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Project description
O en I used to run onto people on 4hv asking for a simple induction heater design they could play
with at home without big money investments. Since Ive acquired lots of experience with Royer
oscillators for wireless power applications, I recommended a modied version of Mazzili yback
driver could be used for a quite powerful induction heater. However, the idea didnt seem to catch on,
so I decided to try and build my own version.
(h ps://markobakula.les.wordpress.com/2012/10/royer_ih.png)
The original Mazzili yback driver schematic was modied to work for an induction heater
The few changes I made compared to the yback driver were:
Of course, replacing the yback with a suitable 5-turn work coil
Two inductors were used to avoid tapping the work coil, a standard procedure for me now
I used IRFP150 MOSFETs, instead of IRFP250s mainly because they were at hand
Increasing the tank capacitance a lot, with lots of parallel capacitors for increased current carrying
capacity: I used 16x 0.27uF, 1ooV WIMA MKP capacitors if I remember correctly. This continues to
work well despite the tank currents approaching 150A!
I used water cooling for both the work coil and the mosfets, removing need for bulky and costly
heatsinks. I heavily recommend water cooling for any hobbyist power electronics now! It was
somewhat dicult to solder the copper plates to the pipe, but I made it using a stove and generous
amounts of solder. This circuit makes great use of water cooling because no electrical insulation is
needed for MOSFETs, as drains are already electrically connected to the work coil!
(h ps://markobakula.les.wordpress.com/2012/10/p1120046.jpg)
Prototype version
(h ps://markobakula.les.wordpress.com/2012/10/p1120047.jpg)
The cooling plates are soldered so that the pipe passes right underneath the MOSFET die
(h ps://markobakula.les.wordpress.com/2012/10/p1120049.jpg)
Capacitors are generously spaced to allow good convection cooling
(h ps://markobakula.les.wordpress.com/2012/10/p1120048.jpg)
Inductors are wound by hand on two powdered iron cores from PC power supplies
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Inductors are wound by hand on two powdered iron cores from PC power supplies
The power output of the circuit surprised even me, being able to melt small steel, brass and aluminum
parts with ease. The power throughput seemed to be mainly limited by the power supply, which had to
provide less than 30V (due to MOSFET rating) at a whole lot of current.
A video of melting some coins
The circuit was later replicated successfully by lots of other hobbyists as well!
20 Comments
1. Marco permalink
Hi, im doing this project for the h year of my school..Do i have to connect the royer to a
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Hi, im doing this project for the h year of my school..Do i have to connect the royer to a
trasformer or i can connect it to a Dc power supply??? Sorry for my bad english
Reply
2. Marco permalink
Hi.. im doing this project for the h year of my school. I have question: Do i need to put a
trasformer back to the royer (the schematic that have been posted by you). Thank you and sorry for
my bad english. xD
Reply
3. ben permalink
Hi,
which is the diameter the work coil and tube?
Reply
4. pizzozz permalink
Hi. great project but i think you have to had the diameter of the coil and the pipe. I have a question,
why do you use direct current?
Reply
5. zaman permalink
hello ,what should i do if i want to use 220 volt power supply for this circuit ?
Reply
6. Je permalink
As you are switching the work coil you are also pulling one of the V+ inductors to ground. Isnt that
a waste ?
Reply
7. Je permalink
I should say isnt that a waste of I being pulled through that V+ inductor ? Please explain as I want
to construct this. I will be using T 130-26 p s
Reply
8. Thapelo permalink
Hi, Im Thapelo
Im doing my project that is dealing with induction heating, I used 2.2uF cap for resonance but i
cant detect any magnetic eld. i can measure current of about 10A, but if i put conducting wires on
my work coil, it does not heat up.
Which material do you recommend for work coil?
Reply
9. Francisco permalink
Muy bueno el dispositivo. Sencillo y ecaz. Felicitaciones.
Reply
10. p.d.cummins@gmail.com permalink
https://markobakula.wordpress.com/power-electronics/500w-royer-induction-heater/
Could I buy one of these from you, premade?
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11. yury permalink
How kHz? Measured?
Reply
12. yury permalink
possible on IRF 3205 or not?
Reply
13. cha arpal permalink
hii sir,
Im working on this project on large power approximately 10kva for a melting furnace
sir its schematic is able to do that if yes, what changes will have done..kindly reply
Reply
14. adrianengineersadrian permalink
wooooow,its wonderfull,.smallthing from exacta sciences..
Reply
15. Carmel Pule' permalink
This is a brilliant circuit. It uses two boost converters in an ingenious manner such that they act as
current source to match the parallel resonant circuit during half a cycle. Also the heavy capacitor
acts as snubber to the two switched inductors in turn and thus the harmonics on the supply are
reduced to a minimum. The energy pumped into the parallel LC resonant circuit depends on how
much energy each boost converter on either side of the LC circuit is made to hold!
Any hard switched Mosfet is a voltage source which is not suitable to match a parallel LC circuits
but this one charges the inductor with a magnetic charge when the Mosfet is on and when it is o
the charged inductor becomes a current source perfectly matching the Parallel LC circuit while the
other Mosfet is on to complete the circuit. Then the function is repeated for the other half cycle using
the other side,
One of the most ingenious circuits I met.
Now I am working on a similar one to match a series LC circuit, but it will not be as neat as this
one.
My congratulations.
Reply
16. AlkadsEldeple permalink
!
h p://rbot.imob.su/
. .
Reply
17. pseuseUplicle permalink
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