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ABSENSI HARIAN ON THE JOB TRAINING

SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )


BULAN : JUNI 2012
UNIT KERJA PTP PBR
TGL NAMA

PARAF
JAM KERJA
MASUKPULANG YBS SUPERVISOR
7:15

17:30

7:15

17:30

7:15

18:30

7:15

19:00

7:15

18:00

7:15

18:00

7:15

18:00

7:15

19:00

7
8

MUHAMAD RIDWAN

10

7:15

22:00

11

7:15

18:30

12

7:15

19:00

7:15

20:00

14

7:15

19:00

15

7:15

17:00

16

7:15

17:00

17

7:15

17:00

18

7:15

21:00

19

7:15

17:00

20

7:15

17:00

7:15

17:00

7:15

17:00

7:15

22:00

7:15

19:00

25

7:15

0:00

26

0:00

7:12

27

7:15

22:00

28

7:15

18:00

29

7:15

18:00

30

7:15

18:00

21
22
23
24

MUHAMAD RIDWAN

13

BATURAJA, 30 Juni 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

N ON THE JOB TRAINING


PT. SEMEN BATURAJA ( PERSERO )
N : JUNI 2012
KERJA PTP PBR
KETERANGAN
1. TPM area Grate Cooler
2. Pengenalan unit kerja PTP
3. Pengenalan area cement mill
1. Pengenalan area cement mill melalui flow sheet
2. Pengenalan area cement mill melalui flow sheet
oleh Bpk.
Praba Yudistira, ST
1. Merekam perjalanan flow sheet ke lapangan
cement milll
2. Melanjutkan area cement mill melalui flow sheet
membuat modifikasi gambar flow sheet by auto
cad
1. TPM Area Grate Cooler
2. Melanjutkan Area Cement Mill Melalui Flow Sheet
Dan
Membuat Modifikasi Gambar Flow Sheet By Auto
Cad
1. TPM area grate cooler
2. Presentasi EP dari vendor
3. Condition monitoring cement mill
1. TPM area grate cooler
2. Presentasi SKF
3. Menemani team skf investigasi bearing skf ke
gudang.
1. TPM area grate cooler
2. Presentasi di ccr tentang plat
1. TPM Area Geat Cooler
2. Cek Tire Dan Thrust Rolling Pada Kiln
B

1. Cek clearance pillow block EP Fan


2. Membuat WI tentang clereance pillow block EP
Fan
3. Cek Trafo and grit separator, sepax & cek kondisi
pada
1. fan
TPM WareHouse Area
2. Check ID fan A & B at the CCR (Monitoring
vibration)
1. TPM gudang area
2. TPM PTP area
3. Cek ID Fan A & B (Vibration meningkat pada NDE
Roller
Bearing)

1. TPM gudang area


2. Training pemakaian alat vibrasi (vibscanner,
vibmeter,
vibrotip)
3. Monitor kondisi EP fan, Idfan, Z1P17 and grit
1. TPM gudang area
separator
2. Monitoring IDFan J1J01 & buat laporan
3. Modifikasi semen mill
1. TPM Depan gudang
2. Revisi dan format WI
3. training Balancing dengan 3 metoda
1. Cek vibrasi J1J01 dan EP Fan (J1P12)
1.Cek vibrasi J1J01 dan EP Fan (J1P12)
1. Training SMC (Supervisory Manager Course)
2. Cek Pinion Gear Tube Mill
1. Training SMC (Supervisory Manager Course)
1. Training SMC (Supervisory Manager Course)
1. Training SMC (Supervisory Manager Course)
1. Training SMC (Supervisory Manager Course)
1. Cek EP dari keausan
1. Simulasi ESP di ER, Cek Clereance Rolling
bearing, Cek
W1P36.
1. TPM area Semen Mill Lantai 6
2. Cek Thickness impeler P36, Cek vibrasi ID Fan
J01
3. Cek kondisi pembongkaran bearing ID Fan J01
1. Cek kondisi pembongkaran bearing ID Fan J01
1. TPM Area Semen Mill Lantai 5
2. Cek Vibrasi, Temperatur Pada J1P12 ( EP Fan )
1. TPM Area Semen Mill Lantai 5
2. Cek Vibrasi Di Area Semen Mill
1. TPM Area Semen Mill Lantai 5
2. Cek Vibrasi Di Area Semen Mill
1. Cek Vibrasi ID Fan B dan EP Fan

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : SEPTEMBER 2012
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUK
PULANG
YBS
SUPERVISOR
9:00

17:00

8:30

21:00

7:15

0:00

7:15

19:00

7:15

0:00

7:15

20:00

7:15

23:00

7:15

23:00

7:15

0:00

10

7:30

0:00

11

0:00

8:30

12

0:00

8:30

13

0:00

16:30

14

7:30

18:00

MUHAMAD RIDWAN

PARAF

7:30

22:00

16

7:30

22:00

17

0:00

7:00

18

7:30

16:00

19

7:30

16:00

20

7:30

17:30

21

20:00

0:00

22

0:00

8:00

23

0:00

8:00

24

7:30

22:00

7:30

18:00

26

7:30

22:00

27

7:30

18:00

28

7:30

23:30

29

8:30

17:00

25

MUHAMAD RIDWAN

15

30

8:30

18:00

BATURAJA, 01 Oktober 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

RIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
N : SEPTEMBER 2012
IT KERJA PTP PBR

KETERANGAN
1. CBM kiln
1. CBM sement mill
2.
Kegiatan
corrective
di kiln
1. Monitoring
TPM Cement
mill lantai
2
2. CBM 2 mingguan
3. Cek ESP Sproket (Kondisi sudah aus saat
pengecekan)
4.
Cyclone
1. Cek
TPM Pengerjaan
Cement MilldiLantai
2 (penyumbatan krn
castable)
2. Input laporan dari pengukuran vibrasi ke rekaman
mutu
3. Buat WI WO SPPD, makan siang dan pekerjaan
1. TPM Cement Mill Lantai 2
pabrik.
2. Buat WI WO SPPD
3. Revisi gambar autocad housing bearing dan seal
tube
mill
1. TPM Cement Mill Lantai 2
2. Cek Vibrasi di Z1S01 (Sepax Separator)
1. Cek kondisi di Molden dan grate plate (1 anjlok
support
grate plate di center Beam)
2. Cek kondisi fan-fan motor di grate cooler
3. Cek kondisi metal house (8 bermasalah)
1. Cek kondisi di area Grate plate, support grate,
bautbaut, hopper, chain, Metal House.
1. Alignment Tubemill
2. Cek kondisi gearbox tubemill
3. Cek kondisi setelah pengerjaan mechanic di grate
cooler.
4. cek kondisi dan test running di Z1P17 dan Z1S14
1. Penelusuran tempat pembuangan sampah (TPM)
mencari pinion gear bekas.
2. Monitor pengerjaan repair pinion
1. Condition monitoring tubemill setiap jam setelah
perbaikan gigi pinion.
1. Condition monitoring tubemill setiap 2-3 jam
setelah
perbaikanmonitoring
gigi pinion.tubemill setiap 3-4 jam
1. Condition
setelah
perbaikan
pinion.
1. TPM
di areagigi
cement
mill Lantai 2
2. Condition Monitoring mingguan
3. Cek kondisi Oil pump sepax separator

1. Condition monitoring equipment utama dengan


vibscanner
2. Condition monitoring tubemill
1. Condition monitoring tubemill
1. Condition monitoring tubemill
1. Seminar Pruftechnic di Palembang
1. TPM Cement Mill Lt. 2
2. Balancing Z1P23 dan Z1P43
3. Monitoring tubemill
1. TPM Cement Mill Lt. 2
2. Monitoring Tubemill dan cek kondisi pinion,
coupling dan
gearbox
3. Monitoring
Gbr modifikasi
transport
cement
millpinion,
system
1.
Tubemill
dan cek
kondisi
coupling dan
gearbox
2. Gbr revisi modifikasi transport cement mill
system
1. Monitoring Tubemill dan cek kondisi pinion,
coupling dan
1. gearbox
Monitoring Tubemill dan cek kondisi pinion,
coupling dan
1. gearbox
TPM Cement Mill Lantai 2
2. Monitoring Modifikasi transport cement mill
system
running.
1. setelah
Pencarian
pinion tubemill di area tambang.
2. Monitoring Setelah kiln stop (indikasi red spot di
26)
- Cek W1K50 (indikasi bearing problem di fan)
3. Monitoring kondisi transport system (running
condition)
4. Alignment Pulley Z1P43.
5.
kondisipinion
Booster
Fan di area tambang.
1. Cek
Pencarian
tubemill
2. Cek kondisi fan cooling grate cooler, metal hose,
grate
plate, baut-baut support, molden, IDF A&B.
3. Cek kondisi gearbox rawmeal dengan boroscope.
4. ukur kedalaman table rawmill
5.
ketebalan
kiln di di
M24
- 28
1. ukur
Pencarian
pinionsell
tubemill
area
tambang.
2. Cek kondisi impeller ESP Fan, clinker transport
U1J31
3. Ambil sample oil rawmill gearbox yang baru dan
yang ada
lapangan(gearbox)
1. di
Pencarian
pinion tubemill di area tambang.
2. Cek kondisi ESP dan EP transport (drag chain
+screw)
3. Cek kondisi impeller dan damper IDF A dan B
1.
housing
4. Cek ukuran
vibrasi IDF
A & Bbearing tube mill ke
lapangan
2. Cek Kekerasan material gear pinion plg di
workshop.

1. Cek vibrasi di all fan grate cooler dengan


vibscanner.
2. Assist. Pindahkan gear pinion plg ke truck.

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : AGUSTUS 2016
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUK PULANG YBSSUPERVISOR

6:30

18:00

6:30

16:30

10

6:30

16:30

11

6:30

16:30

12

6:30

19:00

13
14

6:30

16:30

SHANDI HASNUL FARIZAL

15

Libur
6:30

19:30

6:30

17:00

17

6:30

11:00

18

6:30

17:00

19

6:30

17:00

20

9:30

15:30

16

PARAF

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : AGUSTUS 2016
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUK PULANG YBSSUPERVISOR

21
22

PARAF
Libur

6:30

17:00

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : AGUSTUS 2016
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUK PULANG YBSSUPERVISOR


6:30

17:00

24

6:30

21:30

25

6:30

18:30

26

6:30

17:00

9:30

18:30

8:00

13:00

6:30

0:00

30

6:00

23:00

31

6:00

23:00

28

29

SHANDI HASNUL FARIZAL

23

27

PARAF

Mengetahui,
Ka. Biro PTP

M. Andri Rizani, S.T

RIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
AN : AGUSTUS 2016
NIT KERJA PTP PBR

KETERANGAN
1.
2.
3.
4.
5.

Apel Pagi
Pembagian APD
Pengenalan Unit Kerja PTP
Pengenalan Flowsheet Area Crusher
Cek Vibrasi Fan Blower (Utility)

1. Apel Pagi
2. Pengenalan Area Coal Mill
3. Pengenalan Area Kiln
4. Pengenalan Area Clinker Transport
1. Apel Pagi
2. Pengenalan Area Crusher s/d Vertical Raw
Mill
1. Apel Pagi
2. Pengenalan Unit Kerja Pengendalian Proses
3. Presentasi
1. Senam Pagi
2. Pengenalan Area Packer & Loading
Unloading
3. Presentasi
1. Pengajian Materi I
Libur
1. Apel Pagi
2. Buat Laporan Rencana Kerja Harian
3. Pengenalan Area Cement Mill I dan Cement
Mill 2
4. Presentasi
1. Apel Pagi
2. Buat Laporan Rencana Kerja Harian
3. CBM Mingguan Motor Bearing, Fan/Gearbox
Bearing
Area Kiln, dan Raw Mill
1. Upacara Bendera 17 Agustus 2016
2. Lomba 17 Agustus 2016
1.
2.
3.
4.
5.

Apel Pagi
Buat Laporan Rencana Kerja Harian
Inspeksi Main Equipment Area CM 1
Inspeksi Main Equipment Area CM 2
Pengenalan Alat Ukur Kelurusan Pulley, dan
Kekencangan Pulley

1. Senam Pagi
2. Buat Laporan Rencana Kerja Harian
3. Cek Kelurusan Rel Reckar Limestone
4. CBM Listrik
1. Inspeksi Unplace Tools Area CM 1, CM 2,
Kiln, & VRM

RIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
AN : AGUSTUS 2016
NIT KERJA PTP PBR

KETERANGAN
Libur
1. Apel Pagi
2. Training With Sinoma (Raw Material, Raw Mix
&
Laboratory)

RIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
AN : AGUSTUS 2016
NIT KERJA PTP PBR

KETERANGAN
1. Apel Pagi
2. Training With Sinoma (The Burning System)
1. Apel Pagi
2. Training With Sinoma (The Grinding System)
3. Diklat Persiapan Operasi BTA II
1. Apel Pagi
2. Training With Sinoma (Water Supply System)
3. Pembahasan, Analisa dan Cara pembuatan
Laporan
Hasil Inspeksi
1. Apel Pagi
2. Training With Sinoma (Production Process)
1. Pengajian Materi ke-2
2. Instalasi Omnitrend dan Belajar
Menggunakannya
1. Monitoring dan Analisis Standing Pipe
Roller 1 Vertical Raw Mill yang mengalami
1.
Apel Pagi
fracture
2. Buat Laporan Rencana Kerja Harian
3. Update Flowsheet
4. Membuat Report Analisis patahnya Standing
Pipe
Roller1 Vertical Raw Mill
5. Cek Kelurusan Rel Reclaimer
6. Membuat Laporan Hasil cek Kelurusan Rel
Reclaimer
7. Cek kelapangan Rakecar patah
8. Monitoring dan analisis penggantian
1.
Buat Laporan
Scrapper
VRM Rencana Kerja Harian PTP
2. Alignment Motor X1J02 (Motor Belt
Conveyor), Area
Packer
3. Inspeksi X1P05
1. Buat Laporan Rencana Kerja Harian PTP
2. Cek Kondisi Gearbox
- R1M03, K1M01, W1W03, W1W05, W1A10,
dan
W1A15

Baturaja, 31 Agustus 2016


Pembimbing

M. Ridwan, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : AGUSTUS 2016
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUK PULANG YBSSUPERVISOR

7:00

20:00

7:00

20:00

7:00

16:30

20:00

23:30

7:00

19:00

7:00

16:30
Libur

SHANDI HASNUL FARIZAL

7
8

7:00

19:30

7:00

17:00

6:30

11:00

11

6:30

17:00

12

6:30

17:00

10

PARAF

13

9:30

15:30

14

6:30

17:00

15

6:30

17:00

6:30

17:00

17

6:30

21:30

18

6:30

18:30

19

6:30

17:00

9:30

18:30

8:00

13:00

6:30

0:00

20
21

22

23

SHANDI HASNUL FARIZAL

16

6:00

24

25

6:30

18:30

26

6:30

17:00

27

9:30

18:30

28

8:00

13:00

29

6:30

0:00

30

6:00

31

Baturaja, 30 Agustus 2016


Ka. Biro PTP

M. Andri Rizani, S.T

RIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
AN : AGUSTUS 2016
NIT KERJA PTP PBR

KETERANGAN
1. Buat Rencana Kerja Harian PTP
2. Cek Nilai Nas Pelumas Hidraulik Roller VRM
3. Cek Kondisi Reclaimer dan Crusher LS dan
Clay
(Shutdown)
1. Buat Rencana Kerja Harian PTP
2. Cek Nilai Nas Pelumas Hidraulik Roller VRM
3. Cek Kondisi Mill Fan dan Raw Mill (Shutdown)
1. Cek Nilai Nas Pelumas Hidraulik Roller VRM
2. Cek Vibrasi EP Fan dan W1P36
1. Running Test dan Cek Vibrasi
- Fan Grate Cooler
- K1T36
- K1M01
1. Buat Rencana Kerja Harian PTP
2. Belajar tentang CCR
3. Ambil Spektrum Vibrasi Fan Grate Cooler
4. Belajar Dasar Penggunaan All Test Pro by
Kak Ade Dwi
1. CBM 2 Mingguan
2. Analisis Vibrasi Fan Grate Cooler
3. Balancing
Libur
1. Apel Pagi
2. Buat Laporan Rencana Kerja Harian
3. Pengenalan Area Cement Mill I dan Cement
Mill 2
4.
1. Presentasi
Buat Laporan Rencana Kerja Harian
2. Analisis Vibrasi K02M02 (Motor Hyd. Grate
Cooler)
3. Buat Laporan Vibrasi K02M02
4. CBM 2 Mingguan
1. Upacara Bendera 17 Agustus 2016
2. Lomba 17 Agustus 2016
1.
2.
3.
4.
5.

Apel Pagi
Buat Laporan Rencana Kerja Harian
Inspeksi Main Equipment Area CM 1
Inspeksi Main Equipment Area CM 2
Pengenalan Alat Ukur Kelurusan Pulley, dan
Kekencangan Pulley

1.
2.
3.
4.

Senam Pagi
Buat Laporan Rencana Kerja Harian
Cek Kelurusan Rel Reckar Limestone
CBM Listrik

1. Buat Rencana Kerja Harian


2. Cek Kelurusan Rel Reclaimer LS
3. Buat Evaluasi Kelurusan Rel Reclaimer LS
4. Penjelasan Sistem Penilaian oleh Kak Ridwan
5. Monitoring Breakdown Grate Cooler (grate
2)
1. Apel Pagi
2. Training With Sinoma (Raw Material, Raw Mix
&
1. Laboratory)
Apel Pagi
2. Training With Sinoma (Raw Material, Raw Mix
&
Laboratory)

1. Apel Pagi
2. Training With Sinoma (The Burning System)
1. Apel Pagi
2. Training With Sinoma (The Grinding System)
3. Diklat Persiapan Operasi BTA II
1. Apel Pagi
2. Training With Sinoma (Water Supply System)
3. Pembahasan, Analisa dan Cara pembuatan
Laporan
Hasil Inspeksi
1. Apel Pagi
2. Training With Sinoma (Production Process)
1. Pengajian Materi ke-2
2. Instalasi Omnitrend dan Belajar
Menggunakannya
1. Monitoring dan Analisis Standing Pipe
Roller 1 Vertical Raw Mill yang mengalami
1.
Apel Pagi
fracture
2. Buat Laporan Rencana Kerja Harian
3. Update Flowsheet
4. Membuat Report Analisis patahnya Standing
Pipe
Roller1 Vertical Raw Mill
5. Cek Kelurusan Rel Reclaimer
6. Membuat Laporan Hasil cek Kelurusan Rel
Reclaimer
7. Cek kelapangan Rakecar patah
8. Monitoring dan analisis penggantian
1.
Alignment
Scrapper
VRMMotor X1J02 (Motor Belt
Conveyor), Area
Packer
2. Buat Laporan Rencana Kerja Harian
1. Apel Pagi
2. Training With Sinoma (Water Supply System)
3. Pembahasan, Analisa dan Cara pembuatan
Laporan
Hasil Inspeksi
1. Apel Pagi
2. Training With Sinoma (Production Process)
1. Pengajian Materi ke-2
2. Instalasi Omnitrend dan Belajar
Menggunakannya
1. Monitoring dan Analisis Standing Pipe
Roller 1 Vertical Raw Mill yang mengalami
1. Apel Pagi
fracture
2. Buat Laporan Rencana Kerja Harian
3. Update Flowsheet
4. Membuat Report Analisis patahnya Standing
Pipe
Roller1 Vertical Raw Mill
5. Cek Kelurusan Rel Reclaimer
6. Membuat Laporan Hasil cek Kelurusan Rel
Reclaimer
7. Cek kelapangan Rakecar patah
8. Monitoring dan analisis penggantian
Scrapper VRM

1. Alignment Motor X1J02 (Motor Belt


Conveyor), Area
Packer
2. Buat Laporan Rencana Kerja Harian

Diketahui Oleh,
KA.Departemen Operasi

H. Marsidi Marsono, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : OKTOBER 2012
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUKPULANG YBSSUPERVISOR
7:30

23:00

7:30

22:00

7:30

18:00

7:30

18:00

7:30

18:00

8:00

17:00

8:00

12:00

7:30

18:00

7:30

22:00

10

7:30

18:00

11

7:30

18:00

7
8

MUHAMAD RIDWAN

PARAF

12

7:30

22:00

13

7:30

17:00

14

LIBUR

7:30

17:30

16

7:30

18:00

17

7:30

18:00

18

7:30

18:00

19

2:00

10:00

20

22:00

9:30

21
22
23

MUHAMAD RIDWAN

15

00:00
08:00
&
& 00:00
19:30
00:00
08:00
&
& 00:00
19:30
0:00
8:00

24

7:30

19:30

25

7:30

18:00

26

11:00

16:00

27

8:30

17:30

28

7:30

20:00

29

7:30

18:00

30

7:30

18:00

31

7:30

18:00

BATURAJA, 09 November 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

ARIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
LAN : OKTOBER 2012
UNIT KERJA PTP PBR

KETERANGAN
1.
2.
3.
1.
2.
3.

TPM Cement mill Lt. 2


Alignment W1K17
Monitoring penggantian bearing di W1K17
TPM Cement mill Lt. 2
Cek kondisi bearing Z1S10, Z1P17 dan Z1P14.
Monitoring W1K17 + alignment.

1.
2.
3.
4.

TPM Cement mill Lt. 2


Balancing W1K17
Input data monitoring W1K17
Monitoring vibrasi kiln area

1. TPM Cement mill Lt. 2


2. CBM Grate Fan
1. TPM Cement mill Lt. 2
2. Revisi WI WO Makan siang tamu dan SPD
3. Buat laporan Case study IDF B (GE tinggi
vibrasi
rendah)
1. Monitoring Grate fan, IDF A & B.
1. Gotong royong kebersihan + Monitoring Kiln
Area.
2.
laporanmill
investasi
1. Buat
TPM Semen
Lt. 2 2013.
2. Ukur dimensi flange housing bearing tubemill
3.
Autocad
2D2flange housing bearing
1. Gambar
TPM Semen
mill Lt.
tubemill
2. Cek fan-fan di area cement mill : Z1P03,
Z1P23, Z1P43,
Z1P55, Z1P57, Z1P123, Z1J11, Z1J05 dan
Z1J12.
3. Buat laporan Setelah pengecekan fan cement
mill.
1. TPM Semen mill Lt. 2
4. Cek kondisi grit separator dan cek vibrasi
2. Cek Gear pinion grit separator
3. Assist. Pengerjaan belt conveyor cement mill
1. TPM Semen mill Lt. 2
lt.4
2. Assist. Pengerjaan belt conveyor by pass grit
C.Mill
3. Monitoring vibrasi grit separator setelah ganti
coupling
dan perkuat pondasi motor belakang.

1. TPM Semen Mill Lt.2


2. Assist. Pengerjaan belt conveyor by pass grit
C. Mill
3. Alignment coupling mtr-gearbox tubemill
dengan
smart-align.
1. Assist. Pengerjaan belt conveyor by pass grit
C. Mill
LIBUR

1. TPM Vertical mill area (siring)


2. Assist. Pengerjaan belt conveyor by pass grit
C. TPM
Mill Vertical mill area (siring)
1.
2. Assist. Pengerjaan belt conveyor by pass grit
C. Mill
3. Cek penyelesaian hasil temuan cek cement
mill
4.
Z1J22(siring)
(Fan Fluxo)
1. Cek
TPM running
Vertical test
mill area
2. Assist. Pengerjaan belt conveyor by pass grit
C. Mill
3. TPM
Test running
Analisa
(Fan fluxo)
1.
Vertical mill
areaZ1J22
(siring)
2. Cek penyelesaian hasil temuan cek cement
mill
1. Pengerjaan pasang bearing dan coupling
pinion
tubemill
2. Pengerjaan
Cek hardness
pinion housing
(HRC) bearing and
1.
bongkar
adjust shaft
krn faktor lock adaptor longgar
2. Cek clereance bearing fix (0.15 <<arah CCR,
0.25 arah
Crusher)
3. Cek gap bibir coupling dan housing bearing
(14mm)
dan selisih girth gear dan pinion 5 mm.
1. Condition monitoring Tubemill
1. Condition monitoring Tubemill
1. Condition monitoring Tubemill
1. TPM Vertical mill area Circle Giat.
2. Ganti coupling dan Alignment grit separator.
1. TPM Vertical mill area Circle Giat.
2. CBM Mingguan + Monitoring tube mill
1. Monitoring tubemill
1. Monitoring tubemill
2. Cek Z1P23 (cek bearing and kencangin bautbaut)
1. Monitoring tubemill
2. Kencangkan baut housing bearing tubemill
3. Cek Z1P43 (cek bearing and kencangin bautbaut)
1. Monitoring tubemill
2. Cek adjuster housing loose (1mm di
kurangi)tubemill
1. Monitoring tubemill
2. cek condisi monitoring R1S05, K1W50, K1T36
1. Monitoring tubemill
2. Monitoring vibrasi & Las pondasi Z1P23

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : NOVEMBER 2012
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUKPULANG YBSSUPERVISOR

7:30

18:00

07:30
20:00

11:30
00:00

00:00
20:00
0:00

08:00
00:00
8:00

7:30

18:30

7:30

18:00

7:30

18:00

8:00

18:00

07:30
20:00

11:30
00:00

00:00
20:00

08:00
00:00

7:30

18:00

7:30
7:30

18:00
18:00

14

7:00

0:00

15

00:00
20:00

08:00
00:00

16

0:00

8:00

17

8:00

22:00

18

8:00

18:00

10
11
12
13

MUHAMAD RIDWAN

PARAF

19

7:30

18:00

20

07:30
20:00

16:00
24:00

22

00:00
20:00
0:00

08:00
24:00
8:00

23

7:30

18:00

24

8:30

19:00

8:30

20:30

07:30
22:00

12:00
24:00

00:00
20:00

07:00
24:00

28

0:00

8:00

29

7:30

18:00

30

7:30

20:00

25

26

27

MUHAMAD RIDWAN

21

BATURAJA, 05 Desember 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

ARIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
LAN : NOVEMBER 2012
UNIT KERJA PTP PBR

KETERANGAN
1. Monitoring Tubemill
2. CBM Mingguan
1. Monitoring Tubemill
1. Monitoring Tubemill & IDF B
1. Monitoring Tubemill
1. Monitoring Tubemill
2. CBM Mingguan (S14 = LV = 14mm/s)
3. Cek kelapangan Surfice miner dan Blending
Batubara
4. TPM Semen mill lantai 2
1. TPM Semen mill lantai 2
2. Condition Monitoring IDF B, Z1S14, Z1M01,
dan
Z1S10
1. TPM
Semen mill lantai 2
2. Condition Monitoring IDF B, Z1S14, Z1M01,
dan Z1S10
3. Drawing baut adjuster by pass grit separator
4.
Bulanan
1. CBM
Cek ke
lapangan (circle)
2. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10
Tubemill
1. Upacara ULTAH Semen baturaja ke-38

&
&
&
&

2. Perayaan ULTAH semen baturaja ke-38


3. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
2. Cek kondisi Z1J43 (rubber kopling aus, baut
pondasi
dan
seal bearing
ada)
1. kendor
Condition
monitoring
IDFfix
B, tidak
Z1S14,Z1S10
&
Tubemill
1.
IDF B, Z1S14,Z1S10 &
2. Condition
Alignmentmonitoring
Z1J43
Tubemill

1. Condition monitoring IDF B, Z1S14,Z1S10 &


Tubemill
2. Balancing air sluice di workshop
3. Print out cek kondisi dan laporan lainnya
(audit)
4. Revisi Gambar penambahan hopper Surface
1.
TPM Lt.1 Cement mill
miner.
2. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1.
IDF B, fan
Z1S14,Z1S10
&
2. Condition
Cek vibrasimonitoring
dan temperatur
fluxo kiln area.
Tubemill
1.
monitoring
IDF
B, Z1S14,Z1S10
&
2. Condition
Cek kondisi
roller press
(sudah
aus dg
Tubemill
kedalaman 8cm)
2. Drawing layout Crusher PBR dan modifikasi
Crusher ke
1. Surface
TPM Lt. 1miner
Semen mill
2. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill.
3. Cek kondisi gear EP Fan (Hunting Motor,
carbon brush
trouble)
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1. Condition monitoring IDF B, Z1S14,Z1S10 &
Tubemill
1.
monitoring
B, Z1S14,Z1S10
2. Condition
Ukur keausan
tyre danIDF
table
vertical mill. &
Tubemill
2. Cek manual book Z1J86 Drag chain di
Perpustakaan
1. Alignment rel Reclaimer dengan teodolit.

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : NOVEMBER 2012
UNIT KERJA PTP PBR

TGL NAMA
1

JAM KERJA

MASUKPULANG YBSSUPERVISOR

7:30
07:30
20:00
00:00
20:00
0:00

18:00
12:00
00:00
00:00
08:00
8:00

7:30

18:00

7:30

20:00

7:30

20:00

07:30
20:00
00:00
20:00

12:00
00:00
08:00
00:00

2
3

9
10
11
12
13
14
15
16
17
18

MUHAMAD RIDWAN

PARAF

19

20
21
22
23

25

26

27

MUHAMAD RIDWAN

24

28
29
30

BATURAJA, 05 Desember 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

ARIAN ON THE JOB TRAINING


WAN PT. SEMEN BATURAJA ( PERSERO )
LAN : NOVEMBER 2012
UNIT KERJA PTP PBR

KETERANGAN
1. Cek ketidaklurusan rel reclaimer limestone.
1. Cek Z1S14, IDF B, S10, Tubemill & W1K26
1. Cek Z1S14, IDF B, S10, Tubemill.
1. Pasang pin (shim) di roller press penahan
movable.
1. TPM semen mill Lt. 1
2. Cek Z1S14, IDF B, S10, Tubemill.
1. TPM Semen mill lt.1
2. Cek Z1S14, IDF B, S10, Tubemill.
3. Buat Barang yang akan di PP kan (Kawan
Lama,
Krisbow, dll)
4. Cek Super Bolt di Proyek Semen mill baru.
5. Cek dimensi dari Thrust Bearing Kiln
1. TPM Semen mill lt.1
2. Cek Z1S14, IDF B, S10, Tubemill.
3. Hitung Kapasitas (Q) chain conveyor Gypsum
1.
Cek Z1S14, IDF B, S10, Tubemill.
lama.
2. Assist. Pekerjaan Ganti motor oli IDF B
(Terbakar)
1. Cek Z1S14, IDF B, S10, Tubemill.

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : AGUSTUS 2012
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

MASUKPULANG YBSSUPERVISOR
7:15

17:30

7:15

17:30

7:15

17:30

7:15

17:30

7:15

18:30

7:15

18:30

7:15

2:00

9:00

0:30

7:15

17:30

10

7:15

17:30

11

9:00

17:00

12

9:00

16:00

13

7:15

17:30

14

7:15

17:30

7
8

MUHAMAD RIDWAN

PARAF

15

7:15

17:30

16

7:15

17:30

7:15

19:30

18

7:15

17:30

19

0:00

5:30

20

7:30

17:00

21

7:30

17:00

22

7:30

0:00

23

7:30

23:00

7:30

21:30

8:00

21:30

00:00
19:30

8:30
00:00

27

00:00
19:30

8:30
24:00

28

00:00
19:30

10:00
24:00

29

0:00

8:30

30

8:00

21:00

31

8:00

21:00

24
25
26

MUHAMAD RIDWAN

17

BATURAJA, 01 September 2012


KA. UNIT KERJA

KARTHA KURNIADI, S.T

IAN ON THE JOB TRAINING


AN PT. SEMEN BATURAJA ( PERSERO )
N : AGUSTUS 2012
T KERJA PTP PBR

KETERANGAN
1. TPM Silo depan workshop
2. Cek Vibrasi equipment utama dengan
vibscanner
1. TPM Silo depan workshop
2. Cek EP Fan setelah dibuat sirkulasi oli dan
service
pendinginantugas
dengan
di gear box.
1. sirkulasi
Meeting Pembagian
saatair
shutdown
5
hari
2. Cek Vibrasi dan temperatur EP Fan
3. Cek expansion Joint inlet gas panas ke vertical
mill
(arah CCR).
1. Meeting Pembagian tugas saat shutdown 5
4. Cek clereance loose bearing IDF B.
hari
2. Alignment IDF B.
3. Cek clereance fix bearing EP Fan sebelum
1.
Meeting Pembagian tugas saat shutdown 5
diganti
hari
2. Menyiapkan perlengkapan kontraktor untuk
pengerjaan
Joint Expantion di vertical mill.
1.
Pembagian
tugas
shutdown 5
3. Meeting
Cek EP Fan
(Corrective
darisaat
mechanic)
hari
2. Menyiapkan perlengkapan kontraktor untuk
pengerjaan
Joint Expantion di IDF A.
1.
Pembagian
tugas saat shutdown 5
3. Meeting
Cek Z1J28
dan Z1J19.
hari
2. Alignment EP Fan.
1. Cek vibrasi IDF B, EP fan, booster fan.
2. Balancing IDF A dengan vibscanner.
1. TPM depan silo cement mill.
2. Cek W1A10.
1. TPM depan silo cement mill.
2. Cek IDF B
1. Condition Monitoring IDF A, B, EP Fan dan
Booster Fan
2. Buat WI Alignment EP Fan
1. Condition Monitoring IDF A, B & EP Fan
2. Buat WI Balancing IDF A dengan vibscanner.
1. TPM depan silo cement mill (Paint tiang
pondasi)
2. TPM
CBM depan
Mingguan
1.
silo cement mill (Paint tiang
pondasi)
2. Mengembalikan barang-barang las ke
workshop
3. Service laptop di ICT + JDEdward

1. TPM depan silo cement mill (Paint tiang


pondasi)
2.
gambar
autocad
inlet
1. Buat
TPM depan
silo
cementexpantion
mill (Paintjoint
tiang
v.mill
pondasi)
2. Buat gambar autocad expantion joint inlet
v.mill

1. TPM depan silo cement mill (Paint tiang


pondasi)
2. Condition monitoring EP Fan, IDF A,B,
Z1P17,Z1S14,
Z1P55 dan Z1J28.
1. Cek vibrasi IDF B, EP Fan & Stand by.
1. Assist. Repair ganti bearing W1K26
1. Cek vibrasi IDF B, EP Fan & Stand by.
2. Cek vibrasi dan temperatur W1K03 M2.
1. Cek kondisi
Z1S14,
P17,by.
P01, P23,
vibrasi IDF
B, EPS10,
FanS11,
& Stand
P03, P33,
P43, P53.
2. Ukur dimensi Housing bearing Z1M01
3. Monitoring pengerjaan Tube mill dan roller
press.
4. Bantu pengerjaan roller press (lepas shrink
disc dan
shaftfan
di fix)
1. hollow
Cek kondisi
fluxo, bucket elevator.
2. Cek vibrasi motor uncouple di tube mill
3. Ukur dimensi lifting gear di tube mill
4. monitoring pengerjaan roller press dengan
tubemill
1. Cek kondisi semua Belt conveyor, apron di
sement mill.
2. Alignment kasar tube mill sebelum di couple.
3. Monitoring pengerjaan roller press dan tube
1.
Monitoring pengerjaan roller press dan tube
mill.
mill.
2. Mengawasi pekerjaan di Z1J08.
1. Monitoring pengerjaan roller press dan tube
mill.
2. Mengawasi pekerjaan di Z1J08.
3.
1. Pekerjaan
MonitoringZ1J28
pengerjaan roller press dan tube
mill.
2. Mengawasi pekerjaan di Z1J08.
3. Pekerjaan Z1J28
4. Ukur dimensi seal pinion fix bearing.
1. Monitoring pengerjaan roller press dan tube
mill.
2. Pekerjaan Z1J28
3. Balancing Z1P17
1. Monitoring Tube mill
1.
2.
3.
4.

TPM Semen mill Lt. 3


Alignment Z1J28
Gambar seal fix bearing tubemill
Gambar housing bearing fix bearing.

1. TPM Sement mill lt. 2


2. Alignment tube mill
3. Check vibration (CBM) 2 mingguan
4. Buat report alignment tubemill
5. Check and compare speed motor di lapangan
dan CCR.
DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

ABSENSI HARIAN ON THE JOB TRAINING


SISWA CALON KARYAWAN PT. SEMEN BATURAJA ( PERSERO )
BULAN : MARET 2013
UNIT KERJA PTP PBR

TGL NAMA

JAM KERJA

PARAF

MASUKPULANG YBSSUPERVISOR

JOB DESCRIPTION

7:30

18:00

1. Antar Castable &


Chain Block PPG

07:30
20:00

12:00
00:00

Libur

20:00

23:30

7:30

21:00

7:30

19:00

7:30

17:00

7:30

22:00

9
10
11
12
13
14
15

MUHAMAD RIDWAN

7:30

1. Meeting Proyek di
wisma PPG
1. Balancing 45 FN 01
2. Cek kondisi di
tubemill PPG
3. Drawing layout
Proyek PBR II Tampak
samping
1. Unwizing FBR Hoist
Chain For Calciner PBR
2. Drawing layout
Proyek PBR II Tampak
samping
1. Prresentasi Mitsubishi
1. Koordinasi unit kerja
terkait untuk handling
Silo Mini ke
CV. Tonggak Ampuh
2. Monitoring Tubemill
1. Koordinasi unit kerja
terkait untuk handling
Silo Mini ke CV. Tonggak
Ampuh
2. Cek Z1A03

16
17
18
19

20
21
22
23

25

26

27

MUHAMAD RIDWAN

24

28
29
30

BATURAJA, 05 Desember 2012


KA. UNIT KERJA

KA.DEPARTEMEN OPE

KARTHA KURNIADI, S.T

H.MARSIDI MARSONO

NING
AJA ( PERSERO )

PROGRESS

1. Pending to layout
drawing

18 Maret pertemuan
1. Vibrasi Pk:22:00
arah axial pinion
31.5 mm/s
2. Koordinasi ke Pak
Woto dan Tonggak
Ampuh

DIKETAHUI OLEH,
KA.DEPARTEMEN OPERASI

H.MARSIDI MARSONO, S.T

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