Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 101 1 Rev 1

References

Calculations
INTRODUCTION
Handling of the three Manuli Hose
Reels on Archon Tide AHT has
necessitated the provision of two
gantry type handling structures,
which straddle the UTS reeler and
which will be used to lower the reels
as they empty, and haul the full
reels up to the reeler drive axis.
The frames comprise a simple
overhead beam structure; braced at
each corner and supported by two
outrigger A frame legs. The frame
is split for ease of road
transportation, by incorporating
bolted flanges at the A-frame tops.
The simple structure has been sized
in FS2000 Frame Solver with design
load taken as 2X that of the required
lift load. As the flooded reels weigh
~15Te: the load of 7.5Te per frame is
simply doubled to 15Te for proof
load which is taken as the design
load too.
Proof load for loose gear, spreader
frames and lifting frame from Lloyds
C.L.A.M.E gives proof load equal to
2X SWL.

AES 0112 DWG 028 0 1

Reel Handling Frame (2No.)

www.antaresenergy.com.sg

Checked by / Date
Rev

Approved by / Date
Sheet No.

1 of 5
Output

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 101 1 Rev 1

References

Checked by / Date
Rev

Calculations

Loading at each frame is ~7.5Te and

this is factored against Lloyds
C.L.A.M.E. Table 9.1.1 which gives
proof loads for lifting frames as 2 X
SWL i.e. 2 x 7.5Te = 15Te (150kN).
The following pages show the
results for deflection, von-Mises
stress utilization and API-AISC
member code check.
150kN

www.antaresenergy.com.sg

2 of 5
Output

Design Load Case 150kN Mid-Span

A single load case has been
examined to verify the section
selection for the cross beam and Aframe tubulars.

FS2000 Frame Solver virtual

beam and pipe model >>>>>>>>

Approved by / Date
Sheet No.

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 101 1 Rev 1

References

Calculations
Design Load Case 150kN Mid-Span
A single load case has been
examined to verify the section
selection for the cross beam and Aframe tubulars.
Loading at each frame is ~7.5Te and
this is factored against Lloyds
C.L.A.M.E. Table 9.1.1 which gives
proof loads for lifting frames as 2 X
SWL i.e. 2 x 7.5Te = 15Te (150kN).

FS2000 Frame Solver:

Deflection PLOT 6mm mid-span

www.antaresenergy.com.sg

Checked by / Date
Rev

Approved by / Date
Sheet No.

3 of 5
Output

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 101 1 Rev 1

References

Calculations
Design Load Case 150kN Mid-Span
A single load case has been
examined to verify the section
selection for the cross beam and Aframe tubulars.
Loading at each frame is ~7.5Te and
this is factored against Lloyds
C.L.A.M.E. Table 9.1.1 which gives
proof loads for lifting frames as 2 X
SWL i.e. 2 x 7.5Te = 15Te (150kN).

FS2000 Frame Solver:

von-Mises PLOT 0.478UR

www.antaresenergy.com.sg

Checked by / Date
Rev

Approved by / Date
Sheet No.

4 of 5
Output

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 101 1 Rev 1

References

Calculations
Design Load Case 150kN Mid-Span
A single load case has been
examined to verify the section
selection for the cross beam and Aframe tubulars.
Loading at each frame is ~7.5Te and
this is factored against Lloyds
C.L.A.M.E. Table 9.1.1 which gives
proof loads for lifting frames as 2 X
SWL i.e. 2 x 7.5Te = 15Te (150kN).

FS2000 Frame Solver:

API/AISC code check 0.739UR

www.antaresenergy.com.sg

Checked by / Date
Rev

Approved by / Date
Sheet No.

5 of 5
Output

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 102 1 Rev 1

Checked by / Date
Rev

Approved by / Date
Sheet No.

References

Calculations

AES0112
DWG
02001,2

INTRODUCTION
Handling of the three Manuli Hose Reels onto Archon Tide AHT will be by
spreader bar with two leg sling set (Antares Drawing No. AES 0112 DWG
020 0 1 & 2)

1 of 4
Output

The simple structure has been sized in FS2000 Frame Solver with the design
load taken as proof load. While the un-flooded reels weigh ~10Te: the
spreader and rigging has been designed for 20Te SWL with future use in mind.
Lloyds
CLAME
Table 9.1.1

Proof load for loose gear, spreader frames and lifting frame from Lloyds
C.L.A.M.E gives proof load (for loads in the range 10Te 160Te) as 1.04SWL +
9.6Te. Proof load (design load) is therefore 20 x 1.04 +9.6 = 30.4Te.
30.4Te = 30400kg X 9.80665N = 298.12kN i.e. 149kN suspended from either
end of the spreader bar.

Spreader Bar 20Te SWL

Manuli Reel 10Te empty: 15Te flooded

www.antaresenergy.com.sg

30.4Te
149kN

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 102 1 Rev 1

References

Checked by / Date
Rev

Approved by / Date
Sheet No.

Calculations

2 of 4
Output

Design / Proof Load Case 298kN

298kN applied over the two ends of the spreader i.e. 149kN each side.
The following pages show the results for von-Mises stress utilization and APIAISC member code check.

FS2000 Frame Solver virtual

model

Y
F y -1 4 9 .1 k N

F y -1 4 9 .1 k N

149kN
FS2000

Advanced
Z

S tru c tu ra l

A n ta re s E n e rg y P te L td .

M o d e l: S p r e a d e r B e a m
Load C ase : 1

R e f:1 1 2

V ie w C o n t r o l P a r a m e t e r s

D a te :1 1 /9 /2 0 1 3 1 4 :4 4 :2 3

PL

A n a ly s is
A E S L td

149kN

www.antaresenergy.com.sg

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 102 1 Rev 1

References

Checked by / Date
Rev

Approved by / Date
Sheet No.

Calculations

3 of 4
Output

FS2000 Frame Solver:

von-Mises stress utilisation ratio (UR) = 0.096 (9.6%)
with 298kN force applied

RND0

RND0

0 .0 9 6
P IP 0 .2 1 9 0 .0 1 2 7

0 .0 9 6
P IP 0 .2 1 9 0 .0 1 2 7

FS2000

Advanced
Z

S tr u c tu ra l

A n ta re s E n e rg y P te L td .

M o d e l: S p r e a d e r B e a m

V ie w C o n t r o l P a r a m e t e r s

R e f:1 1 2

D a te :1 1 /9 /2 0 1 3 1 4 :4 4 :2 3

V o n - M is e s S t r e s s : R e s u lt C a s e

1 : M a x = 0 . 0 9 6 ( E 1 R C 1 ) P lo t R a n g e = 0 - 9 0 0

A n a ly s is
A E S L td

www.antaresenergy.com.sg

Project Title

KBM Riser Installation

J G Williams

Calculation Title

Rev
Prepared by / Date
Calculation Number / File Name

Reel Handling Frame

AES 0112 CAL 102 1 Rev 1

References

Checked by / Date
Rev

Approved by / Date
Sheet No.

Calculations

4 of 4
Output

FS2000 Frame Solver:

API-AISC Member Code Check (UR) = 0.201 (20%)
With 298kN force applied

RND0

RND0

0 .2 0 1
P IP 0 .2 1 9 0 .0 1 2 7

0 .2 0 1
P IP 0 .2 1 9 0 .0 1 2 7

FS2000

A dvanced
Z

S tr u c tu ra l

A n ta re s E n e rg y P te L td .

M o d e l: S p r e a d e r B e a m

V ie w C o n t r o l P a r a m e t e r s

R e f:1 1 2

D a te :1 1 /9 /2 0 1 3 1 4 :4 4 :2 3

A I S C / A P I M e m b e r : R e s u lt C a s e

1 : M a x = 0 . 2 0 1 ( E 1 R C 1 ) P lo t R a n g e = 0 - 9 0 0

A n a ly s is
A E S L td

www.antaresenergy.com.sg

12Te SWL Padeye Design Calculation Reel Handling Frame & Spreader Bar

A. Define Input
Safe Working Load
Impact Factor

SWL
Fi

=
=

12.00
1.10

tonnes

Proof Load of Padeye Assembly

PL

22.08

tonnes

Design Load (Load Applied to Padeye)

Angle Load is Applied at
Plate Thickness
Cheek Plate Thickness
Shackle Pin Diameter
Shackle Pin Hole Radius
Outer Radius of Padeye Plate
Distance from Base to Shackle Pin
Percent Sideload
Plate Width
Weld Size (Effective Weld Length)

T
C
d
r
R
L
Q
W
Sw

=
=
=
=
=
=
=
=
=
=
=

24.29
90.00
30.00
8.00
35.00
38.00
60.00
100.00
5.00
200.00
15.00

tonnes
deg.
mm
mm
mm
mm
mm
mm
%
mm
mm

Plate Material Yield Strength

Ys

355.00

N/mm2

Allowable Basic Weld Strength

Shackle Depth

Pwb
H

=
=

144.00
136.00

N/mm2
mm

At

1.32E+03

mm2

B. Plate Stresses
B1. Tensile Stress (Section A-A)
Tensile Stress Area (Ignore Cheeck Plates)
= 2

2 T

Ref: "Lloyds CLAME Chapter 9 Page 1 Table 9.1.1" or "DNV Standard for
Certification No. 2.22 Lifting Appliances Section 12 Page 80-81 Table B2"

See Table 1. Shackle Pin Diameter

Tensile Stress
.

Fat

180.44

N/mm

Pat

213.00

N/mm2 Ref: "BS2573 - Part1, Section 5.1.2 Page 14"

UR

0.85

OK

As

2.79E+03

mm

Fq

85.49

N/mm2

Pq

131.35

N/mm2 Ref: "BS2573 - Part1, Section 5.1.5.1 Page 19"

UR

0.65

OK

Ab

2.75E+03

mm2

Fb

86.75

N/mm2

Pb

284.00

N/mm2 Ref: "BS2573 - Part1, Section 5.1.6 Page 19"

UR

0.31

OK

Mmax

1.46E-09

N.mm

()

Allowable Tensile Stress

= 0.6
Unity Ratio
=

B2. Shear Stress (Section B-B)

Shear Stress Area (Ignore Cheek Plates)

=2

Shear Stress
=

Allowable Shear Stress

= 0.37
Unity Ratio
=

B3. Bearing Stress

Bearing Area = Circumference of Hole / 4
=

2
4

+2

Bearing Stress
=

Allowable Bearing Stress

= 0.8
Unity Ratio
=

B4. Bending Stress

Maximum Bending Moment (In-Plane of Padeye)
"#

= F. cos . )

Elastic Modulus

2.00E+05

mm

Fbt

0.00

N/mm2

Pbt

230.75

N/mm

UR

0.00

OK

Fe

171.62

N/mm2 Ref: "BS2573 - Part1, Section 5.1.7.1.5 Page 26"

Pe

330.15

N/mm2 Ref: "BS2573 - Part1, Section 5.1.7.2 Page 26"

UR

0.52

OK

Zxx

3.00E+04

mm3

Mmax

2.81E+06

N.mm

Fbt

93.69

N/mm2

Pbt

230.75

N/mm2 Ref: "BS2573 - Part1, Section 5.1.4.1 Page 15"

UR

0.41

+
6

*$$ =

Bending Stress
=

Zxx

"# $
*$$

Allowable Bending Stress

Ref: "BS2573 - Part1, Section 5.1.4.1 Page 15"

= 0.65
Unity Ratio
=

B5. Combined Stress

For Padeye Subject to Shear, Bearing & Bending
-

+3

Allowable Combined Stress

-

= 0.93

Unity Ratio
=

B6. Side Load on Padeye (If Applicable)

Elastic Modulus
*$$ =

+
6

Maximum Bending Moment

"#

= /. . 0. sin 3 + )

Bending Stress
=

"# $
*$$

Allowable Bending Stress

= 0.65
Unity Ratio
=

C. Weld Stresses
C1. Tensile Stress

OK

At

6.00E+03

mm

Fat

39.70

N/mm

Allowable Basic Weld Stress

Pwb

144.00

N/mm

Unity Ratio

UR

0.28

OK

As

6.00E+03

mm2

Fq

0.00

N/mm

Allowable Basic Weld Stress

Pwb

144.00

Unity Ratio

UR

0.00

OK

Mmax

1.46E-09

N.mm

Zxx

2.00E+05

mm

Fbt

0.00

N/mm2

Allowable Basic Weld Stress

Pwb

144.00

Unity Ratio

UR

0.00

OK

Fe

39.70

N/mm2

Tensile Stress Area

= 2. +. 45
Tensile Stress
.

()

Ref: "BS2573 - Part1, Table 18 Page 29"

=
5

C2. Shear Stress

Shear Stress Area
= 2. +. 45
Shear Stress

67 (3)

N/mm2 Ref: "BS2573 - Part1, Table 18 Page 29"

=
5

C3. Bending Stress

Maximum Bending Moment (In-Plane of Padeye)
"#

= F. cos . )

Elastic Modulus
*$$ =

2. 45 . +
6

Bending Stress
=

"# $
*$$
N/mm2 Ref: "BS2573 - Part1, Table 18 Page 29"

=
5

C4. Combined Stress on Weld

For Welds Subject to Shear & Bending
-

Allowable Basic Weld Stress

Pwb

144.00

N/mm

Unity Ratio

UR

0.28

OK

Zxx

3.00E+04

mm

Mmax

2.81E+06

N.mm

Fbt

93.69

N/mm

Allowable Basic Weld Stress

Pwb

144.00

N/mm2 Ref: "BS2573 - Part1, Table 18 Page 29"

Unity Ratio

UR

0.65

Ref: "BS2573 - Part1, Table 18 Page 29"

C5. Side Load on Padeye (If Applicable)

Elastic Modulus
*$$ =

+.2. 45
6

Maximum Bending Moment

"#

= /. . 0. sin 3 + )

Bending Stress
=

"# $
*$$

=
5

OK