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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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KEYS
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SPACEBAR (hold down)
CTRL / F

SENR9149-03
March 2006

12H, 140H, and 160H


Motor Grader Standard Version
Electrical System
12H:
4ER500-1135

140H:
8JM280-UP
5HM1150-2999

2006 Caterpillar, All Rights Reserved

160H:
9JM350-UP
2FM400-908

Printed in U.S.A.

COMPONENT LOCATION
Component
12V Power Port

Schematic
Location
F-9

Machine
Location
32

Component
Sender - Articulation

Schematic
Location
C-12

Machine
Location
7

24 to 12 volt converter

F-13

Sender - Engine Coolant Temperature

B-14

11

Alarm-Action

B-9

Sender-Engine Oil Pressure

B-13

13

Alarm - Backup

F-15

Sender- Transmission Speed

D-15

14

Alternator

D-14

Solenoid-Centershift

B-3

16

Arc Suppressor

E-14

17

Solenoid - Differential Unlock

E-14

17

Battery 1

C-14

Solenoid-Dual Horsepower

A-13

Battery 2

C-14

Solenoid - Engine Shutdown

D-13

Breaker - Alternator

D-13

Solenoid - Forward Horn

A-3

16

Breaker - Headlamp

D-10

Solenoid - Park Brake

B -12

16

Control - Neutral Start

B-9

10

Solenoid - Start Aid

A-13

18

Control - Transmission

A-7

Solenoids - Transmission Valves

E-15

14

Control - XMSN Direction and Speed SW

A-9

Switch - Beacon

B-6

Fuses (10A)

B-6

Switch - Blower (Heater Group)

A-10

Fuses Block

D-9

Switch - Brake Air Pressure

A-2

16

Gauge - Cluster

F-5

Switch - Centershift Indicator

B-3

19

Ground - Engine

C-13

12

Switch - Centershift Pin

B-9

Ground - Frame Cab

D-5

24

Switch - Coolant Temp (Start Aid)

A-14

11

Ground - Front Frame

D-6

21

Switch - Defrost, Front

A-6

Ground - Front,Rear Frame

B-12

20

Switch - Defrost, Rear

B-6

Ground - Rear Frame

C-13

28

Switch - Differential Unlock

D-9

Horn - Forward

F-3

16

Switch - Disconnect

C-14

13

Meter - Service

E-10

Switch - Flood Lamp

D-8

Motor - Blower

E-4

Switch - Forward Horn

E-9

Motor - Blower (Heater Group)

A-10

Switch - Fuel Pressure

B-13

13

Motor - Blower, Defroster

A-11

Switch - Head/Tail Lamp

E-8

Motor - Starter

C-13

Switch - Headlamp Dimmer

E-9

Motor - Washer, Front Lower

F-6

Switch - Inching Pedal Pressure

C-15

14

Motor - Washer, Front Upper

F-6

Switch - Key Start

B-9

Motor - Washer, Rear

F-5

Switch - Park Brake Pressure

B-11

16

Motor - Wiper, Front Lower

C-4

Switch - Start Aid

E-8

Motor - Wiper, Front Upper

D-4

Switch - Stop Lamp Pressure

A-2

16

Motor - Wiper, Aear

B-11

Switch - Tail Lamp

D-8

Relay - Start

D-13

Switch - Transmission Oil Temp Sensor

E-15

26

Relay - Transmission Action Lamp

C-10

Switch - Wiper, Front Lower

A-5

Resistor - Blower Speed 1

A-12

Switch - Wiper, Front Upper

B-5

Resistor - Blower Speed 2

E-4

Switch - Wiper, Rear

A-5

Resistor - Blower Speed (Heater Group)

A-10

Machine locations are repeated for components located close together.


A = Operators compartment (Dash).
B = Operators compartment (Steering console).
C = Operators compartment (Right side console).
D = Operators compartment (Headliner).
E = Operators compartment (Under seat).

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

D-15

26

CONN 2

E-15

26

CONN 3

E-15

31

CONN 4

F-14

22

CONN 5

F -14

22

CONN 6

A-14

CONN 7

A-14

30

CONN 8

B-13

29

CONN 9

B -13

29

CONN 10

D-13

29

CONN 11

D-13

29

CONN 12

B-12

25

CONN 13

A-11

CONN 14

B
23

CONN 16

D-10
D-10
D-10

CONN 17

A-9

10

CONN 18

10

CONN 19 Service Tool

A-9
A-9

CONN 20

B-9

25

CONN 21

B-9

25

CONN 22

E-9

23

CONN 23

B-8

10

CONN 24

B-8

10

CONN 25

E-6

24

CONN 26

E-6

24

CONN 27

C-6

24

CONN 28

C-6

24

CONN 29

C-6

27

CONN 30

A-6

27

CONN 31

C-5

27

CONN 32

C-5

27

CONN 33

B-3

15

CONN 34

E-3

23

CONN 35

F-3

23

CONN 36

F-3

23

CONN 37

E-9

Connector Number

CONN 15

23

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CID / MID / FMI


Transmission Diagnostic Code Conversion
Flash
Code

CID - FMI

11

N/A

12

N/A

Description
No diagnostics active
No logged diagnostic codes

21

641

F05 Transmission Solenoid A open circuit

22

642

F05 Transmission Solenoid B open circuit

23

643

F05 Transmission Solenoid C open circuit

24

644

F05 Transmission Solenoid D open circuit

25

645

F05 Transmission Solenoid E open circuit

26

646

F05 Transmission Solenoid F open circuit

27

647

F05 Transmission Solenoid G open circuit

28

648

F05 Transmission Solenoid H open circuit

31

641

F06 Transmission Solenoid A short to ground

32

642

F06 Transmission Solenoid B short to ground

33

643

F06 Transmission Solenoid C short to ground

34

644

F06 Transmission Solenoid D short to ground

35

645

F06 Transmission Solenoid E short to ground

36

646

F06 Transmission Solenoid F short to ground

37

647

F06 Transmission Solenoid G short to ground

38

648

F06 Transmission Solenoid H short to ground

41

641

F03 Transmission Solenoid A short to battery

42

642

F03 Transmission Solenoid B short to battery

43

643

F03 Transmission Solenoid C short to battery

44

644

F03 Transmission Solenoid D short to battery

45

645

F03 Transmission Solenoid E short to battery

46

646

F03 Transmission Solenoid F short to battery

47

647

F03 Transmission Solenoid G short to battery

48

648

F03 Transmission Solenoid H short to battery

52

637

F06 Backup alarm short to ground

58

688

F06 VHP solenoid short to ground

59

688

F03 VHP solenoid short to battery

61

668

F02 Shift lever input invalid

62

668

F03 Shift lever open/short to +battery

63

269

F00 Sensor supply voltage above normal

64

269

F01 Sensor supply voltage below normal

65

701

F02 Transmission output speed signal incorrect

68

168

F01 System voltage below normal

71

520

F02 Invalid transmission configuration code

72

268

F02 Check programmable parameters

73

764

F05 Transmission indicator lamp open circuit

74

764

F06 Transmission indicator lamp shortto ground

75

764

76

177

77

177

F03 Transmission indicator lamp shortto battery


Transmission oil temperture sendershort to
F03
+ battery or open circuit
F04 Transmission oil temperture switchshort to ground

81

868

F05 Auto/Manual lamp open circuit

82

868

F06 Auto/Manual lamp short tc ground

83

868

F03 Auto/Manual lamp short to +battery

SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title

Form Number

Alternator (6N-9294):
Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

SENR4978
SENR2082
SENR4130

Alternator (100-5047):
Consist No. 100-5045
Consist No. 100-5046

SENR4130
SENR2082

Electronic Transmission Shift Control

SENR9167

Starting Motor: (106-8558)


Consist No. 106-8557
Consist No. 106-8559

SENR3559
SENR3581

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

3E-5383

Sender - Articulation Position

3 to 97

7N-8532

Sender - Engine Coolant

7T-4003

Resistor - Defroster

10.0 0.5

7T-9073

Solenoid - Differential Unlock

33.6 1.0

7T-9074

Solenoid - Forward HornPark Brake

8C-3663

Solenoid - Engine Shutdown


Latch:
Unlatch:

8T-8808

Solenoid - Centershift

9G-1950

Resistor-Blower Speed

9G-4365

Solenoid - Start Aid

104-6387

Sender - Transmission Speed

111-0570

Solenoid-Dual HP

116-9937

Sender - Engine Oil Pressure

127-0574

Solenoid - Transmission

54C (130F) - 560 to 716


110C (230F) - 72 to 82

55.17 5.77

1.55 0.1510.3 1.03

34.3 1.7
Overall 2.00 .10 Tap 1.00 .05
6.00
1000 to 1200
31.1 2.4
21.5 - 49.5 @ 552 kPa (80.1 psi)
227 - 257 @ 21 kPa (3.0 psi)
31 3

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

Contact Position

5.0 kPa MIN


(0.5 psi MIN)

Normally Open

2M-9346

Stop Lamp Pressure

45.0 kPa Max


(6.5 psi Max)

8C-3569

Engine Coolant Temp (Start Aid)

37.8 2.8C
(100 5F)

26.7C MIN
(80F MIN)

Normally Closed

107-0611

Engine Oil Pressure

93.00 21.00 kPa


(13.49 3.05 psi)

70.00 21.00 kPa


(10.15 3.05 psi)

Normally Open

111-7088

Inching Pedal Pressure

75.0 kPa MAX


(10.9 psi MAX)

50.0 kPa MIN


(7.3 psi MIN)

Normally Open

112-2404

Brake/Park Brake Air Pressure

640 kPa MAX


(92.0 psi MAX)

530 40 kPa
(77.0 6.0 psi)

Normally Closed

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

135-BU
200-BK

LLL

UU

AAA
200-BK

A
PK
GY
BU
WH
RD
BK
BR
PU

L55

L55

L51

L54

L51

1
2
3
4
5
7
6
8
9
10

AAA

L69

L50

200-BK
614-PU
604-OR

L50

STOP/TAIL
LAMP
8C-6207

S
T
G

RD
WH
BK

1
3
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

608-GN
200-BK

HH Y
1 608-GN
2 200-BK

311-WH
310-PU

BK
BK

1
2

BK-18
BK-18

L29

GN
GY
BR
OR

H
1
3
4
2

200-BK
504-YL
119-PK
503-BR
505-BU

L41

(D) REAR WIPER


9X-3392

L29

C491-PU
200-BK

L53

1
2

(18) START AID


SOLENOID
9G-4365

R U
(16) PARK BRAKE
PRESS SW
112-2404

L41
200-BK
603-PK

200-BK

HEATER GP

(E) REAR DEFROSTER


9X-9657

A507-YL
200-BK

(5) DUAL HORSEPOWER


SOLENOID
111-0570
AAA
2 BK
921-WH
1 BK
795-YL

BLOWER
9X-0343
1
2

RD
BK

(E) RESISTOR
9G-1950

MOTOR

H
(E) RESISTOR
7T-4003

(11) COOLANT SW
8C-3569

CONN 7

L41

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

14

13

12

498-WH
200-BK

L21

124-RD
L42

L20

200-BK
614-PU

CONN 13

124-RD
521-YL
515-GY
516-GN
517-BU

1
2
5
4
3

3
5
1
4
2

X
515-GY
200-BK

1
2

WH/RD-14
BK-14

MOTOR

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

L20

11

614-PU
200-BK

10

CONN 28

3
1
2
4
6
7
5
8
9

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU

(24) CAB
GROUND

200-BK

L19

501-GN
118-GY
500-BR
502-OR

L19

200-BK
L14

BK
1
3
4
2

GND

MOTOR

T
B+

GN
GY
BR
OR

609-YL

HI

WIRE GROUP COLOR DESCRIPTIONS

PARK

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER)
TRANSMISSION CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

L71

165-RD
F775-BU

U 2

3 U

117-9364

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

CONN 19
SERVICE
TOOL
CONNECTOR
9W-1951

1
2
3
4
5
6

SHIFT CONSOLE

CONN 23

921-WH
202-BK
202-BK
202-BK

E975-PU
M998-OR
795-YL

1
2
3
4
5
6
7
8
9
10

CONN 24
202-BK
202-BK
202-BK
307-OR
307-OR
306-GN
308-YL
308-YL
308-YL
308-YL
308-YL

CONN 18
F

BK
1
3
4
2

GN
GY
BR
OR

101-RD

L7

CONN 29

4K-5122 HOLDER AS.


3K-8782 FUSE

(C) FUSES (10A)


FFF
L
118-GY
10A
UPPER WIPER/WASHER
FFF
L
152-BU
10A
LOWER WIPER/WASHER
FFF
L
119-PK
10A
REAR WIPER/WASHER
FFF
L
141-PK
10A
FRONT DEFROSTER
FFF
L
151-GN
10A
REAR DEFROSTER
L
L
108-BU
101-RD
10A
DOME LAMP
L
101-RD
144-GN
10A
BEACON

L14

L62

L19

202-BK
308-YL
892-BR
893-GN
E947-WH
E948-BU
E949-YL
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
G460-GN
M918-GN
E460-BR
321-BR

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

J1
SOL RTN 7
INCH PEDAL
921-WH
SOLENOID 1 10 751-GN
SOLENOID 5
SOLENOID 2 4
752-YL
SOLENOID 7
SOLENOID 3 17 754-BU
SOLENOID 6
SOLENOID 4 11 755-OR
SOLENOID 8
28
SOL RTN
TOS + INP
33
36
TRANS TEMP
15
TOS - INP
202-BK
16
EMS OUT
27
308-YL
14
BU ALARM
+BATTERY 40 308-YL
+BATTERY 1
308-YL
+BATTERY 6
308-YL
202-BK
GROUND 2
202-BK
GROUND 5
KEY START SW. 34 307-OR
A/M LAMP 12 M998-OR
795-YL
VHP SOL 8
TRANS LAMP 18 E975-PU
32
DIA CODE 1 21 277-BK
DIA CODE 0 22 276-BK
DIA CODE 2 38 278-BK
892-BR
CAT LINK - 3
893-GN
CAT LINK + 9
RED NEUTR 26 E937-PU
FIRST 30 E938-OR
SECOND 24 E939-WH
THIRD 20 E940-BU
FOURTH 29 E941-YL
FIFTH 35 E942-GN
SIXTH 23 E943-BR
SEVENTH 19 E944-GY
EIGHTH 13 E945-PU
FORWARD 39 E946-OR
REVERSE 31 E947-WH
PARK 25 E948-BU
NEUTRAL 37 E949-YL
F
E948-BU
(E) TRANSMISSION CONTROL
E949-YL
132-2148 (MANUAL ONLY)
307-OR
306-GN
306-GN

CONN17

144-GN
614-PU
200-BK

614-PU
200-BK

L 2
L

L 2
L 5

118-GY
118-GY

L
614-PU
200-BK
L 2

L7

L 5

H
L20

2
7
5
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

502-OR

(C) REAR
DEFROST SW
9X-9638

584-YL
141-PK

(C) FRONT
DEFROST SW
9X-9638

501-GN

L9

L H

L L

3 L
584-YL
4
A503-PK
L
6
A506-OR

L11

152-BU
152-BU

577-PU

L H

576-PK

L L

(19) CENTERSHIFT
INDICATOR SW
3E-9367
439-YL
113-RD

L71

W
(C) FRONT
UPPER
WIPER SW
3T-6655

CC
609-YL
200-BK

1
2

GN
GN

A
F775-BU
200-BK

504-YL
503-BR
507-WH

CONN 30
CAB SWITCH AND FUSE PANEL

WH-18
WH-18

2
3

P
L

114-RD
322-GY

(C) FRONT
LOWER
WIPER SW
3T-6655

1
2

200-BK
200-BK

(16) FORWARD
HORN
SOLENOID
7T-9074
NOTE E

GN
GN

619-GN
200-BK

B B
E458-YL
E458-YL

L L

P W
L
(C) REAR
WIPER SW
3T-6655

A
E458-YL 1
200-BK
2

BK-18
BK-18

A
E458-YL 1
200-BK
2

BK-18
BK-18

130-RD
604-OR

1
2

BK-18
BK-18

(16) BRAKE AIR SW


112-2404

L1

L1

611-PU
200-BK

L18

LOC

LEVEL

01
00
00
00
00
00
02
01
00

(PLATFORM)
(ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)

L
M
N
P
FFF
U
V
X
Y
FFFF
AA
CC
JJJ
HH

142-0732
142-7533
137-1120
127-1036
127-1030
143-3580
104-8588
124-1429
144-0382
142-8470
115-9446
101-8190
101-8192
101-8193

00
01
02
00
01
01
02
00
00
02
00
02
01
03

180
(SW PANEL)
160
(GAUGE CONSOLE)
270
(TRANSMISSION)
100
(HEADLIGHTS-BAR)
183
(CAB FUSE PANEL)
(XSMN CONSOLE-SWITCHES) 171
271
(TRANS SPEED SENDER)
154
(HEATER GP)
230
(FUEL TANK)
121
(FORWARD HORN)
141
(HEADLAMP BREAKER)
106
(BLADE FLOOD LAMP)
205
(REAR FLOOD LAMP)
(REAR FLOOD LMP-FUEL TNK)206

WIRE
NN
GGGG
LL

AS.
00
116-2145
00
139-0071
9F-4337 07 07

143
(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)
(START MTR TO ENGINE)

00
00
00
00
03
00
02

(POS BAT TO START MTR)


(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)

120
220
203
201
202
170
182
140
181

NOTE

ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

210
211
212
213
214
204
105

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE


ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

L5

1
4

B B

L20

PART NO. CHG

HARNESS AS.
A
141-5445
AAA
143-2440
CCC
144-0373
E
144-0383
F
145-5999
G
142-5835
H
101-8161
J
142-0776
K
142-0731

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

(16) CENTERSHIFT
SOLENOID
8T-8808

L5

2
1
4
3

CONN 33
1
2

L3
L10

THIS IS THE SCHEMATIC FOR THE 12H,140H,


AND 160H STANDARD SERIES MOTOR GRADER
(145-5121 CHG 01)

A
P
L

L10

200-BK
200-BK
200-BK

119-PK
119-PK

505-BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

L
L
B B

575-YL
578-BU

119-PK
119-PK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

ATCH WIRE, CABLE &


COMPONENT
CIRCUIT GROUPING
DESIGNATION

CABLE AS.
KKK
116-9981
RR
145-8713
LLL
5C-6793
TT
139-0250
UU
061-7661
VV
7G-1060
MMM
1S-2342

500-BR
506-PU

3 L
584-YL
4
A504-GN
L
6
A507-YL

HI

ABBREV

PARK

L13

L7

L8

584-YL
151-GN

T
B+

CONN 32

MOTOR

(C) BEACON SW
9X-9639
3 L
603-PK

GND

(9) FRONT LOWER


WIPER
9X-3392

L7

L71

4
5
6
7
1
2
3

LO

A
L7

101-RD-10

L46

202-BK
F F
1 202-BK
2 276-BK
202-BK
202-BK
3 277-BK
202-BK
4 278-BK
202-BK
202-BK
202-BK

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

L71

L76

L76

576-PK
152-BU
575-YL
577-PU

L18

135-BU

FFF K

(C) BLOWER SW
6P-3236
(C) TRANSMISSION
DIRECTION
AND SPEED SW.
8C-5337

101-RD-10

200-BK

(E) BLOWER
9X-9363

522-WH

PANEL LAMP
(SHIFT LEVER)
7N-5876
NOTE B

(10) NEUTRAL START CONTROL

24V CIGAR
LIGHTER
9W-0335

604-OR
321-BR

(C) CENTERSHIFT
PIN SW

GGGG

129-BU
200-BK
U

L43

200-BK
200-BK
200-BK

614-PU
614-PU

CIGAR LIGHTER
10A

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU
135-BU

L18

L71

9X-9634
200-BK

OFF C U
ON S U
ST B U

8C-9787

609-YL

A506-OR
A503-PK
L62
L16
108-BU
200-BK

439-YL
200-BK

C491-PU
308-YL

L25

200-BK
200-BK

E458-YL
308-YL

L65

L71

CONN 21

308-YL
E459-WH

9G-7641

L20

15

L42

L42

2
1

BULB
9X-7849

AAA
1 311-WH
2 200-BK

1
2

(C) KEY START SW

BEACON
9X-9556

CONN 20

RD
BK

BK-18
BK-18

(16) PARK BRAKE


SOLENOID
7T-9074
A
308-YL
1 GN
2 GN
200-BK

L43

L43

9G-9813

AAA
A476-PU

T
JJJ HH
1
608-GN
2
200-BK

T
B+

L36

L53

CONN 6

PARK

BK

L36

(C) ACTION ALARM U

CONN 8

(13) ENGINE OIL


PRESSURE
SENDER
116-9937

(11) COOLANT TEMP


SENDER
7N-8532
AAA
441-OR

BK

BU

L54

CONN 12

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK
200-BK

L41

2
1

326-PU
311-WH
E458-YL
441-OR
A476-PU
E459-WH
795-YL
921-WH

GND

MOTOR

A
7
6
4
2
1
5
3

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK

F743-YL
L6
308-YL
308-YL
308-YL
308-YL

308-YL

200-BK
200-BK

LO

200-BK
200-BK

L7

L36

A
LO
HI

200-BK

310-PU
311-WH

E458-YL
E459-WH

A
L54

AAA

L26

L7

4
1
2
3

L56

L56

(20) FRONT FRAME

E460-BR
308-YL
F743-YL

101-RD
124-RD
200-BK
614-PU

CONN 9

(20) REAR
FRAME

VV

2
1
3
8
5
6
4
7

101-RD

REAR
FRAME
A
Y
2 306-GN
3 310-PU
6 311-WH
1 403-GN
4 608-GN
5 202-BK

VV

L26

(8) TRANSMISSION ACTION


LAMP RELAY
106-9188

200-BK

(13) FUEL SW
107-0611

113-RD
439-YL

L43

L52

200-BK-4

ZZ

ZZ

200-BK-8
200-BK

CONN 27

L46

(28) REAR
FRAME

TT
KKK
(4) 12V BATTERY NEG POS
3T-5760

308-YL
L38

CIRCUIT NOT CONNECTED

L62

L63

L44

L7
L36

CIRCUIT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L63

L7
L36

(12) ENGINE

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
609-YL 1
200-BK
200-BK 2

(D) FRONT UPPER


WIPER
9X-3392

L71

STEERING CONSOLE

L36

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

L76

4
200-BK-8

L21

L7

611-PU

L21

L62

165-RD
165-RD
L29

L1

614-PU
614-PU

L4

(21) FRONT
FRAME

306-GN
795-YL
326-PU
E459-WH

200-BK
200-BK

IDENT

L76

L38

HI BEAM
HEADLAMP
9X-7170

L#

L4

200-BK-6
202-BK

L22

L38

OPERATOR STATION

(3) 12V BATTERY


3T-5760

RD-00

LL

439-YL

200-BK
200-BK
200-BK

200-BK
200-BK
611-PU

200-BK

POS NEG

200-BK
200-BK

SYMBOL

CONN 34

200-BK
200-BK
200-BK
200-BK

RR

LLL

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE B

L62

200-BK
200-BK
200-BK
200-BK-6

FFFF

LO BEAM
HEADLAMP
9X-7169

LAMP
7N-5876
NOTE B

L13

TT

RR

BK-00

BK-00

RD-00

BK-00

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L21

(B) FLOOD
LAMP SW
9X-9632
NOTE G

(B) DIFFERENTIAL
UNLOCK SW
123-5862
3J
556-WH
498-WH
1

L67

BK-6
200-BK-10

UU

(13) DISCONNECT SW
7N-0718

L63

(7) ART
SENDER
3E-5383

AAA

L22

200-BK

BLADE
FLOOD
LAMP SW
123-5849
NOTE F

(16) FORWARD
HORN
7T0969
NOTE E

619-GN

K
(E) RESISTOR
7T-4003

118-GY
118-GY

RD-00

609-YL
608-GN

614-PU
614-PU

L8

KKK

HI BEAM
INDICATOR
7N-5876
NOTE B

10
7
8
6
4
3
5
9
1
2

MOTOR

J 5

LAMP
7N-5876
NOTE B

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK

AAA

A
1 A429-YL
2 200-BK

3
4

L/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L9

MTR BAT

614-PU

301-BU-10
304-WH-10
AAA
101-RD-4
A

J 2

A506-OR

VOLTMETER

L11

(14) INCHING PEDAL


PRESSURE SW
(TRANSMISSION)
111-7088

GRD

PARKING
BRAKE
LAMP
7N-5876
NOTE B

1
5
4
6
3
2
7

CONN 16

1 J 609-YL

MOTOR

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

(5) STARTER
106-8558

L63

GRD

152-BU
152-BU

F843-YL
202-BK

L56

L23

614-PU

RD
BK

1
2

SEND

SEND

119-PK

200-BK-4

L56

L67

L67

L55

3 J

K
A506-OR
200-BK

IGN

119-PK

AAA

L55

AAA
200-BK-10
301-BU-10 GND
AAA START

J 2

(E) BLOWER
9X-0343

200-BK
200-BK
200-BK

AIR
PRESSURE
LAMP
7N-5876
NOTE B

COLD
TEMP
LAMP
7N-5876
NOTE B

CONN 31

614-PU
200-BK
200-BK

(B) TAIL
LAMP SW
3E9319

101-RD
101-RD
101-RD
101-RD
101-RD

CONN 10

J
614-PU
614-PU
200-BK
200-BK
J
165-RD 2
J
614-PU
200-BK

200-BK
200-BK

60A

STD Y
ATCH

L24

614-PU

4
1
2
5
3
6
7

TRANS
ACTION
LAMP
7N-5876
NOTE B

200-BK
200-BK

109-OR-4

403-GN
310-PU
200-BK
105-RD
130-RD
124-RD
113-RD
165-RD
608-GN
609-YL

IGN

604-OR
130-RD

10
9
8
1
3
2
4
6
5
7

L23

116-RD

A476-PU
200-BK
614-PU
611-PU
E975-PU
498-WH
M998-OR

439-YL
611-PU
E975-PU

9
3
2
7
1
5
8
6
4

L5

(5) SHUTDOWN
SOL
AAA
8C-3663
STOP
326-PU

CONN 15

200-BK
200-BK

CONN 26

101-RD-4
101-RD-10

ALT

101-RD-4

149-RD

J 5

614-PU
308-YL
F743-YL

L26

40A

Y
(5) ALTERNATOR
BREAKER
2H-1507
STD
9S-0174
ATCH

114-RD
103-RD
149-RD
116-RD
165-RD
113-RD
124-RD
130-RD
105-RD

J 2

L6

441-OR
A429-YL
F473-YL
E458-YL
308-YL
C491-PU
439-YL

202-BK
E975-PU
321-BR
795-YL
306-GN
307-OR
308-YL
E460-BR

101-RD-4

J
1 101-RD-10

614-PU
200-BK

614-PU
200-BK

CONN 11

103-RD
FUSE BLOCK
9G-0747
HORN
TAIL LAMPS
BLADE FLOODS
REAR FLOODS
DIFF LOCK
GAUGES
HEATER
STOP LAMPS
KEY START SW

(B) HEADLAMP/
TAIL SW
1 3E-9317
3 J
619-GN
4
614-PU

D
E
A
B
C
F
G
H
J

(2) ALTERNATOR
6N-9294 35A
100-5047 50A

F843-YL
202-BK

1
2

304-WH-10

Y
109-OR-4

403-GN

BK
BK

FUSE (10A)
FUSE (15A) (B)
J
10A J
10A
10A J
10A J
10A J
10A J
J
15A J
10A
101-RD-10
10A J

893-GN
892-BR
308-YL
202-BK

CONN 1

3K8782
8M8948

105-RD
307-OR
326-PU
308-YL
E459-WH
F775-BU
165-RD

109-OR-10

M918-GN
M917-PK

L54

202-BK

200-BK
A429-YL
C491-PU
A476-PU
441-OR
E458-YL

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR
921-WH
308-YL
202-BK

(5) START
RELAY
3E-7279

AA

1
2
3
4
5
6
7

L54

L38

308-YL
326-PU
307-OR
105-RD

M917-PK AND
M918-GN ARE
TWISTED PAIR

1
4
3
2

L53

614-PU
200-BK

614-PU
200-BK

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

(14) TRANS SPD


SENDER
104-6387

M918-GN
M917-PK

614-PU
614-PU
200-BK
200-BK
102-BU
103-RD

(B) HEADLAMP
BREAKER
3T-2662

RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

V
1
2

L65

(B) HEADLAMP DIMMER SW


103-5678
619-GN

308-YL
308-YL
308-YL

M917-PK AND
M918-GN ARE
TWISTED PAIR

101-RD-4
101-RD-10

903-GY
921-WH

L24

FFFF

619-GN
200-BK

FRONT DEFROSTER
9X-9657

200-BK
200-BK
200-BK
200-BK

FFFF
114-RD
322-GY

1
2

GRD

(24 V)
(12 V)

LAMP
8M-6176

611-PU
619-GN
200-BK

L62

202-BK
306-GN

N
1
2

310-PU
306-GN
326-PU
795-YL
E459-WH

556-WH

(14) SOL 8
127-0574

L56

902-BR
921-WH

GRD

CONN 35

310-PU

103-RD

619-GN

CONN 2

N
1
2

101-RD-4

(14) SOL 7
127-0574

3 J

CONN 25

200-BK
200-BK

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

901-WH
921-WH

1
2

J 2
611-PU

101-RD

L46

CONN 14

900-PU
921-WH

1
2

(14) SOL 6
127-0574

M917-PK AND M918-GN ARE TWISTED PAIR

L46

15A

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

1
2

1
9
2
3
4
5
10
6
7
8

755-OR
921-WH

102-BU
101-RD

N
1
2

(B) START AID SW


123-6375

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

SEND

ENGINE OIL
PRESSURE

A476-PU
200-BK

(24 V)
(12 V)

L21

(17) ARC SUPPRESSOR


106-8704

200-BK

754-BU
921-WH

614-PU J
200-BK J
J 2
308-YL

SEND

1
2
3
4
5

CONN 36
A

IGN

IGN

614-PU
614-PU

L67

CONN 22

WH
RD
OR
PU
GN
GY
PK
YL
BK

611-PU
619-GN
114-RD
322-GY

ARTICULATION

8
7
1
2
3
5
6
4
(B) HORN SW
116-2145

403-GN

200-BK
A429-YL

L65

J
2
1 322-GY

202-BK
G460-GN
308-YL

(14) SOL 5
127-0574

NN

(B) SERVICE
METER
3E-9359
J
J
101-RD
+ 200-BK
SIG
J

A429-YL

200-BK

752-YL
921-WH

1
2

(14) SOL 4
127-0574

BK-18
WH-18

L54

441-OR
614-PU

A
J

CONN 37

1
8
6
4
3
9
7
5
2

308-YL

N
1
2

(14) SOL 3
127-0574

L54

608-GN
A429-YL
A476-PU
E458-YL
441-OR
C491-PU

(A) GAUGE
CLUSTER
127-8314

E458-YL
E458-YL

751-GN
921-WH

1
2

105-8827 DIODE AS.


E
MUR440
1
556-WH
200-BK
2
L46

L46

GN
GN

1
2

1
2

403-GN

COOLANT
TEMP

L25

(14) SOL 2
127-0574

556-WH
200-BK

2
1

(14) SOL 1
127-0574

CONN 3

NNN
NNN F
A 126-PK
A 308-YL
B 202-BK
B 202-BK
C G460-GN
C G460-GN

L55

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU

200-BK
L55

200-BK
(17) DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

135-BU
200-BK

614-PU
614-PU
614-PU
609-YL

614-PU

A429-YL
200-BK
403-GN
608-GN
441-OR
A476-PU
E458-YL

1
2

(32) 12V POWER


PORT
117-2311

L12

200-BK
611-PU

L16

F473-YL
200-BK

DOME LAMP
8C-9678

3
1 108-BU
2 200-BK
K

609-YL

135-BU
200-BK

WH
RD
BK

L12

INSTRUMENT PANEL

614-PU
200-BK

165-RD
165-RD

609-YL
308-YL
556-WH

(26) TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

L21

L65

PP

OPERATOR STATION

L12

L65

E975-PU
200-BK

L65

200-BK
200-BK
135-BU

L69

L69

L21

L16

L18

L51

6
3
5
4
1
2

L76

L16
L12

L3

L50

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L69

200-BK
200-BK
556-WH

604-OR
614-PU
200-BK

DD HH
1 608-GN
2 200-BK

L16
L12
L65

921-WH
921-WH
921-WH

200-BK

L51

L50

CONN 5

608-GN
200-BK

L16

202-BK
202-BK
202-BK

CCC
604-OR
614-PU
200-BK

(8) 24 TO 12 VOLT
CONVERTER
119-1733

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

1
3
2

RD
WH
BK

REAR FLOOD
LAMP
9X-6775

L51

2
6
4
1
9
3
7
8
10
5

S
T
G

2
3
4
5
1
6
7

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

STOP/TAIL
LAMP
8C-6207

CCC
604-OR
614-PU
321-BR
921-WH
200-BK

L76

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK

507-WH
506-PU
578-BU

CONN 4

614-PU
614-PU
614-PU

507-WH
200-BK

CCC
1 321-BR
2 921-WH

4
200-BK

619-GN

(8) FRONT UPPER A


(8) FRONT LOWER
A
WASHER
WASHER
MOTOR
MOTOR
+
+ 7T-8891
7T-8891 A A

(1) ALARM BACKUP


123-6449
BK
BK

5
A
(8) REAR A
MOTOR
WASHER
+
7T-8891

611-PU

619-GN
611-PU

L2

L2

10

611-PU
619-GN

11

200-BK

12

200-BK

13

200-BK

14

614-PU
200-BK

15

P
P

P
P

HI BEAM
HEADLAMP
9X-7170

LO BEAM
HEADLAMP
9X-7169

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: TERMINAL
3T-3157
SPRING
3T-3159
SOCKET
3T-3158
CONTACT
6D4161
BOOT
3T-3278
NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE:
TO
24V OUTPUTS
GND
SOLENOIDS S B D W/ SOL NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
710-GN & 202-BK: 892-BR & 893-GN
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
LAMPS USE SWITCH 9X-9632

(16) BRAKE AIR SW


112-2404

(16) STOP
LAMP SW
2M-9346

THIS SCHEMATIC IS FOR THE 12H, 140H AND 160H MOTOR GRADER STANDARD
VERSION ELECTRICAL SYSTEM
MEDIA NUMBER: SENR9149-03
SCHEMATIC PART NUMBER: 145-5121, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


26

31

13

22

17

11

12

30

28

29

20

25

27

18

13

30

22

12

11

32

27

28

17

32

23

21

14
18
1
2
5
10

15
D

16
B

24

24

5
2
1
14
31
26

29

20

25

10

21

16

23

15

19

19

VIEW ALL CALLOUTS