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12/07/2006

Approved By (Date)

Mobilization of
equipment

Setting up and
testing of
equipment

-Struck by
compressed
air/hose/
faulty A.R

-Oxygen
deficiency
-Oxygen
enrichment
-Overcome by
toxic gas
-Corrosive
substance
-Trip and Slip
-Falling
hazard
-Vehicle
incident

Association of Singapore Marine Industries

Entry into C.S

-Trained vehicle/forklift
operator
-Qualified signal/rigger
-Provide appropriate PPE

-Equipment checklist
-Adequate safety features
-Provide PPE
-Checking validity of AR
(Air Receiver)

-Bodily injury

-Entry Permit (PTW)


-Continuous atmospheric
monitoring
-Adequate lighting
-Adequate ventilation

-Minor H/F
injury
-Collision
-Fatality

-Fatality
-Asphyxiation
-Bodily injury

Next Review Date

Supervisor

M
1
5

Supervisor
L
2
2

Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

11/07/2009

12/07/2006

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Grit Blasting in C.S (Ballast Tank /Cargo Tank) with


Scaffold

Task

No.

Group 1

Company

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Reference
Document for
Reference

Association of Singapore Marine Industries

-Back pain
-H/F injury
-Lung disease

M
1
5

-Fatal

M
2
4

-Provide appropriate PPE

Supervisor
-Maintenance
require to
verify
equipment
safety after job
completion
M

-PTW
-Provide appropriate PPE
-Equipment checklist
-Provide adequate lighting/
no obstruction
-PPE
-Co modification @ supply
compressed air (Visual or
audible alarm)
- Checking of air filter

-Bodily injury

Commencement -Strike by
of grit blasting
compressed
air/ grit/ hose
-Trip and fall
-Dust
inhalation
-Overcome
by Co when
using diesel
operated air
compressor
for breathing
air supply
-Ergonomic
Grit removal
-Dust
and emptying
inhalation
the grit

-Lung disease

Supervisor

-Scaffold certificate validity

Supervisor

Supervisor

-Fatal
-Bodily injury

-Falling of
persons/
object

Inspection of
scaffold

Severity

-Barricade top area


-Qualified signal/rigger

-Bodily injury

-Falling
hazard

Top up blasting
grit

3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure

2. Risk Evaluation
Existing Risk Control

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

No.
Risk Level

Likelihood

Reference
Document for
Reference

Grit Blasting at shipside with Cherry Picker (Dry


Dock)

Task

Association of Singapore Marine Industries

Strike by falling
object

Falling
object

5
-Qualified operator
-Working condition of
vehicle
-Ensure the load is within
the safe working load and
the C.G of vehicle
-Observe yards speed limit
-Ensure clear passageway
before operating vehicle
-Maintain a clear vision of
the operator
2
-Secure load
-Ensure clear passageway
from surrounding area
-Lifting equipment is valid
and in safe working
condition
-Safe working load of lifting
equipment

Collision of
forklift/ lorry truck

Transporting of
blasting
equipment /
material by
forklift / lorry
truck from store
to worksite

-Moving
vehicle

2. Risk Evaluation
Existing Risk Control

Next Review Date

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity

No.

Approved By (Date)

Group 2

Company

Likelihood
1

-Supervision
-Brief to
workers

-Supervision
-Brief to
workers

-Immediate
Supervisor

-Immediate
Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Reference
Document for
Reference

Association of Singapore Marine Industries

-Exposure
to dust

-High
pressure
-Noise

-Inhalation
(respiratory
problems)
-Overcome by
CO

Blasting
Operation

-Slip and fall on


slippery work
surface or trip
and fall over
hoses placed at
passageway
-Bodily injuries
-Noise Induced
Deafness (NID)

-Hand gloves
-Maintain two-way
communication
-Using trained personnel
-Safe manual handling
practice
-Maintain clean and dry
work place at all times
-Do not place blasting
hoses at passageway
-Hang up of blasting hoses
using cable hanger
-Physical check on hose
condition
-Secure if hoses
-Relief valve in safe
working condition (PE ?)
-Trained personnel
-Functional test (Gradually
turn on)
-Protective clothing
-Blasting hood (Air-fed)
-CO monitoring device
installed

Slip, trip
and fall

-Hands and -Pinch point


areas
fingers
injury
-Bodily
injury

-Same as above

-Same as above

Severity

-Falling of
object

Setting up of
grit-blasting
equipment

No.

2. Risk Evaluation
Existing Risk Control

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Risk Level

Likelihood
-Immediate
Supervisor

-Immediate
Supervisor

-Immediate
Supervisor

-Immediate
Supervisor

-Immediate
-Electrical
Supervisor
generated
compressed air

-Supervision
-Brief to
workers

-Supervision
-Brief to
workers

-Supervision
-Brief to
workers
-Supervision
-Brief to
workers

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Moving
Cherry
Picker

Operating of
Cherry Picker

Demob

3.1

Collision/
Toppling

-Poor
communication
between pot man
and blaster result
in wrong
pressurized hose
-Surrounding
people bit by
spent grit

Association of Singapore Marine Industries

High
Pressure

-Residual
pressure in
hoses result in
body injuries
(Strike by)
Refer to No.2

Falling of
Fell from basket
person
Electrocution Contact with
electrical cables

-Bodily
injuries
(during
blasting)
-Railings covered with
canvas
-Highlight in VSCC
meeting
-Display warning
signboard
-Cherry Picker in safe
working condition
-Trained operator
-Certification of Cherry
Picker to be valid
-Traveling path to be
cleaned of obstruction and
on even ground
-Anchor of safety belt
-Max. 2 persons operating
-Ensure no contact
between Cherry Picker
and electrical cable.
-Off main valve
-Release existing pressure
in the hose

-Proper marking of hoses


and valves

1
1
3

5
3

2. Risk Evaluation
Existing Risk Control
Severity

Continue
from 3.

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Risk Level

Likelihood
-Immediate
Supervisor

Blaster to look
out prior to
blasting

-Immediate
Supervisor
-Immediate
Supervisor
-Supervisor
-Immediate
-Brief to worker Supervisor

-Supervisor
-Brief to worker
-Supervisor
-Brief to worker

-Supervisor
-Immediate
-Brief to worker Supervisor

-Immediate
Supervisor

Dead Man
Switch
recommended

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Setting up of
equipment

Association of Singapore Marine Industries

-Falling
object

-Trip due to
uneven surface
slip due to oily
surface (Minor)
-Strike by falling
equipment
(Minor)

-Strike by falling
equipment
(Minor)

-Falling
object

-Trip, Slip
and fall

-Collision /
Forklift topple
(Fatality)

-Hit by
moving
vehicle

Equipment
mobilization
using fork lift &
lorry crane

-Trip due to
uneven surface
-Slip due to oily
surface
-Minor injury

-Trip, slip
and fall

Accessing are
to be grit
blasted

Severity

-Safety shoes
-Use cable harness to
hang up hoses
-Keep surface clean & dry
-Do not lift heavy load
manually
-Use forklift or crane to lift
equipment

-Trained forklift operator


assign
-Check condition / capacity
-Keep persons clear from
operation
-Secure load using proper
pallet
-Keep persons clear from
operation

-Safety Shoes
-Use cable harness to
hang up hoses
-Keep surface clear and
dry

Next Review Date

2. Risk Evaluation
Existing Risk Control

12/07/2006 Samsudin

Approved By (Date)

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Grit blasting at main deck onboard ship

Task

No.

Group 3

Company

11/07/2009

Nil

Nil

Nil

Nil

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Reference
Document for
Reference

Demob of
blasting
equipment

-Hit by flying grits


-Hose burst
-Slip/Trip and fall
-Blasting pot
burst

High
pressure
injection
injury

-Check and use correct


rating and gravel condition
hose
-Use dead men switch
-Visual inspect blasting
pots for defects
-Ensure blasting pot is
testes and valid
-Use of safety relief valve
-Use electrical driven
compressor

-Hit by flying grits -Release pressure before


disconnecting hose
-Remaining
pressure in the
hose

Asphyxiation CO poisoning

High
pressure
injection
injury

Association of Singapore Marine Industries

Grit Blasting

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Risk Level
Nil

Nil

Nil

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Setting up of
hydrojetting
equipment at
worksite and
checklist for all
the equipment

-Collision /
Forklift topple
crane: fatality

-Housekeeping

-Supervisor authorized
the test of hydorjetting
equipment

-Leg injury
-Possible falling
down

-High
pressure

-Falling object -Falling ? from


-Finger injury height

-Wear safety gloves

-Finger injury

-Assigned appointed and


trained forklift operator
-Check forklift condition
before operating it
-Ensure that load is within
and e.g. load
-Keep the people clear
from forklift

-Pinch point

-Falling object -Strike by a


falling spray
gun/hose from
forklift: minor
injury

-Moving
vehicle /
crane

Association of Singapore Marine Industries

Transporting of
hydro jetting
equipment by
forklift from
store to
worksite

Severity

Next Review Date


2. Risk Evaluation
Existing Risk Control

12/07/2006

Approved By (Date)

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Hydro jetting with rotor gun in a confined


space/tank

Task

No.

Group 4

Company

12/07/2009

Yard Supervisor

Nil

Nil

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Reference
Document for
Reference

Hydrojetting
with rotor gun

Demobilize
hydrojetting
equipment after
hydrojetting

Transporting of
hydrojetting
equipment by
forklift back to
the store

-Fatality
-Lost plank &
small material
fall down
-Fatality

-Hand injury

-Moving
vehicle crane
-Falling object

-Collision
forklift/crane
-Struck by
falling object
hose, gun from
forklift and
crane

-High pressure -Leg injury and


possible to fall
down
-Falling object -Falling from ?

-Pinch point

-High pressure -Leg injury


-People falling -Fatality

-Asphyxiation
hazard
-Lack of air
-Falling object
-Person
falling?

Association of Singapore Marine Industries

Entry the
confined space

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

-Trained forklift operator


-Check forklift condition
-Keep the people clear
from forklift
-Ensure that load is within
the e.g. load

M
L

1
1

5
2

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

-Released the pressure


before disconnect/ make
sure
-Supervisor authorized
the demobilized the
settons
-House keeping

Immediate
Supervisor

Nil

Immediate
Supervisor

M
M

Nil

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

3
1

3
5

Severity
1

Likelihood

-Safety boots
-Body harness

-Entry permit
-OK Tag for staging
-Ventilation, lighting, body
harness and gas checklist
-Tank watchman
-Permit display on a tank
entry

2. Risk Evaluation
Existing Risk Control
Risk Level

Reference
Document for
Reference

Severity

Association of Singapore Marine Industries

-Release pressure and


PPE

-Eyes and body


injury

-Pressure

Demob
mobilization of
equipment

-PPE, boots guard and


face shield
-Barricade in this area and
signboard highlighted
VSCC

-Leg and hand


injury
-Body injury
-Hearing illness

-Over
pressure
-No
secured ?
-Flaying
object

Hydrojetting in
progress

-Certified Operator
-Qualified signal men

-Collision
-Damage
equipment
-Hand injury
: Fatality

-Moving of
vehicle and
shifting and
lifting

Preparation on
Mobilization of
Equipment

Next Review Date

2. Risk Evaluation
Existing Risk Control

Section Head (12/07/2006)

Approved By (Date)

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Hydro-jetting on main deck rotor gun

Task

No.

Group 5

Company

12/07/2009

Yard Supervisor/ Foreman

-Premark
location

-Built in
Interlock

-Premark
location and
check list

-Supervisor

-Supervisor and
Foreman

-Supervisor and
foreman

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

-Safe Work
Procedure
Equipment
Catalog

Reference
Document for
Reference

Association of Singapore Marine Industries

Transportation
Moving
of Cherry Picker vehicle

-Collision/
topple
-Fatality

-Strike by a
falling hydro
jetting pump/
gun/ hose
from forklift

Falling
object

1A

-Collision /
Forklift topple
fatality

Moving
vehicle

Transporting of
hydro jetting
M/C from store
to worksite
using forklift

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

No.
Severity

-Assigned trained Cherry


Picker operator
-Check Cherry Picker before
operating it
-Ensure rest position of boom
-Clear passageway

-Assigned trained forklift


5
operator
-Check forklift condition before
operating it.
-Ensure that load is within the
forklift capacity and the C.G.
is within the forks
-Keep persons clear from
operating forklift and location
-Secure load to transport them 4
-Keep persons clear from
operating forklift

2. Risk Evaluation
Existing Risk Control

Hydro-Jetting With Rotor Gun At Shipside Using


Cherry Picker

Task

Approved By (Date)

Group 6

Company

Next Review Date

Likelihood
1

12/07/2009

Group 6 (12/07/2006)

-Ensure clear
location
-Ensure audio
visual alarms
operative during
forklift operation
-Ensure audio
visual alarms
operative during
operation
-Maintenance &
inspection
checks as need

-Ensure clear
location
-Ensure audio
visual alarms
operative during
forklift operation
-Ensure clear
passageway

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Additional Risk Action Officer
Control
Follow-up Date)
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Reference
Document for
Reference

Hydro jetting
with rotor gun
using Cherry
Picker

-Noise
-Falling
hazard

High
pressure
injection
injury

Slip, trip,
fall at
worksite

Association of Singapore Marine Industries

Setting of hydro
jetting
equipment at
worksite

-High
pressure
water injected
on fingers/
parts of body
Due to;
-Improper
handing of
hydro-jetting
gun/hoses
-Use of substandard
hose, fittings,
parts
-Deafness
-Falling from
height, fatality

-Hands &
finger capture
while setting
-Minor injury

-Ensure no leaking
-(PPE) Ear plug to be used
-Assigned trained operator/
blaster
-Adequate use of PPE

-Keep work place clean and


neat
-Do not place hoses at
passageway
-Use hose arrestor with
correct capacity
-Assigned trained operator
-Using adequate PPE
-Use proper and correct
capacity hoses, fittings and
rotor guns
-Using proper warning signs/
barrication
-Assigned trained operator/
blaster
-Use of hose/ parts/ fittings of
correct rating (SWP) without
damage kinks
-Release trigger of the gun,
release pressure in M/C and
stop the M/C before adjusting
nozzle
-Keep hands away from
nozzle during operation
-Secure all hoses, fittings
adequately
3
5

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

1
1

L
M

Risk Level

Likelihood
-Refresher
training and
documentation

-Ensure proper
trained /
authorized
person at
worksite
-Checklist for
maintenance
inspections of
equipments/
accessories

Nil

Immediate
Supervisor and
Foreman

Immediate
Supervisor and
Foreman

Immediate
Operator and
Foreman

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Reference
Document for
Reference

De-mobilize
hydro jetting
equipment

-Collision /
forklift topple
-Fatality

-Strike by a
falling hydro
jetting pump/
gun hose
forklift

Falling
object

-Minor Injury

-Hands and
fingers injury

Moving
vehicle

Slip, trip
Fall at
worksite

Association of Singapore Marine Industries

De-setting of
hydro jetting
equipment at
worksite

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk
-Keep work place clean and
2
neat
-Do not place hoses at
passageway, roll them
properly and pack
-Disconnect fittings carefully
and store in M/Cs
-Disconnect guns and store
properly
-Finally pack all accessories/
secure it/ lock the M/C
-Clear passageway
-Assigned trained forklift
5
operator
-Check forklift condition before
operating it
-Ensure that load is within the
forklift capacity and the CG is
within the forks
-Ensure clear location
-Ensure audio visual alarms
operative during forklift
operation
-Keep persons clear from
4
operating forklift location
-Secure load to transport them
-Keep persons clear from
operating forklift
-Ensure clear location
-Ensure audio visual alarms
operative during forklift
operation

2. Risk Evaluation
Existing Risk Control
Severity

No.

Risk Level

Likelihood
Nil

Immediate
Foreman

Immediate
Foreman

Immediate
Supervisor and
Foreman

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Reference
Document for
Reference

Moving
vehicle

Association of Singapore Marine Industries

Transportation
of Cherry
Picker

-Collision/
topple
-Fatality

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk
-Assigned trained Cherry
5
Picker operator
-Check Cherry Picker before
operating it
-Ensure that the boon
should be in rest position
-Ensure audio visual alarms
operative during operation
-Maintenance and inspection
checks as need

2. Risk Evaluation
Existing Risk Control
Severity

5A

No.

Risk Level

Likelihood
Immediate
Foreman

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Reference
Document for
Reference

Lifting up
equipment on
board vessel by
crane

Falling object

Falling object

Moving
vehicle

Association of Singapore Marine Industries

Transporting
painting
equipment by
forklift to
worksite
-Assigned trained forklift
operator
-Check and ensure green
tag, proper maintenance,
check list, follow speed
limit
-Do not overload
-Ensure adequate lighting
-Strike by falling -Secure equipments
properly
spray pump,
hoses and paint
drum
-Strike by falling -Assigned trained signaler
object
and rigger
-Struck by
-Assigned trained crane
moving object
operator
-Check and inspect all
lifting devices before use
-Materials secured
properly
-No obstruction
-Collision
-Topple
-Fatality

Next Review Date


2. Risk Evaluation
Existing Risk Control
Severity

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

12/07/2006

Approved By (Date)

No.

Spray Painting With Airless Spray Gun In A


Confined Space

Task

Company

11/07/2009

Group 7 (12/07/2006)

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Black and White International Marine Pte Ltd
Conducted By (Date)

Risk Level

Likelihood

Reference
Document for
Reference

Testing of
equipment

Mixing paints

Spray painting
in confined
spaces with
airless gun

-Fire hazard
-Explosion
-Falling from
height
-Inhalation
-Skin irritation
-Electrocution
-Asphyxiation
-High
pressure
injury

-High noise
level
-Leakage and
splash
-Fire hazard
-Explosion
-Splashing

Sharp edges

Slip, trip and


fall

Association of Singapore Marine Industries

Setting and
connection all
equipments

-Check and ensure no incompatible hot work


-Coordinate painting work
in VSCC meeting
-Must use proper PPE
-Proper lighting (explosion
proof light)
-Entry permit
-Keep finger or body away
from spray gun tip

-Fire and
explosion due
to hot work
-Smoking
-Inhalation of
harmful vapor
-Defect ladder

-Use proper PPE

-Check and ensure no hot


work at the vicinity
-Ban smoking
-Barricade and display
signboard

-Use proper hand gloves

-Proper housekeeping
-All hoses and cable must
be lay out properly

-Fire hazard
due to hot work
-Smoking

-Eye injury

-Oily surface
-Poor
housekeeping
-Obstruction on
passageway
-Contact with
sharp edges
-NID

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

Risk Level

Likelihood
Nil

Nil

Nil

Nil

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

-High
pressure
injuries; paint
inject

Association of Singapore Marine Industries

Demobilize

-Paint injects
into hand and
body

-Released pressure from


equipments and hoses
-Use proper PPE
-Clear all empty paint
drums and do
housekeeping upon
completion of work

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk
2

Risk Level

Likelihood
-

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Group 8

Approved By (Date)

Severity

Association of Singapore Marine Industries

Moving
vehicle /
equipment

Mobilization of
Moving
equipments and vehicle
materials

Slip, trip
and fall

Identify the
working area

-Slip, trip and


fall due to wet
and slippery
ground
-Passageway
obstructed
(Minor injury)
-Collision
-Struck by
moving vehicle
-Forklift topple
-Cherry Picker
topple due to
outrigger not
extended or /
and uneven
ground
(Major injuries)
-Person falling
from height
2

-Ensure qualified SPP


operator only operate
-Ensure ground are nor
obstructed by any foreign
materials
-Ensure safety belt/ harness
is being used.
(PPE)

-Keep working area clean


and dry at all times
-Housekeeping to be done
before commencement of
any work
-VSCC
-PTW
-Assigned trained/ qualified
forklift operator

Next Review Date

1. Hazard Identification
2. Risk Evaluation
Existing Risk Control
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Spray Painting Using Airless Spray Gun At


Shipside With Cherry Picker

Task

No.

Group 8

Company

11/07/2006

12/07/2006

Nil

Nil

Nil

More attention
to monitor by
Supervisor

Supervisor

Supervisor

Foreman

Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Nil

Nil

Nil

Nil

Reference
Document for
Reference

Mixing of paint

Spray painting
using airless
spray gun with
Cherry Picker

Fire and
explosion

-Eye and
body injury
-Skin
irritation

Fire and
explosion

Slip, trip
and fall

Falling
objects

Association of Singapore Marine Industries

Setting up of
spray painting
equipments

Falling
object

-Struck by
falling painting
equipments and
paint drums
-Minor injuries
-Struck by
falling
equipments
(Minor injuries)
-Slip, trip and
fall due to bad
housekeeping
(Major injuries)
-Fire and
explosion due to
hotwork and/ or
other heat
sources
-Paint splash to
eyes and/or
other body parts
due to improper
handling
-Equipment/
hose break
-Fire and
explosion due to
hotwork and/or
other heat
sources
-Fatality
2

-Ensure no hotwork and/or


other heat sources in the
vicinity
-Coordinate in VSCC meeting

-Ensure trained/ qualified


painter are being deployed
-Use proper paint equipments/
hoses
-Use proper PPE

-Ensure no hotwork and/or


other heat sources within the
vicinity

-Ensure good housekeeping at 3


all times

-Ensure that manual lifting


within the capability (not more
than 25 kg per person)

-Ensure equipments and


materials are properly secured
and no overloading

Severity

Continue
from
No.2

No.

1. Hazard Identification
2. Risk Evaluation
Task Step
Hazard
Possible
Existing Risk Control
Accident/ Ill
Health &
Persons-at-risk

Risk Level

Likelihood
-Proper coordination in
VSCC meeting

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Foreman/
Supervisor

Nil

Nil

Nil

Nil

Reference
Document for
Reference

Foreman/
Supervisor

Foreman/
Supervisor

Foreman/
Supervisor

Supervisor

Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Association of Singapore Marine Industries

Slip and
trip/fall

Demobilization Falling
of pointing
object
equipments

Expose to
toxic
vapor

High
pressure
injection
injury

-Pressurized
paint injected
due to
improper
handling
-Equipment fail
-Major injuries
-Chronic
health illness
due to
inhalation
-Hit/Struck by
falling object
due to
improper
handling
-Slip and trip,
fall due to bad
housekeeping
1

-Ensure proper PPE are


being used
-Manual lifting to be within
the persons capacity (not
more than 25kg)
-Ensure proper
housekeeping at the end of
any work

-Ensure trained painter are


assigned
-SSIC
-Ensure equipment are
being check prior to use
-Proper PPE

Severity

Continue
from
No. 5

No.

1. Hazard Identification
2. Risk Evaluation
Task Step
Hazard
Possible
Existing Risk Control
Accident/ Ill
Health &
Persons-at-risk

Risk Level

Likelihood
Nil

Nil

Nil

Nil

Foreman/
Supervisor

Foreman/
Supervisor

Foreman/
Supervisor

Foreman/
Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Nil

Nil

Nil

Nil

Reference
Document for
Reference

Blanking-up all
pipelines by
rubber gaskets,
wooden plugs
Covering
protection on
electrical
equipment and
etc.

Association of Singapore Marine Industries

Slip, fall,
trips

Hand injury

Preparation of
Pinch point
equipment such
as Spray Pump,
Spray Gun,
Moving
Paints
vehicle
Compressor,
Canvas,
Gaskets and
transport it by
using forklift to
wharf side
Falling
object

No.

-Due to improper
housekeeping
-Slippery surface

-Maintain good
housekeeping and keep
tidy at all times
-Hang up all cables

-Keep hand away from


pinch point during
preparation
-Assign trained forklift
driver
-Check forklift condition
-Ensure forklift capacity
-Follow in-house rules
-Keep forklift clear from
pedestrian and others
during operation
-Do not lift load more than
-Strike by a
you can carry
falling spray
pump, hose, gun, -Ask for assistance if
possible
paint drums
-Minor injury
Hand cut by wire Use hand glove
Hand caught in
between
equipment
-Collision
-Forklift topple
-Fatality

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
2

Next Review Date


2. Risk Evaluation
Existing Risk Control

Spray Painting With Airless Spray Gun At Main


Deck

Task

Approved By (Date)

Group 9

Company

12/07/2009

12/07/2006

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor or
Foreman

Immediate
Supervisor or
Foreman
Immediate
Supervisor or
Foreman

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Refer to SOPM
Chapter 25 on
Forklift Driving

Reference
Document for
Reference

Start spray
painting with
airless spray
gun

High
pressure
injection
injury

Fire

Eye injury

-Fire
-Pollution

Slip and
Fall

Falling
object

Slip, fall
and trip

Association of Singapore Marine Industries

Paint mixing

Barricade the
site that are
under operation
Arragement of
equipment such
as compressor,
spray pumps,
spray guns,
paint ?, paints,
rubbish bins

-Maintain good
housekeeping
-Maintain at all times
-Close all paint containers
when not in use
-Display signboard
-Highlight at VSCC
meeting
-No smoking
Wear eye protector
2

Keep others clear away


from the operation area

As above

2. Risk Evaluation
Existing Risk Control

-Apply permit
-Blank off all openings
-No hot works within the
area
-Co-ordinate at VSCC
meeting
-Display signboard
Painting in Progress
Due to finger and -Trained spray painter or
body injury
qualified personnel.
-Buddy system applied to
look during operation
-Keep hand away from
nozzle tip

Paint splashes to
eyes
Flash fire due to
smoking, hot
works

-Strike by a
falling paint
drums, hose
(Wharf
arranging)
Due to poor
housekeeping
and equipment
-Due to smoking,
sparks, heat from
hot work
-Major injury

As above

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity

No.

Risk Level

Likelihood
-

Immediate
Supervisor

Immediate
Supervisor
Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Demobilizing
and
housekeeping

Refer to
hazard on
setting-up

As above

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Association of Singapore Marine Industries

No.

2. Risk Evaluation
Existing Risk Control
Risk Level

Likelihood

Severity

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Refer to SOPM
Chapter 18
on good
housekeeping

Reference
Document for
Reference

Setting up of
power tooling
equipments to
work site

Falling
object

Falling
hazards
(Equipment)

Moving
vehicle
(forklift)

Association of Singapore Marine Industries

Transporting of
power tooling
equipments by
forklift and
crane

-Hit by falling air


manifolds and air
hoses
-Minor injury

Collision / Forklift
topple
Fatality

-Assigned appointed and


trained forklift and crane
operator
-Check forklift/crane
condition before operating
it
-Ensure that load is within
the CG, is within the
forks/lifting follow 3 steps
of lifting procedure
-Assigned appointed
riggers
-Secure load and use
proper lifting equipment
like skip
-Keep persons clear from
operating area
-Before connect the hose
make sure shut
3

Severity

Next Review Date


2. Risk Evaluation
Existing Risk Control

12/07/2005

Approved By (Date)

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Power Tooling At Open Space/Decks

Task

No.

Group 10

Company

11/07/2009

12/07/2006

Nil

Nil

Immediate
Supervisor

Immediate
Supervisor and
Lifting Supervisor

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Reference
Document for
Reference

Moving
vehicle

Transporting of
power tooling
equipment by
forklift back to
workshop

Association of Singapore Marine Industries

-Falling
object
-Slip, trip
and fall

Demobilize
power tooling
equipments
after power
tooling

-Eye and
body injury

Power tooling in -Fire


progress

-Particles and
hoses may ?
eyes and body
-Hit by falling air
manifolds and
hoses
-Minor injury
-Slip, trip and fall
over hoses
placed at
passageway
-Collision / forklift
topple
-Fatality

-Sparks flying
around during
power tooling

-Check and ensure no


flammable liquids
surrounding areas
-Co-ordinate in VSCC
meeting
-Assign experienced
workers
-Close all air hoses when
not in use
-Use proper eyewear
-To use whip arrestor for
connections
-Assigned appointed rigger
-Secured load and use
proper lifting equipment
like skip
-Keep persons clear from
operating area
-Do not place air gases at
passageway
-Assigned appointed and
trained forklift operator
-Check forklift condition
before operating it
-Ensure that load is within
the forklift capacity
-Keep persons clear from
operating forklift
1

Immediate
Supervisor

L
2

Nil

Immediate
Supervisor

Nil
M

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Risk Level

Reference
Document for
Reference

Equipment
distribution

Starting work

-Pinch point
-Falling object
-Faulty
equipment
-Poor
housekeeping
-Dust
-Hit by falling
object

Association of Singapore Marine Industries

Arrange
manpower
distribution

-Slip and fall


-In sufficient
light
-Lack oxygen
CO2
-Unskilled
worker
-Language
barrier
-Improper
PPE

Nil

Highlight in the VSCC


meeting
-Clear and dry all times
-Arrange more lights
-More ventilation
-Gas meter

--Hand, finger
injury
-Strike by
falling object
-Bodily injury
-Slip and fall
-Respiratory
disease
-Bodily injury

-Use proper PPE


-Proper rigging
-Secure loose item
-Keep clear lifting area
-Check before issue
-Keep clear/ and clean
-Use proper respirator
-Proper PPE

-Prone to injury -Proper tool handling


-Mis-Buddy system
Communication -Proper PPE issue, inspect
-? Injury

-Slippery work
place
-Poor visibility
-Fatality

Nil

Severity

Apply entry
permit
Check location

Next Review Date


2. Risk Evaluation
Existing Risk Control

12/07/2006

Approved By (Date)

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Power Tooling Pneumatic Confine Space

Task

No.

Group 11

Company

12/07/2009

Supervisor

Supervisor

Supervisor

Supervisor

Yard Foreman

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

RISK ASSESSMENT FORM


Conducted By (Date)

Risk Level

Likelihood

Reference
Document for
Reference

1
2

1
4

-Use proper respirator


-Use proper PPE
--Proper rigger
-Keep clear/ clean

-Respiratory
disease
-Hand and finger
injury
-Strike by falling
object
-Bodily injury
-Slip and fall

-Pinch
point
-Falling
object
-Faulty
equipment
Poor
house
keeping

2. Risk Evaluation
Existing Risk Control

-Dust

Association of Singapore Marine Industries

General
cleaning
(vacuum)
Demobilizing

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity

No.

Risk Level

Likelihood
Supervisor

Supervisor

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

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