into the valve body.
7. Install the spring.
8. Apply lubricant to the Cap O-ring (Item 1). Install the Cap O-ring onto the groove in the
valve cap.
9. Screw the valve cap onto the valve body and torque to 50-55 ft-lbs (68-75 N-m).
10. If you had to remove the siphon tube for valve disassembly, wire brush the siphon tube
threads to remove the old Loctite residue.
11. Apply a film of Loctite primer to the siphon tube threads and allow three to five minutes to
dry (see Table 6-2 for Loctite references).
12. Apply a film of Loctite sealant to the threads and reinstall the siphon tube.
13. Apply lubricant to the Neck O-ring (Item 4). Install the Neck O-ring onto the valve neck
groove.
14. Screw the valve and siphon tube onto the cylinder, and torque to 50 to 55 ft-lb (68 to 75
N-m).
July 2014
6-2
06-237256-001
Post-Discharge Maintenance
Gauging Dimension:
.515 - .565 in.
Valve Core
Valve Cap
Cap O-ring
Spring
Piston O-ring
Back-up Ring
Piston
Seat Retainer
Hex Nut
Cap Screw
Seat O-ring
Safety Cap
Neck O-ring
Siphon Tube
Description
O-ring, cap
O-ring, piston
WK-566103-300
O-ring, seat
WK-566103-260
O-ring, neck
WK-566103-350
Schrader core
WK-220278-000
Back-up ring
WK-554003-300
Piston O-ring
Teflon Back-up Ring
Description
Parker Seal Co. Super-O-Lube or equivalent
Loctite Sealant
Locquic
06-237256-001
Primer
6-3
July 2014
Post-Discharge Maintenance
Hex Nut
Piston
Seat O-ring
Seat Retainer
Cap Screws
6-2.1.3
Valve Cap
Pilot Check
WK-923066-000
Pilot Check Spring
WF-230640-000
Piston O-Ring
WK-566103-370
Back-Up Teflon Ring
WK-554003-400
Retainer O-Ring
WK-566103-400
Safety Cap
Refill Part
( inch NPT Thread)
Neck O-Ring
WK-566103-470
Retainer
06-235924-001
6-4
06-237256-001
Post-Discharge Maintenance
6-2.1.3.1
Description
Part Number
O-ring, Cap
WK-566102-410
O-ring, Piston
WK-566103-370
O-ring, Seat
WK-566103-400
O-ring, Neck
WK-566103-470
WK-923066-000
Back-up Ring
WK-554003-400
Pilot Check
Spring
Disk
Retaining Ring
06-237256-001
6-5
July 2014
Post-Discharge Maintenance
6-2.1.4
CAUTION
Make certain that the Teflon back-up ring is below the O-ring as shown in
Figure 6-6.
Piston O-ring
Teflon Back-up Ring
July 2014
6-6
06-237256-001
Post-Discharge Maintenance
6-2.1.5
CAUTION
WARNING
Whenever the valve is rebuilt, the Safety Disc Assembly must be replaced.
Before removing the Safety Burst Disc Assembly, make sure that all pressure
has been relieved from the cylinder. To relieve any remaining pressure, restrain
the cylinder and depress the pressure check in the Supervisory Pressure Switch.
1. Remove and discard the safety burst disc assembly (see Figure 6-7 and Figure 6-8).
2. Apply lubricant to the packing O-ring of the new safety burst disc assembly.
3. Install the new safety disc assembly to the cylinder. Torque to the appropriate value listed
in Table 6-4.
WARNING
Install only the type of safety burst disc assembly specified in Table 6-4 for the
corresponding cylinder size. Installation of an incorrect safety burst disc
assembly could result in a violent rupture of the cylinder and cause death,
serious injury and/or property damage.
Packing O-ring
Packing O-ring
06-237256-001
Torque
PSIG @ 70F
Cylinder Size
85-150100-000
90 ft lb
800-975
85-170100-000
90 ft lb
800-975
6-7
July 2014
Post-Discharge Maintenance
6-2.2
6-2.2.1
I-Valve Disassembly
Note: Refer to Figure 6-9 and Table 6-5.
WARNING
Before disassembly of valve, relieve all pressure from the cylinder. Contents
under pressure can cause personal injury or property damage.
VALVE BODY
WK-270403-000
2.50-14 NS-3
(FOR DISCHARGE
HEAD CONNECTION)
SLEEVE RETAINER
WK-202804-000
SPRING - WK-326410-000
DISC RETAINER
WK-220034-000 (WHITE)
WK-295500-000 (WHITE)
SAFETY DISC - WK-903684-000 (WHITE)
AND WASHER
5.44"
PILOT CHECK
WK-923066-000
1.25-18 NS-3
(FOR CONTROL
HEAD CONNECTION)
WASHER- WK-2945000-000
SLEEVE
WK-202805-000
TYPICAL
CYLINDER
July 2014
Part Number
Description
Qty.
WK-923066-000
WK-202805-000
Brass Sleeve
WK-202804-000
Sleeve Retainer
WK-326410-000
Spring
WK-800760-000
WK-326420-000
Copper Gasket
WK-202490-000
Valve Seat
WK-368200-000
WK-294500-000
Washer
6-8
06-237256-001
Post-Discharge Maintenance
6-2.2.2
6-2.2.3
WARNING
WARNING
Install only the type of safety burst disc that is specified for the nitrogen
cylinder. Installation of an incorrect safety burst disc assembly could result in
a violent rupture of the cylinder and cause death, serious injury and/or
property damage.
Never reinstall a used safety disc or washer. Once the safety disc retaining nut,
washer, and safety disc have been removed they must be replaced with new
parts.
Torque Value
PSIG at 70F
81-902048-000
WK-220034-000
2900-3250
06-237256-001
6-9
July 2014
Post-Discharge Maintenance
6-2.2.4
3.81"
(97 mm)
PISTON
BALL
RETAINER
STOP
CHECK
BALL
CHECK
SPRING
3.94"
(100 mm)
DISCHARGE
OUTLET
3/4" NPS
SET
POSITION
2 1/2 - 14N-3
OPERATED
POSITION
OUTER O-RING
P/N WF-242466-000
SWIVEL NUT
(FOR CONNECTION
TO CYLINDER VALVE)
INNER 0-RING
P/N WF-242467-000
STEM
July 2014
Part Number
Description
Qty.
WF-242466-000
WF-242467-000
WF-209180-000
6-10
06-237256-001
Post-Discharge Maintenance
6-2.3
6-2.3.1
WARNING
Before disassembly of check diffuser, make certain all pressure has been
relieved from the cylinder. To relieve any remaining pressure, depress the
pressure switch Schrader valve until all pressure is relieved.
6-2.3.2
06-237256-001
6-11
July 2014
Post-Discharge Maintenance
VALVE SEAT
P/N 06-235930-001
COPPER GASKET
P/N WK-326420-000
SPRING
RETAINING RING
SPRING SEAT
O-RING
P/N WK-566109-100
3/4 CHECK
DIFFUSER BODY
July 2014
Description
Part Number
Qty.
Valve Seat
06-235930-001
06-129860-001
Copper Gasket
WK-326420-000
O-Ring
WK-566109-100
6-12
06-237256-001
Post-Discharge Maintenance
6-3
CAUTION
WARNING
The
agent
cylinders
may
require
retest
before
recharging
(see
Paragraph 5-4.5.1 for details on cylinder retest). FM Approval is based upon the
usage of factory filled agent cylinders.
Agent charging equipment consists of an agent storage cylinder, piping adapter, control valves,
strainer, pressure gauge, flexible hoses, seating adapter, recharge adapter, pump, regulated
nitrogen supply, scale and interconnecting plumbing. Recharge equipment must be suitable for
the purpose intended and must be compatible with the agent. A typical agent charging system
schematic is shown in Figure 6-12.
Note: During recharge, the cylinder pressure gauge is not to be used to determine
charging pressure.
Locate the charging equipment in a clean, well-ventilated area near the agent supply
and cylinder storage. There should be sufficient room for moving the cylinders to and
from the charging equipment.
06-237256-001
6-13
July 2014
Post-Discharge Maintenance
12 P
Flex Hose
11
22
15
N2
19
16
20
23
Flex Hose
6
21
18 17
14
Agent
Supply Container
13
Cylinder
4
1
3
9
Scale
10
Description
Item
Description
13
Check Valve
Drierite Filter
14
Ball Valve
15
Check Valve
Cylinder
16
Ball Valve
Scale
17
Recharge Adapter
Nitrogen Cylinder
18
Ball Valve
Ball Valve
19
Vent Valve
Regulator
20
Vent Valve
Ball Valve
21
Seating Adapter
10
Pump
22
Ball Valve
11
Ball Valve
23
Vent Valve
12
6-3.1
July 2014
6-14
06-237256-001
Post-Discharge Maintenance
6-3.2
WARNING
1. Check the cylinder for the last hydrostatic test date prior to charging. Perform any required
DOT hydrostatic tests (see Paragraph 6-2.5).
2. Check the cylinder valve assembly for any unacceptable physical defects (for example,
cracks of any kind, elongated pits of any length, inclusions of any size, pitting, bulging,
dents, corrosion, fire damage, mechanical defects, scratches, nicks or gouges if more than
superficial in nature). These defects shall be cause for rejection.
3. Weigh the cylinder and valve assembly to verify the quantity of agent in the cylinder. Ensure that no more than 10 PSIG (0.7 bar gauge) of nitrogen is in cylinder before beginning
the fill procedures.
CAUTION
Note: Drierite filter (Item 2) should be installed on agent supply container (Item 1) prior to
beginning filling. Drierite filters are designed to remove moisture from the air to prevent
contamination of fluid.
4. Connect the agent supply line to the agent supply cylinder valve (Item 3). Close all valves
in the charging system.
5. Open the supply valves (Items 3, 9, and 14). Start the pump (Item 10), then crack the vent
valve (Item 20) until agent is present. Close vent valve (Item 20) and shut off pump (Item
10).
6. Position the agent cylinder and valve assembly (Item 4) (with safety cap and pilot actuation
port protection cap in place and properly connected) on a weigh scale (Item 5). Record the
weight from the scale. The empty weight of the cylinder and valve assembly must be
stamped on the cylinder valve nameplate.
7. Remove the safety cap and immediately connect the cylinder assembly into the charging
system by assembling the recharge adapter (Item 17) with O-ring packing to the cylinder
assembly outlet port.
Note: The main piston in the cylinder valve assembly will unseat, permitting flow into the assembly when a 10 PSIG (0.7 bar gauge) differential (approximate) exists at the outlet
port. Initial valve assembly seating occurs with pressure equalization. Final valve assembly seating occurs with removal of pressure from valve assembly outlet port and
06-237256-001
6-15
July 2014
Post-Discharge Maintenance
subsequent momentary application of 450 to 600 PSIG (31 to 41 bar gauge) of nitrogen
discussed below.
8. Open valve (Item 18) and start the pump (Item 10). Monitor the weigh scale (Item 5).
When the scale indicates the correct charge weight, shut off the pump (Item 10) and close
the supply valves (Item 18 and 14).
Note: The 360 PSIG (27.92 bar gauge) pressure applies to the filling procedure with nitrogen
and agent at 70 10 F (21 -12 C). When the temperature is other than 70 F (21
C), refer to Table 6-10 for required total pressure. Do not fill agent cylinders at temperatures below 60 F (16 C) or above 90 F (27 C).
Table 6-10. Pressure vs. Temperature
Pressure versus Temperature
Temperature
Pressure
60 F
15.6 C
340 PSIG
70 F
21.1 C
360 PSIG
80 F
26.7 C
381 PSIG
90 F
32.2 C
402 PSIG
Note: 360 PSIG + 20, - 0 PSIG, at 70 F (25 bar gauge +1.4, -0 bar gauge at 21 C) is the
final pressure required after the charged cylinder has had sufficient time to stabilize.
Additional nitrogen may be required to attain the 360 PSIG (25 bar gauge) after the
stabilization period has elapsed.
9. If nitrogen is required, open the hand-wheel valve on the nitrogen supply valve (Item 7),
nitrogen valve (Item 16), and valve (Item 11). Adjust the regulator (Item 8) until the master pressure gauge (Item 12) shows a pressure indication of 360 PSIG + 20, -0 PSIG (25
bar gauge + 1.4, -0 bar gauge).
10. Open the hose control valve (Item 18) and let nitrogen flow into the cylinder until the master pressure gauge indicates 360 PSIG (25 bar gauge). Cylinder agitation will assist with
the equilibrium of nitrogen and agent Addition of nitrogen may be necessary as the cylinder
equilibrates.
11. Close the hose control valve (Item 18). Remove the pilot actuation port protection cap and
assemble the seating adapter (Item 21) with the flexible hose to the cylinder valve actuation port. Adjust the regulator to 450 to 600 PSIG. Open valve (Item 22) to momentarily
apply nitrogen pressure to the actuation port to firmly seat the cylinder valve piston.
12. While momentarily maintaining pressure on the actuation port, open vent valve (Item 19)
on the recharge adapter (Item 17) to rapidly vent agent from the valve assembly outlet
port. The sudden pressure decrease at the valve outlet will ensure the valve seat stays in
the closed position.
13. Leave vent valve (Item 19) open. Close valve (Item 22) and open valve (Item 23) to vent
nitrogen from the seating adapter.
CAUTION
Any hissing or discharge coming from vent valve (Item 19) indicates that the
piston is not sealed properly or has opened. If this occurs, close valve (Item 19)
and repeat steps 12 and 13. Verify that the cylinder valve piston remains closed.
14. Keep vent valve (Item 19) open. Close valve (Item 23), and once again open valve (Item
22) to reapply nitrogen pressure to the actuation port. While momentarily maintaining
pressure on the actuation port, remove the recharge adapter (Item 17) from the cylinder
valve outlet port and immediately install the safety cap. Close the vent valve (Item 19).
July 2014
6-16
06-237256-001
Post-Discharge Maintenance
WARNING
Nitrogen pressure must be maintained on the actuation port while removing the
charging adapter and installing the safety cap to ensure that the cylinder valve
does not inadvertently actuate while the valve outlet port is wide open. Failure
to follow this could result in injury and damage to property.
15. Close the nitrogen supply valve (Item 7) and open vent valve (Item 23) to vent nitrogen
from the supply line.
16. Remove the seating adapter (Item 21) from the cylinder valve and reinstall the actuation
port protection cap. Close valves (Items 22 and 23).
17. Weigh the fully charged cylinder. The weight must agree with the weight stamped on
the cylinder valve nameplate. Record the date of recharge on the cylinder record tag.
18. Monitor the cylinder valve gauge. The gauge indicator must read 360 PSIG + 25, -0 PSIG
at 70F (25 bar +1.7, -0 bar gauge at 21C) after the stabilization period.
19. The cylinder is now ready for the leak test (refer to Paragraph 6-3.3).
CAUTION
The agent cylinders have been designed for a maximum fill density of 70 lb./ft
(1121 kg/m) and super pressurized with nitrogen to 360 PSIG + 20 PSIG at 70 F
(25 bar gauge +1.4, -0 bar gauge at 21 C). It is important that these values not be
exceeded.
The pressure in the agent cylinder is significantly affected by fill density and temperature.
At elevated temperatures, the rate of increase in pressure is very sensitive to fill density.
If the maximum fill density is exceeded, the pressure will increase rapidly with temperature increase so as to present a hazard to personnel and property. Adherence to the limits
on fill density and pressurization levels will prevent excessively high pressures from occurring if the agent cylinder is exposed to elevated temperature, minimizing the possibility of an inadvertent discharge of agent through the pressure relief device.
Note: To change the agent supply container (Item 1) close container valve (Items 3) and
valve (Item 9). Disconnect filling line from agent supply container. Position new agent
supply container in place. Connect filling line to the new agent supply container. Open
valves (Items 3 and 9).
06-237256-001
6-17
July 2014
Post-Discharge Maintenance
6-3.3
WARNING
CAUTION
Clamp agent cylinder securely in place. The clamping device and supports must
be capable of withstanding a thrust force of 1800 lbf (8000 N). This
approximates the thrust force generated out of the agent cylinder valve outlet
on a full, wide open discharge.
1. Warm up the leak detector for 30 minutes before proceeding with Step 2.
2. Calibrate the detector against the LS-20 leak standard by holding the probe about 1/8-inch
(3 mm) away, and noting the meter deflection for the leakage allowance of the standard.
Maximum allowable leak rates are shown in Table 6-11.
Table 6-11. Maximum Permitted Leakage Rates
Part Number
Cylinder Size
Maximum Allowable
Leakage
lb
lb
oz/yr
45-500201-001
200
100 to 200
1.81
45-500351-001
350
170 to 350
3.34
45-500601-001
600
300 to 600
5.74
45-500901-001
900
455 to 900
8.68
3. Remove the safety cap from the discharge outlet. Blow nitrogen on the surface where the
plug was removed.
4. Move probe back and forth slowly approximately 1/8-inch (3 mm) away from all potential
leak points (discharge outlet area, pilot check, valve bonnet, safety outlet, liquid level indicator, valve-to-cylinder connections, gauge and container welds). If the meter deflections
are greater than those that occurred during calibration, the cylinder/valve assembly has
failed the leaked test.
5. Replace the safety cap immediately after the test.
6. If the assembly failed the leak test in Step 4, salvage the agent, perform the required maintenance on the container, and recharge.
7. After the leak test is complete, reassemble the protection cap to the actuation port of valve
assembly. Unclamp the cylinder.
July 2014
6-18
06-237256-001
Post-Discharge Maintenance
6-4
WARNING
6-4.1
6-4.2
WARNING
When removing a pressurized cylinder due to pressure loss, the control head
must be in the SET position with the safety pin installed. A control head in the
released position will cause the remaining contents of cylinder to discharge
resulting in a system activation which can cause death, personal injury and/or
property damage.
Replace the nitrogen pilot cylinder when expended or when loss of pressure occurs as follows:
1. Remove the control head from the nitrogen driver cylinder valve.
2. Immediately install the protection cap on the nitrogen pilot cylinder actuation port.
3. Remove discharge head from cylinder valve.
4. Remove 1-inch nitrogen transfer hose from the agent cylinder.
5. Remove clamps and hardware securing nitrogen pilot cylinder to the mounting bracket.
06-237256-001
6-19
July 2014
Post-Discharge Maintenance
6-4.3
WARNING
Description
45-502300-001
12.2
45-504070-001
22.1
45-504890-001
25.1
6. Allow the cylinder to cool to ambient temperature and recheck the nitrogen pilot cylinder
indicated pressure.
7. Open valve and add additional nitrogen as needed to obtain full cylinder charge at ambient
temperature (1800 PSIG at 70F [124 bar gauge at 21C]).
8. Close the valve and remove the supply hose and charging adapter from the pilot cylinder.
9. Check the nitrogen driver cylinder valve for leakage using a soap solution. Bubbles appearing in the soap solution indicate leakage and shall be cause for rejection of cylinder.
10. After the leak test is completed, clean and dry the cylinder valve.
11. Ensure the cylinder valve control head port is clean and dry.
12. Immediately install the protective cap to the actuation port of the cylinder valve.
13. Install the charged cylinder as directed in Table 5-7.
July 2014
6-20
06-237256-001
Post-Discharge Maintenance
2000
PRESSURE PSIG
1900
1800
1700
NO
1600
1500
AL
RE
UR
S
ES
EP
L
AB
W
O
UM
AL
NI
MI
IN
PR
U
SS
1400
RECHARGE
1300
1200
-40
-20
20
40
60
80
TEMPERATURE F
100
120
140
06-237256-001
6-21
July 2014
Post-Discharge Maintenance
July 2014
6-22
06-237256-001
Parts List
CHAPTER 7
PARTS LIST
7-1
Nomenclature
Part Number
Cylinder/Valve Assemblies
2300 cu. in. Nitrogen Driver Cylinder/Valve Assembly with pressure gauge for use with 200
lb. agent cylinders
45-502300-001
2300 cu. in. Nitrogen Driver Cylinder/Valve Assembly with en.Gauge supervisory pressure
gauge for use with 200 lb. agent cylinders
45-502300-101
4070 cu. in. Nitrogen Driver Cylinder/Valve Assembly with pressure gauge for use with 350
lb. and 600 lb. agent cylinders
45-504070-001
Note: The 600 lb. agent cylinders require either one or two drivers, depending on the flow
calculations. For more information, see Section 4-2.3.1.
4070 cu. in. Nitrogen Driver Cylinder/Valve Assembly with en.Gauge supervisory pressure
gauge for use with 350 lb. and 600 lb. agent cylinders
45-504070-101
Note: The 600 lb. agent cylinders require either one or two drivers, depending on the flow
calculations. For more information, see Section 4-2.3.1.
4890 cu. in. Nitrogen Driver Cylinder/Valve Assembly with pressure gauge for use with 900
lb. agent cylinders
45-504890-001
Note: The 900 lb. agent cylinders require either one or two drivers, depending on the flow
calculations. For more information, see Section 4-2.3.1.
4890 cu. in. Nitrogen Driver Cylinder/Valve Assembly with en.Gauge supervisory pressure
gauge for use with 900 lb. agent cylinders
45-504890-101
Note: The 900 lb. agent cylinders require either one or two drivers, depending on the flow
calculations. For more information, see Section 4-2.3.1.
Vertical Mount Only- Kidde ECS ADS Series Cylinder and Valve Assemblies
200 lb. Capacity Cylinder and Valve Assembly with LLI
45-500201-001
45-500351-001
45-500601-001
45-500901-001
06-237256-001
7-1
July 2014
Parts List
Nomenclature
Part Number
Actuation Assemblies
Actuation Assembly (for use with 200 lb. or 350 lb. systems)
06-129882-001
Actuation Assembly (for use with 600 lb. or 900 lb. systems)
06-129985-001
85-194129-107
85-194129-111
85-194129-116
85-194129-120
85-194129-129
85-194129-136
85-194129-234
85-194129-261
85-194129-281
85-194129-316
85-194129-348
85-194129-391
85-194129-438
85-194129-484
06-129944-002
06-129944-003
06-129944-004
06-129944-005
06-129944-100
06-129986-002
06-129986-003
06-129986-004
06-129986-101
July 2014
7-2
06-237256-001
Parts List
Nomenclature
Part Number
WK-872450-000
06-118207-001
06-118207-002
1 Nitrogen Transfer Hose = 23.62 OAL (600 and 900 lb. Cylinder Systems)
06-118207-003
Nitrogen Driver Cylinder Strap (for use with 45-502300-000 Driver Cylinder)
WK-270014-000
Nitrogen Driver Cylinder Strap (for use with 45-504070-000 Driver Cylinder)
WK-270157-000
Combined Nitrogen Driver Cylinder Strap (for use with 45-504070-000 Driver Cylinder)
06-236173-001
Combined Nitrogen Driver Cylinder Strap (for use with 45-504890-001 Driver Cylinder)
06-236174-001
06-118253-001
06-118328-001
WK-283899-000
06-118225-001
WK-283905-000
Cylinder Straps
Combined Cylinder Strap for 200 lb. System
06-236127-001
06-236126-001
06-235317-001
WK-281866-000
WK-294651-000
06-236125-001
Cradles
200 lb. Cylinder
06-235431-001
WK-281867-000
Front Clamps
200 lb. Cylinder
WK-293457-000
WK-281868-000
06-237256-001
7-3
July 2014
Parts List
Nomenclature
Part Number
Control Heads
Electric, Standard 24 Vdc
WK-890181-000
Electric/Cable 24 Vdc
81-895630-000
WK-897494-000
Lever Operated
WK-870652-000
Pressure Operated
82-878737-000
82-878750-000
Level/Pressure Operated
82-878751-000
Cable Operated
81-979469-000
WK-264987-000
Actuation Hose, 30
WK-264986-000
WK-877940-200
06-129773-001
06-129773-002
WK-877845-000
WK-264985-000
82-844346-000
81-803242-000
06-118193-001
06-118193-002
06-118193-003
84-100007-001
81-871403-000
81-803808-000
WK-844648-000
Z-Bracket
81-605320-000
WK-843837-000
Dual-Pull Equalizer
81-840051-000
Dual-Pull Mechanism
81-840058-000
July 2014
7-4
06-237256-001
Parts List
Nomenclature
Part Number
Auxiliary Equipment
Pressure Operated Switch, Standard
81-486536-000
81-981332-000
81-874290-000
84-802398-000
81-875553-000
Check Valves
Check Valve 1/2 NPT
81-800327-000
81-800266-000
WK-800443-000
81-800444-000
81-870152-000
81-870151-000
WK-263716-000
81-870100-000
06-118213-001
06-118058-001
WK-877690-000
90-220030-001
90-220030-002
90-220030-003
90-220031-001
90-220031-002
90-220031-003
90-220032-001
90-220032-002
38-509803-001
06-118384-001
*Note: Not FM Approved for use with ADS (UL Listed Only)
Cylinder Recharge Adapters
Cylinder Size, 200 and 350 lb.
06-237256-001
82-878758-000
7-5
July 2014
Parts List
Nomenclature
Part Number
Name Plate
Main
WK-310330-000
Reserve
WK-310340-000
06-231866-760
Escutcheon Plates
3 Escutcheon Plate
06-236133-001
5 Escutcheon Plate
06-236134-001
85-170100-000
85-150100-000
July 2014
7-6
06-237256-001
Parts List
7-3
WARNING
Only Kidde ECS ADS Series nozzles are to be used on Kidde ECS ADS Series Fire
Suppression Systems. Failure to comply with this WARNING will result in
unpredictable agent distribution.
Area
(in2)
0.0460
85-194423-201
0.0475
85-194423-202
0.0491
85-194423-203
0.0519
85-194423-204
0.0535
85-194423-205
0.0554
85-194423-206
0.0603
85-194423-207
0.0620
85-194423-208
0.0661
85-194423-209
0.0716
85-194423-210
0.0767
85-194423-211
0.0784
85-194423-212
0.0845
85-194423-213
0.0866
85-194423-214
0.0928
85-194423-215
0.0951
85-194423-216
0.1014
85-194423-217
0.1064
85-194423-218
0.1116
85-194423-219 85-194424-219
0.1170
85-194423-220 85-194424-220
0.1238
85-194423-221 85-194424-221
0.1296
85-194423-222 85-194424-222
0.1340
85-194423-223 85-194424-223
0.1398
85-194423-224 85-194424-224
0.1503
85-194423-225 85-194424-225
0.1612
85-194423-226 85-194424-226
0.1726
85-194423-227 85-194424-227
0.1843
0.1963
0.2088
0.2216
0.2349
06-237256-001
1 in. NPT
7-7
1-1/2 in.NPT
2 in. NPT
July 2014
Parts List
Table 7-1. UL Listed and FM Approved 360 Degree Nozzles
Area
(in2)
1 in. NPT
1-1/2 in.NPT
2 in. NPT
0.2485
85-194424-233 85-194425-233
0.2625
85-194424-234 85-194425-234
0.2769
85-194424-235 85-194425-235
0.2917
85-194424-236 85-194425-236
0.3068
0.3223
85-194424-238 85-194425-238
0.3382
0.3546
0.3883
0.4058
0.4236
0.4418
0.4604
0.4793
0.5185
0.5386
0.5592
0.5801
0.6230
0.6450
0.6903
0.7135
0.7611
0.7854
0.8352
0.8608
0.9129
0.9666
1.0218
1.0499
1.1075
1.1667
1.2272
85-194427-265 85-194428-265
1.2892
85-194427-266 85-194428-266
1.3530
85-194427-267 85-194428-267
1.4183
85-194427-268 85-194428-268
1.4849
85-194427-269 85-194428-269
July 2014
7-8
85-194426-38
06-237256-001
Parts List
Table 7-1. UL Listed and FM Approved 360 Degree Nozzles
Area
(in2)
1 in. NPT
1-1/2 in.NPT
2 in. NPT
1.5530
85-194427-270 85-194428-270
1.6230
85-194427-271 85-194428-271
1.6944
85-194428-272
1.7671
85-194428-273
1.9175
85-194428-274
2.0739
85-194428-275
2.2365
85-194428-276
2.4053
85-194428-277
2.5802
85-194428-278
06-237256-001
7-9
July 2014
Parts List
Area
(in2)
0.0460
85-194413-201
0.0475
85-194413-202
0.0491
85-194413-203
0.0519
85-194413-204
0.0535
85-194413-205
0.0554
85-194413-206
0.0603
85-194413-207
0.0620
85-194413-208
0.0661
85-194413-209
0.0716
85-194413-210
0.0767
85-194413-211
0.0784
85-194413-212
0.0845
85-194413-213
0.0866
85-194413-214
0.0928
85-194413-215
0.0951
85-194413-216
0.1014
85-194413-217
0.1064
85-194413-218
0.1116
85-194413-219 85-194414-219
0.1170
85-194413-220 85-194414-220
0.1238
85-194413-221 85-194414-221
0.1296
85-194413-222 85-194414-222
0.1340
85-194413-223 85-194414-223
0.1398
85-194413-224 85-194414-224
0.1503
85-194413-225 85-194414-225
0.1612
85-194413-226 85-194414-226
0.1726
85-194413-227 85-194414-227
0.1843
0.1963
0.2088
0.2216
0.2349
0.2485
85-194414-233 85-194415-233
0.2625
85-194414-234 85-194415-234
0.2769
85-194414-235 85-194415-235
0.2917
85-194414-236 85-194415-236
July 2014
1 in. NPT
7-10
1-1/2 in.NPT
2 in. NPT
06-237256-001
Parts List
Table 7-2. UL Listed and FM Approved 180 Degree Nozzles
Area
(in2)
1 in. NPT
1-1/2 in.NPT
2 in. NPT
0.3068
0.3223
85-194414-238 85-194415-238
0.3382
0.3546
0.3883
0.4058
0.4236
0.4418
0.4604
0.4793
0.5185
0.5386
0.5592
0.5801
0.6230
0.6450
0.6903
0.7135
0.7611
0.7854
0.8352
0.8608
0.9129
0.9666
1.0218
1.0499
1.1075
1.1667
1.2272
85-194417-265 85-194418-265
1.2892
85-194417-266 85-194418-266
1.3530
85-194417-267 85-194418-267
1.4183
85-194417-268 85-194418-268
1.4849
85-194417-269 85-194418-269
1.5530
85-194417-270 85-194418-270
1.6230
85-194417-271 85-194418-271
1.6944
85-194418-272
1.7671
85-194418-273
06-237256-001
7-11
85-194416-38
July 2014
Parts List
Table 7-2. UL Listed and FM Approved 180 Degree Nozzles
Area
(in2)
1 in. NPT
1-1/2 in.NPT
2 in. NPT
1.9175
85-194418-274
2.0739
85-194418-275
2.2365
85-194418-276
2.4053
85-194418-277
2.5802
85-194418-278
July 2014
7-12
06-237256-001
APPENDIX A
MATERIAL SAFETY DATASHEETS
06-237256-001
A-1
July 2014
1.
Phone Number
Chemtrec Number
(for emergencies only)
Revision Date:
MSDS Date:
3M Novec 1230
Fire Extinguishing Agent
Kidde Fire Systems
400 Main Street
Ashland, MA 01721
USA
(508) 881-2000
(800) 424-9300
(703) 527-3887 (International)
February 9, 2012
February 9, 2009
Safety Data Sheet according to EC directive 2001/59/EC and OSHAs Hazcom Standard (29 CFR 1910.1200)
2.
HAZARDS IDENTIFICATION
EU Main Hazards
R36 Irritating to eyes.
Routes of Entry
Eye contact - Inhalation - Skin contact - Ingestion
Carcinogenic Status
Not considered carcinogenic by NTP, IARC, and OSHA.
Target Organs
Eyes - Respiratory system
Health Effects - Eyes
Contact may cause slight irritation.
Health Effects - Skin
Not expected to cause irritation.
Health Effects - Ingestion
Not a likely route of exposure. No adverse effects are expected.
Health Effects - Inhalation
If thermal decomposition occurs, may be harmful if inhaled.
3.
COMPOSITION/INFORMATION ON INGREDIENTS
Component Name
1,1,1,2,2,4,5,5,5,-Nonafluoro-4(trifluoromethyl)-3-pentanone
CAS#/Codes
756-13-8
Concentration R Phrases
>99.9%
R36
EU Classification
Xi
Page 1 of 6
4.
5.
6.
7.
8.
Page 2 of 6
8.
9.
10.
Liquid
Colorless
Slight
1.6
49.2 oC/120.6 oF
o
o
-108 C/-162.4 F
Not Flammable
Nil
11.6
o
0.404 bar (5.87 psig) @ 25 C
1600 g/l
>1
11.
TOXICOLOGICAL INFORMATION
Acute Toxicity
NOAEL for cardiac sensitization: 10% v/v
Inhalation Study: No signs of acute toxicity were observed during a 4-hr acute inhalation study (rat) at
10%, a 2-hr. acute inhalation study (rat) at 10% and a 28 day acute inhalation study (rat) at 2.0%.
Page 3 of 6
11.
TOXICOLOGICAL INFORMATION
Chronic Toxicity/Carcinogenicity
This product is not expected to cause long term adverse health effects.
Genotoxicity
Not mutagenic in Ames assay.
Reproductive/Developmental Toxicity
This product is not expected to cause adverse reproductive effects.
12.
ECOLOGICAL INFORMATION
Mobility
Product is highly insoluble in water and volatile.
Persistence/Degradability
Photolytic half-life: 3 - 5 days
Persistent Photolytic degradation product: trifluoroacetic acid.
Bio-accumulation
No data available.
Ecotoxicity
No data available.
13.
DISPOSAL CONSIDERATIONS
Dispose of container in accordance with all applicable local and national regulations. Do not cut,
puncture or weld on or near the container. If spilled, contents will vaporize to the atmosphere.
14.
TRANSPORT INFORMATION
DOT CFR 172.101 Data
UN Proper Shipping Name
UN Class
UN Number
UN Packaging Group
15.
REGULATORY INFORMATION
EU Label Information
Classification and labelling have been performed according to EU directives 67/548/EEC and 99/45/EC
including amendments(2001/60/EC and 2006/8/EC)
EU Hazard Symbol and Indication of Danger.
Xi - Irritant
R phrases
R36 Irritating to eyes.
S phrases
S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
S36/37/39 Wear suitable protective clothing, gloves and eye/face protection.
Page 4 of 6
15.
REGULATORY INFORMATION
US REGULATIONS (Federal, State) and INTERNATIONAL CHEMICAL REGISTRATION LAWS
TSCA Listing
This product contains ingredients that are listed on or exempt from listing on the EPA Toxic Substance
Control Act Chemical Substance Inventory.
ELINCS Listing
All ingredients in this product have been verified for listing on the European List of Notified Chemical
Substances (ELINCS).
DSL/NDSL (Canadian) Listing
All ingredients in this product are listed on the Domestic Substance List (DSL) or the Non-Domestic
Substance List (NDSL) or are exempt from listing.
WHMIS Classification
D2B
This product was classified in accordance with the hazard criteria of the Canadian Controlled Products
Regulations and the MSDS contains all the information required by these regulations.
MA Right To Know Law
All components have been checked for inclusion on the Massachusetts Substance List (MSL). Those
components present at or above the de minimis concentration include: None
PA Right To Know Law
This product contains the following chemicals found on the Pennsylvania Hazardous Substance List:
None
NJ Right To Know Law
This product contains the following chemicals found on the NJ Right To Know Hazardous Substance
List: None
California Proposition 65
This product does not contain materials which the State of California has found to cause cancer, birth
defects or other reproductive harm.
SARA Title III Sect. 302 (EHS)
This product does not contain any chemicals subject to SARA Title III Section 302.
SARA Title III Sect. 304
This product does not contain any chemicals subject to SARA Title III Section 304.
SARA Title III Sect. 311/312 Categorization
- Immediate (Acute) Health Hazard - Pressure Hazard
SARA Title III Sect. 313
This product does not contain a chemical which is listed in Section 313 at or above de minimis
concentrations.
16.
OTHER INFORMATION
NFPA Ratings
NFPA Code for Health - 3
NFPA Code for Flammability - 0
NFPA Code for Reactivity - 1
NFPA Code for Special Hazards None
Page 5 of 6
16.
OTHER INFORMATION
HMIS Ratings
HMIS Code for Health - 0
HMIS Code for Flammability - 0
HMIS Code for Reactivity - 1
HMIS Code for Personal Protection - See Section 8
Abbreviations
N/A: Denotes no applicable information found or available
CAS#: Chemical Abstracts Service Number
ACGIH: American Conference of Governmental Industrial Hygienists
OSHA: Occupational Safety and Health Administration
TLV: Threshold Limit Value
PEL: Permissible Exposure Limit
STEL: Short Term Exposure Limit
NTP: National Toxicology Program
IARC: International Agency for Research on Cancer
R: Risk
S: Safety
NOAEL: No Observed Adverse Effect Level
EnviroNet LLC.
Prepared By:
The information contained herein is based on data believed to be accurate. However, no
representation, warranty, or guarantee is made to its accuracy, reliability or completeness. It is the
user's responsibility to satisfy himself as to the suitability and completeness of such information for its
own particular use. Kidde Fire Systems assumes no responsibility for personal injury or property
damage resulting from use, handling or from contact with this product.
Page 6 of 6
1.
Phone Number
Chemtrec Number
(for emergencies only)
Revision Date:
MSDS Date:
Nitrogen (Expellant)
N2
Expellant
Kidde Fire Systems
400 Main Street
Ashland, MA 01721
USA
(508) 881-2000
(800) 424-9300
(703) 527-3887 (International)
February 9, 2012
February 9, 2009
Safety Data Sheet according to EC directive 2001/59/EC and OSHAs Hazcom Standard (29 CFR 1910.1200)
2.
HAZARDS IDENTIFICATION
EU Main Hazards
Non Flammable Gas
Routes of Entry
Eye contact - Inhalation - Skin contact
Carcinogenic Status
Not considered carcinogenic by NTP, IARC, and OSHA.
Target Organs
Respiratory System
Health Effects - Eyes
Non-irritating gas
Health Effects - Skin
Non-irritating gas
Health Effects - Ingestion
Ingestion is not a possible route of exposure.
Health Effects - Inhalation
Avoid direct inhalation of undiluted gas. Can cause suffocation by reducing oxygen available for
breathing. Breathing very high concentrations can cause dizziness, shortness of breath,
unconsciousness or asphyxiation.
3.
COMPOSITION/INFORMATION ON INGREDIENTS
Component Name
Nitrogen
EU Classification
Non Flammable Gas
Page 1 of 6
4.
5.
6.
7.
8.
Page 2 of 6
8.
9.
10.
Compressed gas
Colorless
None
Not applicable
-321oF
Not Flammable
0.2 g/l
0.97.
Not determined
3
o
0.075 lb/ft @70 F as vapor
Not applicable
11.
TOXICOLOGICAL INFORMATION
Acute Toxicity
Simple asphyxiant.
Chronic Toxicity/Carcinogenicity
This product is not expected to cause long term adverse health effects.
Page 3 of 6
11.
TOXICOLOGICAL INFORMATION
Genotoxicity
This product is not expected to cause any mutagenic effects.
Reproductive/Developmental Toxicity
This product is not expected to cause adverse reproductive effects.
12.
ECOLOGICAL INFORMATION
Mobility
Nitrogen occurs naturally in the atmosphere.
Persistence/Degradability
Nitrogen occurs naturally in the atmosphere.
Bio-accumulation
Nitrogen occurs naturally in the atmosphere.
Ecotoxicity
No data available
13.
DISPOSAL CONSIDERATIONS
Dispose of container in accordance with all applicable local and national regulations. Do not cut,
puncture or weld on or near to the container. If spilled, contents will vaporize to the atmosphere.
14.
TRANSPORT INFORMATION
DOT CFR 172.101 Data
UN Proper Shipping Name
UN Class
UN Number
UN Packaging Group
15.
REGULATORY INFORMATION
EU Label Information
Classification and labelling have been performed according to EU directives 67/548/EEC and 99/45/EC
including amendments(2001/60/EC and 2006/8/EC)
EU Hazard Symbol and Indication of Danger.
Non Flammable Gas
R phrases
None
S phrases
S9 Keep container in a well ventilated place.
Page 4 of 6
15.
REGULATORY INFORMATION
US REGULATIONS (Federal, State) and INTERNATIONAL CHEMICAL REGISTRATION LAWS
TSCA Listing
This product contains ingredients that are listed on or exempt from listing on the EPA Toxic Substance
Control Act Chemical Substance Inventory.
EINECS Listing
All ingredients in this product are listed on the European Inventory of Existing Commercial Chemical
Substances (EINECS) or the European List of New Chemical Substances (ELINCS) or are exempt from
listing.
DSL/NDSL (Canadian) Listing
All ingredients in this product are listed on the Domestic Substance List (DSL) or the Non-Domestic
Substance List (NDSL) or are exempt from listing.
WHMIS Classification
A
This product was classified in accordance with the hazard criteria of the Canadian Controlled Products
Regulations and the MSDS contains all the information required by these regulations.
MA Right To Know Law
All components have been checked for inclusion on the Massachusetts Substance List (MSL). Those
components present at or above the de minimis concentration include: Nitrogen
PA Right To Know Law
This product contains the following chemicals found on the Pennsylvania Hazardous Substance List: Nitrogen
NJ Right To Know Law
This product contains the following chemicals found on the NJ Right To Know Hazardous Substance
List: - Nitrogen
California Proposition 65
This product does not contain materials which the State of California has found to cause cancer, birth
defects or other reproductive harm.
SARA Title III Sect. 302 (EHS)
This product does not contain any chemicals subject to SARA Title III Section 302.
SARA Title III Sect. 304
This product does not contain any chemicals subject to SARA Title III Section 304.
SARA Title III Sect. 311/312 Categorization
- Immediate (Acute) Health Hazard - Pressure Hazard
SARA Title III Sect. 313
This product does not contain a chemical which is listed in Section 313 at or above de minimis
concentrations.
16.
OTHER INFORMATION
NFPA Ratings
NFPA Code for Health - 0
NFPA Code for Flammability - 0
NFPA Code for Reactivity - 0
NFPA Code for Special Hazards None
Page 5 of 6
16.
OTHER INFORMATION
HMIS Ratings
HMIS Code for Health - 0
HMIS Code for Flammability - 0
HMIS Code for Reactivity - 0
HMIS Code for Personal Protection - See Section 8
Abbreviations
N/A: Denotes no applicable information found or available
CAS#: Chemical Abstracts Service Number
ACGIH: American Conference of Governmental Industrial Hygienists
OSHA: Occupational Safety and Health Administration
TLV: Threshold Limit Value
PEL: Permissible Exposure Limit
STEL: Short Term Exposure Limit
NTP: National Toxicology Program
IARC: International Agency for Research on Cancer
R: Risk
S: Safety
EnviroNet LLC.
Prepared By:
The information contained herein is based on data believed to be accurate. However, no
representation, warranty, or guarantee is made to its accuracy, reliability or completeness. It is the
user's responsibility to satisfy himself as to the suitability and completeness of such information for its
own particular use.
Kidde Fire Systems assumes no responsibility for personal injury or property
damage resulting from use, handling or from contact with this product.
Page 6 of 6
July 2014
A-2
06-237256-001
These instructions do not purport to cover all the details or variations in the equipment
described, nor do they provide for every possible contingency to be met in connection with
installation, operation and maintenance. All specifications subject to change without notice. Should further information be desired or should particular problems arise which are
not covered sufficiently for the purchasers purposes, the matter should be referred to
KIDDE-FENWAL INC., Ashland, MA 01721.
06-237256-001 Rev. AA
2014