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IN RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS ELECTRONIC,
MECHANICAL, PHOTOCOPYING, OR OTHERWISE WITHOUT PRIOR PERMISSION FROM
ONGC

16-May-16

07-Apr-16

14-Dec-15

Revision

Status

Date

LSTK

Document
Title
Scale
A4

AJ

HP

HS

ISSUED FOR
APPROVAL

AJ

AS

MD

ISSUED FOR
APPROVAL

AJ

AS

MD

Description

Prepared

Checked

Approved

OIL AND NATURAL GAS CORPORATION LTD

Owner

Project

ISSUED FOR
APPROVAL

SAVAIR ENERGY LTD


INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN
PLANT ON LSTK BASIS
VALVE MATERIAL SPECIFICATION

Location:

URAN

Client Contract No.: -

Document No.:

Sheet No.:

MR/URAN/MM/LSTK/FGRCU/18/201415/UA5KC15001

1046-K72-04-VMS-0006

1 of 29

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS

SHEET NO.: 2 OF 29

INDEX SHEET
SHEET
NO.

DESCRIPTION

COVER SHEET

14-Dec-2015

07-April-2016

16-May-2016

INDEX SHEET

14-Dec-2015

07-April-2016

REVISION RECORD SHEET

14-Dec-2015

07-April-2016

GENERAL NOTES

14-Dec-2015

07-April-2016

VGA-01

14-Dec-2015

07-April-2016

16-May-2016

VGA-02

14-Dec-2015

07-April-2016

16-May-2016

VGA-03

14-Dec-2015

07-April-2016

16-May-2016

VGA-04

14-Dec-2015

07-April-2016

16-May-2016

VGA-05

14-Dec-2015

07-April-2016

16-May-2016

10

VGA-06

14-Dec-2015

07-April-2016

16-May-2016

11

VBA-01A

14-Dec-2015

12

VBA-01B

14-Dec-2015

13

VBA-02

14-Dec-2015

14

VBA-11

14-Dec-2015

15

VBA-21A

14-Dec-2015

16

VBA-21B

14-Dec-2015

17

VBA-22

14-Dec-2015

18

VGL-01

14-Dec-2015

19

VGL-02

14-Dec-2015

20

VGL-11

14-Dec-2015

21

VGL-21

14-Dec-2015

22

VGL-22

14-Dec-2015

23

VCH-01A

14-Dec-2015

24

VCH-01B

14-Dec-2015

25

VCH-02

14-Dec-2015

26

VCH-03

14-Dec-2015

27

VCH-21

14-Dec-2015

28

VCH-22

14-Dec-2015

29

VCH-23

14-Dec-2015

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS

SHEET NO.: 3 OF 29

REVISION RECORD SHEET


REVISION

DESCRIPTION

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

REMARKS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS

SHEET NO.: 4 OF 29

Rev. C

GENERAL NOTESSHEET
1) MATERIAL SUITABILITY WITH FLUID SERVICE SHALL BE ENSURED FOR ALL THE PARTS OF THE VALVE.
2) PAINTING SHALL BE AS PER "SPECIFICATION FOR PROTECTIVE COATING", FS.2005
3) ALL VALVES SHALL CONFORM TO PIPING MATERIAL SPECIFICATION No. 1046-L-SP-2000, RFQ AND INTERNATIONAL CODES.
4) NO CUTTING / REWRITING ALLOWED IN THE DATASHEET.
5) FORGING IS ACCEPTABLE IN PLACE OF CASTING BUT NOT VICE-VERSA.
6) FOR ALL VALVE FORGINGS, MAGNETIC PARTICLE TESTING SHALL BE CARRIED OUT.
7) VENDOR SHALL CLEARLY MENTION ANY DEVIATION AGAINST EACH PART/MATERIAL OF THE VALVE IN THE SPACE PROVIDED.WHEREVER
VENDOR AGREES WITH SPECIFICATION, IT SHALL BE INDICATED AS "AGREED".

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENT NAME

REV No.

ONGC

C
B

CLIENT'S REF.ORIGINATOR
SEL

1
2
3
4

10

VALVE TYPE

18
19

23
24

GATE VALVE
800#
-

HANDWHEEL OPERATED
FORGED

WEDGE DISC

SOLID

BODY& BONNET

ASTM A 105

WEDGE DISC

STELLITED

PACKING

PT CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE


WITH
ANTI(HDG)
EXTRUSION
RINGS
/ GRAPHITE
ASTM BRAIDED
A193 Gr B7M
/ ASTM A194
GrFE
2HM
(HDG)

BODY SEAT RING


BOLTING & NUTS

LEVER/ HANDWHEEL

DESIGN PRESSURE ( kg/cm2g)


DESIGN TEMPATURE(0C)

CONDITIONS

VGA-01

0.5"-1.5"

RISING

RENEWABLE

13% CR STEEL (NO CASING)

STELLITED

MALLEABLE IRON/CAST ST/FAB. ST/DUCT IRON

REFER PIPING MATERIALSPECIFICATION

SERVICE

P,FL, BD, SL

32

HYDROTEST PRESSURE (BODY)

209 Kg/cm2

34

TESTPRESSURE WITH AIR

31

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

TESTS

33

(2975 PSIG)

HYDROTEST PRESSURE(SEATS)

152.9 Kg/cm2

TESTING STANDARD

API 598/ BS-6755 PART-1 LATEST

RADIOGRAPHY

100%

FIRE SAFE TEST

NOTES

VENDOR ACCEPTANCE/DEVIATIONS

RENEWABLE

STEM

27

30

ISSUED FOR APPROVAL

SEATS AND SEALS

BODY SEAT RING

26

29

07-Apr-16

OPERATING/MECHANICAL DATA

ASME B 16.10

STEM

25

28

14-Dec-15 ISSUED FOR APPROVAL

MD

END TO END DIMENSION

BODY & BONNET CONN.

MATERIALS

22

MD

SOCKET WELDED AS PER ASME B 16.11

VALVE OPERATION

20
21

07-Apr-16

14-Dec-15

END CONNECTION & STANDARD

MANUFACTURER / FIG. NO

CONSTRUCTION

17

AS

AS

DATE DESCRIPTION

16-May-16 ISSUED FOR APPROVAL

API 602/ ISO 15761

FACING

13

16

14-Dec-15

APP.

SPECIFICATION No.

1046-K72-04-VMS-0006

HS

STANDARD
RATING

12

15

07-Apr-16

DATE

16-May-16

14-Dec-2015

SIZE RANGE

11

14

AJ

CKD

HP

Rev. C

ORIG. DATE

VALVE TAG NO.

GENERAL

AJ

DATE

16-May-16

SERVICE : REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

REQUISITION No.-

PIPE SPEC. A1A BASE MATERIAL: CARBON STEEL

5
7

BY

SHEET NO.: 5 OF 29

5.6 Kg/cm2

(2175PSIG)
(80 PSIG)

API 607/ API 6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.


3) ALL VALVES SHALL BE BI-DIRECTIONAL.

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
5) ALL GATE VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

6) 80mm NIPPLE SHALL BE WELDED ON BOTH THE ENDS. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENT NAME

REV No.

ONGC

C
B

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

19
20
21
22
23
24

FACING

BODY & BONNET CONN.

40
41
42
43
44
45
46
47
48
49
50
51
52

07-Apr-16 ISSUED FOR APPROVAL

OPERATING/MECHANICAL DATA

CONDITIONS
TESTS

NOTES

VENDOR ACCEPTANCE/DEVIATIONS

ASME B 16.10

HANDWHEEL OPERATED
FORGED

RISING

RENEWABLE

BODY& BONNET

ASTM A 105

WEDGE DISC

STELLITED

PACKING

PT CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE


WITH BRAIDED ANTI EXTRUSION RINGS FE / GRAPHITE

STEM

BODY SEAT RING

DESIGN TEMPATURE(0C)
SERVICE

TEST PRESSURE WITH AIR

39

14-Dec-15 ISSUED FOR APPROVAL

BODY SEAT

34

38

MD

800#

SOLID

HYDROTEST PRESSURE (BODY)

37

14-Dec-15

0.5"-1.5"

WEDGE DISC

STEM

LEVER/ HANDWHEEL

33

36

16-May-16 ISSUED FOR APPROVAL

MD

GATE VALVE

RENEWABLE

32

35

HS

VGA-02

SEATS AND SEALS

DESIGN PRESSURE ( kg/cm2g)

31

16-May-16

07-Apr-16

SOCKET WELDED x SCREWED AS PER ASME B 16.11

27

26

30

DESCRIPTION

END CONNECTION & STANDARD

BOLTING & NUTS

29

AS

DATE

API 602/ ISO 15761

RATING

25

28

AS

APP.

STANDARD

VALVE OPERATION
CONSTRUCTION

18

HP

14-Dec-2015

MANUFACTURER / FIG. NO

MATERIALS

17

07-Apr-16

DATE

1046-K72-04-VMS-0006

ORIG. DATE

END TO END DIMENSION

13

16

14-Dec-15

VALVE TYPE

12

15

AJ

SIZE RANGE

11

14

16-May-16

AJ

VALVE TAG NO.

GENERAL

AJ

CKD

SPECIFICATION No.

SERVICE : REFER PIPING MATERIALSPECIFICATION

6
8

DATE

REQUISITION No.-

PIPE SPEC. A3A BASE MATERIAL: CARBON STEEL

5
7

BY

SHEET NO.: 6 OF 29

13% CR STEEL (NO CASING)

STELLITED

ASTM A193 Gr B7M (HDG) / ASTM A194 Gr 2HM (HDG)


MALLEABLE IRON/CAST ST/FAB. ST/DUCT IRON

REFER PIPING MATERIALSPECIFICATION


AP,AI, IG, WS
209 Kg/cm2

(2975 PSIG)

HYDROTEST PRESSURE(SEATS)

152.9 Kg/cm2

TESTING STANDARD

API598/ BS-6755PART-1 LATEST

RADIOGRAPHY

100%

FIRE SAFE TEST

5.6 Kg/cm2

(2175PSIG)

(80 PSIG)

API607/ API6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
5) ALL GATE VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENT NAME

REV No.

ONGC

C
B

CLIENT'S REF.

ORIGINATOR
SEL

1
2
3
4

10

14-Dec-15

AS

AS

DATE

16-May-16
07-Apr-16

14-Dec-15

APP.

DATE

VALVE TYPE

DESCRIPTION

HS

16-May-16 ISSUED FOR APPROVAL

MD

14-Dec-15 ISSUED FOR APPROVAL

MD

07-Apr-16

ISSUED FOR APPROVAL

OPERATING/MECHANICAL DATA

VGA-03

2"- 42"

GATE VALVE

API 600/ISO 10434

END CONNECTION & STANDARD

FLANGED AS PER ASME B 16.5 RF/125 AARH

FACING

END TO END DIMENSION

MANUFACTURER / FIG. NO
VALVE OPERATION

13

VENDOR ACCEPTANCE/DEVIATIONS

STANDARD
RATING

12

BODY & BONNET CONN.

150#
-

ASME B 16.10

HANDWHEEL OPERATED
CAST & BOLTED

RENEWABLE

WEDGE DISC

SOLID / FLEXIBLE

20

BODY& BONNET

ASTM A 216 GR.WCB

22

WEDGE DISC

13% CR. STEEL FACING / 13% CR. STEEL

PACKING

CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE WITH


BRAIDED ANTI EXTRUSION RINGS

17
18
19
21
23
24

STEM

BODY SEAT RING

STEM

MATERIALS

16

CONSTRUCTION

SEATS AND SEALS

15

BODY SEAT RING

25

BOLTING & NUTS

27

DESIGN PRESSURE ( kg/cm2g)

LEVER/ HANDWHEEL

26

DESIGN TEMPATURE(0C)

CONDITIONS

28

RISING

RENEWABLE

13% CR. STEEL (NO CASTING)

13% CR. STEEL FACING / 13% CR. STEEL


ASTM A193 Gr B7 / ASTM A194 Gr 2H

MALLEABLE IRON/CAST ST/FAB.ST/DUCT. IRON


REFER PIPING MATERIALSPECIFICATION

SERVICE

P,FL, BD, SL

32

HYDROTEST PRESSURE (BODY)

31.6 Kg/cm2 (450 PSIG)

34

TESTPRESSURE WITH AIR

29
30
31

35
36
37
38
39
40

TESTS

33

HYDROTEST PRESSURE(SEATS)

22.8 Kg/cm2 (325 PSIG)

TESTING STANDARD

API 598/ BS-6755 PART-1 LATEST

RADIOGRAPHY

100%

FIRE SAFE TEST

NOTES

5.6 Kg/cm2

(80 PSIG)

API 607/ API 6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

41

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

43

5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

42
44
45
46
47
48
49
50

1046-K72-04-VMS-0006

ORIG. DATE

SIZE RANGE

11

14

AJ

07-Apr-16

CKD

HP

14-Dec-2015

VALVE TAG NO.

GENERAL

AJ

DATE

16-May-16

SPECIFICATION No.

SERVICE : REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

REQUISITION No.-

PIPE SPEC. A1A BASE MATERIAL: CARBON STEEL

5
7

BY

SHEET NO.: 7 OF 29

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
6) 80mm NIPPLE SHALL BE WELDED ON BOTH THE ENDS. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENTNAME

REV No.

ONGC

C
B

CLIENT'S REF.
ORIGINATOR
SEL

1
2
3
4

14-Dec-15

AS

AS

DATE

16-May-16
07-Apr-16

14-Dec-15

CONSTRUCTION

14

STANDARD

API 600/ ISO 10434

RATING

150#

END CONNECTION & STANDARD

FLANGE AS PER ASME B 16.5 / 125 AARH

END TO END DIMENSION

ASME B 16.10

VALVE OPERATION

HANDWHEEL OPERATED

FACING

BODY & BONNET CONN.


SEATS AND SEALS

FLATFACE,SERRATED FINISH 250-500 AARH


--

CAST & BOLTED


RENEWABLE

BODY SEAT RING

RENEWABLE

20

BODY& BONNET

ASTM A 216 GR.WCB

22

WEDGE DISC

24

MATERIALS

21
23

25

31

CONDITIONS

30

STEM

13% CR. STEEL (NO CASTING)

BODY SEAT RING

13% CR. STEEL FACING / 13% CR. STEEL

DESIGN TEMPATURE( C)
SERVICE

PNEUMATIC

TESTS

37
39
40
41
42
43
44
45
46
47
48

ASTM A193 Gr B7 / ASTM A194 Gr 2H

34

38

CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE


WITH BRAIDED ANTI EXTRUSION RINGS

BOLTING & NUTS

BODY

33

36

13% CR. STEEL FACING / 13% CR. STEEL

PACKING

32

35

SOLID / FLEXIBLE

DESIGN PRESSURE kg/cm2g

27
29

WEDGE DISC

LEVER/ HANDWHEEL

26
28

MD 07-Apr-16 ISSUED FOR APPROVAL

MD 14-Dec-15 ISSUED FOR APPROVAL

VENDOR ACCEPTANCE/DEVIATIONS

RISING

19

DESCRIPTION

HS 16-May-16 ISSUED FOR APPROVAL

OPERATING/MECHANICALDATA

STEM

18

NOTES

MALLEABLE IRON/CAST ST/FAB.ST/DUCT. IRON


REFER PIPING MATERIAL SPECIFICATION
REFER PIPING MATERIAL SPECIFICATION

AP,AI,IG,WS

31.6 Kg/cm2 (450 PSIG)

SEATS

22.8 Kg/cm2 (325 PSIG)

TESTING STANDARD

API-598

FIRE SAFE TEST


RADIOGRAPHY

SPECIFICATION No.

GATE VALVE

MANUFACTURER /FIG.NO

13

17

DATE

5.6 Kg/cm2

Rev. C

1046-K72-04-VMS-0006

2"-24"

VALVE TYPE

12

16

APP.

VGA-04

SIZE RANGE

11

15

07-Apr-16

CKD

HP

BASE MATERIAL:CARBON STEEL

VALVE TAG NO.

GENERAL

9
10

AJ

AJ

DATE

16-May-16

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

REQUISITION No.-

ORIG.DATE
14-Dec-2015

PIPE SPEC.A3A

5
7

BY

SHEET NO.: 8 OF 29

(80 PSIG)

AS PER API607/API6FA/BS 6755PART-II(LATEST)

100%

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

3) ALL VALVES SHALL BE OF REDUCED BORE, UNLESS OTHERWISE SPECIFIED IN THE MTO.
4) ALL VALVES SHALL BE BI-DIRECTIONAL.

5) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

6) VALVE SIZES FROM 2"- 4" SHALL BE OF LEVER OPERATED AND 6"- 24" SHALL BE OF GEAR OPERATED.
7) FLOATING TYPE UPTO 8" AND TRUNNION MOUNTED TYPE FOR 10" & ABOVE.

8) ALL GATE VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENT NAME

REV No.

ONGC

C
B

CLIENT'S REF.

ORIGINATOR
SEL

1
2
3
4

10

16-May-16

AJ

14-Dec-15

AJ

07-Apr-16

HP

AS

DATE

DATE

16-May-16

HS

16-May-16

14-Dec-15

MD

14-Dec-15

07-Apr-16

AS

APP.

MD

07-Apr-16

11

VALVE TAG NO.

VGA-05

VALVE TYPE

GATE VALVE

STANDARD
RATING

800#

SOCKET WELDED AS PER ASME B 16.11

END TO END DIMENSION

ASME B 16.10

FACING

HANDWHEEL OPERATED

STEM

RISING

STEM PACKING

RENEWABLE WITH VALVE OPEN ON STREAM

20

BODY& BONNET

ASTM A182 Gr.F316

22

WEDGE DISC

STELLITED

17
18
19

CONSTRUCTION

16

MATERIALS

21

SEATS AND SEALS


WEDGE DISC

STEM

RENEWABLE
SOLID

SS316 (NO CASTING)

BODY SEAT RING

STELLITED

25

BOLTING & NUTS

ASTM A193Gr B7(HDG) / ASTM A194Gr 2H(HDG)

27

DESIGN PRESSURE ( kg/cm2g)

23
24

STEM PACKING

LEVER/ HANDWHEEL
CONDITIONS

26
28

DESIGN TEMPATURE(0C)

CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE


WITH BRAIDED ANTI EXTRUSION RINGS

MALLEABLE IRON/CAST ST/FAB. ST/DUCT IRON


REFER PIPING MATERIALSPECIFICATION

SERVICE

LO

32

HYDROTEST PRESSURE (BODY)

203.8 Kg/cm2 (2900PSIG)

34

TEST PRESSURE WITH AIR

5.6 Kg/cm2

FIRE SAFE TEST

API607/ API6FA

29
30
31

HYDROTEST PRESSURE (SEATS)

36
37
38
39
40

TESTS

33
35

ISSUED FOR APPROVAL

API 602 / ISO 15761

FORGED & BOLTED

15

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

0.5"-1.5"

BODY& BONNET CONN.

14

NOTES

TESTING STANDARD
RADIOGRAPHY

149.3 Kg/cm2

API-598

(2125PSIG)
(80PSIG)

100%

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

41

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

43

5) ALL GATE VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

42
44
45
46
47
48
49
50

1046-K72-04-VMS-0006

DESCRIPTION

VENDOR ACCEPTANCE/DEVIATIONS

END CONNECTION & STANDARD

VALVE OPERATION

13

SPECIFICATION No.

OPERATING/MECHANICAL DATA

BASE MATERIAL: STAINLESS STEEL

MANUFACTURER / FIG. NO

12

Rev. C

ORIG.DATE

SIZE RANGE

GENERAL

AJ

CKD

SERVICE : REFER PIPING MATERIALSPECIFICATION

6
8

DATE

REQUISITION No.-

14-Dec-2015

PIPE SPEC. A1M

5
7

BY

SHEET NO.: 9 OF 29

4) ALL VALVE SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

6) 80mm NIPPLE SHALL BE WELDED ON BOTH THE ENDS. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENTNAME

REV No.

ONGC

C
B

CLIENT'S REF.

ORIGINATOR
SEL

1
2
3
4

GENERAL

10
11

17
18
19

CONSTRUCTION

16

20

23
24

MATERIALS

21
22

14-Dec-15

07-Apr-16

AS

AS

VALVE TAG NO.

VGA-06

VALVE TYPE

GATE VALVE

STANDARD

DATE

16-May-16

07-Apr-16

14-Dec-15

APP.

DATE

HS

16-May-16

MD

14-Dec-15

MD

07-Apr-16

API 600/ ISO10434

150#

FACING

RAISED FACE,SMOOTH FINISH 125-250 AARH

END CONNECTION & STANDARD


END TO END DIMENSION

FLANGE AS PER ASME B 16.5 RF/125 AARH


ASME B 16.10
--

HANDWHEEL OPERATED /GEAR OPERATED

BODY& BONNET CONN.


SEATS AND SEALS

CAST AND BOLTED


RENEWABLE/NON RENEWABLE

WEDGE DISC

FLEXIBLE

STEM

RISING

STEM PACKING

RENEWABLE WITH VALVE OPEN ON STREAM

BODY& BONNET
STEM

ASTM A351 GrCF8M (SS316)


SS 316 (NO CASTING)

WEDGE DISC

SS 316

STEM PACKING

CORROSION INHIBITED DIE FORMED FLEXIBLE GRAPHITE


WITH BRAIDED ANTI EXTRUSION RINGS

BODY SEAT RING

SS 316

29

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

LO

LEVER/ HANDWHEEL

32
33

CONDITIONS

31

35
36
37
38
39

TESTS

34

40 NOTES

DESIGN TEMPATURE(0C)

ASTM A193Gr B7(HDG) / ASTM A194Gr 2H(HDG)

MALLEABLE IRON/CAST ST/FAB. ST/DUCT IRON

REFER PIPING MATERIAL SPECIFICATION

BODY
SEATS

29.8 Kg/cm2 (425 PSIG)


22.8 Kg/cm2 (325 PSIG)

TESTING STANDARD

API-598

PNEUMATIC

FIRE SAFE TEST


RADIOGRAPHY

5.6 Kg/cm2

AS PER API607/API6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

43

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

44
45
46
47
48
49
50

(80PSIG)

100%

41
42

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

2"-24"

BOLTING & NUTS

30

DESCRIPTION

ISSUED FOR APPROVAL

VENDOR ACCEPTANCE/DEVIATIONS

25
26

SPECIFICATION No.

1046-K72-04-VMS-0006

OPERATING/MECHANICALDATA

RATING

VALVE OPERATION

13
15

AJ

AJ

CKD

HP

Rev. C

ORIG.DATE

MANUFACTURER /FIG.NO

12
14

16-May-16

14-Dec-2015

SIZE RANGE

6
8

DATE

AJ

REQUISITION No.-

PIPE SPEC.A1M
BASE MATERIAL:STAINLESS STEEL
SERVICE :REFER PIPING MATERIAL SPECIFICATION

5
7

BY

SHEET NO.: 10 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.


4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

5) VALVE SIZES FROM 2"- 4" SHALL BE OF LEVER OPERATED AND 6"- 24" SHALL BE OF GEAR OPERATED.
6) FLOATING TYPE UPTO 8" AND TRUNNION MOUNTED TYPE FOR 10" & ABOVE.

7) ALL GATE VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
PURCHASE ORDER No.-

CONSULTANT
CLIENT NAME

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

AS

VALVE TYPE

SOCKET WELDED AS PER ASME B 16.11

END TO END DIMENSION

MANUFACTURER / FIG. NO
VALVE OPERATION

BODY& BONNET CONN.

ASME B 16.10

LEVER OPERATED
FORGED

ASTM A105

22

BALL

ASTM A182 Gr.F316

CONSTRUCTION

BODY& BONNET

STEM

BODY SEAT

STEM

21

26

MATERIALS

25

BODY SEAT

STEM & BODYSEAL


GLAND

28

31
32
33
34

HYDROTEST PRESSURE (BODY)

36

TESTPRESSURE WITH AIR

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

TESTS

37

PTFE/GRAPHITE OR EQUIVALENT

ASTM A182 Gr. F316/ AISI316

ASTM A193 Gr B7M (HDG) / ASTM A194 Gr 2HM (HDG)

REFER PIPING MATERIALSPECIFICATION


P,FL, BD, SL
211 Kg/cm2

HYDROTEST PRESSURE(SEATS)

155 Kg/cm2

TESTING STANDARD

API 598/ BS-6755 PART-1 LATEST

RADIOGRAPHY

AS APPLICABLE

FIRE SAFE TEST

NOTES

PTFE WITH SECONDARY METAL TO METAL

CS COATED OR PVC GRIP

SERVICE

35

ASTM A182 Gr.F316

LEVER/ HANDWHEEL

DESIGN TEMPATURE(0C)

CONDITIONS

30

SECONDARY METAL TO METAL

PTFE / GRAPHITE

DESIGN PRESSURE ( kg/cm2g)

29

RAISING/ ANTI BLOW OUT

PACKING

BOLTING & NUTS

27

VENDOR ACCEPTANCE/DEVIATIONS

800#

20

24

OPERATING/MECHANICAL DATA

END CONNECTION & STANDARD

SOLID

23

14-Dec-15 ISSUED FOR APPROVAL

BALL VALVE

BALL

19

DESCRIPTION

VBA-01A

RENEWABLE

18

DATE

07-Apr-16 ISSUED FOR APPROVAL

0.5"-1.5"

SEATS AND SEALS

17

MD

BS 5351/ API6D

FACING

13

16

14-Dec-15

APP.

MD

STANDARD
RATING

12

15

DATE

07-Apr-16

1046-K72-04-VMS-0006

ORIG. DATE

SIZE RANGE

11

14

14-Dec-15

CKD

AS

14-Dec-2015

VALVE TAG NO.

GENERAL

AJ

DATE

07-Apr-16

SPECIFICATION No.

SERVICE : REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

REQUISITION No.-

PIPE SPEC. A1A BASE MATERIAL: CARBON STEEL

5
7

BY

SHEET NO.: 11 OF 29

7.1 Kg/cm2

API 607/ API 6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.


3) ALL VALVES SHALL BE BI-DIRECTIONAL.

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

6) 80mm NIPPLE SHALL BE WELDED ON BOTH THE ENDS. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENT NAME

REV No.

ONGC

B
A

BY

AJ

AJ

DATE

07-Apr-16

14-Dec-15

CKD

AS
AS

SHEET NO.: 12 OF 29

REQUISITION No.DATE

07-Apr-16

14-Dec-15

APP.

MD

MD

DATE

07-Apr-16

SPECIFICATION No.
1046-K72-04-VMS-0006
DESCRIPTION

ISSUED FOR APPROVAL

14-Dec-15 ISSUED FOR APPROVAL

CLIENT'S REF.
-

ORIGINATOR

ORIG. DATE

SEL
1
2
3
4

14-Dec-2015

PIPE SPEC. A1A BASE MATERIAL: CARBON STEEL

SERVICE : REFER PIPING MATERIAL SPECIFICATION


VALVE TAG NO.
SIZE RANGE

VALVE TYPE

8
9

10

GENERAL

6
7

16
17
18
19
20

CONSTRUCTION

15

25
26

31
32
33

RENEWABLE

BALL

SOLID

BODY & BONNET

ASTM A105

BALL

ASTM A182 Gr.F316

GLAND

DESIGN TEMPATURE(0C)
SERVICE

36

TEST PRESSURE WITH AIR

39
40
41
42
43
44
45
46
47
48
49
50
51
52

TESTS

PTFE/GRAPHITE OR EQUIVALENT

ASTM A182Gr. F316/ AISI 316

ASTM A193Gr B7M(HDG) / ASTM A194Gr 2HM(HDG)

REFER PIPING MATERIALSPECIFICATION


P,FL, BD, SL
211 Kg/cm2

HYDROTEST PRESSURE(SEATS)

155 Kg/cm2

TESTING STANDARD

API 598/ BS-6755 PART-1 LATEST

RADIOGRAPHY

AS APPLICABLE

FIRE SAFE TEST

NOTES

PTFE WITH SECONDARYMETALTO METAL

CS COATED OR PVC GRIP

HYDROTEST PRESSURE (BODY)

38

ASTM A182 Gr.F316

LEVER/ HANDWHEEL

34

37

SECONDARY METAL TO METAL

PTFE / GRAPHITE

DESIGN PRESSURE ( kg/cm2g)

35

RAISING/ ANTI BLOW OUT

PACKING

BOLTING & NUTS

CONDITIONS

30

LEVER OPERATED

SEATS AND SEALS

STEM & BODYSEAL

28
29

FORGED

BODY SEAT

27

ASME B 16.10

BODY & BONNET CONN.

STEM
MATERIALS

24

BODY SEAT

22

800#

MANUFACTURER / FIG. NO

STEM

21
23

SOCKET WELDED x SCREWED AS PER ASME B 16.11

VALVE OPERATION

13

0.5"-1.5"

END CONNECTION & STANDARD


END TO END DIMENSION

VENDOR ACCEPTANCE/DEVIATIONS

BALLVALVE

BS 5351

FACING

12

VBA-01B

STANDARD
RATING

11

14

OPERATING/MECHANICAL DATA

7.1 Kg/cm2

API 607/ API 6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.


3) ALL VALVES SHALL BE BI-DIRECTIONAL.

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

6) 80mm NIPPLE SHALL BE WELDED ON SOCKET WELD END. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENT NAME

REV No.

ONGC

C
B

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

18
19
20

CONSTRUCTION

17

25
26

MATERIALS

22
24

END TO END DIMENSION

ASME B 16.10

VALVE OPERATION

LEVER OPERATED

FACING

BODY & BONNET CONN.


SEATS AND SEALS

CONDITIONS

RENEWABLE

STEM

RAISING/ ANTI BLOW OUT

BODY SEAT

SECONDARYMETALTO METAL

BALL

SOLID

BODY & BONNET

ASTM A105

BALL

ASTM A182Gr.F316

BODY SEAT

ASTM A182Gr.F316
PTFE WITH SECONDARY METAL TO METAL

STEM & BODYSEAL

PTFE/GRAPHITE OR EQUIVALENT

PACKING

PTFE / GRAPHITE

GLAND

DESIGN PRESSURE ( kg/cm2g)


DESIGN TEMPATURE(0C)

ASTM A182Gr. F316/ AISI316

ASTM A193 Gr B7M(HDG) / ASTM A194Gr 2HM(HDG)


CS COATED OR PVC GRIP

REFER PIPING MATERIALSPECIFICATION

7.1 Kg/cm2

FIRE SAFE TEST

API607/ API6FA

41
42
43
44
45
46
47
48
49
50
51
52

OPERATING/MECHANICAL DATA

FORGED

TEST PRESSURE WITH AIR

40

14-Dec-15 ISSUED FOR APPROVAL

07-Apr-16 ISSUED FOR APPROVAL

36

39

MD

MD

211 Kg/cm2

HYDROTEST PRESSURE(SEATS)
TESTS

38

14-Dec-15

07-Apr-16

800#

HYDROTEST PRESSURE (BODY)

35
37

DESCRIPTION

BALLVALVE

34

33

DATE

16-May-16 ISSUED FOR APPROVAL

BS 5351

AP,AI, IG, WS

32

APP.

HS

0.5"-1.5"

SERVICE

31

DATE

16-May-16

VBA-01C

SCREWED

LEVER/ HANDWHEEL

28
30

AS

END CONNECTION & STANDARD

BOLTING & NUTS

27
29

RATING

STEM

21
23

STANDARD

MANUFACTURER / FIG. NO

13

16

14-Dec-15

AS

14-Dec-2015

VALVE TYPE

12

15

07-Apr-16

CKD

HP

NOTES

1046-K72-04-VMS-0006

ORIG. DATE

SIZE RANGE

11

14

AJ

VALVE TAG NO.

GENERAL

AJ

DATE

16-May-16

SPECIFICATION No.

SERVICE : REFER PIPING MATERIALSPECIFICATION

6
8

AJ

REQUISITION No.-

PIPE SPEC. A3A BASE MATERIAL: CARBON STEEL

5
7

BY

SHEET NO.: 13 OF 29

TESTING STANDARD
RADIOGRAPHY

155 Kg/cm2

API598/ BS-6755PART-1 LATEST

AS APPLICABLE

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.
5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR

2
3
4

10

SIZE RANGE

VALVE TYPE
STANDARD
RATING

END CONNECTION & STANDARD


FACING

END TO END DIMENSION

11

MANUFACTURER /FIG.NO

12

AS

APP.

14-Dec-15

MD

MD

DATE

OPERATING/MECHANICALDATA
VENDOR ACCEPTANCE/DEVIATIONS

VBA-02

2"-24"

BALLVALVE

BS 5351/API6D

150#

FLANGE AS PER ASME B 16.5

RAISED FACE,SMOOTH FINISH 125-250AARH


ASME B 16.10
--

SEATS AND SEALS

RENEWABLE

BALL

SOLID

20

BODY &BONNET

ASTM A216 Gr.WCB / A 105N

22

BALL

SS316

STEM & BODY SEAL

PTFE/ GRAPHITE OR EQUIVALENT

16
17
18
19

CONSTRUCTION

15

25
26

MATERIALS

24

BODY & BONNETCONN.


STEM

STEM

21
23

DESCRIPTION

14-Dec-15 ISSUED FOR APPROVAL

LEVER OPERATED /GEAR OPERATED

14

BODY SEAT
GLAND

PACKING

SPLIT BODY

ANTI BLOW OUT

(FLOATINGTYPE /TRUNNION)

ASTM A182 Gr.F316

PTFE WITH SECONDARY METAL TO METAL


ASTM A182 Gr.F316 /AISI316

PTFE/ GRAPHITE

BOLTING & NUTS

ASTM A193 Gr B7 (HDG)/ ASTM A194 Gr2H (HDG)

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIALSPECIFICATION

SERVICE

P,FL,BD,SL

34

BODY

29.04 kg/cm2g

36

PNEUMATIC

7.1 kg/cm2g

27

LEVER/ HANDW HEEL

28
30
31
32
33

CONDITIONS

29

38

TESTS

37
39

40 NOTES
41
42
43
44

DESIGN TEMPATURE(0C)

SEATS

35

TESTING STANDARD
FIRE SAFE TEST
RADIOGRAPHY

CS COATED OR PVC GRIP

REFER PIPING MATERIAL SPECIFICATION

21.56 kg/cm2g
API598 / API6D/BS 6755 PART-I (LATEST)

AS PER API607/ API6FA/ BS 6755 PART-II (LATEST)

100%

1) FOR GENERAL NOTES REFER SHEET 4 OF 29.

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

3) ALL VALVES SHALL BE OF REDUCED BORE, UNLESS OTHERWISE SPECIFIED IN THE MTO.
4) ALL VALVES SHALL BE BI-DIRECTIONAL.

45

5) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

47

7) FLOATING TYPE UPTO 8" AND TRUNNION MOUNTED TYPE FOR 10" & ABOVE.

46
48
49
50

SPECIFICATION No.

1046-K72-04-VMS-0006

07-Apr-16 ISSUED FOR APPROVAL

VALVE OPERATION

13

14-Dec-15

DATE

07-Apr-16

14-Dec-2015

VALVE TAG NO.

GENERAL

CKD

AS

SERVICE : REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

DATE

07-Apr-16

PIPE SPEC.A1A BASE MATERIAL:CARBON STEEL

5
7

AJ

REQUISITION No.-

ORIG.DATE

SEL

BY

SHEET NO.: 14 OF 29

6) VALVE SIZES FROM 2"- 4" SHALL BE OF LEVER OPERATED AND 6"- 24" SHALL BE OF GEAR OPERATED.
8) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS

CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR

2
3
4

PIPE SPEC.A3A

07-Apr-16

14-Dec-15

AS

AS

DATE

07-Apr-16

14-Dec-15

APP.

MD

SIZE RANGE

VALVE TYPE
GENERAL

STANDARD
RATING

VENDOR ACCEPTANCE/DEVIATIONS

2"-4"

BALLVALVE

BS 5351/API6D

150#

END TO END DIMENSION

ASME B 16.10

VALVE OPERATION

LEVER OPERATED

SEATS AND SEALS

RENEWABLE

BALL

SOLID

20

BODY &BONNET

ASTM A216 Gr.WCB

22

BALL

ASTM A182 Gr.F316

STEM & BODY SEAL

PTFE/GRAPHITE OR EQUIVALENT

11
13

BODY & BONNETCONN.

18
19

CONSTRUCTION

14

17

25
26

MATERIALS

24

STEM

STEM

21
23

FACING

MANUFACTURER /FIG.NO

12

16

07-Apr-16 ISSUED FOR APPROVAL

VBA-11

FLANGE AS PER ASME B 16.5

15

27
28

BODY SEAT
GLAND

FLATFACE,SERRATED FINISH 250-500AARH


--

SPLIT BODY

RISING/ANTI BLOW OUT

(FLOATINGTYPE)

ASTM A182 Gr.F316

PTFE WITH SECONDARY METAL TO METAL


ASTM A182 Gr.F316/AISI316

PACKING

PTFE/GRAPHITE

LEVER/HANDWHEEL

CS COATED OR PVC GRIP

BOLTING & NUTS

ASTM A193 Gr B7 (HDG)/ ASTM A194 Gr2H (HDG)

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

AP,AI,IG,WS

34

BODY

29.04 kg/cm2g

36

PNEUMATIC

7.1 kg/cm2g

31
32
33

CONDITIONS

29
30

TESTS

38
39

40 NOTES
41
42
43
44
45
46
47
48
49
50

DESIGN TEMPATURE(0C)

SEATS

35
37

DESCRIPTION

MD 14-Dec-15 ISSUED FOR APPROVAL

END CONNECTION & STANDARD

9
10

DATE

TESTING STANDARD
FIRE SAFE TEST
RADIOGRAPHY

SPECIFICATION No.

1046-K72-04-VMS-0006

OPERATING/MECHANICALDATA

BASE MATERIAL:CARBON STEEL

VALVE TAG NO.

6
8

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

5
7

AJ

AJ

DATE

REQUISITION No.-

ORIG.DATE
14-Dec-2015

SEL

BY

SHEET NO.: 15 OF 29

REFER PIPING MATERIAL SPECIFICATION

21.56 kg/cm2g
API598 /API6D/BS 6755PART-I(LATEST)

AS PER API607/API6FA/BS 6755PART-II(LATEST)

100%

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

3) ALL VALVES SHALL BE OF REDUCED BORE, UNLESS OTHERWISE SPECIFIED IN THE MTO.
4) ALL VALVES SHALL BE BI-DIRECTIONAL.

5) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

6) VALVE SIZES FROM 2"- 4" SHALL BE OF LEVER OPERATED AND 6"- 24" SHALL BE OF GEAR OPERATED.
7) FLOATING TYPE UPTO 8" AND TRUNNION MOUNTED TYPE FOR 10" & ABOVE.

8) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENT NAME

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR

2
3
4

10

AS

DATE

07-Apr-16

14-Dec-15

BASE MATERIAL: STAINLESS STEEL

VALVE TAG NO.


SIZE RANGE

VALVE TYPE
GENERAL

14-Dec-15

CKD

AS

11

STANDARD
RATING

BALLVALVE

800#

END TO END DIMENSION

ASME B 16.10

FACING

LEVER OPERATED

RAISING/ ANTI BLOW OUT

20

BODY& BONNET

ASTM A182 Gr.F316

22

BALL

ASTM A182 Gr.F316

25
26

CONSTRUCTION
MATERIALS

24

27

CONDITIONS

30

BODY SEAT

STEM & BODYSEAL


GLAND

PACKING

BOLTING & NUTS

LEVER/ HANDWHEEL

28
29

BALL

STEM

21
23

SEATS AND SEALS

DESIGN PRESSURE ( kg/cm2g)


DESIGN TEMPATURE(0C)

RENEWABLE

SOLID (FLOATINGTYPE)

ASTM A182 Gr.F316


PTFE WITH SECONDARY METALTO METAL

PTFE/GRAPHITE OR EQUIVALENT
ASTM A182Gr. F316/ AISI316

PTFE/GRAPHITE

ASTM A193Gr B8MCL2(HDG) / ASTM A194Gr 8M(HDG)


CS COATED OR PVC GRIP

REFER PIPING MATERIALSPECIFICATION

SERVICE

LO

34

HYDROTEST PRESSURE (BODY)

211Kg/cm2

36

TEST PRESSURE WITH AIR

7.1Kg/cm2

FIRE SAFE TEST

API607/ API6FA

31
32
33

HYDROTEST PRESSURE (SEATS)

37
38
39
40

TESTS

35

NOTES

TESTING STANDARD
RADIOGRAPHY

155Kg/cm2

API598

100%

41

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

43

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

42

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

44

4) ALL VALVE SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

45
46
47
48
49
50
51
52

VENDOR ACCEPTANCE/DEVIATIONS

BS 5351

STEM

19

14-Dec-15 ISSUED FOR APPROVAL

0.5"-1.5"

FORGED & SPLIT BODY

18

DESCRIPTION

07-Apr-16 ISSUED FOR APPROVAL

VBA-21A

BODY& BONNET CONN.

14

17

DATE

1046-K72-04-VMS-0006

OPERATING/MECHANICAL DATA

SOCKET WELDED AS PER ASME B 16.11

VALVE OPERATION

13

16

MD

END CONNECTION & STANDARD

MANUFACTURER / FIG. NO

12

15

APP.

MD

SPECIFICATION No.

SERVICE : REFER PIPING MATERIALSPECIFICATION

6
8

AJ

DATE

07-Apr-16

14-Dec-2015

PIPE SPEC. A1M

5
7

AJ

REQUISITION No.-

ORIG.DATE

SEL

BY

SHEET NO.: 16 OF 29

5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

6) 80mm NIPPLE SHALL BE WELDED ON BOTH THE ENDS. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

VALVE TYPE

12

CONSTRUCTION

16

AS
AS

DATE

07-Apr-16

14-Dec-15

APP.

MD
MD

VBA-21B

BS 5351

END CONNECTION & STANDARD

SOCKET WELDED x NPTF AS PER ASME B 16.11

END TO END DIMENSION

ASME B 16.10

RATING
FACING

800#
-

MANUFACTURER / FIG. NO

BODY& BONNET CONN.

FORGED & SPLIT BODY

STEM

RAISING/ ANTI BLOW OUT

SEATS AND SEALS

LEVER OPERATED
RENEWABLE

BODY& BONNET

ASTM A182 Gr.F316

22

BALL

ASTM A182 Gr.F316

STEM & BODYSEAL

PTFE/GRAPHITE OR EQUIVALENT

STEM

23
24
25
26

MATERIALS

21

CONDITIONS

28
30

GLAND

ASTM A182 Gr.F316


PTFE WITH SECONDARY METALTO METAL

ASTM A182Gr. F316/ AISI316

PACKING

PTFE/GRAPHITE

LEVER/ HANDWHEEL

CS COATED OR PVC GRIP

BOLTING & NUTS

27
29

BODY SEAT

DESIGN PRESSURE ( kg/cm2g)


DESIGN TEMPATURE(0C)

ASTM A193 Gr B8M CL2 (HDG) / ASTM A194 Gr 8M (HDG)

REFER PIPING MATERIALSPECIFICATION

SERVICE

LO

34

HYDROTEST PRESSURE (BODY)

211Kg/cm2

36

TEST PRESSURE WITH AIR

7.1Kg/cm2

31
32
33

HYDROTEST PRESSURE(SEATS)

37
38
39
40
41

TESTS

35

NOTES

155Kg/cm2

TESTING STANDARD

API598

RADIOGRAPHY

AS APPLICABLE

FIRE SAFE TEST

API607/ API6FA

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

42

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

44

4) ALL VALVE SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

43
45
46
47
48
49
50
51
52

VENDOR ACCEPTANCE/DEVIATIONS

BALLVALVE

20

19

07-Apr-16 ISSUED FOR APPROVAL

14-Dec-15 ISSUED FOR APPROVAL

0.5"-1.5"

SOLID (FLOATINGBALL)

18

DESCRIPTION

OPERATING/MECHANICAL DATA

BALL

17

DATE

STANDARD

VALVE OPERATION

13
15

07-Apr-16

14-Dec-15

CKD

BASE MATERIAL: STAINLESS STEEL

SIZE RANGE

11

14

1046-K72-04-VMS-0006

ORIG. DATE

VALVE TAG NO.

GENERAL

AJ

AJ

DATE

SPECIFICATION No.

SERVICE : REFER PIPING MATERIALSPECIFICATION

6
8

BY

14-Dec-2015

PIPE SPEC. A1M

5
7

REQUISITION No.-

PURCHASE ORDER No.

CLIENT NAME

SHEET NO.: 17 OF 29

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

5) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

6) 80mm NIPPLE SHALL BE WELDED ON SOCKET WELD END. THICKNESS / SCHEDULE SHALL BE AS PER PIPING SPECIFICATION.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME

REV No.

ONGC

B
A

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

GENERAL

10

AJ

DATE

CKD

07-Apr-16

14-Dec-15

AS
AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

11

VALVE TAG NO.

VBA-22

VALVE TYPE

BALL VALVE

STANDARD

14-Dec-15 ISSUED FOR APPROVAL

OPERATING/MECHANICALDATA

BS 5351/API6D

FACING

RAISED FACE,SMOOTH FINISH 125-250AARH

END CONNECTION & STANDARD


END TO END DIMENSION

FLANGE AS PER ASME B 16.5


ASME B 16.10
--

LEVER OPERATED /GEAR OPERATED

BALL

SOLID

21

BODY &BONNET
STEM

ASTM A351 GrCF8M(SS316)


ASTM A182 Gr.F316

23

BODY SEAT

PTFE WITH SECONDARY METAL TO METAL

GLAND

ASTM A182 Gr.F316/AISI316

16
17
18
19

CONSTRUCTION

SPLIT BODY
RENEWABLE

15

22
24
25
26

MATERIALS

20

32
33

CONDITIONS

31

36
37
38
39

TESTS

34
35

STEM & BODY SEAL


PACKING

LEVER/HANDWHEEL

28
30

BALL

BOLTING & NUTS

27
29

STEM

40 NOTES

ANTI BLOW OUT

ASTM A182 Gr.F316

PTFE/GRAPHITE OR EQUIVALENT
PTFE/GRAPHITE

ASTM A193 Gr B8MCL2/ASTM A194 Gr8M


CS COATED OR PVC GRIP

REFER PIPING MATERIAL SPECIFICATION


REFER PIPING MATERIAL SPECIFICATION

BODY
SEATS

29.6 kg/cm2g
20.9 kg/cm2g

TESTING STANDARD

API598

RADIOGRAPHY

100%

PNEUMATIC

FIRE SAFE TEST

LO

7.1 kg/cm2g

AS PER API607/API6FA

41

1) FOR GENERAL NOTES REFER SHEET 4 OF 29

43

3) ALL VALVES SHALL BE BI-DIRECTIONAL.

42
44
45
46
47
48
49
50

(FLOATING TYPE /TRUNNION)

DESIGN PRESSURE kg/cm2g


DESIGN TEMPATURE(0C)
SERVICE

VENDOR ACCEPTANCE/DEVIATIONS

2"-24"

BODY & BONNETCONN.


SEATS AND SEALS

14

DESCRIPTION

150#

VALVE OPERATION

13

DATE

07-Apr-16 ISSUED FOR APPROVAL

RATING

MANUFACTURER /FIG.NO

12

MD

SPECIFICATION No.

046-K72-04-VMS-0006

ORIG.DATE

14-Dec-2015

SIZE RANGE

6
8

AJ

REQUISITION No.-

PIPE SPEC.A1M
BASE MATERIAL:STAINLESS STEEL
SERVICE :REFER PIPING MATERIAL SPECIFICATION

5
7

BY

SHEET NO.: 18 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.


4) ALL VALVES SHALL BE PROVIDED WITH ANTISTATIC DEVICES AND POSITION INDICATORS.

5) VALVE SIZES FROM 2"- 4" SHALL BE OF LEVER OPERATED AND 6"- 24" SHALL BE OF GEAR OPERATED.
6) FLOATING TYPE UPTO 8" AND TRUNNION MOUNTED TYPE FOR 10" & ABOVE.

7) ALL BALL VALVE SHALL BE DESIGNED FOR THE MAXIMUM TEMPERATURE OF 250 DEG C.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR

2
3
4

12
13

17
18
19
20

CONSTRUCTION

14
16

STANDARD

14-Dec-15

MD

MD

DATE

07-Apr-16

14-Dec-15

MATERIALS

29

FACING

--

MANUFACTURER &FIG.NO

--

BODY & BONNETCONN.

FORGED & BOLTED

BODY SEATRING

RENEWABLE

END CONNECTION & STANDARD

HANDW HEEL
DISC

ASME B 16.10

RISING

LOOSE PLUG TYPE

STEM PACKING

RENEWABLE WITH VALVE OPEN ON STREAM

OTHERS

O.S. & Y.

BACK SEATAND SHOULDER

INTEGRAL

ASTM A105

11-13%Cr.STEEL
11-13%Cr.STEEL

ASTM A276 Gr410+HF

STEM PACKING

GRAPHITE OR EQUIVALENT

BOLTING & NUTS

ASTM A193 Gr B7/ASTM A194 Gr2H

GLAND/GLAND FLANGE
HANDW HEEL

ASTM A105

MALLEABLE STEEL /DUCTILE IRON/

CASTSTEEL/FABRICATED STEEL

SP.WND.SS 316+GRAPHITE FILLER

32

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

OTHERS

36
37

CONDITIONS

31

35

DESIGN TEMPATURE(0C)

TESTING STANDARD

API598/BS-6755PART-1LATEST

RADIOGRAPHY

AS APPLICABLE

40

PNEUMATIC

TESTS

42
43

44 NOTES

REFER PIPING MATERIAL SPECIFICATION

SEATS

BODY

39

NOT APPLICABLE

211 kg/cm2g
155 kg/cm2g

38

41

FIRE SAFE TEST

--

API607/API6FA

45

1) FOR GENERAL NOTES REFER SHEET4 OF23.

47

3) ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

46
48
49
50
51

ISSUED FOR APPROVAL

SW & ASME B 16.11

BONNET GASKET

34

ISSUED FOR APPROVAL

BS-5352

800#

30

33

DESCRIPTION

0.5"-1.5"

RATING

BODY SEATRING

24

28

GLOBE VALVE

DISC

23

27

VALVE TYPE

STEM

22

26

VGL-01

BODY &BONNET

21

25

APP.

SPECIFICATION No.
1046-K72-04-VMS-0006

OPERATING/MECHANICALDATA

VALVE TAG NO.

END TO END DIMENSION

11

15

AS

DATE

07-Apr-16

14-Dec-2015

SIZE RANGE

GENERAL

10

14-Dec-15

AS

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

CKD

PIPE SPEC.A1A BASE MATERIAL:CARBON STEEL

5
7

DATE

07-Apr-16

REQUISITION No.-

ORIG.DATE

SEL

AJ

SHEET NO.: 19 OF 29

2) STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

14

19
20

VALVE TYPE

GLOBE VALVE

APP.

14-Dec-15

MD

MD 14-Dec-15

OPERATING/MECHANICALDATA

BS-1873

FACING

RAISED FACE,SMOOTH FINISH 125-250AARH

MANUFACTURER &FIG.NO

--

ASME B 16.10

CAST & BOLTED

BODY SEATRING

RENEWABLE

STEM PACKING

RENEWABLE WITH VALVE OPEN ONSTREAM

RISING

LOOSE PLUG TYPE

RENEWABLE

O.S.&Y.

BODY &BONNET

ASTM A216 Gr.WCB

WEDGE DISC

11-13%Cr.STEEL

STEM

11-13%Cr.STEEL

BODY SEATRING

24

FLANGE AS PER ASME B 16.5

BODY & BONNETCONN.

OTHERS

23

INTEGRALHF

GRAPHITE OR EQUIVALENT

BOLTING & NUTS

ASTM A193 Gr B7/ASTM A194 Gr2H

30

BONNET GASKET

SP.WND.SS 316+ GRAPHITE FILLER

32

DESIGN PRESSURE kg/cm2g

28

MATERIALS

STEM PACKING

27

GLAND/GLAND FLANGE

CASTSTEEL/FABRICATED STEEL

OTHER

31

DESIGN TEMPATURE( C)
0

CONDITIONS

ASTM A105/ASTM A216 Gr.WCB

MALLEABLE STEEL/DUCTILE IRON/

HANDW HEEL

29

33

NOTAPPLICABLE

REFER PIPING MATERIAL SPECIFICATION


REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

38

BODY

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

40

SEATS

TESTING STANDARD

API598/BS-6755PART-1LATEST

RADIOGRAPHY

100%

34
35
36
37

42

TESTS

39
41

FIRE SAFE TEST

43
44 NOTES

--

API607/API6FA

45

1)

FOR GENERAL NOTES REFER SHEET4 OF23

47

3)

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

46
48
49
50
51
52
53

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

150#

BACK SEATAND SHOULDER

22

26

DESCRIPTION

RATING

WEDGE DISC

21

25

DATE

07-Apr-16

2"-24"

HANDW HEEL

CONSTRUCTION

18

VGL-02

END TO END DIMENSION

13

17

VALVE TAG NO.

END CONNECTION & STANDARD

12

16

AS

DATE

07-Apr-16

BASE MATERIAL:CARBON STEEL

STANDARD

11

15

14-Dec-15

AS

2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

SIZE RANGE
GENERAL

10

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1A

5
7

AJ

SHEET NO.: 20 OF 29

STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

VALVE TYPE
STANDARD

17
18
19
20

CONSTRUCTION

13

16

FORGED &BOLTED
RISING

DISC

LOOSE PLUG TYPE

33
34
35
36
37

40
41
42

MATERIALS

44 NOTES

11-13%Cr.STEEL
11-13%Cr.STEEL

ASTM A276 Gr410+HF

BOLTING & NUTS

ASTM A193 Gr B8MCL2/ASTM A194 Gr8M


MALLEABLE STEEL/DUCTILE IRON/

CASTSTEEL/FABRICATED STEEL

BONNET GASKET

SP.WND.SS 316+GRAPHITE FILLER

DESIGN PRESSURE kg/cm2g


DESIGN TEMPATURE(0C)

REFER PIPING MATERIAL SPECIFICATION


REFER PIPING MATERIAL SPECIFICATION

NOT APPLICABLE

SERVICE

LO

BODY
SEATS

211 kg/cm2g
155 kg/cm2g

TESTING STANDARD

API598/BS-6755PART-1LATEST

RADIOGRAPHY

AS APPLICABLE

FIRE SAFE TEST

43

INTEGRAL

GRAPHITE OR EQUIVALENT

PNEUMATIC

TESTS

39

RENEWABLE

STEM PACKING

OTHERS

38

ASME B 16.10

O.S.&Y.

HANDW HEEL

CONDITIONS

32

SW & ASME B 16.11

OTHERS

GLAND/GLAND FLANGE

31

--

API607/API6FA

45

1)

FOR GENERAL NOTES REFER SHEET4 OF23

47

3)

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

46
48
49
50
51

2)

OPERATING/MECHANICALDATA

RENEWABLE WITH VALVE OPEN ON STREAM

BODY SEATRING

30

MD 14-Dec-15 ISSUED FOR APPROVAL

STEM PACKING

DISC

29

DESCRIPTION

GLOBE VALVE

BODY & BONNETCONN.


HANDW HEEL

24

28

DATE

07-Apr-16 ISSUED FOR APPROVAL

BS-5352

--

BODY &BONNET
STEM

27

MD

0.5"-1.5"

MANUFACTURER &FIG.NO

BACK SEATAND SHOULDER

23

APP.

VGL-21

--

22

26

14-Dec-15

FACING

BODY SEATRING

21

25

AS

DATE

07-Apr-16

800#

END TO END DIMENSION

12

15

14-Dec-15

AS

RATING

END CONNECTION & STANDARD

11

14

CKD

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

SIZE RANGE
GENERAL

DATE

07-Apr-16

14-Dec-2015

VALVE TAG NO.

6
8

REQUISITION No.-

PIPE SPEC.A1M
BASE MATERIAL:STAINLESS STEEL
SERVICE :REFER PIPING MATERIAL SPECIFICATION

5
7

AJ

SHEET NO.: 21 OF 29

STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

SEL

1
2
3
4

10

20

WEDGE DISC
MATERIALS

ASME B 16.10

CAST & BOLTED

RISING

LOOSE PLUG TYPE

RENEWABLE

O.S.&Y.

ASTM A351 Gr.CF8M(SS316)


11-13%Cr.STEEL

11-13%Cr.STEEL

BODY SEATRING

INTEGRALHF

GLAND/GLAND FLANGE

ASTM A105/ASTM A216 Gr.WCB

STEM PACKING

BOLTING & NUTS


HANDW HEEL

32

DESIGN PRESSURE kg/cm2g

OTHER

DESIGN TEMPATURE(0C)

CONDITIONS

150#

FLANGE AS PER ASME B 16.5

RENEWABLE WITH VALVE OPEN ON STREAM

STEM

31

GLOBE VALVE

STEM PACKING

BONNET GASKET

GRAPHITE OR EQUIVALENT

ASTM A193 Gr B8MCL2/ASTM A194 Gr8M

MALLEABLE STEEL/DUCTILE IRON/


CASTSTEEL/FABRICATED STEEL

SP.WND.SS 316+GRAPHITE FILLER

NOTAPPLICABLE

REFER PIPING MATERIAL SPECIFICATION


REFER PIPING MATERIAL SPECIFICATION

SERVICE

LO

38

BODY

40

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

--

FIRE SAFE TEST

API607/API6FA

35
36
37

SEATS

42

TESTS

39
41

TESTING STANDARD
RADIOGRAPHY

43
44 NOTES

API598/BS-6755PART-1LATEST

100%

45

1)

FOR GENERAL NOTES REFER SHEET4 OF23.

47

3)

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

46
48
49
50
51
52
53

OPERATING/MECHANICALDATA

RENEWABLE

30

34

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

BODY SEATRING

BODY &BONNET

29

33

MD 14-Dec-15

DESCRIPTION

--

OTHERS

24

28

DATE

07-Apr-16

MANUFACTURER &FIG.NO

BACK SEATAND SHOULDER

23

27

14-Dec-15

MD

RAISED FACE,SMOOTH FINISH 125-250AARH

WEDGE DISC

22

26

APP.

FACING

HANDW HEEL

21

25

BS-1873

BODY & BONNETCONN.


CONSTRUCTION

19

STANDARD

END TO END DIMENSION

14

18

DATE

07-Apr-16

VGL-22

2"-24"

END CONNECTION & STANDARD

13

17

AS

SIZE RANGE

RATING

12

16

14-Dec-15

AS

BASE MATERIAL:STAINLESS STEEL

VALVE TYPE

11

15

CKD

2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

VALVE TAG NO.

GENERAL

AJ

DATE

07-Apr-16

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

AJ

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1M

5
7

BY

CLIENT'S REF.
ORIGINATOR

REV No.

SHEET NO.: 22 OF 29

STEM SHALL BE RENEWABLE WITH VALVE OPEN ON STREAM.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR

2
3
4

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

VALVE TAG NO.

SOCKET WELDED AS PER ASME B 16.11

END TO END DIMENSION

ASME B 16.10

MANUFACTURER &FIG.NO
BODY &COVER CONN.

CAST & BOLTED /FORGED

21

BODY &COVER

ASTM A105

23

BODY SEATRING

ASTM A105+STELLITE

CONSTRUCTION

RENEWABLE

20

DISC /PISTON

24
25
26

MATERIALS

22

COVER BOLTING & NUTS


COVER GASKET

WASHER,NUT,PIN

DESIGN PRESSURE kg/cm2g

28

DESIGN TEMPATURE( C)
0

CONDITIONS

29

ASTM A216 GrWCB +13%Cr.SS

DISC HING/HINGPIN

27

ASTM A182 Gr.F6A

ASTM A193 Gr B7/ASTM A194 Gr2H (NOTE-3)

SP.WND.SS 316L +GRAPHITE FILLER


11-13%CR.STEEL (NOCASTING)

REFER PIPING MATERIAL SPECIFICATION


REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

34

BODY

211 kg/cm2g

36

PNEUMATIC

--

FIRE SAFE TEST

API598 //BS 6755PART-II(LATEST)

30
31
32
33

SEATS

37
38

TESTS

35

TESTING STANDARD
RADIOGRAPHY

39
40 NOTES
41
42
43
44
45
46
47
48
49
50
51

VENDOR ACCEPTANCE/DEVIATIONS

800#

BODY SEATRING

19

OPERATING/MECHANICALDATA

END CONNECTION & STANDARD


FACING

14

18

14-Dec-15 ISSUED FOR APPROVAL

BS-5352/API602/ASME B16.34

RATING

13

17

DESCRIPTION

07-Apr-16 ISSUED FOR APPROVAL

PISTON CHECK VALVE

STANDARD

12

16

DATE

SPECIFICATION No.
1046-K72-04-VMS-0006

0.5-1.5

VALVE TYPE

11

15

MD

VCH-01A

SIZE RANGE

GENERAL

9
10

14-Dec-15

AS

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

CKD

PIPE SPEC.A1A BASE MATERIAL:CARBON STEEL

5
7

DATE

07-Apr-16

REQUISITION No.-

ORIG.DATE

SEL

AJ

SHEET NO.: 23 OF 29

155 kg/cm2g
API598 /BS 6755PART-I(LATEST)

100%

1)

FOR GENERAL NOTES REFER SHEET4 OF23.

3)

DIFFERENTIAL HARDNESS OF 50HB BETWEEN VALVE SEAT AND DISC SHALL BE MAINTAINED TO PREVENT GALLING.

2)

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

14-Dec-15

AS

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

MD

DATE

07-Apr-16

14-Dec-15

BASE MATERIAL:CARBON STEEL

STANDARD

BS-5352/API602/ASME B16.34

END CONNECTION & STANDARD


FACING

END TO END DIMENSION

MANUFACTURER &FIG.NO

13

BODY &COVER CONN.

14

VCH-01B

0.5-1.5

RATING

12

SCR'D
ASME B 16.10
-

CAST & BOLTED /FORGED

ASTM A105

23

BODY SEATRING

ASTM A105+STELLITE

COVER BOLTING & NUTS

ASTM A193 Gr B7/ASTM A194 Gr2H (NOTE-3)

19
20

CONSTRUCTION

BODY &COVER

18

DISC /PISTON

24
25
26

MATERIALS

22

DISC HING/HINGPIN

28

ASTM A182 Gr.F6A

SP.WND.SS 316L +GRAPHITE FILLER

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

DESIGN TEMPATURE(0C)

CONDITIONS

29

ASTM A216 GrW CB +13%Cr.SS

COVER GASKET

WASHER,NUT,PIN

27

11-13%CR.STEEL (NOCASTING)

REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

34

BODY

36

PNEUMATIC

211 kg/cm2g
155 kg/cm2g

30
31
32
33

SEATS

37
38

TESTS

35

TESTING STANDARD
FIRE SAFE TEST
RADIOGRAPHY

39
40 NOTES

VENDOR ACCEPTANCE/DEVIATIONS

21

17

ISSUED FOR APPROVAL

800#

RENEWABLE

16

ISSUED FOR APPROVAL

PISTON CHECK VALVE

BODY SEATRING

15

DESCRIPTION

OPERATING/MECHANICALDATA

SIZE RANGE

VALVE TYPE

11

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

VALVE TAG NO.

GENERAL

10

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1A

5
7

AJ

SHEET NO.: 24 OF 29

--

API598 /BS 6755PART-I(LATEST)

API598 //BS 6755PART-II(LATEST)

100%

41

1)

FOR GENERAL NOTES REFER SHEET4 OF23.

43

3)

DIFFERENTIAL HARDNESS OF 50HB BETWEEN VALVE SEAT AND DISC SHALL BE MAINTAINED TO PREVENT GALLING.

42
44
45
46
47
48
49
50
51

2)

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

CKD

14-Dec-15

AS

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

BASE MATERIAL:CARBON STEEL

VALVE TAG NO.

2-24

STANDARD

BS-1868

GENERAL

RATING

SWINGCHECK VALVE

150#

END TO END DIMENSION

ASME B 16.10

VALVE OPERATION

SWINGTYPE

BODY SEATRING

RENEWABLE

21

BODY &COVER

ASTM A216Gr.W CB

23

BODY SEATRING

ASTM A105+STELLITED

FACING

MANUFACTURER &FIG.NO

12
13

BODY &COVER CONN.

18
19
20

CONSTRUCTION

14

17

DISC

25
26

MATERIALS

22
24

DISC HING/HINGPIN

COVER BOLTING & NUTS

28

--

CAST & BOLTED

ASTM A216 GrWCB +13%Cr.STEEL.

ASTM A182 Gr.F6A

ASTM A193 Gr B7/ASTM A194 Gr2H

SP.WND.SS 316L +GRAPHITE FILLER

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

DESIGN TEMPATURE(0C)

CONDITIONS

RAISED FACE,SMOOTH FINISH 125-250AARH

COVER GASKET

WASHER,NUT,PIN

27
29

11-13%CR.STEEL (NOCASTING)

REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

34

BODY

36

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

--

FIRE SAFE TEST

API598 //BS 6755PART-II(LATEST)

30
31
32
33

SEATS

38

TESTS

35
37

TESTING STANDARD
RADIOGRAPHY

39
40 NOTES
41
42
43
44
45
46
47
48
49
50
51

14-Dec-15 ISSUED FOR APPROVAL

VCH-02

SIZE RANGE

VALVE TYPE

11

16

DESCRIPTION

07-Apr-16 ISSUED FOR APPROVAL

OPERATING/MECHANICALDATA

FLANGE AS PER ASME B 16.5

15

DATE

1)
2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

END CONNECTION & STANDARD

10

MD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1A,A3A

5
7

AJ

SHEET NO.: 25 OF 29

API598 /BS 6755PART-I(LATEST)

100%

FOR GENERAL NOTES REFER SHEET4 OF23.

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

14-Dec-15

AS

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

MD

DATE

BASE MATERIAL:CARBON STEEL

2-24

STANDARD

BS-1868

RATING

END CONNECTION & STANDARD

14-Dec-15 ISSUED FOR APPROVAL

OPERATING/MECHANICALDATA

13

150#

FLANGE AS PER ASME B 16.5

RAISED FACE,SMOOTH FINISH 125-250AARH

MANUFACTURER &FIG.NO

--

BODY &COVER CONN.

14

WAFER CHECK VALVE

FACING

END TO END DIMENSION

12

ASME B 16.10

CAST & BOLTED

RENEWABLE

21

BODY &COVER

ASTM A216Gr.W CBOR A105N

23

DISC HING/HINGPIN

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

P,FL,BD,SL

34

BODY

36

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

--

FIRE SAFE TEST

API598 //BS 6755PART-II(LATEST)

16
17
18
19
20

CONSTRUCTION

BODY SEATRING

15

DISC,PLATE &SEATS

25
26

MATERIALS

22
24

SPRING

27
28
30
31
32
33

DESIGN TEMPATURE(0C)

CONDITIONS

29

SEATS

38

TESTS

35
37

TESTING STANDARD
RADIOGRAPHY

39
40 NOTES
41
42
43
44
45
46
47
48
49
50
51

DESCRIPTION

07-Apr-16 ISSUED FOR APPROVAL

VCH-03

SIZE RANGE

VALVE TYPE

11

1)
2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

VALVE TAG NO.

GENERAL

10

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1A

5
7

AJ

SHEET NO.: 26 OF 29

ASTM A182 Gr.F6A

INCONELX-750

REFER PIPING MATERIAL SPECIFICATION

API598 /BS 6755PART-I(LATEST)

100%

FOR GENERAL NOTES REFER SHEET4 OF23.

ALL BOLTS & NUTS SHALL BE HOT DIPPED GALVANIZED.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

20

PISTON CHECK VALVE

MATERIALS

27
28
30
31
32
33

TESTS

40 NOTES
41
42

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

LO

43
44
45
46
47
48
49
50
51

2)

ASTM A182 Gr.F316

REFER PIPING MATERIAL SPECIFICATION

SEATS

211 kg/cm2g
155 kg/cm2g

TESTING STANDARD

API598 /BS 6755PART-I(LATEST)

RADIOGRAPHY

100%

FIRE SAFE TEST

1)

ASTM A182 Gr.F316

ASTM A193 Gr B8MCL2/ASTM A194 Gr8M(HDG)

PNEUMATIC

39

FORGED

RENEWABLE

COVER BOLTING & NUTS

36
38

ASME B 16.10

ASTM A182 Gr.F316

BODY

37

SOCKET WELDED

DISC /PISTON

34
35

BS-1868

--

DESIGN TEMPATURE(0C)

CONDITIONS

29

0.5-1.5

MANUFACTURER &FIG.NO

BODY SEATRING

26

OPERATING/MECHANICALDATA

RAISED FACE,SMOOTH FINISH 125-250AARH

23
25

DESCRIPTION

14-Dec-15 ISSUED FOR APPROVAL

FACING

BODY &COVER

24

DATE

07-Apr-16 ISSUED FOR APPROVAL

800#

21
22

MD

RATING

BODY SEATRING

CONSTRUCTION

19

MD

VALVE TYPE

BODY &COVER CONN.

14

18

14-Dec-15

VCH-21

END TO END DIMENSION

13

17

APP.

VALVE TAG NO.

END CONNECTION & STANDARD

12

16

AS

DATE

07-Apr-16

BASE MATERIAL:STAINLESS STEEL

STANDARD

11

15

14-Dec-15

AS

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

SIZE RANGE
GENERAL

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1M

5
7

AJ

SHEET NO.: 27 OF 29

--

API598 //BS 6755PART-II(LATEST)

FOR GENERAL NOTES REFER SHEET 4 OF23.

ALL BOLTS & NUTS SHALL BE HOT DIP GALVANIZED.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

14-Dec-15

AS

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

BASE MATERIAL:STAINLESS STEEL

SIZE RANGE

VALVE TYPE
STANDARD
RATING

END CONNECTION & STANDARD

12
13

WAFER CHECK VALVE

BS-1868

150#

FLANGE AS PER ASME B 16.5

MANUFACTURER &FIG.NO

--

ASME B 16.10

CAST & BOLTED

BODY &COVER

ASTM A182 Gr.F316

23

BODY SEATRING

ASTM A182 Gr.F316

SPRING

INCONELX-750

20

CONSTRUCTION

21

19

PLATE

25
26

MATERIALS

22
24

OPERATING/MECHANICALDATA

VCH-22

RENEWABLE

18

14-Dec-15 ISSUED FOR APPROVAL

2-24

BODY SEATRING

17

HING/HINGPIN

27

ASTM A182 Gr.F316

ASTM A182 Gr.F316

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

SERVICE

LO

34

BODY

36

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

28
30
31
32
33

DESIGN TEMPATURE(0C)

CONDITIONS

29

SEATS

38

TESTS

35
37

TESTING STANDARD
FIRE SAFE TEST
RADIOGRAPHY

39
40 NOTES
41
42
43
44
45
46
47
48
49
50
51

DESCRIPTION

RAISED FACE,SERRATED FINISH 250-500AARH

BODY &COVER CONN.

14
16

DATE

07-Apr-16 ISSUED FOR APPROVAL

FACING

END TO END DIMENSION

11

15

MD

1)
2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

VALVE TAG NO.

GENERAL

10

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

14-Dec-2015

PIPE SPEC.A1M

5
7

AJ

SHEET NO.: 28 OF 29

REFER PIPING MATERIAL SPECIFICATION

--

API598 /BS 6755PART-I(LATEST)

API598 //BS 6755PART-II(LATEST)

100%

FOR GENERAL NOTES REFER SHEET 4 OF23.

ALL BOLTS & NUTS SHALL BE HOT DIP GALVANIZED.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

Title

: VALVE MATERIAL SPECIFICATION

Doc. No.: 1046-K72-04-VMS-0006

Project : INSTALLATION OF STAND-BY FLARE GAS RECOVERY UNIT AT ONGC URAN PLANT ON LSTK BASIS
CONSULTANT-

PURCHASE ORDER No.-

CLIENTNAME
ONGC

REV No.

BY

AJ

CLIENT'S REF.
-

ORIGINATOR
SEL

1
2
3
4

10

14-Dec-15

AS

AS

DATE

APP.

14-Dec-15

MD

07-Apr-16

STANDARD

BS-1868

END CONNECTION & STANDARD


FACING

END TO END DIMENSION

MANUFACTURER &FIG.NO

150#

FLANGE AS PER ASME B 16.5

RAISED FACE,SMOOTH FINISH 125-250AARH


ASME B 16.10
--

SWINGTYPE

BODY SEATRING

RENEWABLE

21

BODY &COVER

ASTM A351 Gr.CF8M(SS316)

23

BODY SEATRING

ASTM A182F316+HF

BODY &COVER CONN.

19
20

CONSTRUCTION

14

18

DISC

25
26

MATERIALS

22
24

DISC HING/HINGPIN

COVER BOLTING & NUTS

28

ASTM A351 Gr.CF8M

ASTM A182F316+HF

ASTM A193 Gr B8MCL2/ASTM A194 Gr8M

SP.WND.SS 316L +GRAPHITE FILLER

DESIGN PRESSURE kg/cm2g

REFER PIPING MATERIAL SPECIFICATION

DESIGN TEMPATURE(0C)

CONDITIONS

CAST & BOLTED

COVER GASKET

WASHER,NUT,PIN

27
29

13%Cr.STEEL/AISI316

REFER PIPING MATERIAL SPECIFICATION

SERVICE

LO

34

BODY

36

PNEUMATIC

31.6 kg/cm2g
22 kg/cm2g

--

FIRE SAFE TEST

API598 //BS 6755PART-II(LATEST)

30
31
32
33

SEATS

38

TESTS

35
37

TESTING STANDARD
RADIOGRAPHY

39
40 NOTES
41
42
43
44
45
46
47
48
49
50
51

14-Dec-15 ISSUED FOR APPROVAL

SWINGCHECK VALVE

VALVE OPERATION

13

17

DESCRIPTION

VCH-23

2-24

RATING

12

16

DATE

07-Apr-16 ISSUED FOR APPROVAL

OPERATING/MECHANICALDATA

SIZE RANGE

VALVE TYPE

11

15

MD

1)
2)

SPECIFICATION No.
1046-K72-04-VMS-0006

ORIG.DATE

14-Dec-2015

VALVE TAG NO.

GENERAL

CKD

SERVICE :REFER PIPING MATERIAL SPECIFICATION

6
8

DATE

07-Apr-16

REQUISITION No.-

PIPE SPEC.A1MBASE MATERIAL:CARBON STEEL

5
7

AJ

SHEET NO.: 29 OF 29

API598 /BS 6755PART-I(LATEST)

100%

FOR GENERAL NOTES REFER SHEET 4 OF23.

ALL BOLTS & NUTS SHALL BE HOT DIP GALVANIZED.

VENDOR ACCEPTANCE/DEVIATIONS

Rev. C

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