Académique Documents
Professionnel Documents
Culture Documents
Washer-Extractor
Cygnus Control
*H and *X Washer-Extractors
Refer to page 7 for Model Numbers
www.alliancelaundry.com
Table of
Contents
Safety Information..............................................................................
Explanation of Safety Messages...........................................................
General Safety Precautions...................................................................
Important Safety Instructions ...............................................................
Safety Decals ........................................................................................
Operator Safety.....................................................................................
2
2
2
3
5
5
Introduction.........................................................................................
Customer Service..................................................................................
Nameplate Location..............................................................................
Model Identification .............................................................................
6
6
6
7
14
14
14
14
14
14
14
Troubleshooting ..................................................................................
1. Close Door .....................................................................................
2. Error 7 Inverter Drive Communication Error .............................
3. ERROR 12 Tilt Switch Error ......................................................
4. ERROR 22 Door Lock Error ......................................................
5. ERROR 54 Fill Error (Page 1 of 2).............................................
6. ERROR 59 Door Unlocks or Opens
While a Cycle is in Progress.........................................................
15
16
17
18
20
22
30
Safety Information
Explanation of Safety Messages
DANGER
Danger indicates the presence of a hazard
that will cause severe personal injury,
death or substantial property damage if
the danger is ignored.
WARNING
Warning indicates the presence of a
hazard that can cause severe personal
injury, death or substantial property
damage if the warning is ignored.
CAUTION
Caution indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
Additional precautionary statements (IMPORTANT
and NOTE) are followed by specific instructions.
IMPORTANT: The word IMPORTANT is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word NOTE is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
WARNING
Failure to install, maintain and/or
operate this product according to the
manufacturers instructions may result
in conditions which can produce
serious injury, death and/or property
damage.
Do not repair or replace any part of the
product or attempt any servicing unless
specifically recommended or published
in this Service Manual and unless you
understand and have the skills to carry
out the servicing.
Whenever ground wires are removed
during servicing, these ground wires
must be reconnected to ensure that the
product is properly grounded and to
reduce the risk of fire, electric shock,
serious injury or death.
W006R2
WARNING
To reduce the risk of electric shock, fire,
explosion, serious injury or death:
Disconnect electric power to the
washer-extractor before servicing.
Never start the washer-extractor with
any guards/panels removed.
Whenever ground wires are removed
during servicing, these ground wires
must be reconnected to ensure that the
washer-extractor is properly grounded.
W460
WARNING
Repairs that are made to your products
by unqualified persons can result in
hazards due to improper assembly or
adjustments subjecting you, or the
inexperienced person making such
repairs, to the risk of serious injury,
electrical shock, or death.
W007
D1382
Safety Information
WARNING
If you or an unqualified person perform
service on your product, you must
assume the responsibility for any
personal injury or property damage which
may result. The manufacturer will not be
responsible for any injury or property
damage arising from improper service
and/or service procedures.
W008
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
D1382
Safety Information
WARNING
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
damage.
W703
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
WARNING
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014
D1382
Safety Information
Safety Decals
Operator Safety
WARNING
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
SW012
WARNING
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039
D1382
Introduction
Customer Service
Alliance Laundry Systems is not responsible for
personal injury or property damage resulting from
improper service. Review all service information
before beginning repairs.
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name of the nearest authorized parts distributor.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers.
D1382
Introduction
Model Identification
Information in this manual is applicable to these
washer-extractor models:
CH018_CYGNUS_SELECT
CH025_CYGNUS_SELECT
CH040_CYGNUS_SELECT
CH040_CYGNUS-ULTRA
CH055_CYGNUS_SELECT
CH055_CYGNUS-ULTRA
CH075_CYGNUS_SELECT
CH075_CYGNUS-ULTRA
CH090_CYGNUS_SELECT
CH090_CYGNUS-ULTRA
CHF455
CHF455U
CHF575
CHF575U
CHF730
CHF730U
CHG065X
CHG065Z
CHG075X
CHG075Z
CHG100X
CHG100Z
CHG135X
CHG135Z
CHG150X
CHG150Z
CHG165X
CHG165Z
CHG185X
CHG185Z
CHG235X
CHG235Z
CHG305X
CHG305Z
CHG400X
CHG400Z
CHN065X
CHN065Z
CHN075S
CHN075X
CHN075Z
CHN100S
D1382
CHN100X
CHN100Z
CHN135X
CHN135Z
CHN150X
CHN150Z
CHN165X
CHN165Z
CHN185S
CHN185U
CHN185X
CHN185Z
CHN235S
CHN235U
CHN235X
CHN235Z
CHN305S
CHN305U
CHN305X
CHN305Z
CHN400S
CHN400U
CHN400X
CHN400Z
CHU065X
CHU065Z
CHU075X
CHU075Z
CHU100X
CHU100Z
CHU135X
CHU135Z
CHU150X
CHU150Z
CHU165X
CHU165Z
CHU185X
CHU185Z
CHU235X
CHU235Z
CHU305X
CHU305Z
CHU400X
CHU400Z
CHW065X
CHW065Z
CHW075X
CHW075Z
CHW100X
CHW100Z
CHW135X
CHW135Z
CHW150X
CHW150Z
CHW165X
CHW165Z
CHW185X
CHW185Z
CHW235X
CHW235Z
CHW305X
CHW305Z
CHW400X
CHW400Z
CHZ065X
CHZ065Z
CHZ075X
CHZ075Z
CHZ100X
CHZ100Z
CHZ135X
CHZ135Z
CHZ150X
CHZ150Z
CHZ165X
CHZ165Z
CHZ185X
CHZ185Z
CHZ235X
CHZ235Z
CHZ305X
CHZ305Z
CHZ400X
CHZ400Z
Introduction
CS018_CYGNUS-ULTRA
CS025_CYGNUS-ULTRA
CS035_CYGNUS-ULTRA
CS055_CYGNUS-ULTRA
CS075_CYGNUS-ULTRA
CS100_CYGNUS-ULTRA
CS135_CYGNUS-ULTRA
CS165_CYGNUS-ULTRA
CXG060X
CXG060Z
CXG065X
CXG065Z
CXG075X
CXG075Z
CXG100X
CXG100Z
CXG135X
CXG135Z
CXG165X
CXG165Z
CXG235X
CXG235Z
CXG305X
CXG305Z
CXN060X
CXN060Z
CXN065X
CXN065Z
CXN075U
CXN075X
CXN075Z
CXN100U
CXN100X
CXN100Z
CXN135X
CXN135Z
CXN165U
CXN165X
CXN165Z
CXN235U
CXN235X
CXN235Z
CXN305U
CXN305X
CXN305Z
CXU060X
CXU060Z
CXU065X
CXU065Z
CXU075X
CXU075Z
CXU100X
CXU100Z
CXU135X
CXU135Z
CXU165X
CXU165Z
CXU235X
CXU235Z
CXU305X
CXU305Z
CXW060X
CXW060Z
CXW065X
CXW065Z
CXW075X
CXW075Z
CXW100X
CXW100Z
CXW135X
CXW135Z
CXW165X
CXW165Z
CXW235X
CXW235Z
CXW305X
CXW305Z
CXZ060X
CXZ060Z
CXZ065X
CXZ065Z
CXZ075X
CXZ075Z
CXZ100X
CXZ100Z
CXZ135X
CXZ135Z
CXZ165X
CXZ165Z
CXZ235X
CXZ235Z
CXZ305X
CXZ305Z
DHU065X
DHU075X
DHU100X
DHU135X
DHU150X
DHU165X
DHU185X
DHU235X
DHU305X
DHU400X
DXU060X
DXU065X
DXU075X
DXU100X
DXU135X
DXU165X
DXU235X
DXU305X
EHU065X
EHU075X
EHU100X
EHU135X
EHU165X
EXU065X
EXU075X
EXU100X
EXU135X
EXU165X
HD100_CYGNUS-STANDARD
HD100_CYGNUS-COMM
HD100_CYGNUS-PREM
HD100_CYGNUS-PRO
HD135_CYGNUS-STANDARD
HD135_CYGNUS-COMM
HD135_CYGNUS-PREM
HD135_CYGNUS-PRO
HD165_CYGNUS-STANDARD
HD165_CYGNUS-COMM
HD165_CYGNUS-PREM
HD165_CYGNUS-PRO
HD235_CYGNUS-STANDARD
HD235_CYGNUS-COMM
D1382
Introduction
HD235_CYGNUS-PREM
HD235_CYGNUS-PRO
HD305_CYGNUS-STANDARD
HD305_CYGNUS-COMM
HD305_CYGNUS-PREM
HD305_CYGNUS-PRO
HD60_CYGNUS-STANDARD
HD60_CYGNUS-COMM
HD60_CYGNUS-PREM
HD60_CYGNUS-PRO
HD65_CYGNUS-STANDARD
HD65_CYGNUS-COMM
HD65_CYGNUS-PREM
HD65_CYGNUS-PRO
HD75_CYGNUS-STANDARD
HD75_CYGNUS-COMM
HD75_CYGNUS-PREM
HD75_CYGNUS-PRO
HF455_CYGNUS-PREM_OPL
HF455_CYGNUS-PRO_OPL
HF575_CYGNUS-PREM_OPL
HF575_CYGNUS-PRO_OPL
HF730_CYGNUS-PREM_OPL
HF730_CYGNUS-PRO_OPL
HF900_CYGNUS-PREM_OPL
HF900_CYGNUS-PRO_OPL
IH014_CYGNUS_SELECT
IH014_CYGNUS_VENDED
IH014_CYGNUS-ULTRA
IH018_CYGNUS_SELECT
IH018_CYGNUS_VENDED
IH018_CYGNUS-ULTRA
IH025_CYGNUS_SELECT
IH025_CYGNUS_VENDED
IH025_CYGNUS-ULTRA
IH030_CYGNUS_SELECT
IH030_CYGNUS_VENDED
IH030_CYGNUS-ULTRA
IH040_CYGNUS_SELECT
IH040_CYGNUS_VENDED
IH040_CYGNUS-ULTRA
IH055_CYGNUS_SELECT
IH055_CYGNUS_VENDED
IH055_CYGNUS-ULTRA
IH075_CYGNUS_SELECT
D1382
IH075_CYGNUS_VENDED
IH075_CYGNUS-ULTRA
IH090_CYGNUS_SELECT
IH090_CYGNUS_VENDED
IH090_CYGNUS-ULTRA
IHF455
IHF455U
IHF575
IHF575U
IHF730
IHF730U
IHF900
IHG065C
IHG065X
IHG065Y
IHG065Z
IHG075C
IHG075X
IHG075Y
IHG075Z
IHG100C
IHG100X
IHG100Y
IHG100Z
IHG135C
IHG135X
IHG135Y
IHG135Z
IHG150C
IHG150X
IHG150Y
IHG150Z
IHG165C
IHG165X
IHG165Y
IHG165Z
IHG185C
IHG185X
IHG185Y
IHG185Z
IHG235C
IHG235X
IHG235Y
IHG235Z
IHG305C
IHG305X
IHG305Y
IHG305Z
IHG400C
IHG400X
IHG400Y
IHG400Z
IHN065C
IHN065S
IHN065U
IHN065V
IHN065X
IHN065Y
IHN065Z
IHN075C
IHN075S
IHN075U
IHN075V
IHN075X
IHN075Y
IHN075Z
IHN100C
IHN100S
IHN100U
IHN100V
IHN100X
IHN100Y
IHN100Z
IHN135C
IHN135S
IHN135U
IHN135V
IHN135X
IHN135Y
IHN135Z
IHN150C
IHN150X
IHN150Y
IHN150Z
IHN165C
IHN165X
IHN165Y
IHN165Z
IHN185C
IHN185S
Introduction
IHN185U
IHN185V
IHN185X
IHN185Y
IHN185Z
IHN235C
IHN235S
IHN235U
IHN235V
IHN235X
IHN235Y
IHN235Z
IHN305C
IHN305S
IHN305U
IHN305V
IHN305X
IHN305Y
IHN305Z
IHN400C
IHN400S
IHN400U
IHN400V
IHN400X
IHN400Y
IHN400Z
IHU065C
IHU065X
IHU065Y
IHU065Z
IHU075C
IHU075X
IHU075Y
IHU075Z
IHU100C
IHU100X
IHU100Y
IHU100Z
IHU135C
IHU135X
IHU135Y
IHU135Z
IHU150C
IHU150X
IHU150Y
10
IHU150Z
IHU165C
IHU165X
IHU165Y
IHU165Z
IHU185C
IHU185X
IHU185Y
IHU185Z
IHU235C
IHU235X
IHU235Y
IHU235Z
IHU305C
IHU305X
IHU305Y
IHU305Z
IHU400C
IHU400X
IHU400Y
IHU400Z
IHW065C
IHW065X
IHW065Y
IHW065Z
IHW075C
IHW075X
IHW075Y
IHW075Z
IHW100C
IHW100X
IHW100Y
IHW100Z
IHW135C
IHW135X
IHW135Y
IHW135Z
IHW150C
IHW150X
IHW150Y
IHW150Z
IHW165C
IHW165X
IHW165Y
IHW165Z
IHW185C
IHW185X
IHW185Y
IHW185Z
IHW235C
IHW235X
IHW235Y
IHW235Z
IHW305C
IHW305X
IHW305Y
IHW305Z
IHW400C
IHW400X
IHW400Y
IHW400Z
IHZ065C
IHZ065X
IHZ065Y
IHZ065Z
IHZ075C
IHZ075X
IHZ075Y
IHZ075Z
IHZ100C
IHZ100X
IHZ100Y
IHZ100Z
IHZ135C
IHZ135X
IHZ135Y
IHZ135Z
IHZ150C
IHZ150X
IHZ150Y
IHZ150Z
IHZ165C
IHZ165X
IHZ165Y
IHZ165Z
IHZ185C
IHZ185X
IHZ185Y
IHZ185Z
IHZ235C
D1382
Introduction
IHZ235X
IHZ235Y
IHZ235Z
IHZ305C
IHZ305X
IHZ305Y
IHZ305Z
IHZ400C
IHZ400X
IHZ400Y
IHZ400Z
IS012_CYGNUS_VENDED
IS012_CYGNUS-ULTRA
IS018_CYGNUS_VENDED
IS018_CYGNUS-ULTRA
IS025_CYGNUS_VENDED
IS025_CYGNUS-ULTRA
IS035_CYGNUS_VENDED
IS035_CYGNUS-ULTRA
IS055_CYGNUS-ULTRA
IS075_CYGNUS-ULTRA
IS100_CYGNUS-ULTRA
IS135_CYGNUS-ULTRA
IS165_CYGNUS-ULTRA
IXG060C
IXG060X
IXG060Y
IXG060Z
IXG065C
IXG065X
IXG065Y
IXG065Z
IXG075C
IXG075X
IXG075Y
IXG075Z
IXG100C
IXG100X
IXG100Y
IXG100Z
IXG135C
IXG135X
IXG135Y
IXG135Z
IXG165C
D1382
IXG165X
IXG165Y
IXG165Z
IXG235C
IXG235X
IXG235Y
IXG235Z
IXG305C
IXG305X
IXG305Y
IXG305Z
IXN060C
IXN060V
IXN060X
IXN060Y
IXN060Z
IXN065C
IXN065X
IXN065Y
IXN065Z
IXN075C
IXN075U
IXN075V
IXN075X
IXN075Y
IXN075Z
IXN100C
IXN100U
IXN100V
IXN100X
IXN100Y
IXN100Z
IXN135C
IXN135X
IXN135Y
IXN135Z
IXN165C
IXN165U
IXN165V
IXN165X
IXN165Y
IXN165Z
IXN235C
IXN235U
IXN235X
IXN235Y
IXN235Z
IXN305C
IXN305U
IXN305X
IXN305Y
IXN305Z
IXU060C
IXU060X
IXU060Y
IXU060Z
IXU065C
IXU065X
IXU065Y
IXU065Z
IXU075C
IXU075X
IXU075Y
IXU075Z
IXU100C
IXU100X
IXU100Y
IXU100Z
IXU135C
IXU135X
IXU135Y
IXU135Z
IXU165C
IXU165X
IXU165Y
IXU165Z
IXU235C
IXU235X
IXU235Y
IXU235Z
IXU305C
IXU305X
IXU305Y
IXU305Z
IXW060C
IXW060X
IXW060Y
IXW060Z
IXW065C
IXW065X
11
Introduction
IXW065Y
IXW065Z
IXW075C
IXW075X
IXW075Y
IXW075Z
IXW100C
IXW100X
IXW100Y
IXW100Z
IXW135C
IXW135X
IXW135Y
IXW135Z
IXW165C
IXW165X
IXW165Y
IXW165Z
IXW235C
IXW235X
IXW235Y
IXW235Z
IXW305C
IXW305X
IXW305Y
IXW305Z
IXZ060C
IXZ060X
IXZ060Y
IXZ060Z
IXZ065C
IXZ065X
IXZ065Y
IXZ065Z
IXZ075C
IXZ075X
IXZ075Y
IXZ075Z
IXZ100C
IXZ100X
IXZ100Y
IXZ100Z
IXZ135C
IXZ135X
IXZ135Y
12
IXZ135Z
IXZ165C
IXZ165X
IXZ165Y
IXZ165Z
IXZ235C
IXZ235X
IXZ235Y
IXZ235Z
IXZ305C
IXZ305X
IXZ305Y
IXZ305Z
JHW065C
JHW065X
JHW065Y
JHW065Z
JHW075C
JHW075X
JHW075Y
JHW075Z
JHW100C
JHW100X
JHW100Y
JHW100Z
JHW135C
JHW135X
JHW135Y
JHW135Z
JHW150C
JHW150X
JHW150Y
JHW150Z
JHW165C
JHW165X
JHW165Y
JHW165Z
JHW185C
JHW185X
JHW185Y
JHW185Z
JHW235C
JHW235X
JHW235Y
JHW235Z
JHW305C
JHW305X
JHW305Y
JHW305Z
JHW400C
JHW400X
JHW400Y
JHW400Z
JXW060C
JXW060X
JXW060Y
JXW060Z
JXW065C
JXW065X
JXW065Y
JXW065Z
JXW075C
JXW075X
JXW075Y
JXW075Z
JXW100C
JXW100X
JXW100Y
JXW100Z
JXW135C
JXW135X
JXW135Y
JXW135Z
JXW165C
JXW165X
JXW165Y
JXW165Z
JXW235C
JXW235X
JXW235Y
JXW235Z
JXW305C
JXW305X
JXW305Y
JXW305Z
PHU065Y
PHU075Y
PHU100Y
PHU135Y
PHU150Y
D1382
Introduction
PHU165Y
PHU185Y
PHU235Y
PHU305Y
PHU400Y
PXU060Y
PXU065Y
PXU075Y
PXU100Y
PXU135Y
PXU165Y
PXU235Y
PXU305Y
WD100_CYGNUS- STANDARD
WD100_CYGNUS-C0MM
WD100_CYGNUS-PREM
WD100_CYGNUS-PRO
WD135_CYGNUS-COMM
WD135_CYGNUS-PREM
WD135_CYGNUS-PRO
WD135_CYGNUS-STANDARD
WD150_CYGNUS-COMM
WD150_CYGNUS-PREM
WD150_CYGNUS-PRO
WD150_CYGNUS-STANDARD
WD165_CYGNUS-COMM
WD165_CYGNUS-PREM
WD165_CYGNUS-PRO
WD165_CYGNUS-STANDARD
WD185_CYGNUS-COMM
WD185_CYGNUS-PREM
WD185_CYGNUS-PRO
WD185_CYGNUS-STANDARD
WD235_CYGNUS-COMM
WD235_CYGNUS-PREM
WD235_CYGNUS-PRO
WD235_CYGNUS-STANDARD
WD305_CYGNUS-COMM
WD305_CYGNUS-PREM
WD305_CYGNUS-STANDARD
WD400_CYGNUS-COMM
WD400_CYGNUS-PREM
WD400_CYGNUS-PRO
WD400_CYGNUS-STANDARD
WD65_CYGNUS-COMM
D1382
WD65_CYGNUS-PREM
WD65_CYGNUS-PRO
WD65_CYGNUS-STANDARD
WD75_CYGNUS-COMM
WD75_CYGNUS-PREM
WD75_CYGNUS-PRO
WD75_CYGNUS-STANDARD
WHU065C
WHU075C
WHU100C
WHU135C
WHU150C
WHU165C
WHU185C
WHU235C
WHU305C
WHU400C
WXU060C
WXU065C
WXU075C
WXU100C
WXU135C
WXU165C
WXU235C
WXU305C
XN060U
YHG065C
YHG075C
YHG100C
YHG135C
YHG150C
YHG165C
YHG185C
YHG235C
YHG305C
YHG400C
13
Theory of Operation
Starting the Machine
Drain
The drain system includes a normally open gravitytype drain. No pump is used. When the drain valve
opens, the perforated basket allows water to drain
from it.
Fill
The operator selects a cycle and starts the machine.
Water enters the machine through water valves that are
controlled by the microcomputer. As water fills the
basket, a column of air is trapped in a pressure bulb
and hose. The air pressure continues to increase as the
basket fills with water. When the desired water level is
reached, the microcomputer triggers the water valves
to turn off.
Supply
Extract
A final high-speed extract step removes water from the
load, which maximizes drying efficiency.
The door lock system will not allow the door to be
opened until the cycle has finished.
Wash
The basket includes ribs that lift the laundry from the
wash water. The laundry then tumbles back into the
bath.
1 variable-speed motor drives the baskets shaft with a
poly V-belt.
14
D1382
Troubleshooting
WARNING
To reduce the risk of electrical shock, fire, explosion, serious injury or death:
Disconnect electrical power to the washer-extractor before servicing it.
Close the gas shut-off valve to the washer-extractor (when applicable) before servicing it.
Never start the washer-extractor with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer-extractor is properly grounded.
W461R1
D1382
15
Troubleshooting
1. Close Door
The control displays CLOSE DOOR when a cycle has been started
or when the vend price has been satisfied.
ls the door
closed?
NO
YES
YES
NO
YES
Is there 3 Volts DC
between JP1-1 and JP1-4?
NO
YES
CFD2043S
CFD2043S
16
D1382
Troubleshooting
Is
the yellow
LED on the AP1
main board
on?
Is
the JP10
plug fully
seated?
No
Yes
Yes
Is
the JP9
plug fully
seated?
Yes
Is the
communication
cables connector fully
seated into the inverter
drive ?
Yes
No
No
No
Firmly seat the communication cables connector into the inverter drive.
CFD2064S
CFD2064S
D1382
17
Troubleshooting
No
Yes
Yes
Is there 3 Volts DC
between the AP2
display boards
JP9-1 and JP9-2?
Refer to Figure 3.
Yes
No
The tilt switch circuit is open. Check the wiring harness and tilt
switch. Repair or replace the tilt switch or harness as needed.
CFD2044S
CFD2044S
18
D1382
Troubleshooting
AP2
CYGNUS
PREMIUM
DISPLAY
BOARD
JP3
JP2
AP3
CYGNUS DOOR
LOCK BOARD
JP1
JP2
JP3
JP5
1 2
1 2 3
1 2 3
RED
WHT
BLK
JP7
YEL
WHT
BLK
1
2
3
4
5
6
BLK
BLK
RED
GRY
VLT
BLK
JP6
JP9
1 2
CFD2045S
Figure 1
CFD2046S
Figure 2
SQ4
TILT
COMMON
JP9 - 1
WHT / ORG
JP9 - 2
WHT / ORG
FRAME
BALANCE
SWITCH
X MODELS
CFD2047S
Figure 3
D1382
19
Troubleshooting
Is the door
handle fully
engaged?
No
Yes
Is the door
lock solenoid
ac"vated?
No
No
Bl/red= to unlock= 24
Bl/white= to lock= 30
Yes
Yes
Is the solenoid blocked by
mechanical failure of the
door lock?
No
Yes
No
Yes
20
D1382
Troubleshooting
Capacitor Test
To lock or unlock the door lock, a pulse of 50 Volts
DC is needed to activate the solenoid. The pulse is
provided by a capacitor on the AP3 door lock board.
The capacitor can be discharged by pressing a small
button that makes an LED turn on and off. The small
button can also be used to test if the capacitor is
charging or not.
IMPORTANT: Discharging the capacitor is
recommended whenever replacing the AP3 door
lock board.
D1382
21
Troubleshooting
Is the
water
turned on?
No
No
Inspect the
wiring harness.
Repair or
replace it as
needed.
Yes
No
Yes
Is the water
pressure
sufficient?
No
Refer to the
Water Pressure
Troubleshooting
section.
Yes
Is the JP3
plug on the
AP1 mainboard fully
engaged?
No
No
Replace the
water inlet
valve.
Go to Error 54
Fill Error
(Page 2 of 2)
Yes
CFD2049S
CFD2049S
22
D1382
Troubleshooting
Is the drain
valve
activated?
Is
the J7 plug
on the AP1 mainboard
fully engaged?
Refer to Figure 4.
No
Yes
No
No
Firmly engage
the J13 plug.
Yes
Is the drain
valve closed
completely?
No
Check the
drain
valve for
debris.
Yes
Check the level hose.
Refer to the Water Level
Switch Troubleshooting
section.
Yes
Is
there 220 Volts
AC between JP7-1
and JP7-2 on the
AP1 mainboard?
No
Yes
No
Yes
Replace the drain valve coil. If necessary,
replace the complete drain valve.
CFD2050S
CFD2050S
D1382
23
Troubleshooting
HOSE TO
WASH TUB
SEE
HEAT
OPTION
DIAGRAM
BLK/RED
GRY/WHT
J13
11
22
J11
1
2
3
F1
WHT/BLK
GRY/WHT
3
2 JP7
1
BLK/RED
WHT/BLK
GRN/YEL
SEE
HEAT
OPTION
DIAGRAM
AND/OR
EXTERNAL
SUPPLY
DIAGRAM
CHASSIS
J10
1
2
3
GRY
VLT
GRY/WHT
VLT/WHT
1 2 3
JP5
1 2 3
JP2
6
5
4
JP10
3
2
1
YEL/BLK
RED/BLK
RED/GRN
WHT/RED
2
JP14 1
RED
BRN
JP9
ANALOG
WATER
PRESSURE
SENSOR
13
12
11
10
9
8
7 JP3
6
5
4
3
2
1 JP11
1 2
VLT
WHT/BLU
BLU
ORG
WHT/RED
RED
GRY/WHT
GRY/WHT
GRY/WHT
BLK/RED
GRY/WHT
BLU
BRN
BLK
HOSE TO SP1a
LOW LEVEL
PRESSURE SWITCH
ON STEAM AND
ELECTRIC HEAT
BRN
WHT
GRN
JP7 Plug
AP1
CYGNUS
MAIN
BOARD
VLT/WHT
GRN/YEL
GRY
J13 Plug
JP3 Plug
CFD2055S
CFD2055S
Figure 4
OPTIONAL
JP4
VLT/WHT
DOOR
JP-3 WHT
DRIVE FAN
JP9
CABLE
ROTATION
SENSOR
TEMPERATURE
SENSOR
RS
ST1
JP3-13
VLT
JP3-12
WHT/BLU
YV5
HOT SUPPLY 2
JP3-11
BLU
YV4
HOT SUPPLY 1
JP3-10
ORG
YV3
HOT SUPPLY 3
JP3-9
WHT/RED
YV2
HOT SUPPLY 2
JP3-8
RED
YV1
HOT SUPPLY 1
JP3-7
GRY/WHT
Y7
BLU
JP2-1
BRN
JP2-2
BLK
JP2-3
COMMON
+ 24 \ DC
SIGNAL
Y7
Y7
Y7
Y7
BRN
JP5-1
WHT
JP5-2
GRN
JP5-3
COMMON
Y7
+ 24 \ DC
YV6
HOT SUPPLY 3
JP3-1
SIGNAL
JP3-2
SEE
NETWORK
JP5
JP3-3
CFD2056S
CFD2056S
Figure 5
24
D1382
Troubleshooting
VLT
GRY/WHT
RS
ROTATION
SENSOR
YV
YV6
COLD SUPPLY 3
YV5
COLD
SUPPLY 2
YV5
YV
4
YV4
COLD SUPPLY 1
WHT/BLU
GRY/WHT
GRY/WHT
TEMPERATURE
SENSOR
BLU
GRY/WHT
GRY/WHT
ORG
GRY/WHT
GRY/WHT
YV
YV3
HOT SUPPLY 3
YV2
HOT
SUPPLY 2
YV2
YV
YV1
HOT SUPPLY 1
WHT/RED
GRY/WHT
GRY/WHT
RED
GRY/WHT
GRY/WHT
BLK/RED
GRY/WHT
J13
11
22
BLK/RED
GRY/WHT
GRN/YEL
CHASSIS
CFD2057S
Figure 6
SEE
J1
VOLTAGE 1
OPTION
DIAGRAM 2
BLK/RED
M3
CHAIN VALVE
GRN/YEL
N 60Hz
GRY/WHT
50Hz
GRY/WHT
GRY
GRY/WHT
CFD2058S
Figure 7
D1382
25
Troubleshooting
CFD2059S
Figure 8
26
D1382
Troubleshooting
Adjusting the Water Inlet Valve Flow Setting Using the Cygnus
Assist Software
CFD2051S
Figure 9
CFD2052S
Figure 10
D1382
27
Troubleshooting
5. From the Machine Setup menu, click Water supply. Refer to Figure 11.
CFD2053S
Figure 11
6. Change the water inlet valve flow value. Refer to Figure 12.
CHM1444R
Figure 12
28
D1382
Troubleshooting
CFD2051S
Figure 13
D1382
29
Troubleshooting
Is SQ1
activated by the door lock mechanism?
Refer to Figure 14.
No
Check the door lock for mechanical failure. Repair/replace the door
lock as needed.
Yes
Is there
0 Volts DC between
JP1-1and JP1-4 on the
AP3 Cygnus door lock board?
Refer to Figure 15.
Yes
Is SQ2 activated
by the door lock mechanism?
Refer to Figure 14.
No
Check door lock for mechanical failure. Repair/replace the door lock
as needed.
Yes
Is there
0 Volts DC between
JP1-2 and JP1-3 on the
AP3 Cygnus door lock board?
Refer to Figure 15.
Check the wiring harness. Check the SQ2. Refer to Figure 14.
Repair the circuit and/or replace the SQ2 as needed.
Yes
CFD2063S
30
D1382
Troubleshooting
RED/BLK
RED/BLK
SQ1
DOOR CLOSED
SWITCH
YA1
DOOR
LOCK/UNLOCK
SOLENOID
SQ3
DOOR
LOCK
SWITCH
SQ1
ORG/BLK
ORG/BLK
SQ2
DOOR CLOSED
SWITCH
YEL/ORG
BLK/ORG
SQ4
DOOR CLOSED
REED SWITCH
(MAGNETIC)
SQ2
YA1
A B C
RED
WHT
BLK
J13
11
22
SQ2
BLK
BLK
SQ3
YEL/ORG
YEL/ORG
CFD2060S
CFD2060S
Figure 14
JP5
AP2 CYGNUS
DISPLAY BOARD
JP2
AP3
CYGNUS DOOR
LOCK BOARD
JP1
BLK
RED
WHT
RED/BLK
ORG/BLK
RED/BLK
ORG/BLK
1 2 3 4 5 6 7
CFD2061S
Figure 15
D1382
31