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BEARING

SELECTION, CARE & MAINTENANCE


OF BEARINGS

BEARINGS..

WHAT A MAINTENANCE
PERSONEL OUGHT TO KNOW
ABOUT THEM
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BEARING
Bearing is a system of machine
elements whose function is to support
an applied load by reducing friction
between the relatively moving surfaces.

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Function :

BEARINGS

Facilitate relative motion of surfaces in


contact with limited consumption of energy.

Reduce Friction

PLAIN
BEARINGS
BUSH
BEARINGS

ROLLING ELEMENT
BEARINGS
JOURNAL
BEARINGS

Reduce Energy consumption

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ANTIFRICTION
BEARINGS
BALL &
ROLLER

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BUSH BEARINGS

BUSH BEARING
RADIAL
THRUST COLLAR
BEARING

FOOT STEP BEARING

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JOURNAL BEARING
JOURNAL BEARING

JOURNAL BEARING

BABBIT METAL THICKNESS


0.001 0.005
(0.0254 0.127 mm.)
0.005 0.014
(0.127 0.356 mm.)
0.014 0.32
(0.356 8.127 mm.)

BEARING LIFE
More life.
Medium life.
Less life.

Less thickness, more life.


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Indian Institute for Production Management

THRUST PAD BEARING

THRUST PAD BEARING


MITCHEL PAD (Tilting Pad Bearing)
THRUST COLLAR

LUBRICANT
PADS

l = 0.58 L
THRUSTPAD BEARING

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Indian Institute for Production Management

Bearing Terminology

Bearing Terminology
Outer ring raceway
Outer ring land

Bore surface
O.D.

Side faces
Inner ring land

Bore

Inner ring raceway

O.D. surface

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Indian Institute for Production Management

Bearing Loads

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Bearing types .
Based on type of
Rolling element

The bearings in a car wheel are subject to both thrust and


radial loads.

BALL

CYLINDER

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Types of rollers
Spherical Roller

BALL BEARINGS

Needle Roller

Taper Roller
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Indian Institute for Production Management

Cutaway view of a ball bearing

Deep Grove Ball Bearing


High degree of conformity between balls and
races enabling high axial loads.
Not capable of taking misalignment
Most commonly used bearing
Available in single & double row for
Better load distribution
This bearing with normal clearance is not
available

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Deep Groove Ball


Bearing with one or
for
two
shields
shaft diameters from
3 to 120 mm. High
sealing effect, low
friction,
prelubricated for high
velocities, low noise,
high
temperature
range 30 to +120
degree Centigrade.

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Indian Institute for Production Management

Deep Groove Ball


Bearing with Snap
ring groove in outer
ring
for
shaft
diameters from 10 to
100 mm.
A slit ring can be
snapped into the
groove to simplify
the axial location of
the bearing in the
housing.

Deep
Groove
Ball
Bearing with one or
two seals for
shaft
diameters from 6 to 30
mm.
High
sealing
effect,
also
from
splashes of water and
oil.
High
stability,
water resistant. High
temperature range 30
to
+120
degree
Centigrade.
Low
noise, pre-lubricated,
maintenance
free
operation.
Deep
Groove
Ball
Bearing with shields or
seals must never be
washed.

Double
row
Deep
Groove Ball Bearing
with filling slots for
shaft diameters from
10 to 75 mm.

APPLICATION ALTERNATIVES.
If a Double row Deep Groove Ball
Bearing with normal clearance is not
available, a bearing with C 3 clearance
can be used.(Proposed)
If a Deep groove ball bearing with
pressed steel cage is not available, a
bearing with plastic machined cage can
be used. (Proposed)

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Self Aligning Ball Bearing

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Self Aligning Ball Bearing


Imparts self aligning property of shaft with
respect to housing

SA Ball Brg With Extended Inner


Ring

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Self Aligning Ball Bearing

Capability of taking misalignment is maximum


Axial load bearing capacity is relatively low as
compared to deep groove ball bearings
Bearings are available both with cylindrical &
tapered bore
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Indian Institute for Production Management

Self aligning ball bearing


SELF ALIGNING BALL BEARINGS
with two seals are supplied with
correct quantity of Lithium based
Grease.
Re-lubrication in service is not
required and the bearings should
not be washed or heated before
mounting. Available for shaft
diameters from 10 60 mm.

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Indian Institute for Production Management

Angular Contact Ball Bearing


SELF ALIGNING BALL BEARINGS
with Tapered bore and adapter
sleeve are available with or
without seals, because of the
adapter sleeve, it is possible to
use drawn shafts.
Available without seals for shaft
diameters from 20 100 mm. and
with seals for shaft diameters from
20 50 mm.

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Indian Institute for Production Management

Angular Contact Ball Bearing

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Angular Contact Ball Bearing


Have the highest load bearing capacity
in both direction among all ball bearings
Contact angle plays the most important
role in deciding load bearing capacity
Axial load can be borne in only one
direction (right to left)
Bearings are used in tandem & usually
back to back and face to face to take up
loads in both directions.
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Indian Institute for Production Management

Angular Contact Ball Bearing


When outer race is rotating, DF type fitting &
when shaft is rotating, DB type fitting is preferred
Outer race is fixed,by tightening inner race,
clearance can be reduced
The externally converging type resists
misaligning forces,and internally converging type
accepts misalignment
Used in lathe m/c,grinding & boring m/c,NC-CNC
m/c gear boxes,car wheels etc.

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ANGULAR
CONTACT
BALL
BEARINGS C Design (Single Row)
Specially
manufactured
for
mounting in pairs, available for
shaft diameters from 17 170 mm.

ANGULAR
CONTACT
BALL
BEARINGS (Double Row)
With one piece inner ring and
filling slot , available for shaft
diameters from 10 110 mm.

Note :When ordering , please


indicate Number of bearing NOT
- number of bearing pairs.

With split inner ring ( D design),


available for shaft diameters from
25 70mm.

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Indian Institute for Production Management

Universal Arrangements for


Angular Contact Ball Bearings
single

tandem

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Back-to-back

Y- Bearing With Taper Bore

Face-to-face

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Y- Bearing With Eccentric Lock


Ring

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Y-BEARING

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Y- bearing unit

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Y- Bearing

Basically Deep groove ball bearing


Sealed at both side
Charged with lithium base grease
Outer ring has spherical shape
Can take initial misalignment
No axial displacement
Maintenance free
Application: - conveyor
system,agriculture m/c,ventilator etc.

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Four Point Contact Ball Brg

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FOUR POINT
BEARINGS

CONTACT BALL

Single Row with split ring for shaft


diameters from 17 150 mm
particularly suitable for high Axial
loads.

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Four Point Contact Ball Bearings


(QJ Bearings)

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Four Point Angular Contact Ball


Bearings

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Application: Screw Compressor

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Cutaway view of a roller bearing

ROLLER BEARINGS

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Cylindrical Roller Bearing

Cylindrical Roller Bearing

Radial load

Radial&Axial
Load simultaneously

Basically designed to take only radial load, and


no axial load.
Very low capability to account for misalignment.
Changes in length can be accommodated as
number of options are available.
Rollers are guided between integral flanges on
one of the bearing rings
Heat developed during operation is very high.
Used in transmission,rail vehicle,rolling mills etc.

Axial Load

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Indian Institute for Production Management

NU bearings permits Axial


displacement of the housing
relating to the shaft within
certain
limits
in
both
directions and are therefore
used
as
Non-locating
Bearings.
(Axial
compensation)

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NJ bearings can be used for


Axial location of the shaft in
one direction.

tolerance

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RNU
bearings
require
hardened and ground shaft
as Inner Ring

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DOUBLE
ROW
CYLINDRICAL
ROLLER
BEARING
are
used
in
Machine Tools (Spindles)

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SU BEARING which are


relatively new were also
developed by SKF, can
absorb high axial loads due
to the Spheres roller front
and the tapered flanges.
Full Compartment Cylindrical Roller Bearings have
extremely high load carrying capacity and permit
space saving designs. The absence of a cage results
in reduced speed capacity compared to conventional
cage type Cylindrical Roller Bearings.
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Full Compartment Roller Brg

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FC Roller Brg With Integral Inner


Ring

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Full Compartment Roller Brg With


Inner Ring

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CARB bearing

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Spherical Roller Bearing

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Spherical Roller Bearing

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Spherical roller bearing

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Spherical Roller Bearing


Self aligning to shaft, relative to the housing,
taking care of shaft bending (spherical race way
in out ring)
High load bearing capacity.
Capability to take up both axial and radial
loads, irrespective of direction.
Bearings operate at lower temperature than
conventional bearings
Application: heavy engineering stationery
transmission,railway axial boxes .
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with
and

CA
Design
with
retaining flanges on
the Inner ring.

Available for Shaft


diameters from 20
380 mm.

Available
with
Cylindrical
and
tapered
bore
for
Shaft diameters from
200 1180 mm.

CC
Design
Cylindrical
Tapered Bore.

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Indian Institute for Production Management

CAB
Design
with
drilled rollers and pin
type cage.

Grooves and Lubricating holes


in outer ring.
Spherical roller bearing with
adapter sleeve have tapered
bore. They are very easy to
mount. Available CC design for
Shaft diameters from 30 300
mm. And in CA design, for
Shaft diameters from 240 450
mm.

Available for
Shaft
diameters from 320
1120 mm.

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Spherical roller bearing with


with drawl sleeve also have
tapered
bore.
They
are
particularly easy to dismount.
Simply screw it out on the
threaded section of the sleeve
and tighten against the bearing
until the bearing comes free.
Available CC design for Shaft
diameters from 35 300 mm.
And in CA design, for Shaft
diameters from 240 350 mm.
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Taper Roller Bearing

Cutaway view of a radial tapered


roller bearing

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Taper Roller Bearing


Optimized rolling conditions to accommodate
combined loads.
Contact angle specifies the load carrying
capacity (higher contact angle can support
higher axial load)
Normally mounted in pairs on the shaft to
oppose each others thrust
Used in trucks propeller shaft,in rolling
mills,wheel bearing passenger cars,differentials
etc.

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Taper Roller Back To Back

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Face To Face

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Taper Roller Bearing


Single row taper
roller bearing are
available, both in
metric and inch
series for shaft
diameters from 15
280 mm.

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Needle Roller Bearing


Multi row taper roller bearings
with two, four or six rows are
mainly
useful
in
heavy
engineering applications such
as Rolling mills. The bearings
are made to order.
Particulars : Single row taper roller bearings can carry axial loads in one
direction only.Since radial load on a taper roller bearing gives
rise to an induced axial load, which must be compensated,
these bearings therefore, generally are mounted against a
second bearing - often another taper roller bearing.
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Indian Institute for Production Management

Needle Roller Bearing


Ability To Counter Shock Loads and Impact
Loads in Service.
High Load Bearing Capacity.
Feature of Intricacy, Capable of Being
Accommodated in Small Radial Space
(Rollers Length To Diameter Ratio is More)
Greater Length Relating To The Bearing Dia.
Bearings are with or without Races and Cage
Used In Engine,Transmission,Washing Kitchen
M/c,tractors,Lathe M/c etc.
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THRUST BEARINGS

NEEDLE ROLLER BEARINGS

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Thrust Bearings

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Thrust ball bearing

Designed To Take Up Axial Or Thrust


Loads Primarily
Thrust Bearings Are Of Several Types,
Depending On The Rolling Element.
Thrust Ball Bearings
Thrust Roller Bearings
Thrust Spherical Roller Bearings
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Combined Thrust & Cy. Roller Brg

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Thrust Ball Bearings


Axial loads in one direction only.
Presence of spherical races to account for
slight misalignment.
Sensitive to shock loads
Double direction bearing accommodate thrust
for both direction
Housing washer tightly fitted and loose on shaft
and vice versa
Used in chain hook & chain,valve stem and
vertical shaft etc.
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Ball thrust bearing

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Roller thrust bearing

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Indian Institute for Production Management

Thrust Bearing

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Thrust ball bearing

Thrust Roller Bearings


Higher Axial Loads Can Be Borne
Can Operate At Higher Speeds As
Compared To Thrust Ball Bearings.
Insensitive To Shock Loads
Can Not Handle Misalignment

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Cutaway view of (left) a spherical


roller thrust bearing

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Indian Institute for Production Management

THRUST SPHERICAL ROLLER BEARING

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Spherical roller thrust bearing

Thrust Spherical Roller Bearings


Can Accommodate Both Thrust And
Radial Loads
Self Aligning
Can Operate At Higher Speeds
Can Withstand Higher Temperature
Can Tolerate Misalignment Up to 3

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Indian Institute for Production Management

SPECIAL BEARINGS

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Linear Ball Bearing

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Rod End

Spherical Plain Bearing (Rod Ends)

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Magnetic Bearings

Application:
High speed gas compressors.
Advantages:
Lubrication free
Clean.inging
ReliabilityLow vibration
High speed
Low energy consumption
Submerged operation
Built in condition monitoring
Non contacting

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AIR/GAS LUBRICATED BEARING

AIR/GAS LUBRICATED BEARING

Compressed air or Gas is used as a lubricant in some


journal bearings.

Requirements:

A.

Advantages.

Cleanliness.

Surface must be highly finished.

No contaminants.

Less or NO seals.

Extreme range of Temperatures.( -230o to 1650o C)

Less Friction, No heat.

High Speeds ( 7,00,000 rpm)

B. Disadvantages.

Low Unit Load or Capacity.

Comparatively large.

HighInstitute
design
accuracy.
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Management

Accurate alignment between Journal and


Bearing.
Dimensions
accurate.

and

clearances

must

be

Speed must be high.


Load should be relatively low.
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END OF PART- I

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